CN107505052A - High temperature big heat flow transducer when a kind of wide - Google Patents

High temperature big heat flow transducer when a kind of wide Download PDF

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Publication number
CN107505052A
CN107505052A CN201710780089.1A CN201710780089A CN107505052A CN 107505052 A CN107505052 A CN 107505052A CN 201710780089 A CN201710780089 A CN 201710780089A CN 107505052 A CN107505052 A CN 107505052A
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CN
China
Prior art keywords
hot
fluid
core body
ceramic ring
pinboard
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Pending
Application number
CN201710780089.1A
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Chinese (zh)
Inventor
张翠平
丰永
方俊
杨敏
王京港
沈省
卢斌
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Nanjing University of Information Science and Technology
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Nanjing University of Information Science and Technology
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Application filed by Nanjing University of Information Science and Technology filed Critical Nanjing University of Information Science and Technology
Priority to CN201710780089.1A priority Critical patent/CN107505052A/en
Publication of CN107505052A publication Critical patent/CN107505052A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01JMEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J5/00Radiation pyrometry, e.g. infrared or optical thermometry
    • G01J5/10Radiation pyrometry, e.g. infrared or optical thermometry using electric radiation detectors
    • G01J5/12Radiation pyrometry, e.g. infrared or optical thermometry using electric radiation detectors using thermoelectric elements, e.g. thermocouples

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Measuring Volume Flow (AREA)

Abstract

The invention discloses it is a kind of wide when the big heat flow transducer of high temperature, include hot-fluid sensitive core body, it is arranged on the adiabatic ceramic ring A along hot-fluid sensitive core body axial direction both sides, adiabatic ceramic ring B, Stainless Steel Shell, stainless steel end cap and pinboard, the lead-out wire and external wire of hot-fluid sensitive core body are welded on pinboard, hot-fluid sensitive core body is made up of the cylindrical, copper thermal store of sensitive area and two sections of sections not etc., sensitive area coats black body radiation coating, and the appearance mirror polish of cylindrical, copper thermal store simultaneously plates the thin silver coating of last layer.The present invention in sensitive area by coating black body radiation coating, improve sensitive area absorptivity, thermal store is designed to the cylinder that two sections of sections are not waited, adiabatic ceramic ring is placed respectively between stainless steel casing, at rear end and hot-fluid end cap at the small bore of front end, transmission of the heat to thermal store when reducing hot-fluid incidence, the working time is additionally extended, improves the global reliability of structure.

