CN107505908A - A kind of beating and double roasting parameter automatic control system and method - Google Patents
A kind of beating and double roasting parameter automatic control system and method Download PDFInfo
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- CN107505908A CN107505908A CN201710910144.4A CN201710910144A CN107505908A CN 107505908 A CN107505908 A CN 107505908A CN 201710910144 A CN201710910144 A CN 201710910144A CN 107505908 A CN107505908 A CN 107505908A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
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Abstract
The present invention relates to beating and double roasting technical field, more particularly to a kind of beating and double roasting parameter automatic control system and method, including host computer monitoring software, field control equipment and database, database specifically includes real-time table, history lists, data screening module and adjustment table.The present invention also provides the control method of said system, including the value of S1, timing acquiring on-site parameters and is updated in real-time table；S2, find out qualified data set in the data set of history lists storage；S3, the tobacco leaf Percentage of large and middle size strips highest data set in qualified data set is updated in adjustment table；S4 to, the data set in adjustment table is sent to field control equipment, the parameter of to be adjusted parameter value adjustment field apparatus of the field control equipment in the data set received.The present invention can effectively improve the Percentage of large and middle size strips of tobacco leaf, and make the blade construction that processes with a batch of tobacco leaf relatively stable.
Description
Technical field
The invention belongs to beating and double roasting technical field, and in particular to a kind of beating and double roasting parameter automatic control system and side
Method.
Background technology
Tobacco leaf structure plays vital effect in beating and double roasting industry, influences the factor of Percentage of large and middle size strips very
It is more, it is divided into controllable factor and uncontrollable factor.Uncontrollable factor includes：Environment temperature, ambient humidity, tobacco leaf degree, tobacco leaf product
Kind, the tobacco leaf place of production, moisture content in leaves, ambient temperature and humidity can influence the lost speed of moisture content in leaves, and tobacco leaf degree depends on whole choosing
Quality, these factors are not in operator's control range；Controllable factor includes：Tobacco leaf flow, tobacco leaf moisting machine add water-carrying capacity, leaves moisting
Machine sets temperature, leaves moisting cylinder rotating speed, steam valve aperture, defoliator rotating speed, rotation speed of fan etc..Flow is processed in different tobacco leaves
The parameters of lower equipment are required to make appropriate adjustment and just can guarantee that blade construction index, and different moisture content in leaves is again corresponding
Different beats leaf parameter, can process different blade constructions.But the outlet moisture content in leaves of tobacco leaf moisting machine can be according to environment temperature
The change of humidity and change, in order to ensure the relatively stable of tobacco leaf moisting machine outlet moisture content in leaves, then need according to ambient temperature and humidity, cigarette
Leaf moisture, tobacco leaf changes in flow rate are made adjustment in time.This operator scheme is feasible in theory, but in actual production process
Operator can not accomplish to adjust tobacco leaf moisting machine control parameter at any time at all, cause tobacco leaf moisting machine outlet moisture content in leaves fluctuated.
The regulation of above-mentioned controllable factor and uncontrollable factor directly affects big-and-middle index of tobacco leaf, and big-and-middle index is direct
Affect finished product yield.The parameter adjustment of whole beating and double roasting industry is compared dependent on manually at present, is passed through with a batch of tobacco leaf
Different blade constructions, and the blade knot that same operator processes can be obtained by crossing different operator's adjusting parameters
Structure also when have height.
The content of the invention
Make blade construction index stable it is an object of the invention to provide one kind and Percentage of large and middle size strips adjusts higher than artificial parameter
Beating and double roasting parameter automatic control system and method.
To reach above-mentioned requirements, the present invention adopts the technical scheme that：A kind of beating and double roasting parameter side of automatically controlling is provided
Method, comprise the following steps：
S1, timing acquiring on-site parameters value and be updated in real-time table；
S2, find out qualified data set in the data set of history lists storage；Data set in history lists includes
One group of history parameters and tobacco leaf Percentage of large and middle size strips corresponding with the history parameters, the history parameters include on-site parameters and wait to adjust
Whole parameter；The condition is that the value of on-site parameters in real-time table is identical with the value of on-site parameters in corresponding history lists；
S3, the tobacco leaf Percentage of large and middle size strips highest data set in qualified data set is updated in adjustment table；
S4, send the data set in adjustment table to field control equipment, field control equipment is according to the data received
The parameter for the parameter value to be adjusted adjustment field apparatus concentrated.
A kind of beating and double roasting parameter automatic control system is provided, including：
Host computer monitoring software, for collection site parameter and preserve to database, and number is read from database
Field control equipment is sent to according to collection；
Field control equipment, for the parameter adjustment to be adjusted scene in the data set that is transmitted according to host computer monitoring software
The parameter of equipment；
Database, screened, deleted and updated for data storage, and to the data of storage；Specifically include：
Real-time table, for storing most freshly harvested on-site parameters；
History lists, for data storage collection, data set includes one group of history parameters and cigarette corresponding with the history parameters
Leaf Percentage of large and middle size strips, the history parameters include on-site parameters and parameter to be adjusted；
Data screening module, for finding out qualified data set in history lists, the condition is in real-time table
The value of on-site parameters is identical with the value of on-site parameters in corresponding history lists, and the tobacco leaf in qualified data set is big-and-middle
Piece rate highest data set is updated in adjustment table；
Table is adjusted, for storing the Percentage of large and middle size strips highest data set screened.
