CN107498275A - A kind of automatic production process of solar thermal collector - Google Patents

Abstract

The invention discloses a kind of automatic production process of solar thermal collector, and it includes A, bottom plate frame assembly forming technique, and the technique forms painting gluing knot heat-preservation cotton after underframe by bottom plate, with four edges frame and corner brace group frame；B, core plate assembly forming technique, the technique include by all kinds of tubing be welded into tube core and with heat absorption plate weld after turn-over；C, finished product assembly technology, the assembly technology will bond glass cover-plate and press strip, last quality inspection packaging after plate core and underframe assembling and gluing.Each part of solar thermal collector can be carried out automatic assembling by the production technology, and so as to improve production efficiency, the quality stability of product is higher, saves substantial amounts of labour.

Description

A kind of automatic production process of solar thermal collector

Technical field

The present invention relates to a kind of automatic production process, more particularly to a kind of make the automatic of plate-type solar thermal collector Metaplasia production. art.

Background technology

Solar thermal collector is a kind of equipment that the radiation energy of the sun is converted to heat energy.Because solar energy is more dispersed, It must try to put together, so, heat collector is the various key components using solar energy equipment.Solar thermal collector Mainly there are absorber plate, glass plate, heat-preservation cotton layer, bottom plate frame component and a die assemblies, and this of current solar thermal collector The assembling of a little parts is man-made assembly, i.e., first then places heat-preservation cotton by after bottom plate and frame assembling after gluing, in advance will Die assemblies and heat absorption plate weld form plate core component together, by plate core component be placed in heat-preservation cotton then gluing after by glass Glass plate is placed on, and is bonded above absorber plate and with bottom plate frame component, whole heat collector is covered, finally sealed by glass plate Bar and packaging.This manually-operated mode is influenceed by craftsmanship's qualification, and efficiency is low, and of poor quality and quality is held Easily stir, and cost of labor is very high.And there is not the automatic production process of special production solar thermal collector at present.

The content of the invention

The technical problems to be solved by the invention are：A kind of automatic production process of solar thermal collector, the life are provided Each part of solar thermal collector can be carried out automatic assembling by production. art, and so as to improve production efficiency, the quality of product is steady It is qualitative higher, save substantial amounts of labour.

In order to solve the above technical problems, the technical scheme is that：A kind of automatic production work of solar thermal collector Skill, it includes

A, bottom plate frame assembly forming technique, the technique include

Carry out group frame with four edges frame and corner brace when A1, bottom plate are transported to group frame station and form a underframe；

A2, the underframe organized are transported on a gluing station carries out a gluing to bottom plate and scuncheon；

A3, the heat-preservation cotton of tabular is conveyed and is placed on the bottom plate of underframe and bonds, the heat-preservation cotton of strip is placed simultaneously It is bonded in the inner side of frame；

A4, be bonded with heat-preservation cotton underframe be transported to linking assembling station；

B, core plate assembly forming technique, the technique include

B1, all kinds of tubing for forming tube core are processed；

B2, by all kinds of tubing assemble after and weld form tube core；

B3, the Large Diameter Pipeline tubing to the both ends of tube core flatten, and make the small of the tow sides of Large Diameter Pipeline tubing and centre The positive and negative of caliber tubing corresponds to concordant；

B4, step B3 tube core is carried out to airtight test, underproof tube core carries out repair welding operation until air-tightness is examined It is qualified to look into；

B5, qualified tube core are transferred on absorber plate and are welded and fixed to form plate core with absorber plate；

B6, plate core turn-over made into absorber plate upward；

B7, the linking for delivering to the plate core of turn-over in A4 steps assemble station；

C, finished product assembly technology；

C1, the underframe in the plate core in step B7 and step A4 assembled, the die sections of plate core is placed underframe Heat-preservation cotton on, the pipe joint of tube core stretches out from the jack of frame；

C2, the heat absorption plate surface of underframe plate core component in step C1 carry out second glue spreading；

C3, glass plate is bonded on the absorber plate in step C2；

C4, in the surrounding installation press strip of glass plate press strip and each frame is set to fix to form solar thermal collector；

C5, the solar thermal collector to step C4 shapings carry out quality inspection, and underproof product is rejected；

Packed after C6, qualified solar thermal collector labeling.

As a kind of preferable scheme, in the assembling procedure of the step A1, the assembling region of a rectangle is defined, The each right angle for assembling region is nearby provided with corner brace, and makes the right angle plate portion and the right-angle side pair in assembling region of corner brace Should be parallel；Bottom plate jacks after assembling region is delivered to below assembling region, and the surrounding in assembling region has put a left side respectively Frame, left frame, front bezel and rear frame, the both ends of each frame are 45 ° of complementary mating surfaces；Each frame, corner brace and bottom The height adaptation of plate meets that assembling requires；Left frame to the right, left frame to the left, front bezel backward, rear frame synchronously moves forward Dynamic, in the moving process of each frame, 45 ° of mating surfaces at each frame both ends first contact with the corresponding right angle plate portion of corner brace to be made directly Gusset portion enters in the both ends port of the corner brace jack of frame, and when then each frame continues to move to, corner brace is driven to assembling area Move at domain center；And the backplane slot of frame is inserted on four sides of bottom plate in the moving process of each frame, works as adjacent edge When 45 ° of mating surfaces of frame contact with each other assembling is completed in the hole of the fully-inserted corresponding frame of the right angle plate portion of corner brace.

It is solid by upper strata corner brace and lower floor's corner brace inserting between adjacent frame in the underframe as a kind of preferable scheme Fixed, upper strata corner brace and lower floor's corner brace pass through a corner brace transplantation frame and rim fits with upper channel and lower channel； Four right angles in assembling region set a corner brace transfer frame respectively, and corner brace transplantation frame can be along the diagonal side in assembling region To movement；Upper strata corner brace and lower floor's corner brace compress upper lock tongue and lower lock respectively after having respectively entered upper channel and lower channel Station to be installed is limited at after tongue, corner brace the upper lock tongue of Elastic Sliding and upper corner brace limited block can be limited up and down at the middle and upper levels for it In station to be installed, lower floor's corner brace the lower dead bolt of Elastic Sliding and lower corner brace limited block can be limited to station to be installed up and down；Each side Frame is during the entire process of movement, and corner brace is first as diagonal of the corner brace transplantation frame along assembling region is into assembling region The right angle plate portion of heart movement and corner brace is inserted in the corner brace jack of frame, then corner brace limited block and lower corner brace on function of frame Limited block makes its contraction, and corner brace separates rear corner brace transplantation frame reversing reset with corner brace transplantation frame, and corner brace continues to group with frame Regional center movement is filled until inserting completely is completed.

As a kind of preferable scheme, also increase compaction step between the step A1 and step A2, the compaction step bag Include

A11, extruded using L-square along its angular bisector from four right angles of underframe；

A12, extruded from the one pair of which frame of underframe；

A13, extruded from another pair frame of underframe.