Description

High temperature big heat flow transducer when a kind of wide
Technical field
The invention belongs to measure heat technique field, and in particular to high temperature big heat flow transducer when a kind of wide.
Background technology
Heat flow transducer is the basic tool for measuring heat transfer (heat flow density or heat flux), is the most pass for forming heat-flow meter Key device.The performance and purposes of heat flow transducer determine the performance and purposes of heat-flow meter.Heat flow transducer is in scientific research, boat Empty space flight, power engineering etc. are widely used, particularly the application of the big hot-fluid of high temperature, can not use water cooling, air-cooled Deng cooling way when, need to be worked by the way of itself heat accumulation, the quality of heat structure and thermal store design is when just determining work Between length.Existing heat flow transducer (high range general with circle foil principle) on the premise of thermal store size is certain, Because exposure is in high temperature environments without good structure design, cause heat accumulation temperature constant for a long time, so as to draw Sensor measurement errors are played, limit application in the measurement for a long time of some needs, in the case of high range hot-fluid.
For solve it is above-mentioned be exposed in hot environment the defects of applying, Application No. in existing patent document CN201010106205.X, entitled " circle chaff type large-scale high-temperature heat flux sensor " a kind of round paillon foil formula of disclosure of the invention Wide range high-temperature heat flux sensor, the problems such as constant temperature is not easy is realized to solve the heat sink body of existing round paillon foil formula heat flow transducer. The sensor is furnished with shell, the heat sink body of bottom, and the cylindrical boss that heat sink body is set by main body, body top center is formed, outside Shell shell top is provided with the through hole for embedding cylindrical boss at the top of heat sink body, has embedded round paillon foil in cylindrical boss, the center of circle paillon foil and Edge is respectively welded the lead that thermocouple is formed with circle paillon foil, is arranged with and is placed between heat sink phosphor bodies and shell outside cylindrical boss Adiabatic ring;Shell is made up of tubular shell and ceramic coping;Stacked between heat sink phosphor bodies bottom and Housing bottom cover and be provided with two The support of individual Disc-shaped ceramic, between two Disc-shaped ceramics supports, the support of top set Disc-shaped ceramic between heat sink body bottom, heat sink phosphor bodies side Air adiabatic layer is respectively equipped between wall and outer casing inner wall, so can be worked long hours in hot environment, realizes large range measuring. But the shortcomings that patent is that front is only the transmission that heat is hindered by adiabatic ring, and side is thermally shielded by air layer, It is only capable of keeping heat sink body constant temperature in a short time, it is difficult to reach the purpose of measurement for a long time.
The content of the invention
It is an object of the invention to be fixed in size sensor, thermal store size also fix so as to limit time of measuring, By optimizing the structure of heat flow transducer on the premise of the measurement of the big hot-fluid of high temperature when leading to not realize width, when proposing a kind of wide The big heat flow transducer of high temperature.
To achieve the above object, high temperature big heat flow transducer when the technical solution adopted by the present invention is a kind of wide, includes heat Sensitive core body is flowed, is arranged on the adiabatic ceramic ring A along hot-fluid sensitive core body axial direction both sides, adiabatic ceramic ring B, Stainless Steel Shell is stainless Steel end cap and pinboard, the lead-out wire and external wire of hot-fluid sensitive core body are welded on pinboard, and hot-fluid sensitive core body is by quick The cylindrical, copper thermal store composition of sense face and two sections of sections not etc., sensitive area coating black body radiation coating, cylindrical, copper thermal store Appearance mirror polish and plate the thin silver coating of last layer.
Further, above-mentioned adiabatic ceramic ring A be arranged on hot-fluid sensitive core body close to one end of sensitive area and Stainless Steel Shell it Between, the hole of appropriate size is provided with Stainless Steel Shell and adiabatic ceramic ring A, is easy to the sensitive area for exposing hot-fluid sensitive core body.
Further, above-mentioned adiabatic ceramic ring A is ceramic using the microcrystalline mica of easy processing.
Hot-fluid sensitive core body places adiabatic ceramic ring B between one end and end cap away from sensitive area, two are provided with adiabatic ceramic ring B Individual aperture, it is easy to draw output line.
Pinboard is placed on adiabatic ceramic ring B, can by via welding on pinboard by the output line of hot-fluid sensitive core body Lean on, external wire is by perforation line and via wire bonding in pinboard relevant position.
The logical of hot-fluid end cap is passed through with epoxy glue, external wire preferably, being filled at the cavity of adiabatic ceramic ring B and pinboard Hole is output to outside access electric connector.
Compared with prior art, the present invention has improved and optimizated the structure and technique of sensor in the following areas:
1, sensitive area coating black body radiation coating, improve sensitive area absorptivity;
2, thermal store is designed to the cylinder that two sections of sections are not waited, at the small bore of front end between stainless steel casing, rear end With adiabatic ceramic ring is placed at hot-fluid end cap respectively, transmission of the heat to thermal store when reducing hot-fluid incidence;
3, the thin silver coating of last layer is plated after the polishing of heat accumulation external surface, increase reflection, reduces surrounding heat to thermal store Transmit, slow down thermal store by external heat influence degree, lengthen working hours;
4, connected between hot-fluid core body output line and external wire by pinboard, ensure the global reliability of structure.
