CN107511099A - 一种带有刀片的立式多搅龙搅拌机 - Google Patents
一种带有刀片的立式多搅龙搅拌机 Download PDFInfo
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Abstract
本发明涉及一种带有刀片的立式多搅龙搅拌机,包括具有底壁和连续侧壁的料箱,底壁包括主底壁和至少一个高于主底壁的次级底壁,主底壁、次级底壁上分别安装有由驱动装置带动旋转的立式主传动轴、立式次级传动轴,立式主传动轴、立式次级传动轴上分别固定有主螺旋叶片、次级螺旋叶片,主螺旋叶片和次级螺旋叶片的外边缘均安装有若干刀片,所述主螺旋叶片上至少有一处刀片与次级螺旋叶片上的刀片形成剪切状;与立式主传动轴相对的连续侧壁上设置有出料门。本发明通过主螺旋叶片和次级螺旋叶片对大捆饲草的反复切割,形成较碎的小块,使饲草与其他饲料混合后不易被奶牛区分,避免了奶牛只进食青贮料、蛋白质补充剂等米粒状饲料的情况。
Description
技术领域
本发明涉及搅拌机技术领域,尤其涉及一种用于切碎和混合奶牛饲料的搅拌机,具体为一种带有刀片的立式多搅龙搅拌机。
背景技术
饲喂奶牛的食物来源包括粗饲料、青贮饲料和蛋白质补充剂等。粗饲料包括牧草和其他植物,如三叶草、苜蓿等。青贮饲料是各种绿色植物,被切碎成小块,并在筒仓里发酵,蛋白质补充剂通常是磨碎或堆垛的颗粒。常用的谷物包括玉米、鱼粉、大豆、大麦和燕麦等,苜蓿可经过加工并用作蛋白质补充剂。在大多数情况下,收割的饲草会被干燥和打捆。捆包通常是大圆包或大方形包。大型圆形和长方形的捆包重量通常在550kg至900kg之间,饲草也可以经过干燥后存放起来。粗饲料可以与青贮饲料或蛋白质补充剂混合。在与青贮饲料或蛋白质补充剂混合之前,粗饲料还是呈相对较小的片块状。如果粗饲料没有减少到小米粒状的尺寸大小,奶牛会把大块的粗饲料留在食槽中,而只吃米粒状的青贮饲料和蛋白质补充剂,造成饲料的浪费,也影响奶牛的营养补充。
发明内容
本发明针对上述问题,提供一种带有刀片的立式多搅龙搅拌机,在短时间内将大捆饲料切碎成小块状,并与青贮料和蛋白质补充剂混合。
本发明是通过如下技术方案实现的,提供一种带有刀片的立式多搅龙搅拌机,包括具有底壁和连续侧壁的料箱,所述底壁包括主底壁和至少一个高于所述主底壁的次级底壁,所述主底壁、次级底壁上分别安装有由驱动装置带动旋转的立式主传动轴、立式次级传动轴,所述立式主传动轴、立式次级传动轴上分别固定有主螺旋叶片、次级螺旋叶片,所述主螺旋叶片和次级螺旋叶片的外边缘均安装有若干刀片,所述主螺旋叶片上至少有一处刀片与次级螺旋叶片上的刀片形成剪切状;与所述立式主传动轴相对的连续侧壁上设置有出料门。
本方案通过驱动装置带动立式主传动轴和立式次级传动轴转动,从而带动螺旋叶片及刀片转动,刀片和螺旋叶片对饲草进行切割,并将饲草往上推送,饲草到达顶部后在重力作用下,回落至底壁,然后再次被切割和往上推送,如此反复进行,将饲草切割为小碎片状,卸料时,次级螺旋叶片将次级底壁上的饲草推至主底壁上,打开出料门后,主底壁上的饲草在主螺旋叶片的推动下排出。
作为优化,所述主螺旋叶片和次级螺旋叶片的外径自下而上逐渐减小。此优化方案更利于饲草被推送至顶部后下落,使饲草在料箱内的循环更通畅。
作为优化,所述主底壁和次级底壁均水平设置。此种设置方式可以使各螺旋叶片更容易将底壁上的饲草刮干净,减少料箱内的残留。
作为优选,所述主螺旋叶片、次级螺旋叶片的下端分别距主底壁、次级底壁1~2mm。此优选方案既可以使主螺旋叶片和次级螺旋叶片在排料时将底壁上的饲草刮除干净,又避免螺旋叶片与底壁干涉。
作为优化,还包括支撑所述料箱的机架以及在机架和料箱之间安装的重量测量装置。以方便对料箱内的饲料进行称量。