As a kind of preferable scheme, the first main conveying roller line conveyor mat of bottom plate frame assembly forming technology utilization And underframe；Core plate assembly forming technology utilization tube core conveying roller line conveys tube core, and plate core, profit are conveyed using plate core conveying roller line With the 3rd main conveying roller line conveying absorber plate；The conveying direction and tube core conveying roller line, plate core conveying roller of first main conveying roller line The conveying direction of line is parallel and in the same direction, and the 3rd main conveying roller line is parallel with plate core conveying roller line and conveying direction is on the contrary, this is automatic In production technology tube core pressing or airtight test are operated using the manipulator for the upstream for being arranged on tube core conveying roller line Or be moved on tube core conveying roller line, and plate core welding position is arranged between the 3rd main conveying roller line and plate core conveying roller line, Multiple tube core stations are provided with the outside of tube core conveying roller line；It is provided with the outside of the 3rd main conveying roller line multiple Absorber plate station, absorber plate are first sent to absorber plate station after being conveyed by the 3rd main conveying roller line and cached, meanwhile, Tube core is sent to tube core station caching after being conveyed by tube core conveying roller line, absorber plate formerly then is delivered into plate core welding Position, then tube core is placed on behind the top of plate core and welded again.

As a kind of preferable scheme, described finished product assembly technology utilizes the 4th main conveying roller line conveying solar energy collection Hot device, the 4th main conveying roller line include one section of the 4th main conveying roller line of epimere being connected with the first main conveying roller line straight line and The 4th main conveying roller line of hypomere being connected vertical with the 4th main conveying roller line of epimere, the 4th main conveying roller line of hypomere and upper end It is connected between four main conveying roller lines in quality inspection position, quality inspection position uses a rotatable finished product delivery platform, when artificial inspection Survey product it is qualified when, finished product delivery platform delivers to certified products on the 4th main conveying roller line of hypomere, when artificial detection product not When qualified, finished product delivery platform rotates the faulty materials that defective work is delivered to the setting that is in line with the 4th main conveying roller line of hypomere On pipeline.

As a kind of preferable scheme, the type of tubing is three classes, four kinds of rule in the step B1 in the automatic production process Lattice；

A kind of tubing is the straight tube of both ends closure, and several connecting holes are provided with the pipe shaft of straight tube, a kind of tubing profit It is clamped in a kind of tubing manipulator in four-in-one forming machine and completes school circle alignment, fixed length sawing, pulls out hole and both ends rotation sealing Head；

Two class tubing are the straight tube of both ends open, and the two classes tubing is using the circle alignment of two-in-one forming machine completion school and determines Long sawing；

Three class tubing are the bend pipe that one end connects the closure of the pipe joint other end, and several companies are provided with the pipe shaft of bend pipe Hole is connect, the length of the three classes tubing there are two kinds of specifications, and the three classes tubing is clamped in five in one forming machine by three class tubing manipulators Middle completion school circle alignment, fixed length sawing, pull out hole, after sealing head is revolved in bend pipe and one end, then delivered to by three class tubing manipulator clampings Welded pipe joint is revolved to the other end in pipe joint rotary welding machine；

The forming machine of three class tubing is respectively positioned on the upstream side of plate core conveying roller line, and the tubing after processing is by respective transport Dolly is delivered in die bond station.

As a kind of preferable scheme, the step B6, plate core turn-over is made to the concrete operations mode of absorber plate upward It is：Two lower clamping frames that can independently overturn and upper clamping frame are provided, is provided with upper clamping frame and lower clamping frame and multiple falls into conveying roller Parallel clamping bar between the roller of line, initially clamping frame is in feed side at present, and upper clamping frame is in exit side, and plate core is conveyed laggard Enter to the top of lower clamping frame, above clamping frame is turned to feed side and clamps plate core together with lower clamping frame afterwards, then upper clamping frame and lower folder Frame Integral synchronous is overturn, and plate core is just dropped on linking conveying roller line by turn-over, and delivers to linking group by linking conveying roller line Fill station.

After employing above-mentioned technical proposal, effect of the invention is：In the automatic production process, bottom plate frame group is utilized Part moulding process, core plate assembly forming technique, finished product assembly technology three cooperate complete, wherein bottom plate frame component into Discrete four frames, bottom plate and corner brace can be carried out being assembled into gluing after underframe and place heat-preservation cotton by type technique, and core plate Assembly forming technique is forming plate core after tubing is welded into tube core with heat absorption plate weld, finally delivers into plate core and tube core Assembled in product assembly technology and bond installation glass plate, whole process can complete the automatic assembling of solar thermal collector, people Work degree of participation is few, so as to improve efficiency, improves the stability of product, reduces cost of labor.

Again due in the assembling procedure of the step A1, defining the assembling region of a rectangle, in each of assembling region Right angle is nearby provided with corner brace, and makes the right angle plate portion of corner brace and the right-angle side for assembling region corresponding parallel；Bottom plate is from group Jacked after assembling region is delivered to below dress region, the surrounding in assembling region has put left frame, left frame, preceding respectively Frame and rear frame, the both ends of each frame are 45 ° of complementary mating surfaces；The height adaptation of each frame, corner brace and bottom plate meets Assembling requires；Left frame to the right, left frame to the left, front bezel backward, rear frame synchronizing moving forward, in the movement of each frame During, 45 ° of mating surfaces at each frame both ends first contact the angle for making right angle plate portion enter frame with the corresponding right angle plate portion of corner brace In the both ends port of code jack, when then each frame continues to move to, corner brace is driven to assembling regional center movement；And each The backplane slot of frame is inserted on four sides of bottom plate in the moving process of frame, when 45 ° of mating surfaces of adjacent frame are mutual Assembling is completed in the hole of the fully-inserted corresponding frame of the right angle plate portion of corner brace during contact, the assemble method utilizes four edges frame Synchronizing moving makes 45 ° of mating surfaces at frame both ends be first enclosed in the right angle plate portion of corner brace during moving horizontally, and then makes Corner brace moves together with frame, and the mobile of four edges frame can produce thrust to each corner brace, such as left frame moves right Thrust to the right will be produced to corner brace, such corner brace completes inserting, whole assemble method during frame is drawn close Synchronously completed during frame moves, so as to improve packaging efficiency.

Again due to the first main conveying roller line conveyor mat of bottom plate frame assembly forming technology utilization and underframe；Core plate group Part moulding process is conveyed plate core using plate core conveying roller line, is utilized the 3rd main conveying roller using tube core conveying roller line conveying tube core Line conveys absorber plate；Conveying direction and tube core conveying roller line, the conveying direction of plate core conveying roller line of first main conveying roller line are put down Go and in the same direction, the 3rd main conveying roller line is parallel with plate core conveying roller line and conveying direction in the automatic production process on the contrary, utilize The manipulator for being arranged on the upstream of tube core conveying roller line operates tube core and flattened or airtight test or to be moved to tube core defeated Send on roller line, and plate core welding position is arranged between the 3rd main conveying roller line and plate core conveying roller line, in tube core conveying roller line Outside be provided with multiple tube core stations；Multiple absorber plate stations are provided with the outside of the 3rd main conveying roller line, Absorber plate is cached by being first sent to absorber plate station after the 3rd main conveying roller line conveying, meanwhile, tube core is by tube core conveying roller Tube core station caching is sent to after line conveying, absorber plate is formerly then delivered into plate core welding position, then by tube core Welded again after being placed on the top of plate core, this landline is reasonable, the conveying beat of absorber plate and tube core is kissed Close, reduce and even avoid waiting for the time；Floor space is small simultaneously.

Brief description of the drawings

The present invention is further described with reference to the accompanying drawings and examples.

