CN107522500A - A kind of composite heat-insulated material and its production method, application - Google Patents
A kind of composite heat-insulated material and its production method, application Download PDFInfo
- Publication number
- CN107522500A CN107522500A CN201710716552.6A CN201710716552A CN107522500A CN 107522500 A CN107522500 A CN 107522500A CN 201710716552 A CN201710716552 A CN 201710716552A CN 107522500 A CN107522500 A CN 107522500A
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- China
- Prior art keywords
- composite heat
- insulated material
- heat
- protection tube
- insulated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000463 material Substances 0.000 title claims abstract description 76
- 239000002131 composite material Substances 0.000 title claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 title description 3
- 239000000835 fiber Substances 0.000 claims abstract description 26
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 24
- 239000003054 catalyst Substances 0.000 claims abstract description 21
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims abstract description 19
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 19
- 239000013078 crystal Substances 0.000 claims abstract description 18
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 claims abstract description 18
- 238000009413 insulation Methods 0.000 claims abstract description 17
- 229910002012 Aerosil® Inorganic materials 0.000 claims abstract description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 48
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 42
- 239000002994 raw material Substances 0.000 claims description 17
- 235000011114 ammonium hydroxide Nutrition 0.000 claims description 14
- 238000002360 preparation method Methods 0.000 claims description 13
- 229920000548 poly(silane) polymer Polymers 0.000 claims description 12
- LFQCEHFDDXELDD-UHFFFAOYSA-N tetramethyl orthosilicate Chemical compound CO[Si](OC)(OC)OC LFQCEHFDDXELDD-UHFFFAOYSA-N 0.000 claims description 12
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 11
- 230000032683 aging Effects 0.000 claims description 10
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 claims description 10
- 238000000352 supercritical drying Methods 0.000 claims description 10
- 239000010410 layer Substances 0.000 claims description 8
- 229920002635 polyurethane Polymers 0.000 claims description 8
- 239000004814 polyurethane Substances 0.000 claims description 8
- 230000002378 acidificating effect Effects 0.000 claims description 7
- 239000011248 coating agent Substances 0.000 claims description 7
- 238000000576 coating method Methods 0.000 claims description 7
- 239000002904 solvent Substances 0.000 claims description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 6
- 238000006243 chemical reaction Methods 0.000 claims description 6
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 5
- 239000004917 carbon fiber Substances 0.000 claims description 5
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 5
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 claims description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 4
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 4
- 239000000377 silicon dioxide Substances 0.000 claims description 4
- 235000012239 silicon dioxide Nutrition 0.000 claims description 4
- 239000002253 acid Substances 0.000 claims description 3
- 239000000443 aerosol Substances 0.000 claims description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 2
- 239000011241 protective layer Substances 0.000 claims description 2
- 125000004494 ethyl ester group Chemical group 0.000 claims 1
- 229910052739 hydrogen Inorganic materials 0.000 claims 1
- 239000001257 hydrogen Substances 0.000 claims 1
- JKQOBWVOAYFWKG-UHFFFAOYSA-N molybdenum trioxide Chemical compound O=[Mo](=O)=O JKQOBWVOAYFWKG-UHFFFAOYSA-N 0.000 claims 1
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 claims 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 claims 1
- KKCBUQHMOMHUOY-UHFFFAOYSA-N sodium oxide Chemical compound [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 claims 1
- 229910001948 sodium oxide Inorganic materials 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 5
- 230000002262 irrigation Effects 0.000 abstract 1
- 238000003973 irrigation Methods 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 17
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 239000010455 vermiculite Substances 0.000 description 5
- 235000019354 vermiculite Nutrition 0.000 description 5
- 229910052902 vermiculite Inorganic materials 0.000 description 5
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 4
- 238000002474 experimental method Methods 0.000 description 4
- 239000012266 salt solution Substances 0.000 description 4
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 3
- 229910017604 nitric acid Inorganic materials 0.000 description 3
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 2
