CN107513642A - Co-based alloy powder and its preparation method and application - Google Patents

Co-based alloy powder and its preparation method and application Download PDF

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CN107513642A
CN107513642A CN201710967273.7A CN201710967273A CN107513642A CN 107513642 A CN107513642 A CN 107513642A CN 201710967273 A CN201710967273 A CN 201710967273A CN 107513642 A CN107513642 A CN 107513642A
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based alloy
alloy powder
cobalt
oxide layer
metal oxide
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CN107513642B (en
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李爱红
李博
王力强
汤鑫
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Material Technology Innovations Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/60Treatment of workpieces or articles after build-up
    • B22F10/64Treatment of workpieces or articles after build-up by thermal means
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C19/00Alloys based on nickel or cobalt
    • C22C19/07Alloys based on nickel or cobalt based on cobalt
    • B22F1/0003
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/14Treatment of metallic powder
    • B22F1/142Thermal or thermo-mechanical treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/30Process control
    • B22F10/36Process control of energy beam parameters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/30Process control
    • B22F10/36Process control of energy beam parameters
    • B22F10/366Scanning parameters, e.g. hatch distance or scanning strategy
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00Materials specially adapted for additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00Products made by additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20Direct sintering or melting
    • B22F10/28Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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Abstract

The present invention relates to a kind of Co-based alloy powder and its preparation method and application, and by weight percentage, the Co-based alloy powder is made up of following chemical composition:22 32% chromium, 4 10% molybdenums, 4 10% tungsten, 0 1% silicon, 0 0.75% iron, 0 0.35% carbon, 0.05 0.2% nitrogen, surplus is cobalt.Good fluidity, the particle diameter of Co-based alloy powder of the present invention be small and centralized particle diameter, Co-base alloy material mechanical performance made from the Co-based alloy powder can reach 5 types/type5 of the requirements of GB17168/ISO 22674, and tensile strength reaches 1326MPa, nonproportional cyclic straining reaches 948MPa;Modulus of elasticity reaches 206GPa, fracture elongation up to 13.8%.

Description

Co-based alloy powder and its preparation method and application
Technical field
The present invention relates to medical material tech field, more particularly to a kind of Co-based alloy powder and its prepare and method and Using.
Background technology
Displayed with the extensive use of ceramometal restoration, the problem of more and more repairing failures.Substantial amounts of research knot Fruit shows that ceramometal restoration collapses incidence highest of the porcelain in golden porcelain repairing failure, is primarily due to the oral environment in complexity In, ceramometal restoration can be by the masticatory force of all directions, and good Metal-ceramic combining strength, alloy high strength are to prevent from repairing Body collapses the basis of porcelain and the deformation of thin-walled tooth.At present, the dental alloy such as preparation material ASTM F75 of dental prosthesis, stainless steel Intensity is only capable of reaching 4 types/type4 of the requirements of GB17168/ISO 22674, when causing to be embedded in tooth body dental prosthesis deformation or Dental prosthesis crackled glaze during person's use.
In addition, using precinct laser fusion technology, i.e. metal three-dimensional printing technology, in Aero-Space, mould, personalized justice Tooth and medical domain etc. have huge applications space.Particularly in terms of personalized dental prosthesis is manufactured, precinct laser melting Technology can meet the manufacture characteristics such as the personalization of dental prosthesis, high accuracy, labyrinth;However, precinct laser melts skill The research of art raw material is always the bottleneck that is promoted of the technology, precinct laser melting original material mainly based on dusty material, It is required that dusty material has good mobility, chemical purity height etc..
Medical Cobalt-Based Alloys are using cobalt and chromium as the solid solution of basis, mainly contain the alloying elements such as cobalt, chromium, molybdenum; The tissue of cobalt-base alloys is mainly made up of austenitic matrix and carbide reinforced matrix.Medical Cobalt-Based Alloys are due to good Corrosion resistance and golden porcelain associativity, it is widely used in artificial tooth in gear division reparation, support, various casting crowns, inlay and solid Determine the manufacture of bridge.But to still suffer from alloy strength not high enough so as to causing repairing failure for Co-base alloy material of the prior art The problem of.