Fig. 1 is the top partial view diagram of the bottom plate frame component automatic moulding production line of the embodiment of the present invention；

Fig. 2 is the remainder top view of the bottom plate frame component automatic moulding production line of the embodiment of the present invention；

Fig. 3 is the top partial view diagram of finished product assembly line；

Fig. 4 is the remainder top view of finished product assembly line；

Fig. 5 is the top partial view diagram of plate core component automatic moulding production line；

Fig. 6 is the remainder top view of plate core component automatic moulding production line；

Fig. 7 is the stereogram of group frame apparatus；

Fig. 8 is another stereogram of group frame apparatus；

Fig. 9 is the stereogram for eliminating corner brace shifting apparatus of group frame apparatus；

Figure 10 is the stereogram for eliminating frame retained part of group frame apparatus；

Figure 11 is Figure 10 left view

Figure 12 is the stereogram of corner brace shifting apparatus；

Figure 13 is the side schematic view of corner brace shifting apparatus；

Figure 14 is Figure 13 left view；

Figure 15 is the three-dimensional cutaway view of upper lock tongue and lower dead bolt；

Figure 16 is the stereogram of upper corner brace limited block；

Figure 17 is the top view of upper corner brace limited block；

Figure 18 is the stereogram of intermediate support；

Figure 19 is the stereogram of micromatic setting；

Figure 20 is the stereogram of bottom plate positioning-lifting device；

Figure 21 is the stereogram of positioner；

Figure 22 is the structural representation of tube core；

Figure 23 is the schematic diagram before not inserted in frame and corner brace assembling process；

Figure 24 is schematic diagram when corner brace has just enter into corner brace jack in frame and corner brace assembling process；

Figure 25 is that upper corner brace limited block and lower corner brace limited block shrink completion corner brace lagging edge in frame and corner brace assembling process Frame shift the dynamic schematic diagram that will be disengaged from corner brace limited block；

Figure 26 is that corner brace completely disengages the schematic diagram after the corner brace transfer frame reset of corner brace limited block；

In accompanying drawing：1. the first main conveying roller line 1；2. bottom plate feeding device；201. bottom plates stack region；202. bottom plates are determined Position station；203. bottom plate shifting apparatus；

3. group frame apparatus；301. frame；302. first crossbeam；303. second cross beam；304. fixed mounting；305. the Two are slidably installed seat；306. first are slidably installed seat；307. benchmark mounting seats；308. left pinch power set；309. left frame Clamping device；Power set are pinched after 310.；Frame clamping device after 311.；312. right pinch power set；313. left frame Clamping device；314. front bezel clamping devices；Power set are pinched before 315.；316. micromatic setting；31601. finely tune base； 31602. WidFin slide；31603. slide is finely tuned vertically；31604. the first spiral micrometer head；31605. fixed seat； 31606. push block；31607. vertical latch；31608. vertical clamping screw；31609. the second spiral micrometer head；317. angle Code automatic charging device；318. corner brace shifting apparatus；31801. upper connecting base；31802. buffing pad；31803. buffering resets bullet Spring；31804. polished rod；31805. upper plate；31806. bearing top plate；31807. base-plate；31808. lower shoe；31809. Intermediate support；318091. it is vertically directed groove；318092. mounting groove；318093. the first guide groove；318094. second is oriented to Groove；318095. the 3rd guide groove；318096. the 4th guide groove；31810. upper corner brace limited block；318101. spacing block body； 318102. contiguous block；318103. guide pad；318104. first shrinks force inclined-plane；318105. second shrinks force inclined-plane； 31811. lower corner brace limited block；31812. the first force voussoir；31813. the second force voussoir；31814. the 3rd force voussoirs； 31815. the 4th force voussoirs；31816. the first cushion block；31817. the second cushion block；31818. connecting lateral plate；31819. first Compression spring；31820. upper lock tongue；The inclined-plane 318201. bolt retraction exerts a force；31821. lower dead bolt；31822. the second compression bullet Spring；319. bottom plate conveying devices；320. bottom plate positioning-lifting devices；32001. bottom plate lifting platform；32002. sucker；32003. End locating piece；321. first corner brace drive devices；322. crossbeam drive devices；323. second corner brace drive devices；

4. frame forming production line；5. frame feeding manipulator；6. four jiaos of pressing devices；7. pressing device；701. long side Frame pressing device；702. turntable；703. short frame pressing devices 703；704. turntable；A 8. glue spreading apparatus；9. insulation Cotton feeding device；901. heat-preservation cotton storing units；902. heat-preservation cotton positional stations；903. heat-preservation cotton shifting apparatus；904. rotation Delivery platform；10. the 4th main conveying roller line；The 4th main conveying roller line of 1001. epimere；The 4th main conveying roller line of 1002. hypomere； 11. linking assembling station；12. sealing ring storage area；13. second glue spreading device；14. glass plate feeding device；1401. glass Glass plate storage area；The first positioner of 1402. glass plates；1403. glass plate positional stations；1404. glass plate shifting apparatus； 15. press strip assembling device；1501. press strip erecting device；1502. press strip compaction apparatus；16；Device for eliminating；17. faulty materials are defeated Line sending；18. edge-sealed packaging machine；19. shrink-packaging's machine；20. palletizing apparatus of packing；21. a kind of tube forming all-in-one； 2101. four-in-one forming machine；2102. a kind of tubing manipulators；22nd, two class tube forming all-in-one；23. three class tubing Forming integrated machine；2301. five in one forming machine；2302. pipe joint rotary welding machine；2303. 3 class tubing manipulators；24. the Two main conveying roller lines；2401. tube core conveying roller lines 2401；2402. plate core conveying roller lines 2402；25. die bond device；26. Tube core pressuring flat device；27. air-tightness on-line measuring device；28. tube core mobile manipulator；29. corner brace saw cutting device；30. pipe Core cache shelf；31. plate core welder；32. absorber plate cache shelf；33. tube core conveying arrangement；34. absorber plate conveying arrangement； 35. absorber plate feeding device；3501. absorber plate storage area；3502. absorber plate positional stations；3503. absorber plate transfers fill Put；36. turn-over rig；37. it is connected conveying roller line；38. corner brace；38-1. upper strata corner brace；38-2. lower floor's corner brace；39. end is determined Position device；40. side location-plate；41. lift guide table；42. side datum plate；43. a kind of tubing；44. two class tubing；45. Three class tubing；46-1. rear frame；46-2. left frames；A, upper channel；B, lower channel C；C, upper inserting gap；D, underthrust Fill gap；E, region is assembled.

Embodiment

Below by specific embodiment, the present invention is described in further detail.

As shown in Figures 1 to 6, a kind of automatic production process of solar thermal collector, it includes

A, bottom plate frame assembly forming technique, the technique include

Carry out group frame with four edges frame and corner brace 38 when A1, bottom plate are transported to group frame station and form a underframe；

A2, the underframe organized are transported on a gluing station carries out a gluing to bottom plate and scuncheon；Wherein one Secondary gluing carries out gluing operation using Glue Spreading Robot.

A3, the heat-preservation cotton of tabular is conveyed and is placed on the bottom plate of underframe and bonds, the heat-preservation cotton of strip is placed simultaneously It is bonded in the inner side of frame；

A4, be bonded with heat-preservation cotton underframe be transported to linking assembling station；

B, core plate assembly forming technique, the technique include

B1, all kinds of tubing for forming tube core are processed；

B2, by all kinds of tubing assemble after and weld form tube core；

B3, the Large Diameter Pipeline tubing to the both ends of tube core flatten, and make the small of the tow sides of Large Diameter Pipeline tubing and centre The positive and negative of caliber tubing corresponds to concordant, and the tube core can after pressing integrally contacts with absorber plate, makes heat transfer more preferable.