- 239000004202 carbamide Substances 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 239000011810 insulating material Substances 0.000 description 2
- 239000012774 insulation material Substances 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 241000545744 Hirudinea Species 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000004964 aerogel Substances 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000001413 cellular effect Effects 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 229910052839 forsterite Inorganic materials 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/0045—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by a process involving the formation of a sol or a gel, e.g. sol-gel or precipitation processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B1/00—Layered products having a non-planar shape
- B32B1/08—Tubular products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B9/047—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/04—Silica-rich materials; Silicates
- C04B14/06—Quartz; Sand
- C04B14/064—Silica aerogel
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/38—Fibrous materials; Whiskers
- C04B14/383—Whiskers
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/38—Fibrous materials; Whiskers
- C04B14/46—Rock wool ; Ceramic or silicate fibres
- C04B14/4643—Silicates other than zircon
- C04B14/4656—Al-silicates, e.g. clay
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B30/00—Compositions for artificial stone, not containing binders
- C04B30/02—Compositions for artificial stone, not containing binders containing fibrous materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/106—Carbon fibres, e.g. graphite fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/304—Insulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/558—Impact strength, toughness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2597/00—Tubular articles, e.g. hoses, pipes
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/30—Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values
- C04B2201/32—Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values for the thermal conductivity, e.g. K-factors
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Civil Engineering (AREA)
- Dispersion Chemistry (AREA)
- Mechanical Engineering (AREA)
- Thermal Insulation (AREA)
Abstract
The invention discloses a kind of composite heat-insulated material, its drip irrigation device is to include 20 40 parts of alumina silicate fibre, 22 38 parts of aerosil, 6 14 parts of catalyst, 14 24 parts of crystal whisker of hexa potassium titanate, it can also allow material that there is good mechanical property while having reached raising material effect of heat insulation, allow material that there is wider purposes.
Description
Technical field
The present invention relates to heating engineering tubing field, more particularly to a kind of composite heat-insulated material and its production method, application.
Background technology
Heat preserving and insulating material refers to the material or composite body to hot-fluid with notable resistance, heat preserving and insulating material
Common feature is lightweight, loose, wherein inorganic with the conduction of the immobilising air barrier heat in its inside in cellular or threadiness
Material has non-ignitable, temperature in use is wide, chemical resistance is preferable etc..
The existing Chinese patent for referring to Publication No. CN102503482A, it discloses a kind of lower thermal conductivity to be modified leech
Stone composite heat-insulated material and preparation method thereof, every gram of expanded vermiculite match somebody with somebody 10~20ml aluminum salt solutions, urea with aluminum salt solution
The amount ratio of Al3+ material is (volume ratio of 8~15) ︰ 1, the concentrated sulfuric acid and aluminum salt solution is 1 ︰ (400~500).First by above-mentioned
Raw material proportioning mixes expanded vermiculite, urea, the concentrated sulfuric acid and aluminum salt solution, is stirred 18~32 hours at 80~100 DEG C, elutes
PERFORMANCE OF MODIFIED VERMICULITE is obtained after drying.Mixed again by raw material of 40~80wt% PERFORMANCE OF MODIFIED VERMICULITE and 20~60wt% forsterite,
Additional 10~the 20wt% of raw material phosphate dihydrogen aluminum solution, stirring is compressing, and 2 are incubated under the conditions of 500~650 DEG C
~5h, produces low-thermal conductivity modified vermiculite composite thermal insulation material.
The species of heat-barrier material has a many kinds, but most insulation material would generally compare concern material in itself every
Hot property, and the mechanical property of material in itself is ignored, so as to cause material easily to occur in processing, transport, work progress
Broken, damage.
The content of the invention
It is an object of the invention to provide a kind of composite heat-insulated material, serves and allows material to have good mechanical property, allows
Material has wider purposes.