The content of the invention
Based on this, it is necessary to it is not high enough so as to causing to repair to still suffer from alloy strength for cobalt-base alloys of the prior art A kind of the problem of failure, there is provided Co-based alloy powder.The Co-based alloy powder alloy strength is high.
To achieve the above object, concrete technical scheme is as follows:
A kind of Co-based alloy powder, by weight percentage, the Co-based alloy powder are made up of following chemical composition:
22-32% chromium, 4-10% molybdenums, 4-10% tungsten, 0-1% silicon, 0-0.75% iron, 0-0.35% carbon, 0.05-0.2% Nitrogen, surplus are cobalt, wherein, molybdenum is identical with the percentage by weight of tungsten in the Co-based alloy powder.
In wherein some embodiments, by weight percentage, the Co-based alloy powder is made up of following chemical composition:
22-28% chromium, 4.8-7.5% molybdenums, 4.8-7.5% tungsten, 0-1% silicon, 0-0.75% iron, 0-0.35% carbon, 0.05- 0.1% nitrogen, surplus are cobalt, wherein, molybdenum is identical with the percentage by weight of tungsten in the Co-based alloy powder.
In wherein some embodiments, the particle diameter of the Co-based alloy powder is 10-63 μm.Co-based alloy powder particle diameter is During 10-63 microns, the Co-based alloy powder can be suitable for SLM (selective laser melting) technology 3D printing.
It is a further object of the present invention to provide the preparation method of above-mentioned Co-based alloy powder.
A kind of preparation method of above-mentioned Co-based alloy powder, comprises the following steps:
(1) raw metal of the Co-based alloy powder is taken, the raw metal is chromium, molybdenum, tungsten and cobalt, described in removal The metal oxide layer on raw metal surface, the chromium that metal oxide layer must be removed, the molybdenum for removing metal oxide layer, remove metal oxidation The tungsten of layer and the cobalt for removing metal oxide layer;
(2) 30-70wt% of the cobalt of the removal metal oxide layer is added into smelting furnace as matrix, adds described go Except the chromium of metal oxide layer, after heating melting, the molybdenum and tungsten of the removal metal oxide layer are added, after complete melting, is added Enter the cobalt of remaining removal metal oxide layer, completely after melting, heating, obtain liquation;
(3) using high pressure nitrogen as atomization gas, step (2) liquation is sprayed into atomisation tower and is atomized, obtains mist Droplet after change;Keep being full of nitrogen in atomisation tower in atomization process and keep the pressure in atomisation tower to be less than 1 air Pressure;
(4) droplet after atomization is cooled down, collects the powder after cooling and carry out the pre-heat treatment, produce the cobalt-base alloys Powder.
In wherein some embodiments, the step (4) the pre-heat treatment includes:Powder after the cooling is existed 1-12h is incubated under conditions of 300-500 DEG C.When being atomized due to liquation by high pressure nitrogen, the droplet after atomization can absorb nitrogen, Droplet after the part nitrogen of absorption and atomization chemically reacts, and unreacted nitrogen still wraps up after atomization small In drop, after cooling, still there is unreacted nitrogen in Co-based alloy powder, by the pre-heat treatment, make unreacted nitrogen Gas further chemically reacts with chromium, so the method for warming up is most important for Co-based alloy powder fixed nitrogen, Directly affect Co-based alloy powder machine-shaping (such as:3D printing technique) after ductility and hardness.
It is 0.1- that the pressure in atomisation tower is kept in wherein some embodiments, in step (3) described atomization process 0.9MPa。
In wherein some embodiments, the penetrating pressure of high pressure nitrogen described in step (3) is 1-5MPa, in step (2) The temperature of the liquation is 1650-1700 DEG C.
It is yet another object of the invention to provide application of the above-mentioned Co-based alloy powder in dental prosthesis is prepared.
It is yet another object of the invention to provide a kind of dental prosthesis.