B4, step B3 tube core is carried out to airtight test, underproof tube core carries out repair welding operation until air-tightness is examined It is qualified to look into；

B5, qualified tube core are transferred on absorber plate and are welded and fixed to form plate core with absorber plate；

B6, plate core turn-over made into absorber plate upward；

B7, the linking for delivering to the plate core of turn-over in A4 steps assemble station；

C, finished product assembly technology；

C1, the underframe in the plate core in step B7 and step A4 assembled, the die sections of plate core is placed underframe Heat-preservation cotton on, the pipe joint of tube core stretches out from the jack of frame；

C2, the heat absorption plate surface of underframe plate core component in step C1 carry out second glue spreading；

C3, glass plate is bonded on the absorber plate in step C2；

C4, in the surrounding installation press strip of glass plate press strip and each frame is set to fix to form solar thermal collector；

C5, the solar thermal collector to step C4 shapings carry out quality inspection, and underproof product is rejected；

Packed after C6, qualified solar thermal collector labeling.

In the assembling procedure of the step A1, the assembling region E of a rectangle is defined, at assembling region E each right angle Corner brace 38 nearby is provided with, and makes the right angle plate portion of corner brace 38 and the right-angle side for assembling region E corresponding parallel；Bottom plate from Jacked after assembling region E is delivered to below assembling region E, left frame, the right have been put respectively in assembling region E surrounding Frame, front bezel and rear frame, the both ends of each frame are 45 ° of complementary mating surfaces；The height of each frame, corner brace 38 and bottom plate Adaptation meets that assembling requires；Left frame to the right, left frame to the left, front bezel backward, rear frame synchronizing moving forward, on each side In the moving process of frame, 45 ° of mating surfaces at each frame both ends first contact with the corresponding right angle plate portion of corner brace 38 enters right angle plate portion In the both ends port for entering the corner brace jack of frame, when then each frame continues to move to, corner brace 38 is driven into assembling region E The heart moves；And the backplane slot of frame is inserted on four sides of bottom plate in the moving process of each frame, when adjacent frame When 45 ° of mating surfaces contact with each other assembling is completed in the hole of the fully-inserted corresponding frame of the right angle plate portion of corner brace 38.

Fixed in the underframe between adjacent frame by upper strata corner brace 38 and the inserting of lower floor's corner brace 38, upper strata corner brace 38-1 Pass through a corner brace transplantation frame and rim fits for carrying upper channel A and lower channel C with lower floor corner brace 38-2；Assembling Region E four right angles set a transfer frame of corner brace 38 respectively, and corner brace transplantation frame (corner brace shifting apparatus) can be along assembling area Domain E diagonal movement；Upper strata corner brace 38-1 and lower floor corner brace 38-2 have respectively entered upper channel A and lower channel Station to be installed is limited at after compressing upper lock tongue and lower dead bolt after C respectively, corner brace 38-1 quilts can upper and lower Elastic Sliding at the middle and upper levels for it Upper lock tongue and the limited block of upper corner brace 38 be limited to station to be installed, lower floor corner brace 38-2 by can Elastic Sliding up and down lower dead bolt Station to be installed is limited to the lower limited block of corner brace 38；Each frame is during the entire process of movement, and corner brace 38 is first as corner brace is transplanted Diagonal of the frame along assembling region E is moved to assembling region E centers and the angle of the right angle plate portion insertion frame of corner brace 38 In code jack, then the limited block of corner brace 38 and the lower limited block of corner brace 38 make its contraction on function of frame, and corner brace 38 is transplanted with corner brace Corner brace transplantation frame reversing reset after frame separation, corner brace 38 continue to assembling region E centers movement until having inserted completely with frame Into.

Also increase compaction step between the step A1 and step A2, the compaction step includes

A11, extruded using L-square along its angular bisector from four right angles of underframe；

A12, extruded from the one pair of which frame of underframe；

A13, extruded from another pair frame of underframe.

The first main conveyor mat of conveying roller line 1 of bottom plate frame assembly forming technology utilization and underframe；Core plate assembly forming Technology utilization tube core conveying roller line 2401 conveys tube core, conveys plate core using plate core conveying roller line 2402, utilizes the 3rd main conveying Roller line conveys absorber plate；Conveying direction and tube core conveying roller line 2401, the plate core conveying roller line 2402 of first main conveying roller line 1 Conveying direction it is parallel and in the same direction, the 3rd main conveying roller line with 2402 parallel and conveying direction of plate core conveying roller line on the contrary, should In automatic production process tube core pressing or airtight is operated using the manipulator for the upstream for being arranged on tube core conveying roller line 2401 Property inspection is moved on tube core conveying roller line 2401, and plate core welding position is arranged on the 3rd main conveying roller line and plate core is defeated Between sending roller line 2402, multiple tube core stations are provided with the outside of tube core conveying roller line 2401；In the 3rd main conveying roller The outside of line is provided with multiple absorber plate stations, and absorber plate is first sent to absorber plate after being conveyed by the 3rd main conveying roller line Station caches, meanwhile, tube core is sent to tube core station caching after being conveyed by tube core conveying roller line 2401, then exist Absorber plate is first delivered into plate core welding position, then tube core is placed on behind the top of plate core and welded again.

Described finished product assembly technology conveys solar thermal collector, the 4th main conveying roller using the 4th main conveying roller line 10 Line 10 include one section of the 4th main conveying roller line 1001 of epimere being connected with the first main straight line of conveying roller line 1 and with epimere the 4th The 4th main conveying roller line 1002 of hypomere that main conveying roller line 1001 is vertically connected, the 4th main conveying roller line 1002 of hypomere and upper end It is connected between 4th main conveying roller line 10 in quality inspection position, quality inspection position uses a rotatable finished product delivery platform, works as people When work detection product is qualified, finished product delivery platform delivers to certified products on the 4th main conveying roller line 1002 of hypomere, works as artificial detection When product is unqualified, the rotation of finished product delivery platform, which delivers to defective work to be in line with the 4th main conveying roller line 1002 of hypomere, to be set On the faulty materials pipeline put.

The type of tubing is three classes, four kinds of specifications in step B1 in the automatic production process；

A kind of tubing is the straight tube of both ends closure, and several connecting holes are provided with the pipe shaft of straight tube, a kind of tubing profit It is clamped in a kind of tubing manipulator in four-in-one forming machine and completes school circle alignment, fixed length sawing, pulls out hole and both ends rotation sealing Head；

Two class tubing are the straight tube of both ends open, and the two classes tubing is using the circle alignment of two-in-one forming machine completion school and determines Long sawing；

Three class tubing are the bend pipe that one end connects the closure of the pipe joint other end, and several companies are provided with the pipe shaft of bend pipe Hole is connect, the length of the three classes tubing there are two kinds of specifications, and the three classes tubing is clamped in five in one forming machine by three class tubing manipulators Middle completion school circle alignment, fixed length sawing, pull out hole, after sealing head is revolved in bend pipe and one end, then delivered to by three class tubing manipulator clampings Welded pipe joint is revolved to the other end in pipe joint rotary welding machine；

The forming machine of three class tubing is respectively positioned on the upstream side of plate core conveying roller line 2402, and the tubing after processing is by respective Dolly is transported to deliver in die bond station.

The step B6, the concrete operations mode of absorber plate upward is set to be the plate core turn-over：There is provided two can independently overturn Lower clamping frame and upper clamping frame, upper clamping frame and the parallel clamping bar being provided with lower clamping frame between multiple rollers for falling into conveying roller line, Initially clamping frame is in feed side at present, and upper clamping frame is in exit side, and plate core enters the top of lower clamping frame after being conveyed, afterwards Upper clamping frame is turned to feed side and clamps plate core together with lower clamping frame, then upper clamping frame and the upset of lower clamping frame Integral synchronous, and plate core is just Dropped into by turn-over on linking conveying roller line, and linking assembling station is delivered to by linking conveying roller line.