Compared with prior art, the present invention has advantages below：On-site parameters according to gathering in real time filter out to be adopted in real time
The value of the on-site parameters of collection is identical with the value of on-site parameters in corresponding history lists and Percentage of large and middle size strips highest data set, and according to
The data set is timely and automatically adjusts the parameter of defoliator, throwing feeder and blower fan, can effectively improve the Percentage of large and middle size strips of tobacco leaf,
And make the blade construction that processes with a batch of tobacco leaf relatively stable.
Brief description of the drawings
Accompanying drawing described herein is used for providing further understanding of the present application, the part of the application is formed, at this
Same or analogous part, the schematic description and description of the application are represented using identical reference number in a little accompanying drawings
For explaining the application, the improper restriction to the application is not formed.In the accompanying drawings：
Fig. 1 is the schematic flow sheet of the inventive method.
Embodiment
To make the purpose, technical scheme and advantage of the application clearer, below in conjunction with drawings and the specific embodiments, to this
Application is described in further detail.For the sake of simplicity, eliminate that well known to a person skilled in the art some skills in describing below
Art feature.
According to one embodiment of the application, there is provided a kind of beating and double roasting parameter automatic control system, including：
Host computer monitoring software, for collection site parameter and preserve to database, and number is read from database
Field control equipment is sent to according to collection；
Field control equipment, for the parameter adjustment to be adjusted scene in the data set that is transmitted according to host computer monitoring software
The parameter of equipment, in the present embodiment, field control equipment is PLC；
Database, screened, deleted and updated for data storage, and to the data of storage；Specifically include：
Real-time table, for storing most freshly harvested on-site parameters；
History lists, for data storage collection, data set includes one group of history parameters and cigarette corresponding with the history parameters
Leaf Percentage of large and middle size strips, the history parameters include on-site parameters and parameter to be adjusted；
Data screening module, for finding out qualified data set in history lists, the condition is in real-time table
The value of on-site parameters is identical with the value of on-site parameters in corresponding history lists, and the tobacco leaf in qualified data set is big-and-middle
Piece rate highest data set is updated in adjustment table；
Table is adjusted, for storing the Percentage of large and middle size strips highest data set screened.
As shown in Figure 1, there is provided a kind of beating and double roasting parameter autocontrol method, comprise the following steps：
S1, host computer monitoring software gather the value of an on-site parameters every 10s and are updated in real-time table, and real-time table is only
One group of newest on-site parameters is stored, whenever having new on-site parameters collection, real-time table trigger is automatically deleted in real-time table
Legacy data；Wherein field data include tobacco leaf temperature data, moisture content in leaves data, tobacco leaf degree data, tobacco variety data,
Tobacco leaf place of production data, tobacco leaf data on flows, ambient temperature data and ambient humidity data；
S2, data screening module find out qualified data set in history lists, and the data set in history lists includes
One group of history parameters and tobacco leaf Percentage of large and middle size strips corresponding with the history parameters, the history parameters include on-site parameters and wait to adjust
Whole parameter, on-site parameters have been recorded in step sl, and parameter to be adjusted includes defoliator parameter, throwing feeder parameter and blower fan ginseng
Number；The condition of screening is that the value of on-site parameters in real-time table is identical with the value of on-site parameters in corresponding history lists；Due to history
Substantial amounts of data set is stored with table, many qualified data sets may be found out in this step；
S3, by the tobacco leaf Percentage of large and middle size strips in qualified data set according to from high to low order arrange, that is, will
Percentage of large and middle size strips highest data set comes foremost；And tobacco leaf Percentage of large and middle size strips highest data set is updated in adjustment table, supply
Host computer monitoring software is called；
S4, host computer monitoring software send the data set in adjustment table to PLC, and PLC is according to reception
The data set adjustment defoliator that arrives, the parameter of throwing feeder and blower fan, specifically include one-level defoliator rotating speed, one point of material casting frequency,
One point of blower fan frequency, two points of material casting frequencies, two points of blower fan frequencies, three points of material casting frequencies, three points of blower fan frequencies, four points of material casting frequencies
Rate, four points of blower fan frequencies, five points of material casting frequencies, five points of blower fan frequencies, two level defoliator rotating speed, six points of material casting frequencies, six points of wind
Unit frequency, seven points of material casting frequencies, seven points of blower fan frequencies, eight points of material casting frequencies, eight points of blower fan frequencies, three-level defoliator frequency, nine
Divide material casting frequency, very nine points of blower fan frequencies, material casting frequency, very blower fan frequency, level Four defoliator frequency, 11 points of material castings frequencies
Rate, 11 points of blower fan frequencies, return stalk blower fan frequency.
