CN107505398A - The line flaw detection detection means of continuous extruder - Google Patents
The line flaw detection detection means of continuous extruder Download PDFInfo
- Publication number
- CN107505398A CN107505398A CN201710920014.9A CN201710920014A CN107505398A CN 107505398 A CN107505398 A CN 107505398A CN 201710920014 A CN201710920014 A CN 201710920014A CN 107505398 A CN107505398 A CN 107505398A
- Authority
- CN
- China
- Prior art keywords
- copper bar
- seat
- traversing
- detection means
- flaw detection
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000001514 detection method Methods 0.000 title claims abstract description 36
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 39
- 229910052802 copper Inorganic materials 0.000 claims abstract description 39
- 239000010949 copper Substances 0.000 claims abstract description 39
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000000523 sample Substances 0.000 claims abstract description 13
- 238000007639 printing Methods 0.000 claims description 4
- 230000007547 defect Effects 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 10
- 238000001125 extrusion Methods 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000002950 deficient Effects 0.000 abstract description 5
- 238000012544 monitoring process Methods 0.000 abstract description 4
- 238000004458 analytical method Methods 0.000 abstract description 3
- 238000011084 recovery Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007641 inkjet printing Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
- G01N29/048—Marking the faulty objects
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/023—Solids
- G01N2291/0234—Metals, e.g. steel
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/028—Material parameters
- G01N2291/0289—Internal structure, e.g. defects, grain size, texture
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/26—Scanned objects
- G01N2291/262—Linear objects
Landscapes
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The present invention discloses a kind of line flaw detection detection means of continuous extruder, includes the portal frame across extruding copper bar, the traversing seat being slidably mounted on transverse to copper bar on portal frame, the traversing servomotor of the traversing seat of driving, the lifting seat slided up and down on traversing seat, the lift servo motor for driving lifting seat and the water nozzle and ultrasonic probe for being vertically mounted on lifting seat.It is may be implemented in using line flaw detection detection means of the present invention on continuous extruder extrusion process and implement to carry out online quality monitoring to copper bar, the various mass defects of copper bar are detected in time, are carried out mark or at once the progress analysis of causes in defective locations and are made respective handling.So as to improve production efficiency and lumber recovery, production cost is reduced.
Description
Technical field
The present invention relates to the continuous extruder technical field of copper bar, the line flaw detection detection dress especially on continuous extruder
Put.
Background technology
The copper busbar of electrician is referred to as copper bar (hereinafter referred to as copper bar) in Copper fabrication industry, is that a kind of bar that drawn from above squeezes through continuous
Press presses the continuous product in section of certain width and thickness extrusion forming, and length then presses customer requirement scale.It extensively should
It is a kind of expensive goods of industry-by-industry in industries such as electric power, electronics, communication, track traffics.
It is a roll of for 3500kg or so to draw bar on typically, the copper bar by continuous extruder extruding as entire volume, then arrive and draw light
Drawing light, then scale are carried out on machine, then carries out manual ultrasonic examination, flaw detection is scrapped after finding defect.This is manual
Ultrasonic examination detection not only low production efficiency, waste many manpowers, also often there is too many product because defective and
Scrapping, or even the product after scale by the gross occur because of the phenomenon scrapped defect, to cause that lumber recovery is low, production cost is high more.
Generally, essentially from several aspects the defects of copper bar：1st, draw on bar per se with the defects of；2nd, copper bar exists
In extrusion process caused by the factors such as equipment, moulds of industrial equipment, technique, human users.
Therefore, it is necessary to implement online quality monitoring on continuous extruder extrusion process, each of copper bar is detected in time
Kind mass defect, carry out mark or at once the progress analysis of causes in defective locations and make respective handling.Caused by drawing bar on being,
Then replace with and draw bar and reserve for other use；It is that the factors such as the equipment of continuous extruder process, moulds of industrial equipment, technique, human users cause
, then adjust accordingly, it is ensured that the product for flowing into subsequent processing is all certified products, while is reduced after scale manually
Ultrasonic examination process.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of line flaw detection detection means for continuous extruder.
Technical scheme used by solve above-mentioned technical problem：A kind of line flaw detection detection means of continuous extruder,
It is characterized in that：Include the portal frame across extruding copper bar, the traversing seat being slidably mounted on transverse to copper bar on portal frame, drive
The traversing servomotor for moving traversing seat, the lifting seat slided up and down on traversing seat, the lift servo electricity for driving lifting seat
Machine and the water nozzle and ultrasonic probe for being vertically mounted on lifting seat.
On the basis of the above, the outbound course side of the portal frame is provided with air knife de-watering apparatus.
On the basis of the above, the outbound course side of the air knife de-watering apparatus is provided with mark printing device.
On the basis of the above, it is provided with and is servo-actuated in the water tank of traversing seat below copper bar.