, should as shown in Fig. 1 to Fig. 6 the invention also discloses the automatic production line for realizing above-mentioned automatic production process Automatic production line includes

Bottom plate frame component automatic moulding production line, it includes the first main conveying roller line 1, on the first main conveying roller line 1 Bottom plate feeding station, group frame station, a gluing station, heat-preservation cotton assembly station, linking assembling station 11 have been sequentially arranged, First main conveying roller line 1 is current existing conveying technology, is conveyed using roll-type and coordinates servomotor to drive, and standard can be achieved It is determined that position and start and stop.

The bottom plate feeding device 2 that bottom plate is delivered to bottom plate feeding station is provided with the bottom plate feeding station；Such as Fig. 1 Described, bottom plate feeding device 2 includes being arranged at the bottom plate storage rack that bottom plate stacks region 201, bottom plate be placed on after storage rack by Bottom plate shifting apparatus 203 is moved on bottom plate positional stations 202, sets bottom plate positioner to use on the bottom plate positional stations 202 Carry out positioning plate, the structure of the structure of the positioner and the positioner mentioned hereinafter is substantially similar, in conveying roller line Bottom is provided with lifting guide table 41, and being provided with roller on the lifting guide table 41 facilitates bottom plate to move, conveying roller line End gauge 39 is provided with roll stand, and is also provided with side lay.Side lay include by motor or The side location-plate 40 driven without bar electric cylinders or cylinder, and coordinate and fix the positioning that different side datum plates 42 realizes bottom plate.When In the positioner so mentioned later, it can be adjusted according to the position to be positioned, for example, when needing that bottom plate is (blue Diaphragm plate, heat-preservation cotton, glass plate) when being positioned at the middle part of conveying roller line, the side location-plates of two mutual cooperations can be set 40 realize.And the structure of bottom plate shifting apparatus 203 and heat-preservation cotton shifting apparatus 903, the glass plate shifting apparatus mentioned hereinafter 1404th, blue diaphragm plate shifting apparatus, the structure of tube core shifting apparatus are similar.Using what can be moved linearly in two stations Suction cup assembly realizes that Suction cup assembly is movable linearly and liftable, so as to be moved after the lifting of adsorbable bottom plate；Certainly, moving Only need to make Suction cup assembly into clamp assemblies during dynamic tube core to clamp tube core lifting with the mode of clamping and move, and it is this Shifting apparatus can be selected according to those skilled in the art according to existing structure and shifting apparatus.

The group that bottom plate, four edges frame and corner brace be assembled into rectangle underframe component is provided with described group of frame station Frame apparatus.Wherein, as described in Figure 1, in this production line, described group of frame apparatus includes being used to carry out frame, corner brace and bottom plate The group frame apparatus 3 inserted in advance, the downstream of this group of frame apparatus 3 are provided with the compression for compressing frame, corner brace and bottom plate from surrounding and filled Put 7.And pressing device 7 includes long margin frame pressing device 7017, short frame pressing device 703 and two turntables 702,704, Long margin frame pressing device 7017, short frame pressing device 703 are respectively intended to compress long margin frame and short frame, and press for convenience Tight device 7 is preferably compressed, and corner pressing device 76 is provided with the upstream of long margin frame pressing device 7017, for right in advance The corner of rectangular frame is compressed.And turntable 702,704 is used for border component carrying out 90 ° of rotations, border component is adjusted Position.

As shown in Fig. 7 to Figure 19, described group of frame apparatus 3 includes frame 301, and the group of rectangle is provided with the frame 301 Region E is filled, the first main conveying roller line 1 passes through assembling region E, the first main conveying roller line in assembling region E lower section Underface vertical sliding on 1 positioned at assembling region E is provided with bottom plate positioning-lifting device 320, describes for convenience, first Main conveying roller line 1 is referred to as bottom plate conveying device 319 in assemble region E one section.The positioning-lifting device includes bottom plate Lifting platform 32001, several suckers 32002 are provided with bottom plate lifting platform 32001, utilize the fixed bottom of principle absorption of negative pressure Plate, and liftable end locating piece 32003 is being provided with downstream, for being accurately positioned bottom end.And due to bottom plate Side positioning positioned in bottom plate feeding, therefore here just without side positioning.When needing positioning, end positioning Block 32003, which rises, stops bottom end, so as to realize that end positions.

Be provided with the frame 301 on the left of assembling region E drives left and right sliding by left pinch power set 308 Dynamic left frame clamping device 309, it is provided with the right side of the assembling region E and drives left and right sliding by right pinch power set 312 Dynamic left frame clamping device 313, the installed in front of the assembling region E has drives front and rear cunning by preceding pinch power set 315 Dynamic front bezel clamping device 314, be provided with rear side of the assembling region E driven by rear pinch power set 310 it is front and rear The rear frame clamping device 311 slided；In the present embodiment, mention it is front and rear it is left back be with Fig. 7 stand in frame feeding manipulator What 5 opposite side determined.

Wherein left frame clamping device 309, left frame clamping device 313, front bezel clamping device 314, the clamping of rear frame The structure of device 311 can be the same or different, in the present embodiment, by taking left frame clamping device 309 as an example, and the left side Frame clamping device 309 includes the left crossbeam that is installed in frame 301 of horizontally slipping, and is slided along the longitudinal direction on the left crossbeam One active slide unit and at least one driven slide unit are installed, each driven slide unit is respectively positioned on the same side of active slide unit, actively The link gear connection for facilitating each slide unit close or separating is passed sequentially through between slide unit and driven slide unit, each driven slide unit, it is described Left slide unit drive device is installed on left crossbeam, left slide unit drive device is motor, and by screw-nut body with actively sliding Platform be connected, be connected between the left slide unit drive device and the active slide unit at most edge, wherein, active slide unit and The left fixture for clamping left frame is mounted on driven slide unit, left fixture clamps frame by the way of clamping up and down, Clip slot, the fixture block driven on clip slot along being provided with by clamping cylinder are provided with fixture.

Similarly, front bezel clamping device 314 and rear frame clamping device 311 can use left frame clamping device 309 identical Structural clamp frame, and the structure of left frame clamping device 313 is similar to its, simply the structure of fixture is different, left frame clamping The right fixture of device 313 clamps frame by the way of left and right clamps, and right fixture includes the left surface of the side clamping plate and left frame Coordinate, be provided with the side clamping plate can horizontal extension turnover side fixture block, the side fixture block are dynamic by upset clamping simultaneously Power apparatus drives and side clip board engagement is from horizontal sandwich left frame.Upset clamping power set use rotary cylinder.

