CN107521115A - The Novel vulcanization device and method made for rubber clutch - Google Patents
The Novel vulcanization device and method made for rubber clutch Download PDFInfo
- Publication number
- CN107521115A CN107521115A CN201710801935.3A CN201710801935A CN107521115A CN 107521115 A CN107521115 A CN 107521115A CN 201710801935 A CN201710801935 A CN 201710801935A CN 107521115 A CN107521115 A CN 107521115A
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- CN
- China
- Prior art keywords
- heating
- plate
- mold
- heating plate
- vulcanizer
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/24—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools characterised by the means for heating the tool
- B29C65/30—Electrical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/742—Joining plastics material to non-plastics material to metals or their alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/748—Machines or parts thereof not otherwise provided for
- B29L2031/7486—Clutches
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The invention discloses a kind of Novel vulcanization device and method made for rubber clutch, including vulcanizer and mould, mould includes the mold being used in conjunction with each other and lower mould, and it is separately fixed in the heating plate of vulcanizer, the heating tube for the metal steel ring being arranged between mold and lower mould and the end face of semi-finished product air bag heat vulcanization is provided with mold, the heating tape for being wrapped in metal steel ring circumferential location and being heated to side is provided with mold, mold and lower mould are fixed on hot plate by removable pin, heating tube and heating tape are electrical heating, heating plate includes upper heating plate and lower heating plate, and the time is connected by hydraulic cylinder；The present invention using vulcanizer replace in the prior art vulcanizing tank realize the vulcanisation operation of rubber clutch, have operating efficiency high and defect rate low-function.
Description
Technical field：
The present invention relates to a kind of vulcanizing equipment, more particularly to a kind of Novel vulcanization equipment made for rubber clutch.
Background technology：
Rubber clutch is substantially made up of three parts：Rubber pneumatic bag, wheel rim, friction plate.Air bag and wheel rim are to lean on vulcanization process will
It is bonded together, and forms strong bonded.Container used in completing vulcanization process at present is exactly vulcanizing tank, particularly as being by gas
Capsule semi-finished product and wheel rim are put into mould simultaneously, and then fastening bolt, is put into vulcanizing tank, is passed through steam, by the stipulated time, then
Mould takes out from vulcanizing tank, unloads bolt, takes out clutch semi-finished product, this completes rubber pneumatic bag and the jail of metal rim
Consolidation is closed.This technique disadvantage is：
1st, work cumbersome, each product is required for fastening and takes apart a die bolt twice, and time-consuming, efficiency is low, worker
Labor intensity is high.
2nd, worker is filling film and during fastening bolt, easily occur bolt fastening tightness differ, deflection etc., damage air bag by pressure
Or wheel rim, cause waste product.
3rd, sulfurizing pot vulcanization must use steam, and national policy is cancelled fire coal, produced using natural gas as boiler energy
Raw steam, fuel cost expense improves 5-10 times, and the boiler emission three wastes need control expense, all considerably increase product into
This.
In summary, the technological innovation of such a mode of production is imperative, it is necessary to finds truly feasible vulcanization
Solve these drawbacks, so as to obtain energy-saving and emission-reduction, improve effect, reduce the purpose of cost.
The content of the invention：
The technical problems to be solved by the invention are：Overcome the deficiencies in the prior art, there is provided one kind is simple in construction, utilizes vulcanizer
The vulcanisation operation of rubber clutch is realized instead of vulcanizing tank in the prior art, has operating efficiency is high low with defect rate to be used for rubber
The Novel vulcanization device and method that glue clutch makes.
The technical scheme is that：It is a kind of for rubber clutch make Novel vulcanization equipment, including vulcanizer and
Mould, the mould, which includes being used in conjunction with each other, carries out the fixed mold of vulcanization and lower mould to metal steel ring and semi-finished product air bag
Tool, and be separately fixed in the heating plate of the vulcanizer, it is provided with the mold to being arranged on mold and lower mould
Between metal steel ring and the end face of semi-finished product air bag heat the heating tube of vulcanization, be provided with the mold and be wrapped in
The metal steel ring circumferential location and the heating tape heated to side, the heating plate include upper heating plate and lower heating
Plate, the upper heating plate are arranged on top plate and are fixedly connected by the guide rail through bottom plate with base, and the lower heating plate is set
Put on the bottom plate and the hydraulic cylinder by being arranged on the base realizes that it is moved on guide rail.