Brief description of the drawings
Fig. 1 is heat sensor structural representation.
Wherein, 1- thermal insulation ceramic ring A 2- housings 3- hot-fluids core body 4- thermal insulation ceramic ring B 5- pinboard 6- external wires 7- Epoxy glue 8- screw 9- elastic washer 10- hot-fluid end caps.
Embodiment
In conjunction with accompanying drawing, the present invention will be further described in detail.
As shown in figure 1, heat flow transducer by Stainless Steel Shell 2, hot-fluid sensitive core body 3 (by sensitive area and two sections of sections not Deng cylindrical, copper thermal store composition), adiabatic ceramic ring A1, adiabatic ceramic ring B4, pinboard 5, stainless steel end cap 10, mounting screw 8 Formed with elastic washer 9, epoxy glue and external wire etc..
Hot-fluid sensitive core body operation principle can be round foil either thermoelectric pile formula, according to different principle with certain Mode is connected with copper thermal store, and sensing unit is embedded in inside hot-fluid sensitive core body 3.(part is common processes, is not repeated) The left side of hot-fluid sensitive core body shown in Fig. 13 represents the sensitive position of sensing hot-fluid labeled as sensitive area part, and remainder is to store up Hot body address.
Hot-fluid sensitive area coats black body radiation coating, and sensitive core body remainder polishes, and thin in its surface plating last layer Silver coating.
Adiabatic ceramic ring A1 is bonded together with housing 2 with high-temperature plastic, by adiabatic magnet ring B4 and the resistance to height of hot-fluid core body 3 Temperature is gluing to be connected together, and the lead-out wire of hot-fluid core body 3 and external wire are welded on pinboard 10, i.e. hot-fluid sensitive core body + Vin output lines are passed through from positive (silk-screen face) threading hole of pinboard, and core body-Vin output lines are worn from pinboard reverse side threading hole Cross, make pinboard among two output lines, and pinboard bottom is tightly pasted with adiabatic ceramic ring B and is merged into vertical relation, is protected Card pinboard can load in end cap through hole, and core body output line is welded reliably by via on pinboard.Same method, outside Output line is connect by perforation line and via wire bonding in pinboard relevant position.By screw 8 and elastic washer 9 by hot-fluid end cap 5 are fixed on housing 2, and the space of hot-fluid end cap 5 is filled up with epoxy glue 7, and external wire 6 is welded by solder stick.
Sensing element can be round foil or thermoelectric pile formula, and thermal store is pure copper material, black body radiation coating be by Black body radiation material forms with high temperature resistant binder.Thermal store surface carries out silver-plated according to silver plating process.Adiabatic ceramic ring is heat conduction Coefficient by 1W/ (mK) left and right microcrystalline mica ceramic material or the shaping of other easy processings, material that thermal conductivity factor is lower is made.
Heat flow transducer by hot-fluid sensitive core body (being made up of the cylindrical, copper thermal store of sensitive area and two sections of sections not etc.), Adiabatic ceramic ring A, adiabatic ceramic ring B, Stainless Steel Shell, stainless steel end cap, pinboard etc. form.
The sensitive area coating black body radiation coating of hot-fluid sensitive core body, improves sensitive area absorptivity;Cylindrical, copper thermal store Appearance mirror polish simultaneously plates a thin layer of silver, using silver layer by surrounding it is irradiated come hot-fluid reflect back, ensure thermal store Temperature not by ectocine, can keep constant for a long time, lengthen working hours.
Adiabatic ceramic ring A, stainless steel are placed between Stainless Steel Shell (close to sensitive area one end) in hot-fluid sensitive core body front end The hole of appropriate size is provided with housing and adiabatic ceramic ring A, is easy to the sensitive area for exposing hot-fluid sensitive core body.Stainless Steel Shell ensures It is firm on sensor construction, reliable;Adiabatic ceramic ring A is ensureing the reliable premise of structure using the microcrystalline mica ceramics of easy processing Under, because ceramic coefficient ratio stainless steel is much lower, therefore when there is front hot-fluid incidence, reduce biography of the heat to thermal store Pass, reduce the temperature rise of thermal store, lengthen working hours.Put between end cap hot-fluid sensitive core body rear end (signal lead-out wire one end) Adiabatic ceramic ring B is put, two apertures are provided with adiabatic ceramic ring B, is easy to draw output line, adiabatic ceramic ring B function is the same as adiabatic Ceramic ring A, reduce transmission of the heat to thermal store.
It is in addition guarantee signal output and integrally-built reliability, pinboard is placed on adiabatic ceramic ring B, core body is defeated Outlet welded by via on pinboard it is reliable, external wire by perforation line and via wire bonding in pinboard relevant position, Filling it will be output to again at adiabatic ceramic ring B and pinboard cavity with epoxy glue, afterwards external wire by the through hole of hot-fluid end cap outer Portion accesses electric connector.
By the improvement of said structure and technique, in the case of thermal store size constancy, heat flow transducer can be in height Worked long hours under warm high range hot-fluid radiation, in 1kW/m2More than the radiant heat flux lower working time can extend 20% with On.
The present invention is rational in infrastructure, optimization, can be worked long hours under high temperature high range hot-fluid environment.Heat accumulation external surface is thrown The thin silver coating of last layer is plated after light, increase reflection, transmission of the surrounding heat to thermal store is reduced, slows down thermal store by external heat Influence degree, lengthen working hours;Connected between hot-fluid core body output line and external wire by pinboard, ensure structure Global reliability.By the improvement of said structure and technique, in the case of thermal store size constancy, heat flow transducer can be Worked long hours under the radiation of high temperature high range hot-fluid, in 1kW/m2More than the radiant heat flux lower working time can extend 20% with On.