本发明的有益效果为:通过主螺旋叶片和次级螺旋叶片对大捆饲草的反复切割,形成较碎的小块,使饲草与青贮料、蛋白质补充剂等混合后不易被奶牛区分,避免了奶牛只进食青贮料、蛋白质补充剂等米粒状饲料的情况。
附图说明
图1为本发明安装状态示意图;
图2为本发明中主螺旋叶片结构示意图;
图3为本发明实施例一的结构示意图;
图4为本发明实施例二的结构示意图;
图中所示:
1、连续侧壁,2、次级螺旋叶片,3、立式次级传动轴,4、立式主传动轴,5、主螺旋叶片,6、主底壁,7、刀片,8、次级底壁,9、显示屏,10、延伸边。
具体实施方式
为能清楚说明本方案的技术特点,下面通过具体实施方式,对本方案进行阐述。
实施例一:
如图3所示一种带有刀片的立式多搅龙搅拌机,包括具有底壁和连续侧壁1的料箱、支撑料箱的机架,以及在机架和料箱之间安装的重量测量装置。
底壁包括主底壁6和两个位于主底壁6两侧且高于所述主底壁6的次级底壁8,主底壁6和次级底壁8均水平设置。主底壁6上通过轴承安装有立式主传动轴4,立式主传动轴4由驱动装置带动旋转,次级底壁8上通过轴承安装有立式次级传动轴3,立式次级传动轴3也连接有驱动其旋转的驱动装置,本实施例中的驱动装置可以为电动马达,也可以为其他形式的马达,由于属于各类马达与轴的连接属公知常识,在此不作过多描述。
立式主传动轴4的外圆表面固接有主螺旋叶片5,立式次级传动轴3的外圆表面固定有与主螺旋叶片旋向相同的次级螺旋叶片2,主螺旋叶片5、次级螺旋叶片2沿立式主传动轴4、立式次级传动轴3的轴向长度至少为两个螺距,主螺旋叶片5和次级螺旋叶片2的外径自下而上逐渐减小,主螺旋叶片5、次级螺旋叶片2的下端分别距主底壁6、次级底壁8的距离为2mm,螺旋叶片旋转时,其下端边缘起到导向作用,将底壁上的饲料收起,因此当主螺旋叶片5扫掠过主底壁时,主底壁上的饲料全部被刮起,同样,次级螺旋叶片扫掠过次级底壁时,次级底壁上的饲料被扫至主底壁上。
主螺旋叶片5和次级螺旋叶片2的外边缘均安装有若干刀片7,各刀片7间隔分布且互不干涉,每个刀片的刀刃均设有刀齿,可以有效得将饲草和其他饲料切碎为易于奶牛食用的颗粒状。
主螺旋叶片5上至少有一处刀片伸至次级螺旋叶片2的某个螺距之间,与次级螺旋叶片2上的刀片形成剪切状。主螺旋叶片与次级螺旋叶片在竖直方向上的投影存在重叠部分,但在高度方向交错,旋转时互不干涉,使螺旋叶片也起到切割饲草的作用。
为方便卸料,在与立式主传动轴4相对的连续侧壁1上设置有出料门,出料门的下边缘低于主底壁,以使主螺旋叶片将主底壁上的饲料全部排出。
如图1所示,在实际使用时,将本搅拌机安装在拖车上,同时在拖车上安装与出料门对应放置的螺旋输送机,将饲草打碎并与其他饲料混合后,由出料门进入螺旋输送机,送至各食槽,方便设备的移动和饲料的运输,减轻工人劳动强度。还包括与重量测量装置电性连接的显示屏9,显示屏上显示料箱内的饲料重量,方便对各种组分饲料进行配比。
为增加料箱的容量,可以在连续侧壁的顶端加装延伸边10,延伸边10由不会被大干草捆包损坏的橡胶或其他材料制成。
实施例二
本实施例与实施例一的不同在于,本实施例中的主底壁位于底壁一端,两个次级底壁位于主底壁的一侧,且依次增高,使铰碎的饲草从一端向另一端逐渐转移,避免在排料时主螺旋叶片将饲料带至次级底壁上,提高排料效率。
使用时,可以选择立式主传动轴4和立式次级传动轴3进行相反方向的旋转,以提高对饲草的切割效率。通过螺旋叶片提升起的饲料从主传动轴和立式次级传动轴上部向外运动到料箱的侧壁,然后再向下朝着底壁运动。当饲料到达主螺旋叶片和次级螺旋叶片底部并被再次向上推动时,则重复前述的混合和搅拌的循环过程。刀片上的刀齿可切割位于各螺旋叶片之间的饲料、在相邻的传动轴之间的饲料,以及在螺旋叶片和料箱侧壁之间的饲料。经过刀片切割的饲料被粉碎成小块颗粒状,在刀片切割饲料时,饲料可以随着螺旋叶片的旋转而向上或向下移动。本实施例的搅拌机将饲料捆分割破碎,减小了饲料块的大小,以更容易地被奶牛消化,并可将青饲料和补充剂充分混合到粗饲料中。料箱中的三个传动轴能够同时切碎若干个草捆,可生产超过9000kg重量的混合饲料,并且能够同时饲喂几百只奶牛。如果饲养者不需要如此规格的搅拌机,可以通过移除一个立式次级传动轴来相应地减小搅拌机的饲料生产容量。