The present invention above-mentioned technical purpose technical scheme is that:A kind of composite heat-insulated material, bag
Alumina silicate fibre 20-40 parts, aerosil 22-38 parts, catalyst 6-14 parts, crystal whisker of hexa potassium titanate 14-24 parts are included.
Pass through above-mentioned technical proposal, aerosil is a kind of lightweight nano solid material, simultaneously because aeroge
Good effect of heat insulation can be played with good thermal conductivity factor, and add whisker and fiber in aeroge to increase
The intensity of aerogel material in itself, simultaneously because fiber and whisker fall within heat-barrier material, therefore can further play every
The effect of heat, can also allow material to have good mechanical property while being finally reached raising material effect of heat insulation, allow material
Material has wider purposes.
Preferably, every kilogram of silicon dioxide aerosol includes siliceous raw material 100-300g, remaining as solvent.
Pass through above-mentioned technical proposal, colloid material is finally produced by the complex reaction of siliceous raw material and solvent and catalyst
Material, it can ensure that aeroge is more stable.
Preferably, siliceous raw material includes one in following tetraethyl orthosilicate, methyl silicate, more polysilanes, Ludox
Kind is a variety of.
Pass through above-mentioned technical proposal, the selection of siliceous raw material can allow obtained material to turn into flexible material, Neng Gougeng
Add and adapt to the operating mode that some needs deform, and be more suitable for the outer wall for being added to tubing.
Preferably, solvent has the one or more included in following methanol, ethanol, isopropanol.
Pass through above-mentioned technical proposal, the solvent of alcohols are the indispensable solvents for preparing flexible silicon dioxide aerosol.
Preferably, catalyst is acidic catalyst and base catalyst.
Pass through above-mentioned technical proposal, the selection of catalyst can promote siliceous material that polycondensation reaction occurs, and can allow preparation
Process is smoothed out.
Preferably, acidic catalyst includes the one or more in hydrochloric acid, nitric acid, acetic acid, hydrofluoric acid.
Pass through above-mentioned technical proposal, the optional scope of acidic catalyst than wide, can from it is above-mentioned it is a variety of in select
One or more are added, and in acid condition, siliceous material is easier to react.
Preferably, base catalyst includes the one or more in ammoniacal liquor, sodium hydroxide.
Pass through above-mentioned technical proposal, the use of base catalyst can equally assist siliceous material generation further anti-
Should, it is easy to promote the progress of whole preparation process.
The purpose of the present invention two:A kind of preparation method of composite heat-insulated material, includes following steps:
S1:By the one or more and methanol, ethanol, isopropyl in tetraethyl orthosilicate, methyl silicate, more polysilanes, Ludox
One or more in alcohol are mixed and are sufficiently stirred 15min;
S2:When adding acidic catalyst, ph values are 4, carry out fully reaction 20-48h;When addition base catalyst to solution PH
To 10.2,20-48h is fully reacted;
S3:By alumina silicate fibre, crystal whisker of hexa potassium titanate mixed with the solution in previous step and carry out gel aging and
The sheet material of required thickness is made in supercritical drying;
S4:Carry out carrying out high-temperature heat treatment 30min-2h at 100 DEG C -300 DEG C.
Pass through above-mentioned technical proposal, carry out sufficiently reaction comparing in for a long time and can allow the flexible silica of acquisition
Aeroge is more uniformly, stably.
The purpose of the present invention three:A kind of insulation direct-buried pipe with outer protection tube, the composite heat-insulated material are applied to insulation
In the outer protection tube of direct-buried pipe.
Preferably, including instrumentation tubes, outer protection tube and polyurethane insulation coating, polyurethane insulation coating is fixed in the side of instrumentation tubes
On wall, outer protection tube is socketed on the outside of polyurethane insulation coating, and side of the outer protection tube away from polyurethane insulation coating is connected with carbon fiber
Overcoat, the columnar heat-insulated addition made of the composite heat-insulated material is provided between carbon fiber protective layer and outer protection tube
Layer.