Above example only represents the several embodiments of the present invention, and its description is more specific and detailed, but can not manage
Solve as limitation of the scope of the invention.It should be pointed out that for the person of ordinary skill of the art, this hair is not being departed from
On the premise of bright design, various modifications and improvements can be made, these belong to the scope of the present invention.Therefore the present invention
Protection domain should be defined by claim.
Claims (9)
1. a kind of beating and double roasting parameter autocontrol method, it is characterised in that comprise the following steps：
S1, timing acquiring on-site parameters value and be updated in real-time table；
S2, find out qualified data set in the data set of history lists storage；Data set in history lists includes one group
History parameters and tobacco leaf Percentage of large and middle size strips corresponding with the history parameters, the history parameters include on-site parameters and ginseng to be adjusted
Number；The condition is that the value of on-site parameters in real-time table is identical with the value of on-site parameters in corresponding history lists；
S3, the tobacco leaf Percentage of large and middle size strips highest data set in qualified data set is updated in adjustment table；
S4, send the data set in adjustment table to field control equipment, field control equipment is according in the data set received
Parameter value to be adjusted adjustment field apparatus parameter.
2. beating and double roasting parameter autocontrol method according to claim 1, it is characterised in that the field data includes
Tobacco leaf temperature data, moisture content in leaves data, tobacco leaf degree data, tobacco variety data, tobacco leaf place of production data, tobacco leaf flow number
According to, ambient temperature data and ambient humidity data.
3. beating and double roasting parameter autocontrol method according to claim 1 or 2, it is characterised in that the ginseng to be adjusted
Number includes defoliator parameter, throwing feeder parameter and fan parameter.
4. beating and double roasting parameter autocontrol method according to claim 1, it is characterised in that the step S3 is specifically wrapped
Include：
S31, by the tobacco leaf Percentage of large and middle size strips in qualified data set according to from high to low order arrange；
S32, tobacco leaf Percentage of large and middle size strips highest data set is updated in adjustment table.
5. beating and double roasting parameter autocontrol method according to claim 1, it is characterised in that gathered in the step S1
The frequency of data is 10 seconds/time.
6. beating and double roasting parameter autocontrol method according to claim 1, it is characterised in that the real-time table, history
Table and adjustment table are respectively positioned in database.
7. beating and double roasting parameter autocontrol method according to claim 1, it is characterised in that the real-time table only stores
One group of newest on-site parameters, whenever having new on-site parameters collection, real-time table trigger is automatically deleted old in real-time table
Data.
A kind of 8. beating and double roasting parameter automatic control system, it is characterised in that including：
Host computer monitoring software, for collection site parameter and preserve to database, and data set is read from database
Send field control equipment to；
Field control equipment, for the parameter adjustment field apparatus to be adjusted in the data set that is transmitted according to host computer monitoring software
Parameter；
Database, screened, deleted and updated for data storage, and to the data of storage；Specifically include：
Real-time table, for storing most freshly harvested on-site parameters；
History lists, for data storage collection, data set includes one group of history parameters and tobacco leaf corresponding with the history parameters is big
Middle rate, the history parameters include on-site parameters and parameter to be adjusted；
Data screening module, for finding out qualified data set in history lists, the condition is scene in real-time table
The value of parameter is identical with the value of on-site parameters in corresponding history lists, and by the tobacco leaf Percentage of large and middle size strips in qualified data set
Highest data set is updated in adjustment table；
Table is adjusted, for storing the Percentage of large and middle size strips highest data set screened.
9. beating and double roasting parameter automatic control system according to claim 8, it is characterised in that the field control equipment
For PLC.
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| CN201710910144.4A CN107505908A (en) | 2017-09-29 | 2017-09-29 | A kind of beating and double roasting parameter automatic control system and method |
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| CN201710910144.4A CN107505908A (en) | 2017-09-29 | 2017-09-29 | A kind of beating and double roasting parameter automatic control system and method |
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Cited By (4)
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| CN110973687A (en) * | 2019-12-13 | 2020-04-10 | 红云红河烟草(集团)有限责任公司 | Accurate control method for moisture in silk making process |
| CN111428988A (en) * | 2020-03-20 | 2020-07-17 | 湖南烟叶复烤有限公司郴州复烤厂 | Technological parameter adjusting method for improving threshing quality index |
| CN113040412A (en) * | 2021-03-15 | 2021-06-29 | 红塔烟草(集团)有限责任公司 | Intelligent control method and device for roller airflow cut-tobacco drier |
| CN114304709A (en) * | 2021-12-30 | 2022-04-12 | 云南烟叶复烤有限责任公司 | Automatic control method, storage medium and system for operating parameters of threshing and redrying equipment |
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| CN113040412A (en) * | 2021-03-15 | 2021-06-29 | 红塔烟草(集团)有限责任公司 | Intelligent control method and device for roller airflow cut-tobacco drier |
| CN114304709A (en) * | 2021-12-30 | 2022-04-12 | 云南烟叶复烤有限责任公司 | Automatic control method, storage medium and system for operating parameters of threshing and redrying equipment |
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Application publication date: 20171222 |