The mold and lower mould are fixed on hot plate by removable pin, and the heating plate and heating tape are that electricity adds
Heat.
The removable pin includes fixed plate, fixing bolt and carrying bolt, and described fixing bolt one end is arranged on described add
In the T-slot of hot plate, the other end is arranged on heating plate and fixed plate through the bar hole in the fixed plate, the carrying bolt
Between.
A kind of Novel vulcanization method made for rubber clutch, its step are：A, the upper mould for vulcanisation bladder
Tool and lower mould are separately fixed in the heating plate of vulcanizer by removable pin；
B, circumferential location is wound the metal steel ring of upper heating tape and semi-finished product air bag is placed between mold and lower mould；
C, upper heating plate and lower heating plate is controlled to be moved by hydraulic cylinder on guide rail by the controller of vulcanizer, mould in realization
The fixation of tool and lower mould to metal steel ring and semi-finished product air bag；
D, gases at high pressure are passed through in semi-finished product air bag to ensure its internal pressure and examine its pressure by pressure-detecting device
Survey, heating plate and heating tape heating controlled by the controller of vulcanizer and temperature detected by temperature-detecting device,
The controller control pressure and temperature of vulcanizer realize product end surface and the vulcanisation operation of side.
The heating tube and heating tape are electrical heating, and the removable pin includes fixed plate, fixing bolt and carrying bolt,
Described fixing bolt one end is arranged in the T-slot of the heating plate, and the other end is described through the bar hole in the fixed plate
Carrying bolt is arranged between heating plate and fixed plate.
The upper heating plate is arranged on top plate and is fixedly connected by the guide rail through bottom plate with base, the lower heating
Plate is arranged on the bottom plate and the hydraulic cylinder by being arranged on the base realizes that it is moved on guide rail.
The beneficial effects of the invention are as follows：
1st, the present invention using vulcanizer replace in the prior art vulcanizing tank realize the vulcanisation operation of rubber clutch, there is work effect
Rate height and defect rate low-function.
2nd, the present invention is produced using vulcanizer, and labor strength is substantially reduced, and environmental condition is improved, no longer
Fixed using bolt, cost consumption is greatly reduced.
3rd, vulcanizer production of the present invention takes on film and saves the plenty of time, and efficiency improves, and yield lifting, more importantly pressure is steady
It is fixed, bolt pressure elastic the drawbacks of differing is avoided, and there is skewness, yield rate has obtained large increase.
4th, the present invention produces vulcanization thermal source, environmental protection and energy saving, 2-3 times cheaper than combustion gas of expense, production cost using electrical heating
Saved, improve the competitiveness of product in market.
Brief description of the drawings：
Fig. 1 is the structural representation of the Novel vulcanization equipment made for rubber clutch.
Fig. 2 is partial structural diagram in Fig. 1.
Embodiment：
Embodiment：Referring to Fig. 1 and Fig. 2, in figure, 1- metal steel rings, 2- semi-finished product air bags, 3- molds, mould under 4-, on 8- plus
Hot plate, heating plate under 9-, 10- hydraulic cylinders, 11- controller of vulcanizer, 12- guide rails, 13- bases, 14- fixed plates, 15- fix spiral shell
Bolt, 16- carrying bolts, 17-T shape grooves, 18- top plates, 19- bottom plates.
The Novel vulcanization equipment made for rubber clutch, including vulcanizer and mould, mould make including mutual cooperation
With carrying out the fixed mold 3 of vulcanization and lower mould 4 to metal steel ring 1 and semi-finished product air bag 2, and it is separately fixed at vulcanizer
In heating plate, metal steel ring 1 and semi-finished product air bag 2 to being arranged between mold 3 and lower mould 4 are provided with mold 3
End face heat the heating tube of vulcanization, be provided with mold 3 and be wrapped in the circumferential location of metal steel ring 1 and side is carried out
The heating tape of heating, heating plate include upper heating plate 8 and lower heating plate 9, upper heating plate 8 be arranged on top plate 18 and by through
The guide rail 12 of bottom plate 19 is fixedly connected with base 13, and lower heating plate 9 is arranged on bottom plate 19 and by being arranged on base 13
Hydraulic cylinder 10 realizes that it is moved on guide rail 12.