A kind of dental prosthesis, its preparing raw material include above-mentioned Co-based alloy powder.
It is yet another object of the invention to provide the preparation method of above-mentioned dental prosthesis.
A kind of preparation method of above-mentioned dental prosthesis, comprises the following steps:
(1) 3D printing:3D printing is carried out by raw material of above-mentioned cobalt billon powder, the condition of the 3D printing includes:Swash Luminous power is 50-180W, sweep speed 80-400mm/s, sweep span 0.06-0.12mm, obtains 3D printing dummy;
(2) it is heat-treated:Step (1) the 3D printing dummy is placed in nitrogen atmosphere, in 800-1150 DEG C of condition Lower insulation 1-2h, then room temperature is air-cooled to, obtain the dental prosthesis.
In wherein some embodiments, the heat treatment is:Step (1) the 3D printing dummy is placed in nitrogen atmosphere In, 1.5h is incubated under the conditions of 1100 DEG C, then room temperature is air-cooled to, obtain dental prosthesis.
In the preparation process of above-mentioned dental prosthesis, 3D printing dummy is placed in nitrogen atmosphere, in 800-1150 1-2h is incubated under the conditions of DEG C, then is air-cooled to room temperature, is that dental prosthesis is heat-treated, its mechanics for dental prosthesis Performance is particularly significant, and aging temp is too low or too high, can all cause different phases (cobalt has two kinds of allotropes, Fcc and hcp) Transformation, dental prosthesis is caused to occur splitting porcelain during porcelain on follow-up, collapse phenomena such as porcelain, excessive high hardness, ductility are deteriorated, from And cause function that the alloy formula of this dental prosthesis designs can not be effectively played;Secondly, the heat treatment method enters one It can guarantee that to step that nitrogen fully acts on chromium in dental prosthesis, prevents crisp phase constitution (the hcp phases or intermetallic of matrix cobalt The σ brittlement phases of thing) generation, and stable dental prosthesis ductility;In addition, the heat treatment method can make equivalent molybdenum and tungsten with Cobalt is dissolved to form hardening constituent, so as to play a part of the thermal coefficient of expansion of stable dental prosthesis;In addition, the heat treatment method can Further separate out the molybdenum tungsten hardening constituent to be formed a small amount of, make the intensity enhancing of dental prosthesis again will not hardness it is too high.
In the present invention, the effect for the chemical constituent that the Co-based alloy powder contains is as follows:
The chemical composition cobalt contained in Co-based alloy powder of the present invention is basic metallic element, and playing solid solution, other are closed The effect of gold.
The chemical composition chromium contained in Co-based alloy powder of the present invention, effect mainly strengthen the corrosion resistance of alloy And intensity, but excessive chromium can make alloy become fragile, ductility reduction.
The chemical composition molybdenum contained in Co-based alloy powder of the present invention strengthens the strong of alloy by being acted synergistically with tungsten Degree, hardness.
When the chemical composition W content contained in Co-based alloy powder of the present invention is 4-10wt%, alloy oxidation is hindered Film generates, and makes alloy oxide film thinning, fine and close, enhancing cobalt-base alloys matrix and enamel coating gold porcelain adhesion;Secondly, the weight hundred of tungsten When point content is more than 4wt%, itself and wait the molybdenum of percentage by weight to act synergistically to contribute to the linear expansion coefficient of stable alloy;By After heat treatment, the tungsten and molybdenum that wait percentage by weight form second-phase strength phase, strengthen the intensity of cobalt-base alloys matrix.
The chemical composition nitrogen contained in Co-based alloy powder of the present invention, which can consume, easily makes matrix cobalt from the (modeling of Fcc phases Property phase) the excessive chemical composition chromium that changes to σ phases (brittlement phase), Co-based alloy powder of the present invention is closed after processing Golden material plasticity enhancing, hardness are unlikely to raise.