The frame 301 is fixed with the first crossbeam 302 extended along the longitudinal direction, and the first crossbeam 302 is positioned at assembling Region E downstream, one end of the first crossbeam 302 are fixed with benchmark mounting seat 307, and the other end is provided with by first jiao Code drive device 321 drives slide along the longitudinal direction first to be slidably installed seat 306, and the first corner brace drive device 321 uses Driven without bar electric cylinders, certainly, can also use other type of drive, such as linear electric motors, the frame 301 is positioned at assembling area Domain E upstream side, which horizontally slips, is provided with second cross beam 303, and driving second cross beam 303 is provided with the frame 301 and is moved Crossbeam drive device 322, one end of the second cross beam 303 is fixed with fixed mounting 304, and the other end is provided with by Two corner brace drive devices 323 drive slide along the longitudinal direction second to be slidably installed seat 305；The crossbeam drive device 322 and Two corner brace drive devices 323 are also driven using without bar electric cylinders, and the benchmark mounting seat 307, fixed mounting 304, first are slided Dynamic mounting seat 306 and the second horizontal resiliency that is slidably installed on seat 305 are slidably fitted with and facilitate frame for placing two layers of corner brace The corner brace shifting apparatus 318 inserted during moving horizontally with corner brace；The moving direction and group of the corner brace shifting apparatus 318 Fill the height for the upper strata corner brace 38-1 that the region E angular bisector to that should locate right angle is parallel, and each corner brace shifting apparatus 318 is placed Spend corresponding with the upper jack of each frame height；Lower floor corner brace 38-2 height and each frame that each corner brace shifting apparatus 318 is placed Lower jack is highly corresponding, and four right angles in the frame 301 positioned at assembling region E are provided with for corner brace to be sent into The corner brace automatic charging device 317 of corner brace shifting apparatus 318.

Wherein corner brace is to be moved to by the sawing final finishing of corner brace saw cutting device 29 in corner brace automatic charging device 317, corner brace Corner brace is pushed into the caching for taking caching passage and lower caching passage by automatic charging device 317 by the way of horizontal push Storing block, and cache storing block and coordinated with corner brace shifting apparatus 318, so as to which corner brace is sent into corner brace shifting apparatus 318 In.

As shown in Figure 11 to Figure 19, the corner brace shifting apparatus 318 include upper plate 31805, bearing top plate 31806, in Between bearing 31809, base-plate 31807 and lower shoe 31808；The bearing top plate 31806 and base-plate 31807 are distinguished The top and bottom of intermediate support 31809 are fixed on, the upper plate 31805, intermediate support 31809 and lower shoe 31808 are logical Cross connecting lateral plate 31818 to be fixed as one, be provided between the upper plate 31805 and bearing top plate 31806 and facilitate corner brace The upper channel A passed through along the angular bisector direction operation of corner brace, sets between the lower shoe 31808 and base-plate 31807 It is equipped with the lower channel B that the angular bisector direction operation for facilitating corner brace along corner brace passes through；Wherein, upper channel A downstream end For L-type, and lower channel B downstream is W types.Wherein, the top of upper plate 31805 is provided with buffing pad 31802, buffering It is slidably mounted on seat 31802 by two polished rods 31804 on upper connecting base 31801, and buffing pad 31802 and upper connection Buffering back-moving spring 31803 is provided between seat 31801, such can of buffing pad 31802 is relative to upper connecting base 31801 Elastic Sliding, and upper connecting base 31801 is directly fixed between corresponding mounting seat by micromatic setting 316.Lower shoe Elastic Sliding is provided with the first cushion block 31816 and the second cushion block 31817, the first cushion block 31816 and the second cushion block on 31808 31817 glide direction is parallel with two right angle plate portions of corner brace respectively, and the first cushion block 31816 and the second cushion block 31817 Upper surface support lower floor corner brace 38-2, so may insure that lower floor corner brace 38-2 placement states are stable, and the first cushion block 31816 and second cushion block 31817 elastic shrinkage can facilitate frame move stroke it is enough.

Vertical sliding is provided with the upper corner brace limited block 31810 being synchronized with the movement and lower corner brace on the intermediate support 31809 Limited block 31811, the upper corner brace limited block 31810 is identical with the structure of lower corner brace limited block 31811 and upper and lower mirror image is set Put, the first vertical compression spring is provided between the upper corner brace limited block 31810 and lower corner brace limited block 31811 31819, the upper corner brace limited block 31810 and lower corner brace limited block 31811 expose and are respectively protruding into from intermediate support 31809 On the inside of the right angle for stopping corner brace in the range of upper channel A and lower channel B；Band is provided with the intermediate support 31809 The synchronous driving structure of dynamic upper corner brace limited block 31810 and the lower synchronization telescope of corner brace limited block 31811.

As shown in Figure 16 and Figure 17, upper corner brace limited block 31810 includes spacing block body 318101, spacing block body 318101 be four-prism, and the bottom of the adjacent right-angled side faces of the spacing block body 318101 is provided with contiguous block 318102, institute State the first contraction force contraction of inclined-plane 318104 and second force inclined-plane 318105 to be arranged on contiguous block 318102, the company Connect and horizontal-extending guide pad 318103 is additionally provided with block 318102, guide pad 318103 is the guide pad 318103 of T-shaped And vertical sliding is installed at the interior angle of the intermediate support 31809 and is vertically directed groove 318091,

As shown in figure 18, the intermediate support 31809 be a section be L-shaped column structure, the intermediate support 31809 interior right angle, which is provided with, is vertically directed groove 318091, and this is vertically directed the convenient upper corner brace limited block of groove 318091 31810 and the guide pad 318103 of lower corner brace limited block 31811 be slidably installed, positioned at vertical on the intermediate support 31809 The both sides of guide groove 318091 are provided with mounting groove 318092, for installing upper lock tongue 31820 and lower dead bolt 31821.It is middle The first guide groove 318093, the second guide groove 318094, the 3rd guide groove 318095 and the 4th is provided with bearing 31809 to lead To groove 318096.

Vertical sliding is provided with a pair of upper lock tongues 31820 and lower dead bolt 31821 on the intermediate support 31809, in each pair The second vertical compression spring 31822, upper lock tongue 31820 and lower dead bolt are provided between dead bolt 31820 and lower dead bolt 31821 31821 extend through bearing top plate 31806 and base-plate 31807 is stretched into the range of upper channel A and lower channel B, lock Tongue 31820 and lower dead bolt 31821 are advanced positioned at the corner brace of upper corner brace limited block 31810 and lower corner brace limited block 31811 respectively The upstream sidepiece that the corner brace of upstream side, the upper lock tongue 31820 and lower dead bolt 31821 is advanced is provided with what convenient and corner brace coordinated Bolt retraction force inclined-plane 318201, two upper lock tongues 31820 and upper corner brace limited block 31810 cooperate and limit upper strata angle Code 38-1 two right angle plate portions are at station to be installed, two lower phase interworkings of 31821 times corner brace limited blocks of dead bolt 31811 Two right angle plate portions for closing limitation lower floor corner brace 38-2 are at station to be installed, and corner brace is in upper channel A work to be installed During position, it is provided between the downstream end that two right angle plate portions of corner brace and upper channel A corner brace are advanced and facilitates frame to insert Upper inserting clearance C, equally, when corner brace is in lower channel B station to be installed, two right angle plate portions of corner brace are led to lower floor The lower inserting clearance D for facilitating frame to insert is provided between the downstream end that road B corner brace is advanced.