当然,上述说明也并不仅限于上述举例,本发明未经描述的技术特征可以通过或采用现有技术实现,在此不再赘述;以上实施例及附图仅用于说明本发明的技术方案并非是对本发明的限制,参照优选的实施方式对本发明进行了详细说明,本领域的普通技术人员应当理解,本技术领域的普通技术人员在本发明的实质范围内所做出的变化、改型、添加或替换都不脱离本发明的宗旨,也应属于本发明的权利要求保护范围。
Claims (5)
1.一种带有刀片的立式多搅龙搅拌机,其特征在于:包括具有底壁和连续侧壁(1)的料箱,所述底壁包括主底壁(6)和至少一个高于所述主底壁(6)的次级底壁(8),所述主底壁(6)、次级底壁(8)上分别安装有由驱动装置带动旋转的立式主传动轴(4)、立式次级传动轴(3),所述立式主传动轴(4)、立式次级传动轴(3)上分别固定有主螺旋叶片(5)、次级螺旋叶片(2),所述主螺旋叶片(5)和次级螺旋叶片(2)的外边缘均安装有若干刀片(7),所述主螺旋叶片(5)上至少有一处刀片与次级螺旋叶片(2)上的刀片形成剪切状;与所述立式主传动轴(4)相对的连续侧壁(1)上设置有出料门。
2.根据权利要求1所述的一种带有刀片的立式多搅龙搅拌机,其特征在于:所述主螺旋叶片(5)和次级螺旋叶片(2)的外径自下而上逐渐减小。
3.根据权利要求1所述的一种带有刀片的立式多搅龙搅拌机,其特征在于:所述主底壁(6)和次级底壁(8)均水平设置。
4.根据权利要求2或3所述的一种带有刀片的立式多搅龙搅拌机,其特征在于:所述主螺旋叶片(5)、次级螺旋叶片(2)的下端分别距主底壁(6)、次级底壁(8)1~2mm。
5.根据权利要求1所述的一种带有刀片的立式多搅龙搅拌机,其特征在于:还包括支撑所述料箱的机架以及在机架和料箱之间安装的重量测量装置。
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CN108311268A (zh) * | 2018-04-08 | 2018-07-24 | 青岛元汇丰企业管理咨询服务有限公司 | 一种新型立式饲料搅拌车 |
CN109076929A (zh) * | 2018-07-05 | 2018-12-25 | 浦江县元寿农业科技有限公司 | 一种植物自动浇水装置 |
CN114699951A (zh) * | 2022-01-24 | 2022-07-05 | 黑龙江迪尔制药机械有限责任公司 | 一种减少物料粘连的底部出料型混合搅拌设备 |
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CN207137812U (zh) * | 2017-09-06 | 2018-03-27 | 山东农业大学 | 一种带有刀片的立式多搅龙搅拌机 |
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CN108311268A (zh) * | 2018-04-08 | 2018-07-24 | 青岛元汇丰企业管理咨询服务有限公司 | 一种新型立式饲料搅拌车 |
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CN114699951A (zh) * | 2022-01-24 | 2022-07-05 | 黑龙江迪尔制药机械有限责任公司 | 一种减少物料粘连的底部出料型混合搅拌设备 |
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