Compared with prior art, the invention has the advantages that:
Good fluidity, the particle diameter of Co-based alloy powder of the present invention be small and centralized particle diameter.Cobalt-based of the present invention Co-base alloy material mechanical performance made from alloy powder can reach 5 types/type5 of the requirements of GB17168/ISO 22674, stretching Intensity can reach 1326MPa, nonproportional cyclic straining can reach 948MPa;Modulus of elasticity reaches 206GPa, fracture elongation can Reach 13.8%.Inventor is further improved to the preparation method of Co-based alloy powder, by a large amount of performing creative labours It was found that during raw metal melts, added at twice using cobalt as matrix, relative to the preparation method of conventional method (once adding cobalt), cobalt can be reduced during melt-processed due to being lost in caused by gasification by adding cobalt at twice, further Improve the mechanical performance of Co-base alloy material prepared by Co-based alloy powder of the present invention in ground.
Embodiment
The present invention is described in further detail below in conjunction with specific embodiment, but protection scope of the present invention is unlimited In specific embodiment.
Embodiment 1
The dosage of the raw metal of the embodiment 1 of table 1
Raw material Cobalt Chromium Molybdenum Tungsten
Dosage (wt%) 62 28 5 5
The preparation method of the present embodiment Co-based alloy powder, comprises the following steps:
(1) according to the dosage of table 1, chromium, molybdenum, tungsten and cobalt are taken, removes chromium, molybdenum, tungsten and the metal oxide layer on cobalt surface, The chromium that metal oxide layer must be removed, the molybdenum, the tungsten and removal metal oxide layer of removal metal oxide layer that remove metal oxide layer Cobalt;
(2) 35wt% of the cobalt of the removal metal oxide layer is added into smelting furnace as matrix, adds the removal The chromium of metal oxide layer, after heating melting, the molybdenum and tungsten of the removal metal oxide layer are added, after complete melting, is added After the remaining cobalt for removing metal oxide layer, completely melting, heating, the liquation that temperature is 1695 DEG C is obtained;
(3) using high pressure nitrogen as atomization gas, step (2) liquation and high pressure nitrogen are sprayed into atomisation tower, high pressure The penetrating pressure of nitrogen is 3.4MPa, and the liquation is atomized in the presence of high pressure nitrogen, it is atomized after droplet; It is 0.85MPa to keep being full of nitrogen in atomisation tower and keeping the pressure in atomisation tower in atomization process;
(4) droplet after atomization is cooled down, particle diameter carries out the pre-heat treatment for 10-63 μm of powder after collecting cooling, i.e., Obtain Co-based alloy powder.Wherein, the pre-heat treatment condition is:Through 320 DEG C of insulation 8h.
Co-based alloy powder described in the present embodiment is processed using 3D printing technique, comprised the following steps:
(1) 3D printing:Co-based alloy powder described in embodiment 1 is put into selective laser printer, laser work(is set Rate 120W, 30 μm of powdering thickness, sweep speed 250mm/s, sweep span 0.06mm, obtains 3D printing sample;
(2) it is heat-treated:Step (1) the 3D printing sample is heat-treated together with substrate, the heat treatment includes 1.5h is incubated under the conditions of 1100 DEG C in nitrogen atmosphere, then is air-cooled to room temperature, obtains the Co-base alloy material of the present embodiment, gained cobalt The chemical composition of base alloy material is as shown in table 2.