In the present embodiment, synchronous driving structure, which includes the synchronous driving structure, to be included being slidably mounted on intermediate support The first force force force force voussoir of voussoir 31814 and the 4th of voussoir the 31813, the 3rd of voussoir 31812, second on 31809 31815, the first force voussoir 31812 and the 3rd exerts a force, and voussoir 31814 is symmetrical above and below to be arranged at corner brace limited block 31810 and the side of lower corner brace limited block 31811, the first force voussoir 31812 and the 3rd exerts a force the slip side of voussoir 31814 Parallel to a right angle plate portion with corner brace, the second force voussoir 31813 and the 4th force voussoir 31815 is symmetrical above and below The opposite side of corner brace limited block 31810 and lower corner brace limited block 31811 is arranged at, the second force voussoir 31813 and the 4th is applied The glide direction of power voussoir 31815 is parallel with another right angle plate portion of corner brace, and guiding surface is provided with each voussoir that exerts a force, The guiding surface is used to coordinate with the force inclined-plane of corresponding upper corner brace limited block 31810.In the assembling of corner brace and frame Controlled completely by frame in journey, when corner brace is in station to be installed, frame horizontal promotes, because the both ends of frame have 45 ° tiltedly Face, it therefore, during the Level Promoting of frame will produce the active force along frame length direction, then frame elder generation and corner brace Right angle plate portion partial insertion, when then frame moves whole corner brace transfer frame can move, while frame can extrude four and apply Power voussoir, and the voussoir that exerts a force will act on corner brace limited block 31810 and lower corner brace limited block 31811, so that its is same Step is shunk, and so, corner brace can departs from corner brace shifting apparatus 318, and then corner brace is just as frame is integrally mobile, so, side Spacing between frame is gradually reduced, and the insertion depth of corner brace is gradually deepened, and is finally completed inserting.

And it is as shown in figure 19, micromatic setting 316 includes fine setting base 31601, and level is sliding on the fine setting base 31601 It is dynamic that WidFin slide 31602 is installed, push block 31606 is fixed with WidFin slide 31602, finely tunes base 31601 On be fixed with fixed seat 31605, horizontally disposed first spiral micrometer head 31604 is rotatablely equipped with fixed seat 31605, should First spiral micrometer head 31604 contacts with push block 31606；Horizontal latch, Horizontal lock are fixed with fine setting base 31601 Horizontal-extending horizontal bar hole is provided with tight plate, horizontal clamping screw is installed in horizontal bar hole and is used for locking WidFin Slide 31602.Guide pin bushing is provided with WidFin slide 31602, vertical slide 31603 of finely tuning is by four vertical guide rods It is slidably mounted on WidFin slide 31602, guide pin bushing is provided with WidFin slide 31602, vertical guide rod, which is inserted into, leads In set, back-moving spring is set between vertical guide rod and guide pin bushing.Vertical fine setting slide 31603 and WidFin slide 31602 it Between be locked by vertical latch 31607 and vertical clamping screw 31608, be rotatablely installed in WidFin slide 31602 There is crank, the crank includes drive end and lifting end, is provided with WidFin slide 31602 and coordinates with the drive end of crank The second spiral micrometer head 31609.

As shown in Figure 23 to Figure 26, the automatic assembling process between frame and corner brace is：

1st, as shown in figure 23, left frame, left frame 46-2, front bezel, rear frame 46-1 are respectively by corresponding clamping device Clamping movement, frame is consistent with the assembling situation of the corner brace at four angles, therefore, with the left frame 46-2 described in Figure 23 with Afterwards exemplified by frame 46-1 assembling, left frame 46-2 is moved to the left, rear frame 46-1 is moved forward, and due between the inserting of upper strata Gap and the presence in lower floor's inserting gap, and the both ends of frame are 45 ° of inclined-planes, are so contacted when frame is moved to corner brace 38 When, the rear right angle plate portion and right right angle plate portion of the corner brace 38 just jack position pair with rear frame 46-1 and left frame 46-2 respectively Should, it is upper strata corner brace 38-1 and lower floor corner brace 38-2 corresponding with upper jack and lower jack position respectively in short transverse.

2nd, as shown in figure 24, left frame 46-2 and rear frame 46-1 are continued to move to, left frame 46-2 can act on corner brace 38 to Moving left, rear frame 46-1 can act on corner brace 38 and move forward, so as to which corner brace 38 can be inserted in jack by crowded thrust, and And at the same time upper corner brace limited block 31810 and lower corner brace limited block 31811 is spacing, whole corner brace transfer frame 18 can be by band It is dynamic to buffer back-moving spring 31803 along the sliding compression of polished rod 31804, until the end of frame contacts with four force voussoirs；

3rd, as shown in figure 25, left frame 46-2 and rear frame 46-1 are continued to move to, corner brace 38 by same active force after In continuous insertion jack, now the end of frame will promote corresponding force voussoir movement to force the He of corner brace limited block 31810 Lower corner brace limited block 31811 is shunk, and now whole corner brace transfer frame 318 can be still moved until the upper He of corner brace limited block 31810 After lower corner brace limited block 31811 shrinks completely, the can of corner brace transfer frame 318 separates with corner brace 38, now corner brace transfer frame 318 stop movement；Left frame 46-2 and rear frame 46-1 are continued to move to, and corner brace 38 is continued into slotting by same active force In hole, now, corner brace 38 is not by any constraint from the top of upper corner brace limited block 31810 and lower corner brace limited block 31811 Lower section removes to be departed from it, and now, corner brace transfer frame 318 is gradually multiple by the effect to buffering back-moving spring 31803 Position；

As shown in figure 26, left frame 46-2 and rear frame 46-1 are continued to move to, and corner brace 38 is continued into jack, corner brace Transfer frame 318 resets completely and can be driven to be moved to be coordinated with corner brace automatic charging device 17, and then completes next group of angle The feeding of code 38, left frame 46-2 and rear frame 46-1 are continued to move to, and the corner brace of corner brace 38 is run with its drive, until corner brace 38 Rectangle right angle mount structure is formed after fully-inserted, so as to complete the inserting of whole frame bottom plate.

The frame of group frame apparatus 3 clamps using frame feeding manipulator 5, the frame feeding manipulator 5 for it is current on the market The six axis robot occurred.And frame forming production line 4 is provided with the side of frame feeding manipulator 5, frame shaping life The process equipment of producing line 4 is current conventional equipment, mainly carries out the simple section bars such as fixed length beveling, punching to section bar Process operation.

It is provided with the inside of the bottom plate and frame surrounding of the rectangle underframe component to having organized frame to enter on gluing station Glue spreading apparatus 8 of row gluing, a glue spreading apparatus 8 are operated using Glue Spreading Robot, and Glue Spreading Robot is to adopt on the market The product of purchase, known to specific structure.

It is provided with the heat-preservation cotton assembly station in the heat-preservation cotton on the bottom plate that heat-preservation cotton is delivered to rectangle underframe component Expect device 9；Heat-preservation cotton feeding device 9 is identical with the structure of bottom plate feeding device 2, including heat-preservation cotton storing unit 901 and insulation Cotton transplantation device, heat-preservation cotton positional stations 902 set positioner to position underframe component, simply, heat-preservation cotton feeding device 9 A rotation delivery platform 904 is further comprises, bottom plate frame component is transported to rotation delivery platform 904 after having bonded heat-preservation cotton Surrounding insulation sliver can be manually placed after upper.

Plate core component automatic moulding production line, it includes tube core forming production line, absorber plate feeding production line and plate core weldering Connection device 31,

Tube core forming production line includes being used for the second main conveying roller line 24 for conveying tube core, the second main conveying roller line 24 Upstream end is provided with die bond device 25, and the side of second primary transfer line is provided with tube core mobile manipulator 28, Tube core pressuring flat device 26 and air-tightness on-line measuring device 27 are provided with the opereating specification of tube core mobile manipulator 28, it is described Tube core mobile manipulator 28 clamps tube core in tube core pressuring flat device 26, the conveying roller line of air-tightness on-line measuring device 27 and second Between move；The second main conveying roller line 24 includes the tube core conveying roller line 2401 and plate core conveying roller line being parallel to each other 2402, the side of the tube core conveying roller line 2401 is provided with tube core station, and pipe is provided with the tube core station Core cache shelf 30, the 3rd main conveying roller line is parallel with plate core conveying roller line 2402, and the plate core welder 31 is arranged at Between 3rd main conveying roller line and plate core conveying roller line 2402, the side of the 3rd main conveying roller line is provided with absorber plate and delayed Station is deposited, absorber plate cache shelf 32 is provided with absorber plate station, the tube core conveying arrangement 33 is by tube core station Plate core welder 31, the absorber plate transport dress are extended to across tube core conveying roller line 2401 and plate core conveying roller line 2402 Put 34 and across the 3rd main conveying roller line and extend to plate core welder 31 by absorber plate station.The tube core conveying roller Line 2401 is identical with the conveying direction of plate core conveying roller line 2402, and the conveying direction and plate core of the 3rd main conveying roller line are defeated Send the conveying direction of roller line 2402 opposite.The structure and bottom plate feeding device 2 of tube core conveying arrangement 33 and plate core conveying arrangement Structure is similar, simply using fixture clamping tube core lifting.