Pass through above-mentioned technical proposal, function of heat insulation further can be carried out to insulating tube using heat-insulated adding layers, together
When due to having used yielding flexible sheet, it is possible to heat-insulated adding layers are designed according to various sizes of outer protection tube caliber
Profile, ensure that heat-insulated adding layers can be very good to be used.
In summary, the invention has the advantages that:
1st, the setting of carbon fiber overcoat and heat-insulated adding layers can increase tubing intensity in itself and anti-impact force;
2 while add heat-insulated adding layers again in the outside of outer protection tube and can ensure safety of the tubing in moving process, reduce
Influence of the external impact force to tubing, ensure tubing when mounted intact.
Embodiment
The present invention is described in further detail below.
Embodiment 1, a kind of composite heat-insulated material, include alumina silicate fibre 40g, siliceous raw material 11.4g, methanol
34.01g, ammoniacal liquor 14g, crystal whisker of hexa potassium titanate 24g.
Heat-barrier material preparation technology:Include following steps:
S1:By the one or more and methanol, ethanol, isopropyl in tetraethyl orthosilicate, methyl silicate, more polysilanes, Ludox
One or more in alcohol are mixed and are sufficiently stirred 15min;
S2:Ammoniacal liquor is added to solution PH to 10.2, fully reacts 20h;
S3:By alumina silicate fibre, crystal whisker of hexa potassium titanate mixed with the solution in previous step and carry out gel aging and
The sheet material of required thickness is made in supercritical drying;
S4:Carry out carrying out high-temperature heat treatment 2h at 300 DEG C.
Embodiment 2, a kind of composite heat-insulated material, include alumina silicate fibre 20g, siliceous raw material 2.2g, methanol 14.3g,
Sodium hydroxide 6g, crystal whisker of hexa potassium titanate 14g.
Heat-barrier material preparation technology:Include following steps:
S1:By the one or more and methanol, ethanol, isopropyl in tetraethyl orthosilicate, methyl silicate, more polysilanes, Ludox
One or more in alcohol are mixed and are sufficiently stirred 15min;
S2:When adding sodium hydroxide to solution PH to 10.2,20-48h is fully reacted;
S3:By alumina silicate fibre, crystal whisker of hexa potassium titanate mixed with the solution in previous step and carry out gel aging and
The sheet material of required thickness is made in supercritical drying;
S4:Carry out carrying out high-temperature heat treatment 30min at 100 DEG C DEG C.
Embodiment 3, a kind of composite heat-insulated material, include alumina silicate fibre 30g, siliceous raw material 6.8, methanol 24.15g,
Ammoniacal liquor 10g, crystal whisker of hexa potassium titanate 19g.
Heat-barrier material preparation technology:Include following steps:
S1:By the one or more and methanol, ethanol, isopropyl in tetraethyl orthosilicate, methyl silicate, more polysilanes, Ludox
One or more in alcohol are mixed and are sufficiently stirred 15min;
S2:When adding ammoniacal liquor to solution PH to 10.2,20-48h is fully reacted;
S3:By alumina silicate fibre, crystal whisker of hexa potassium titanate mixed with the solution in previous step and carry out gel aging and
The sheet material of required thickness is made in supercritical drying;
S4:Carry out carrying out high-temperature heat treatment 75min at 150 DEG C.
Embodiment 4, a kind of composite heat-insulated material, include alumina silicate fibre 20g, siliceous raw material 6.8g, methanol 24.15g,
Ammoniacal liquor 10g, crystal whisker of hexa potassium titanate 14g.