The chemical composition of the Co-base alloy material of 2 embodiment of table 1
Embodiment 2
The dosage of the raw metal of the embodiment 2 of table 3
Raw material Cobalt Chromium Molybdenum Tungsten
Dosage (wt%) 57 27 8 8
Co-based alloy powder described in the present embodiment is processed using 3D printing technique, comprised the following steps:
(1) according to the dosage of table 3, chromium, molybdenum, tungsten and cobalt are taken, removes chromium, molybdenum, tungsten and the metal oxide layer on cobalt surface, The chromium that metal oxide layer must be removed, the molybdenum, the tungsten and removal metal oxide layer of removal metal oxide layer that remove metal oxide layer Cobalt;
(2) 68wt% of the cobalt of the removal metal oxide layer is added into smelting furnace as matrix, adds the removal The chromium of metal oxide layer, after heating melting, the molybdenum and tungsten of the removal metal oxide layer are added, after complete melting, is added After the remaining cobalt for removing metal oxide layer, completely melting, heating, the liquation that temperature is 1660 DEG C is obtained;
(3) using high pressure nitrogen as atomization gas, step (2) liquation and high pressure nitrogen are sprayed into atomisation tower, high pressure The penetrating pressure of nitrogen is 4.5MPa, and the liquation is atomized in the presence of high pressure nitrogen, it is atomized after droplet; It is 0.55MPa to keep being full of nitrogen in atomisation tower and keeping the pressure in atomisation tower in atomization process;
(4) droplet after atomization is cooled down, particle diameter carries out the pre-heat treatment for 10-63 μm of powder after collecting cooling, i.e., Obtain Co-based alloy powder.Wherein, the pre-heat treatment is through 480 DEG C of insulation 1.5h.
Co-based alloy powder described in the present embodiment is processed using 3D printing technique, comprised the following steps:
(1) 3D printing:Co-based alloy powder described in the present embodiment is put into selective laser printer, laser work(is set Rate 120W, 30 μm of powdering thickness, sweep speed 250mm/s, sweep span 0.06mm, obtains 3D printing sample;
(2) it is heat-treated:Step (1) the 3D printing sample is heat-treated with substrate, the heat treatment is included in nitrogen Atmosphere is incubated 2h under the conditions of 850 DEG C in enclosing, then is air-cooled to room temperature, obtains the Co-base alloy material of the present embodiment, gained cobalt-base alloys The chemical composition of material is as shown in table 4.
The chemical composition of the Co-base alloy material of 4 embodiment of table 2
Embodiment 3
The dosage of the raw metal of the embodiment 3 of table 5
Raw material Cobalt Chromium Molybdenum Tungsten
Dosage (wt%) 58.2 23 9.4 9.4
Co-based alloy powder described in the present embodiment is processed using 3D printing technique, comprised the following steps:
(1) according to the dosage of table 5, chromium, molybdenum, tungsten and cobalt are taken, removes chromium, molybdenum, tungsten and the metal oxide layer on cobalt surface, The chromium that metal oxide layer must be removed, the molybdenum, the tungsten and removal metal oxide layer of removal metal oxide layer that remove metal oxide layer Cobalt;
(2) 55wt% of the cobalt of the removal metal oxide layer is added into smelting furnace as matrix, adds the removal The chromium of metal oxide layer, after heating melting, the molybdenum and tungsten of the removal metal oxide layer are added, after complete melting, is added After the remaining cobalt for removing metal oxide layer, completely melting, heating, the liquation that temperature is 1680 DEG C is obtained;
(3) using high pressure nitrogen as atomization gas, step (2) liquation and high pressure nitrogen are sprayed into atomisation tower, high pressure The penetrating pressure of nitrogen is 1.5MPa, and the liquation is atomized in the presence of high pressure nitrogen, it is atomized after droplet; It is 0.3MPa to keep being full of nitrogen in atomisation tower and keeping the pressure in atomisation tower in atomization process;
(4) droplet after atomization is cooled down, particle diameter carries out the pre-heat treatment for 10-63 μm of powder after collecting cooling, i.e., Obtain Co-based alloy powder.Wherein, the pre-heat treatment is through 450 DEG C of insulation 1.5h.
Co-based alloy powder described in the present embodiment is processed using 3D printing technique, comprised the following steps:
(1) 3D printing:Co-based alloy powder described in the present embodiment is put into selective laser printer, laser work(is set Rate 120W, 30 μm of powdering thickness, sweep speed 250mm/s, sweep span 0.06mm, obtains 3D printing sample;
(2) it is heat-treated:Step (1) the 3D printing sample is heat-treated with substrate, the heat treatment is included in nitrogen Atmosphere is incubated 1h under the conditions of 850 DEG C in enclosing, then is air-cooled to room temperature, obtains the Co-base alloy material of the present embodiment, gained cobalt-base alloys The chemical composition of material is as shown in table 6.