Using beneficial effect caused by the present invention：It may be implemented in using line flaw detection detection means of the present invention continuously extruded
Implement to carry out online quality monitoring to copper bar on machine extrusion process, the various mass defects of copper bar are detected in time, in defect
Carry out mark or carry out the analysis of causes at once and make respective handling in position.So as to improve production efficiency and lumber recovery, life is reduced
Produce cost.
Brief description of the drawings
Fig. 1 is the structural representation of the line flaw detection detection means of continuous extruder of the present invention.
Embodiment
As shown in figure 1, a kind of line flaw detection detection means of continuous extruder, includes across gantry of extruding copper bar 1
Frame 2, the traversing seat 3 being slidably mounted on transverse to copper bar 1 on portal frame 2, the traversing servomotor 4 for driving traversing seat 3, upper downslide
The dynamic lifting seat 5 being arranged on traversing seat 3, drive the lift servo motor 6 of lifting seat 5 and be vertically mounted on lifting seat 5
Water nozzle 7 and ultrasonic probe 8.
On draw bar 9 after the extrusion molding of continuous extruder 10, be processed into copper bar 1.After copper bar 1 is extruded, lift servo motor 6
Water nozzle 7 and ultrasonic probe 8 is driven to decline, the water that water nozzle 7 sprays forms moisture film on copper bar 1, and ultrasonic probe 8 contacts copper bar
1 carries out ultrasonic examination.Traversing servomotor 4 drives lifting seat 5 to be moved together with water nozzle 7 and the transverse reciprocating of ultrasonic probe 8 simultaneously
It is dynamic, ultrasonic probe 8 is carried out comprehensive carrying out flaw detection to copper bar 1.To ensure the 100% of copper bar 1 detection, water nozzle 7 and super
Sonic probe 8 can be set that multigroup structure is in a row, can so ensure to complete 100% ultrasound examination to copper bar.
The installation of ultrasonic probe 8 can use bidimensional float design, so be suitable for inclining caused by copper bar surface irregularity
Tiltedly change.And ultrasonic probe 8 can use double crystal probe, its end should set the wear-resisting water jacket (contact shoes) of probe.
Further, the outbound course side of the portal frame 2 is provided with air knife de-watering apparatus 11.Air knife de-watering apparatus 11 is right
The copper bar for completing carrying out flaw detection is removed water.
Further, the outbound course side of the air knife de-watering apparatus 11 is provided with mark printing device 12.When detecting
When copper bar 1 is defective, signal is sent in copper bar fault location inkjet printing to mark printing device 12, makes mark, ink-jet mark
Place can the sawing in scale.
Further, it is provided with and is servo-actuated in the water tank 13 of traversing seat 3 in the lower section of copper bar 1, is supplied water for water nozzle 7.
It is may be implemented in using line flaw detection detection means of the present invention on continuous extruder extrusion process and implement to carry out copper bar
Online quality monitoring, the various mass defects of copper bar are detected in time, carry out mark in defective locations or carry out reason at once
Analyze and make respective handling.Thus corresponding flaw detection shutdown standard can be formulated：First, continuously there are 10 defects in 10 meters of copper bar
When, continuous extruder autostop；2nd, there is autostop during 30 defects in 50 meters of copper bar.Examined after shutdown by operator
Look into, in this way being then adjusted the problems such as equipment, moulds of industrial equipment, technique；Draw then hanging out for bar problem in this way to draw bar and separately make
It is used, and is produced using bar is drawn on other.
Claims (4)
- A kind of 1. line flaw detection detection means of continuous extruder, it is characterised in that：Include across extruding copper bar portal frame, The traversing seat that is slidably mounted on transverse to copper bar on portal frame, the traversing seat of driving traversing servomotor, slide up and down and be arranged on The lift servo motor of lifting seat, driving lifting seat on traversing seat and the water nozzle and ultrasonic wave for being vertically mounted on lifting seat Probe.
- 2. the line flaw detection detection means of continuous extruder according to claim 1, it is characterised in that：The portal frame Outbound course side is provided with air knife de-watering apparatus.
- 3. the line flaw detection detection means of continuous extruder according to claim 1, it is characterised in that：The air knife water removal The outbound course side of device is provided with mark printing device.