Heat-barrier material preparation technology:Include following steps:
S1:By the one or more and methanol, ethanol, isopropyl in tetraethyl orthosilicate, methyl silicate, more polysilanes, Ludox
One or more in alcohol are mixed and are sufficiently stirred 15min;
S2:Nitric acid is added, ph values are 4, carry out fully reaction 20-48h;
S3:By alumina silicate fibre, crystal whisker of hexa potassium titanate mixed with the solution in previous step and carry out gel aging and
The sheet material of required thickness is made in supercritical drying;
S4:Carry out carrying out high-temperature heat treatment 30min at 100 DEG C DEG C.
Embodiment 5, a kind of composite heat-insulated material, include alumina silicate fibre 40g, siliceous raw material 6.8g, ethanol 24.15g,
Ammoniacal liquor 10g crystal whisker of hexa potassium titanate 24g.
Heat-barrier material preparation technology:Include following steps:
S1:By the one or more and methanol, ethanol, isopropyl in tetraethyl orthosilicate, methyl silicate, more polysilanes, Ludox
One or more in alcohol are mixed and are sufficiently stirred 15min;
S2:Nitric acid is added, ph values are 4, carry out fully reaction 20-48h;
S3:By alumina silicate fibre, crystal whisker of hexa potassium titanate mixed with the solution in previous step and carry out gel aging and
The sheet material of required thickness is made in supercritical drying;
S4:Carry out carrying out high-temperature heat treatment 2h at 300 DEG C.
Comparative example is tested
Comparative example 1, a kind of composite heat-insulated material, include alumina silicate fibre 30g, siliceous raw material 6.8g, ethanol 24.15g, ammoniacal liquor
10g。
Heat-barrier material preparation technology:Include following steps:
S1:By the one or more and methanol, ethanol, isopropyl in tetraethyl orthosilicate, methyl silicate, more polysilanes, Ludox
One or more in alcohol are mixed and are sufficiently stirred 15min;
S2:When adding ammoniacal liquor to solution PH to 10.2,20-48h is fully reacted;
S3:By alumina silicate fibre, crystal whisker of hexa potassium titanate mixed with the solution in previous step and carry out gel aging and
The sheet material of required thickness is made in supercritical drying;
S4:Carry out carrying out high-temperature heat treatment 75min at 150 DEG C.
Comparative example 2:A kind of composite heat-insulated material, include siliceous raw material 6.8g, ethanol 24.15g, ammoniacal liquor 10g, six metatitanic acids
Potassium whisker 19g.
Heat-barrier material preparation technology:Include following steps:
S1:By the one or more and methanol, ethanol, isopropyl in tetraethyl orthosilicate, methyl silicate, more polysilanes, Ludox
One or more in alcohol are mixed and are sufficiently stirred 15min;
S2:Ammoniacal liquor is added to solution PH to 10.2, fully reacts 48h;
S3:By alumina silicate fibre, crystal whisker of hexa potassium titanate mixed with the solution in previous step and carry out gel aging and
The sheet material of required thickness is made in supercritical drying;
S4:Carry out carrying out high-temperature heat treatment 75min at 150 DEG C.
Comparative example 3:A kind of composite heat-insulated material, siliceous raw material 6.8g, ethanol 24.15g, ammoniacal liquor 10g.
Heat-barrier material preparation technology:Include following steps:
S1:By the one or more and methanol, ethanol, isopropyl in tetraethyl orthosilicate, methyl silicate, more polysilanes, Ludox
One or more in alcohol are mixed and are sufficiently stirred 15min;
S2:When adding ammoniacal liquor to solution PH to 10.2,20-48h is fully reacted;
S3:By alumina silicate fibre, crystal whisker of hexa potassium titanate mixed with the solution in previous step and carry out gel aging and
The sheet material of required thickness is made in supercritical drying;
S4:Carry out carrying out high-temperature heat treatment 75min at 150 DEG C.
Thermal conductivity factor detects:
Nai Chi instruments 's application experiment room (YB/T 4130-2005);Measuring method:Heat flow method;Tester
Device:HFM436/3/IER heat flow method conductometers;Sample size:200mmX200mmX10mm;Test temperature:25℃.