Claims (6)

1. high temperature big heat flow transducer when a kind of wide, comprising hot-fluid sensitive core body, it is arranged on along hot-fluid sensitive core body axial direction both sides Adiabatic ceramic ring A, adiabatic ceramic ring B, Stainless Steel Shell, stainless steel end cap and pinboard, the lead-out wire of hot-fluid sensitive core body and outer Connect wire to be welded on pinboard, it is characterised in that hot-fluid sensitive core body is stored up by the cylindrical, copper of sensitive area and two sections of sections not etc. Hot body composition, sensitive area coating black body radiation coating, the appearance mirror polish of cylindrical, copper thermal store simultaneously plate the thin silver coating of last layer.
2. high temperature big heat flow transducer when according to claim 1 wide, it is characterised in that the adiabatic ceramic ring A is arranged on heat Sensitive core body is flowed between one end of sensitive area and Stainless Steel Shell, and appropriate chi is provided with Stainless Steel Shell and adiabatic ceramic ring A Very little hole, it is easy to the sensitive area for exposing hot-fluid sensitive core body.
3. high temperature big heat flow transducer when according to claim 1 or 2 wide, it is characterised in that the adiabatic ceramic ring A is used The microcrystalline mica ceramics of easy processing.
4. high temperature big heat flow transducer when according to claim 1 wide, it is characterised in that hot-fluid sensitive core body is away from sensitive Adiabatic ceramic ring B is placed between the one end in face and end cap, two apertures are provided with adiabatic ceramic ring B, is easy to draw output line.
5. high temperature big heat flow transducer when according to claim 1 wide, it is characterised in that switching is placed on adiabatic ceramic ring B Plate, the output line of hot-fluid sensitive core body is welded reliably by via on pinboard, external wire passes through perforation line and via line It is welded on pinboard relevant position.
6. high temperature big heat flow transducer when according to claim 5 wide, it is characterised in that adiabatic ceramic ring B and pinboard sky Filled at chamber and outside access electric connector is output to by the through hole of hot-fluid end cap with epoxy glue, external wire.
CN201710780089.1A 2017-09-01 2017-09-01 High temperature big heat flow transducer when a kind of wide Pending CN107505052A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710780089.1A CN107505052A (en) 2017-09-01 2017-09-01 High temperature big heat flow transducer when a kind of wide

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710780089.1A CN107505052A (en) 2017-09-01 2017-09-01 High temperature big heat flow transducer when a kind of wide

Publications (1)

Publication Number Publication Date
CN107505052A true CN107505052A (en) 2017-12-22

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110836725A (en) * 2018-08-16 2020-02-25 哈尔滨工业大学 Double-probe heat flow meter in high heat flow coupling environment and method for measuring heat flow density thereof
CN113074839A (en) * 2021-04-01 2021-07-06 北京强度环境研究所 Plunger type heat flow sensor with double-thermocouple large heat sink structure

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110836725A (en) * 2018-08-16 2020-02-25 哈尔滨工业大学 Double-probe heat flow meter in high heat flow coupling environment and method for measuring heat flow density thereof
CN113074839A (en) * 2021-04-01 2021-07-06 北京强度环境研究所 Plunger type heat flow sensor with double-thermocouple large heat sink structure

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