The chemical composition of the Co-base alloy material of 6 embodiment of table 3
Embodiment 4
The dosage of the raw metal of the embodiment 4 of table 7
Raw material Cobalt Chromium Molybdenum Tungsten
Dosage (wt%) 61 31.0 4.0 4.0
The preparation method of the present embodiment Co-based alloy powder, comprises the following steps:
(1) according to the dosage of table 7, chromium, molybdenum, tungsten and cobalt are taken, removes chromium, molybdenum, tungsten and the metal oxide layer on cobalt surface, The chromium that metal oxide layer must be removed, the molybdenum, the tungsten and removal metal oxide layer of removal metal oxide layer that remove metal oxide layer Cobalt;
(2) 35wt% of the cobalt of the removal metal oxide layer is added into smelting furnace as matrix, adds the removal The chromium of metal oxide layer, after heating melting, the molybdenum and tungsten of the removal metal oxide layer are added, after complete melting, is added After the remaining cobalt for removing metal oxide layer, completely melting, heating, the liquation that temperature is 1695 DEG C is obtained;
(3) using high pressure nitrogen as atomization gas, step (2) liquation and high pressure nitrogen are sprayed into atomisation tower, high pressure The penetrating pressure of nitrogen is 3.4MPa, and the liquation is atomized in the presence of high pressure nitrogen, it is atomized after droplet; It is 0.85MPa to keep being full of nitrogen in atomisation tower and keeping the pressure in atomisation tower in atomization process;
(4) droplet after atomization is cooled down, particle diameter carries out the pre-heat treatment for 10-63 μm of powder after collecting cooling, i.e., Obtain Co-based alloy powder.Wherein, the pre-heat treatment is through 250 DEG C of insulation 8h.
The preparation method of the Co-base alloy material of the present embodiment is the same as embodiment 1, the chemical group of obtained Co-base alloy material Cheng Rubiao 8.
The chemical composition of the Co-base alloy material of 8 embodiment of table 4
Comparative example 1
The dosage of the raw metal of the comparative example 1 of table 9
Raw material Cobalt Chromium Molybdenum Tungsten
Dosage (wt%) 62 28 4 6
The preparation method of the Co-based alloy powder of this comparative example is the same as embodiment 1.
The preparation method of the Co-base alloy material of this comparative example is the same as embodiment 1, the chemical group of obtained Co-base alloy material Cheng Rubiao 10.
The chemical composition of the Co-base alloy material of 10 comparative example of table 1
Comparative example 2
The dosage of the raw metal of the comparative example 2 of table 11
Raw material Cobalt Chromium Molybdenum Tungsten
Dosage (wt%) 62 28 5 5
The preparation method of this comparative example Co-based alloy powder, comprises the following steps:
(1) according to the dosage of table 11, chromium, molybdenum, tungsten and cobalt are taken, removes chromium, molybdenum, tungsten and the oxidation of the metal on cobalt surface Layer, the chromium that metal oxide layer must be removed, the molybdenum for removing metal oxide layer, remove the tungsten of metal oxide layer and remove metal oxidation The cobalt of layer;
(2) cobalt of the removal metal oxide layer is added into smelting furnace as matrix, adds the removal metal oxidation The chromium of layer, after heating melting, the molybdenum and tungsten of the removal metal oxide layer are added, after complete melting, heating, obtaining temperature is 1695 DEG C of liquation;
(3) using high pressure nitrogen as atomization gas, step (2) liquation and high pressure nitrogen are sprayed into atomisation tower, high pressure The penetrating pressure of nitrogen is 3.4MPa, and the liquation is atomized in the presence of high pressure nitrogen, it is atomized after droplet; It is 0.85MPa to keep being full of nitrogen in atomisation tower and keeping the pressure in atomisation tower in atomization process;
(4) droplet after atomization is cooled down, particle diameter carries out the pre-heat treatment for 10-63 μm of powder after collecting cooling, i.e., Obtain Co-based alloy powder.Wherein, the pre-heat treatment is through 320 DEG C of insulation 8h.