Bend resistance performance detection:Bend resistance experiment is carried out from experiment block of the universal testing machine to 200mmX200mmX10mm
Detection.
Porosity detects:The porosity of material is detected by mercury injection method.
By between comparative example and embodiment contrast can with obvious discovery after it with the addition of whisker and fiber, every
The thermal conductivity factor of hot material has obvious decline, simultaneously because the addition of fiber, bend resistance is being carried out to blocks of solid
During experiment, even if the situation that trial target 90-degree bent will not still fracture, the bend resistance of the material of script is significantly improved
Ability, meanwhile, large effect is not caused to the porosity of material after it with the addition of fiber and whisker, ensure that heat conduction system
Number will not increase, and whisker due to addition and fiber equally have heat insulating function, therefore with the addition of whisker in general
With the material of fiber can further reinforcing material heat-insulating capability.
This specific embodiment is only explanation of the invention, and it is not limitation of the present invention, people in the art
Member can make the modification of no creative contribution to the present embodiment as needed after this specification is read, but as long as at this
All protected in the right of invention by Patent Law.
Claims (10)
- A kind of 1. composite heat-insulated material, it is characterised in that:Include alumina silicate fibre 20-40 parts, aerosil 22-38 Part, catalyst 6-14 parts, crystal whisker of hexa potassium titanate 14-24 parts.
- A kind of 2. composite heat-insulated material according to claim 1, it is characterised in that:Every kilogram of silicon dioxide aerosol includes There is siliceous raw material 100-300g, remaining as solvent.
- A kind of 3. composite heat-insulated material according to claim 2, it is characterised in that:Siliceous raw material includes following positive silicic acid One or more in ethyl ester, methyl silicate, more polysilanes, Ludox.
- A kind of 4. composite heat-insulated material according to claim 2, it is characterised in that:Solvent, which has, includes following methanol, second One or more in alcohol, isopropanol.
- A kind of 5. composite heat-insulated material according to claim 1, it is characterised in that:Catalyst is acidic catalyst or alkalescence Catalyst.
- A kind of 6. composite heat-insulated material according to claim 5, it is characterised in that:Acidic catalyst includes hydrochloric acid, nitre One or more in acid, acetic acid, hydrofluoric acid.
- A kind of 7. composite heat-insulated material according to claim 5, it is characterised in that:Base catalyst includes ammoniacal liquor, hydrogen One or more in sodium oxide molybdena.
- A kind of 8. preparation method of composite heat-insulated material, it is characterised in that:Include following steps:S1:By the one or more and methanol, ethanol, isopropyl in tetraethyl orthosilicate, methyl silicate, more polysilanes, Ludox One or more in alcohol are mixed and are sufficiently stirred 15min;S2:When adding acidic catalyst, ph values are 4, fully reaction 20-48h are carried out, when addition base catalyst to solution ph To 10.2,20-48h is fully reacted;S3:By alumina silicate fibre, crystal whisker of hexa potassium titanate mixed with the solution in previous step and carry out gel aging and The sheet material of required thickness is made in supercritical drying;S4:Carry out carrying out high-temperature heat treatment 30min-2h at 100 DEG C -300 DEG C.
- A kind of 9. insulation direct-buried pipe with outer protection tube, it is characterised in that:The composite heat-insulated material is applied to insulation direct-buried pipe Outer protection tube in.
- A kind of 10. insulation direct-buried pipe with outer protection tube according to claim 9, it is characterised in that:Include instrumentation tubes, Outer protection tube and polyurethane insulation coating, polyurethane insulation coating are fixed in the side wall of instrumentation tubes, and outer protection tube is socketed in polyurethane heat-insulation Layer outside, side of the outer protection tube away from polyurethane insulation coating is connected with carbon fiber overcoat, carbon fiber protective layer and outer protection tube Between be provided with the columnar heat-insulated adding layers made of the composite heat-insulated material.
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