Mold 3 and lower mould 4 are fixed on hot plate by removable pin, and heating tube and heating tape are electrical heating.It is living
Dynamic pin includes fixed plate 14, fixing bolt 15 and carrying bolt 16, and the one end of fixing bolt 15 is arranged on the T-slot 17 of heating plate
Interior, the other end is fixed through the bar hole in fixed plate 14, and carrying bolt 16 is arranged between heating plate and fixed plate 14.
A kind of Novel vulcanization method made for rubber clutch, A, the mold 3 for vulcanisation bladder and lower mould
Tool 4 is separately fixed in the upper heating plate 8 and lower heating plate 9 of vulcanizer by removable pin；
B, circumferential location wind the metal steel ring 1 of upper heating tape and semi-finished product air bag 2 be placed on mold 3 and lower mould 4 it
Between；
C, upper heating plate 8 and lower heating plate 9 is controlled to be moved by hydraulic cylinder 10 on guide rail 12 by controller of vulcanizer 11, it is real
The existing fixation of mold 3 and lower mould 4 to metal steel ring 1 and semi-finished product air bag 2；
D, gases at high pressure are passed through in semi-finished product air bag 2 to ensure its internal pressure and examine its pressure by pressure-detecting device
Survey, heating plate and heating tape heating controlled by controller of vulcanizer 11 and temperature detected by temperature-detecting device,
The control pressure of controller of vulcanizer 11 and temperature realize product end surface and the vulcanisation operation of side.
Heating plate and heating tape are electrical heating, and removable pin includes fixed plate 14, fixing bolt 15 and carrying bolt 16, Gu
Determine the one end of bolt 15 to be arranged in the T-slot 17 of heating plate, the other end is fixed through the bar hole in fixed plate 14, supports
Bolt 16 is arranged between heating plate and fixed plate 14.
Upper heating plate 8 is arranged on top plate 18 and is fixedly connected by the guide rail 12 through bottom plate 19 with base 13, lower to add
Hot plate 9 is arranged on bottom plate 19 and the hydraulic cylinder 10 by being arranged on base 13 realizes that it is moved on guide rail 12.
In use, mold 3 and lower mould 4 by removable pin 7 fix on hot plate, metal steel ring 1 and half into
Product air bag 2 is placed between mold 3 and lower mould 4, controls two heating plates to pass through hydraulic cylinder by controller of vulcanizer 11
10 movements, realize the fixation of mold 3 and lower mould 4 to metal steel ring 1 and semi-finished product air bag 2, height are passed through in semi-finished product air bag 2
Body of calming the anger ensures its internal pressure, controls heating plate and heating tape to heat by controller of vulcanizer 11, realize product end surface and
The vulcanisation operation of side.
The above described is only a preferred embodiment of the present invention, any formal limitation not is made to the present invention, it is all
It is any simple modification, equivalent change and modification made according to the technical spirit of the present invention to above example, still falls within
In the range of technical solution of the present invention.
Claims (6)
1. a kind of Novel vulcanization equipment made for rubber clutch, including vulcanizer and mould, it is characterized in that：The mould
The fixed mold of vulcanization and lower mould are carried out to metal steel ring and semi-finished product air bag including being used in conjunction with each other, and is fixed respectively
In the heating plate of the vulcanizer, the metal steel ring to being arranged between mold and lower mould is provided with the mold
With the end face of semi-finished product air bag heat the heating tube of vulcanization, be provided with the mold and be wrapped in the metal steel ring circle
All positions and the heating tape heated to side, the heating plate include upper heating plate and lower heating plate, the upper heating plate
Be arranged on top plate and be fixedly connected by the guide rail through bottom plate with base, the lower heating plate be arranged on the bottom plate and
Realize that it is moved on guide rail by the hydraulic cylinder being arranged on the base.
2. the Novel vulcanization equipment according to claim 1 made for rubber clutch, it is characterized in that：The mold
Fixed on hot plate by removable pin with lower mould, the heating tube and heating tape are electrical heating.
3. the Novel vulcanization equipment according to claim 2 made for rubber clutch, it is characterized in that：The removable pin
Including fixed plate, fixing bolt and carrying bolt, described fixing bolt one end is arranged in the T-slot of the heating plate, another
End is arranged between heating plate and fixed plate through the bar hole in the fixed plate, the carrying bolt.