The preparation method of the Co-base alloy material of this comparative example is the same as embodiment 1, the chemical group of obtained Co-base alloy material Cheng Rubiao 12.
The chemical composition of the Co-base alloy material of 12 comparative example of table 2
The Co-based alloy powder performance test of embodiment 5
Test purpose:
Embodiment 1-4 and the Co-based alloy powder of comparative example 1 performance are tested.
Test result:
Co-based alloy powder performance test is as shown in table 13.
The performance test results of the Co-based alloy powder of table 13
Interpretation of result:As shown in Table 1, embodiment 1-4 Co-based alloy powder Hall flow velocity is in 17.5s/50g-28.6s/ In the range of 50g, therefore embodiment 1-4 Co-based alloy powder good fluidity, in the Co-based alloy powder of comparative example 1 due to molybdenum and The content of tungsten differs and differs larger, and Hall flow velocity is 31.3s/50g, and the Co-based alloy powder mobility of comparative example 1 is relative It is poor in embodiment 1-4 cobalt-base alloys;The D50 numerical value being distributed from powder size, embodiment 1-4 Co-based alloy powders D50s of the D50 somewhat than the Co-based alloy powder of comparative example 1 is small, therefore embodiment 1-4 Co-based alloy powder integral particle particle diameter is relative It is smaller in the overall particle diameter of the Co-based alloy powder of comparative example 1;In addition, from (D90-D10)/D50 result, embodiment 1-4 Co-based alloy powder particle diameter it is more narrower than the particle diameter distribution of the Co-based alloy powder of comparative example 1.It is it follows that of the present invention The good fluidity of cobalt-base alloys, particle diameter is small and centralized particle diameter.
The Co-base alloy material performance test of embodiment 6
Test purpose:
Embodiment 1-4 and comparative example 1-2 Co-base alloy material performance are tested.
Test result:
Co-base alloy material performance test is as shown in table 14.
The Co-base alloy material the performance test results of table 14
Interpretation of result:As seen from the above table, the tensile strength of embodiment 1-4 Co-base alloy material, nonproportional cyclic straining Can respectively be up to 1173MPa, more than 506MPa, the particularly tensile strength of the Co-base alloy material of embodiment 1 be 1326MPa, 206MPa;And the tensile strength and nonproportional cyclic straining of the Co-base alloy material of comparative example 1 respectively be only 887MPa, 468MPa, main cause are that the molybdenum that the Co-base alloy material of comparative example 1 contains and tungsten difference are larger, cause the cobalt-based of comparative example 1 The more difficult formation hardening constituent of alloy material;The fracture elongation 9.5-13.8% of embodiment 1-4 Co-base alloy material, hence it is evident that be more than The fracture elongation of comparative example 1 and comparative example 2, showing embodiment 1-4 Co-base alloy material has good ductility;Implement Example 1-4 modulus of elasticity is up to more than 190Gpa, bigger than comparative example 1-2 modulus of elasticity;The Co-base alloy material of comparative example 2 by It is disposable addition cobalt in preparation process, causes the loss of cobalt in process to increase, so as to cause in comparative example 2 The overall mechanical properties of Co-base alloy material are deteriorated.
Each technical characteristic of embodiment described above can be combined arbitrarily, to make description succinct, not to above-mentioned reality Apply all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited In contradiction, the scope that this specification is recorded all is considered to be.
Embodiment described above only expresses the several embodiments of the present invention, and its description is more specific and detailed, but simultaneously Can not therefore it be construed as limiting the scope of the patent.It should be pointed out that come for one of ordinary skill in the art Say, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to the protection of the present invention Scope.Therefore, the protection domain of patent of the present invention should be determined by the appended claims.