- 4. according to the line flaw detection detection means of any described continuous extruders of claim 1-3, it is characterised in that：In copper bar Lower section be provided with and be servo-actuated in the water tank of traversing seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710920014.9A CN107505398A (en) | 2017-09-30 | 2017-09-30 | The line flaw detection detection means of continuous extruder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710920014.9A CN107505398A (en) | 2017-09-30 | 2017-09-30 | The line flaw detection detection means of continuous extruder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107505398A true CN107505398A (en) | 2017-12-22 |
Family
ID=60700542
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710920014.9A Pending CN107505398A (en) | 2017-09-30 | 2017-09-30 | The line flaw detection detection means of continuous extruder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107505398A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117816771A (en) * | 2024-03-04 | 2024-04-05 | 四川明珠电工材料有限责任公司 | Online flaw detection device of continuous extrusion machine |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1067967A (en) * | 1992-06-02 | 1993-01-13 | 柳州钢铁厂 | The method of the online UT (Ultrasonic Testing) of hot rolled steel plate |
| JPH10282069A (en) * | 1997-04-07 | 1998-10-23 | Nippon Steel Corp | Ultrasonic flaw detector and sensitivity calibration method thereof |
| CN2588371Y (en) * | 2002-12-13 | 2003-11-26 | 攀枝花钢铁有限责任公司 | Mechanical device adapted for steel rail ultrasonic wave defects detection |
| CN101144826A (en) * | 2007-11-07 | 2008-03-19 | 钢铁研究总院 | Heavy caliber seamless steel pipe supersonic and vortex combined automatic detection device and uses |
| CN101382523A (en) * | 2008-09-25 | 2009-03-11 | 中材科技（苏州）有限公司 | Supersonic flaw detector and its method ultrasonic inspection apparatus and inspection thereof |
| CN101762636A (en) * | 2008-11-17 | 2010-06-30 | 靳未一 | Method for defect detection on ultrasonic basis |
| CN201622459U (en) * | 2009-07-14 | 2010-11-03 | 辽阳西姆莱斯石油专用管制造有限公司 | Steel tube ultrasonic wave automatic flaw detection control device |
| CN201740765U (en) * | 2010-06-11 | 2011-02-09 | 宝山钢铁股份有限公司 | Ultrasonic flaw detection device for defects of steel pipe |
| CN202133641U (en) * | 2011-07-18 | 2012-02-01 | 苏州华铜复合材料有限公司 | Online detection device of copper aluminum composite bar |
| CN203224480U (en) * | 2013-04-22 | 2013-10-02 | 中国石油集团渤海石油装备制造有限公司 | Automatic ultrasonic flaw detection device of drill rod weld joints |
| CN204008557U (en) * | 2014-03-23 | 2014-12-10 | 辽宁沈车铸业有限公司 | For the water logging automatic ultrasonic inspection control system of truck bolster for railway wagon or bogie side frame |
| CN207408349U (en) * | 2017-09-30 | 2018-05-25 | 佛山市华鸿铜管有限公司 | The line flaw detection detection device of continuous extruder |
-
2017
- 2017-09-30 CN CN201710920014.9A patent/CN107505398A/en active Pending
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1067967A (en) * | 1992-06-02 | 1993-01-13 | 柳州钢铁厂 | The method of the online UT (Ultrasonic Testing) of hot rolled steel plate |
| JPH10282069A (en) * | 1997-04-07 | 1998-10-23 | Nippon Steel Corp | Ultrasonic flaw detector and sensitivity calibration method thereof |
| CN2588371Y (en) * | 2002-12-13 | 2003-11-26 | 攀枝花钢铁有限责任公司 | Mechanical device adapted for steel rail ultrasonic wave defects detection |
| CN101144826A (en) * | 2007-11-07 | 2008-03-19 | 钢铁研究总院 | Heavy caliber seamless steel pipe supersonic and vortex combined automatic detection device and uses |
| CN101382523A (en) * | 2008-09-25 | 2009-03-11 | 中材科技（苏州）有限公司 | Supersonic flaw detector and its method ultrasonic inspection apparatus and inspection thereof |
| CN101762636A (en) * | 2008-11-17 | 2010-06-30 | 靳未一 | Method for defect detection on ultrasonic basis |
| CN201622459U (en) * | 2009-07-14 | 2010-11-03 | 辽阳西姆莱斯石油专用管制造有限公司 | Steel tube ultrasonic wave automatic flaw detection control device |
| CN201740765U (en) * | 2010-06-11 | 2011-02-09 | 宝山钢铁股份有限公司 | Ultrasonic flaw detection device for defects of steel pipe |
| CN202133641U (en) * | 2011-07-18 | 2012-02-01 | 苏州华铜复合材料有限公司 | Online detection device of copper aluminum composite bar |
| CN203224480U (en) * | 2013-04-22 | 2013-10-02 | 中国石油集团渤海石油装备制造有限公司 | Automatic ultrasonic flaw detection device of drill rod weld joints |
| CN204008557U (en) * | 2014-03-23 | 2014-12-10 | 辽宁沈车铸业有限公司 | For the water logging automatic ultrasonic inspection control system of truck bolster for railway wagon or bogie side frame |
| CN207408349U (en) * | 2017-09-30 | 2018-05-25 | 佛山市华鸿铜管有限公司 | The line flaw detection detection device of continuous extruder |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117816771A (en) * | 2024-03-04 | 2024-04-05 | 四川明珠电工材料有限责任公司 | Online flaw detection device of continuous extrusion machine |
| CN117816771B (en) * | 2024-03-04 | 2024-05-14 | 四川明珠电工材料有限责任公司 | Online flaw detection device of continuous extrusion machine |
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