4. a kind of Novel vulcanization method made for rubber clutch, its step are：A, the mold for vulcanisation bladder
It is separately fixed at lower mould by removable pin in the heating plate of vulcanizer；
B, circumferential location is wound the metal steel ring of upper heating tape and semi-finished product air bag is placed between mold and lower mould；
C, upper heating plate and lower heating plate is controlled to be moved by hydraulic cylinder on guide rail by the controller of vulcanizer, mould in realization
The fixation of tool and lower mould to metal steel ring and semi-finished product air bag；
D, gases at high pressure are passed through in semi-finished product air bag to ensure its internal pressure and examine its pressure by pressure-detecting device
Survey, heating plate and heating tape heating controlled by the controller of vulcanizer and temperature detected by temperature-detecting device,
The controller control pressure and temperature of vulcanizer realize product end surface and the vulcanisation operation of side.
5. the Novel vulcanization method according to claim 4 made for rubber clutch, it is characterized in that：The heating tube
It is electrical heating with heating tape, the removable pin includes fixed plate, fixing bolt and carrying bolt, and described fixing bolt one end is set
Put in the T-slot of the heating plate, the other end is arranged on heating through the bar hole in the fixed plate, the carrying bolt
Between plate and fixed plate.
6. the Novel vulcanization method according to claim 4 made for rubber clutch, it is characterized in that：The upper heating
Plate is arranged on top plate and is fixedly connected by the guide rail through bottom plate with base, and the lower heating plate is arranged on the bottom plate
And the hydraulic cylinder by being arranged on the base realizes that it is moved on guide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710801935.3A CN107521115A (en) | 2017-09-07 | 2017-09-07 | The Novel vulcanization device and method made for rubber clutch |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710801935.3A CN107521115A (en) | 2017-09-07 | 2017-09-07 | The Novel vulcanization device and method made for rubber clutch |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107521115A true CN107521115A (en) | 2017-12-29 |
Family
ID=60683773
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710801935.3A Pending CN107521115A (en) | 2017-09-07 | 2017-09-07 | The Novel vulcanization device and method made for rubber clutch |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107521115A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113650197A (en) * | 2021-08-16 | 2021-11-16 | 星河动力(北京)空间科技有限公司 | Rubber vulcanization molding device and process method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU455869A1 (en) * | 1973-09-25 | 1975-01-05 | Научно-Исследовательский Конструкторско-Технологический Институт Шинной Промышленности | Mold for vulcanization of rubber products |
| RU2417882C1 (en) * | 2009-11-03 | 2011-05-10 | Федеральное государственное унитарное предприятие "Научно-производственное предприятие "Прогресс" (ФГУП "НПП "Прогресс") | Method of forming and vulcanising air clutch cylinder and mould for its production |
| CN104827612A (en) * | 2015-05-08 | 2015-08-12 | 怡维怡橡胶研究院有限公司 | Non-isothermal plate vulcanizing machine and vulcanizing process thereof |
| CN204725738U (en) * | 2015-06-12 | 2015-10-28 | 焦作恒荣科技有限公司 | For the vulcanization plant of rubber friction disc |
| CN207156476U (en) * | 2017-09-07 | 2018-03-30 | 河南大林橡胶通信器材有限公司 | The Novel vulcanization equipment made for rubber clutch |
-
2017
- 2017-09-07 CN CN201710801935.3A patent/CN107521115A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU455869A1 (en) * | 1973-09-25 | 1975-01-05 | Научно-Исследовательский Конструкторско-Технологический Институт Шинной Промышленности | Mold for vulcanization of rubber products |
| RU2417882C1 (en) * | 2009-11-03 | 2011-05-10 | Федеральное государственное унитарное предприятие "Научно-производственное предприятие "Прогресс" (ФГУП "НПП "Прогресс") | Method of forming and vulcanising air clutch cylinder and mould for its production |
| CN104827612A (en) * | 2015-05-08 | 2015-08-12 | 怡维怡橡胶研究院有限公司 | Non-isothermal plate vulcanizing machine and vulcanizing process thereof |
| CN204725738U (en) * | 2015-06-12 | 2015-10-28 | 焦作恒荣科技有限公司 | For the vulcanization plant of rubber friction disc |
| CN207156476U (en) * | 2017-09-07 | 2018-03-30 | 河南大林橡胶通信器材有限公司 | The Novel vulcanization equipment made for rubber clutch |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113650197A (en) * | 2021-08-16 | 2021-11-16 | 星河动力(北京)空间科技有限公司 | Rubber vulcanization molding device and process method |
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