Claims (10)

  1. A kind of 1. Co-based alloy powder, it is characterised in that by weight percentage, the Co-based alloy powder by following chemistry into It is grouped into:
    22-32% chromium, 4-10% molybdenums, 4-10% tungsten, 0-1% silicon, 0-0.75% iron, 0-0.35% carbon, 0.05-0.2% nitrogen, it is remaining Measure as cobalt, wherein, molybdenum is identical with the percentage by weight of tungsten in the Co-based alloy powder.
  2. 2. Co-based alloy powder according to claim 1, it is characterised in that by weight percentage, the cobalt-based alloy powder End is made up of following chemical composition:
    22-28% chromium, 4.8-7.5% molybdenums, 4.8-7.5% tungsten, 0-1% silicon, 0-0.75% iron, 0-0.35% carbon, 0.05- 0.1% nitrogen, surplus are cobalt, wherein, molybdenum is identical with the percentage by weight of tungsten in the Co-based alloy powder.
  3. 3. according to any one of the claim 1-2 Co-based alloy powders, it is characterised in that the particle diameter of the Co-based alloy powder For 10-63 μm.
  4. 4. a kind of preparation method of the Co-based alloy powder as described in claim any one of 1-3, it is characterised in that including following step Suddenly:
    (1) raw metal of the Co-based alloy powder is taken, the raw metal is chromium, molybdenum, tungsten and cobalt, removes the metal The metal oxide layer on raw material surface, the chromium that metal oxide layer must be removed, the molybdenum for removing metal oxide layer, remove metal oxide layer Tungsten and the cobalt for removing metal oxide layer;
    (2) 30-70wt% of the cobalt of the removal metal oxide layer is added into smelting furnace as matrix, adds the removal gold Belong to the chromium of oxide layer, after heating melting, add the molybdenum and tungsten of the removal metal oxide layer, after complete melting, add surplus The cobalt of remaining removal metal oxide layer, completely after melting, heating, obtains liquation;
    (3) using high pressure nitrogen as atomization gas, step (2) liquation is sprayed into atomisation tower and is atomized, after atomized Droplet;Keep being full of nitrogen in atomisation tower in atomization process and keep the pressure in atomisation tower to be less than 1 atmospheric pressure;
    (4) droplet after atomization is cooled down, collects the powder after cooling and carry out the pre-heat treatment, produce the cobalt-based alloy powder End.
  5. 5. the preparation method of Co-based alloy powder according to claim 4, it is characterised in that step (4) described the pre-heat treatment Including:Powder after the cooling is incubated 1-12h under conditions of 300-500 DEG C.
  6. 6. according to the preparation method of any one of the claim 4-5 Co-based alloy powders, it is characterised in that step (3) is described It is 0.1-0.9MPa that the pressure in atomisation tower is kept in atomization process.
  7. 7. according to the preparation method of any one of the claim 4-5 Co-based alloy powders, it is characterised in that institute in step (3) The penetrating pressure for stating high pressure nitrogen is 1-5MPa, and the temperature of liquation described in step (2) is 1650-1700 DEG C.
  8. 8. a kind of dental prosthesis, it is characterised in that its preparing raw material includes any one of the claim 1-3 cobalt-based alloy powder End.
  9. 9. a kind of preparation method of dental prosthesis as claimed in claim 8, it is characterised in that comprise the following steps:
    (1) 3D printing:3D printing is carried out by raw material of the cobalt billon powder described in claim any one of 1-3, the 3D is beaten The condition of print includes:Laser power is 50-180W, sweep speed 80-400mm/s, sweep span 0.06-0.12mm, is obtained 3D printing dummy;
    (2) it is heat-treated:Step (1) the 3D printing dummy is placed in nitrogen atmosphere, protected under conditions of 800-1150 DEG C Warm 1-2h, then room temperature is air-cooled to, obtain the dental prosthesis.
  10. 10. the preparation method of dental prosthesis according to claim 9, it is characterised in that the heat treatment is:By step (1) the 3D printing dummy is placed in nitrogen atmosphere, and 1.5h is incubated under the conditions of 1100 DEG C, then is air-cooled to room temperature, obtains dentistry Dummy.
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