And the arrangement of above-mentioned second main 24 and the 3rd main conveying roller line of conveying roller line can make welding and the plate core of tube core Welding rhythm coincide, shorten the stand-by period.

Die bond device 25 is welded using flame welding machine, and plate core welder 31 uses double laser Bonding machine is welded.The upstream of die bond device 25 is additionally provided with a kind of tube forming for processing tube core one kind pipe All-in-one 21, the two class tube forming all-in-ones 22 for processing the class pipe of tube core two and three classes for processing the class pipe of tube core three Tube forming all-in-one 23, a kind of tube forming all-in-one 21, two class tube forming all-in-ones 22 and three class tube formings All-in-one 23 is by corresponding tubing manipulator clipping operation, a kind of tube forming all-in-one 21, two class tube formings The class tube forming all-in-one 23 of all-in-one 22 and three is delivered at die bond device 25 by corresponding transport trolley.

As shown in figure 5, a kind of tube forming all-in-one 21 includes four-in-one forming machine 2101, it includes tubing and unreels school Circle, fixed length cutting, pull out hole (drilling) and both ends spinning welding end socket；And the Switch of working position of this kind of four-in-one forming machine 2101 This uses a kind of tubing manipulator 2102；And two class tube forming all-in-ones 22 are relatively simple for structure, it is only necessary to unreel school Circle and customized cut-off.And three class tube forming all-in-ones 23 include five in one forming machine 2301；The five in one forming machine 2301 unreel school circle, fixed length cutting including tubing, pull out hole (drilling), bend pipe, one end spinning welding end socket；The other end is moved to Welded in pipe joint rotary welding machine 2302；The process of whole Switch of working position is completed by three class tubing manipulators 2303, The former of the tubing can use tubular object extruding equipment on the market to complete；

The absorber plate feeding production line includes the 3rd main conveying roller line, and the upstream end of the 3rd main conveying roller line is set Absorber plate feeding device 35 is equipped with, absorber plate feeding device includes absorber plate shifting apparatus 3503, absorber plate shifting apparatus 3503 Absorber plate on absorber plate storage area 3501 is moved at the absorber plate positional stations 3502 of the 3rd main conveying roller line and determined Position.

Between 3rd main the conveying roller line and plate core welder 31, the second main conveying roller line 24 and plate core welding dress Tube core conveying arrangement 33 and absorber plate conveying arrangement 34 are respectively arranged between putting 31；Under the second main conveyor line roller line Trip end is provided with the turn-over rig 36 for the plate core component turn-over completed to welding, and the turn-over downstream of the turn-over rig 36 is set Have and be connected the linking conveying roller line 37 being connected at assembling station 11 with the first main conveying roller line 1；The turn-over of the turn-over rig 36 Away from being to include an overturning seat that can be overturn, the clamping frame of horizontally movable about two, clamping frame are provided with overturning seat Sleeve is moved horizontally in the both sides of plate core, afterwards turns over after seat upset makes plate core turn-over and is moving horizontally away from plate core.

Need that manually plate core movement is placed on bottom plate frame component and by three class tubing at linking conveying roller line 37 Pipe joint pass therefrom in the through hole of a frame, the linking assembling station 11 of the first main conveying roller line 1 is nearby also Sealing ring storage area 12 is placed with, facilitates operation to add sealing ring.

Finished product assembly line, it includes the 4th main conveying roller line 10 being connected with the first main phase of conveying roller line 1, and the 4th Be sequentially arranged on main conveying roller line 10 second glue spreading station, glass plate feeding station, press strip assembling station, part eject station and Multiple package position, the 4th main conveying roller line 10 include the 4th main conveying roller line 100110 of epimere and the 4th main conveying roller of hypomere Line 100210, the first main conveying roller line 1 is identical with the parallel and conveying direction of the second main conveying roller line 24, the epimere The 4th main conveying roller line straight line of conveying roller line 100110 and first linking, the 4th main conveying roller line 100210 of hypomere and upper Hold the 4th main conveying roller line 10 vertical, and the device for eliminating 16 is arranged at the 4th main conveying roller line 100210 of hypomere and epimere The joining place of 4th main conveying roller line 100110, the device for eliminating 16 includes a rotatable finished product delivery platform, described The opposite side of device for eliminating 16 is provided with faulty materials pipeline 17, and the faulty materials pipeline 17 and the conveying roller line of hypomere the 4th are total to Line.It is provided with the second glue spreading station and gluing is carried out to the upper surface of the absorber plate of the underframe plate core component after assembling Second glue spreading device 13, the structure of second glue spreading device 13 are identical with a structure of glue spreading apparatus 8.

The glass plate feeding device for the top that glass plate is placed on to absorber plate is provided with the glass plate feeding station 14, wherein, glass plate feeding device 14 includes glass plate storage area 1401, for depositing glass plate, and glass plate storage area Glass plate just positioner 1402 is provided between 1401 and the 4th main conveying roller line 10 of domain；The first positioner 1402 of glass plate The location structure of use is similar with Figure 21 location structure, and this positioning does not position still to glass plate, Er Qiefang Just the protective paper of glass plate bottom is separated with glass plate, and glass plate positional stations are provided with the 4th main conveying roller line 10 1403, for positioning discharge position on glass plate, the positioner fixed at this is similar with foregoing positioner, and glass plate Shifting apparatus 1404 is used for movable glass plate, and structure is similar with the structure of heat-preservation cotton transplantation device, bottom plate transplantation device.

The press strip that the scuncheon that press strip is placed on into underframe plate core component is provided with the press strip assembling station assembles Device 15, is provided with device for eliminating 16 in the part eject station, and the solar thermal collector of finished product is carried out on the multiple package position The packing device of packaging.Device for eliminating 16 is using rotatable rejecting platform selecting landline, the sun of hand inspection assembling The quality of energy heat collector, then enter the 4th main conveying roller line 100210 of hypomere for certified products, if unqualified, into faulty materials Pipeline 17.

Press strip assembling device 15 includes press strip erecting device 1501 and press strip compaction apparatus 1502, and the installation of press strip uses Manually put, directly compacting after being well placed.And packing device also uses the He of edge-sealed packaging machine 18 for current conventional equipment Shrink-packaging's machine 19, which coordinates, to be packed.The downstream of packing device may be provided with packing palletizing apparatus 20, for stacking.

Whole piece automatic production line can also use REID to carry out various process tracking, in the group of each part Multiple RFID read-write heads are set in dress process, and coordinate the RFID label tag paper for being put into or being bonded in real time to be tracked.

Performs device, pinion and rack, the screw-nut bodies such as the cylinder mentioned in the present embodiment, motor are mesh Preceding routine techniques, in April, 2008 the 28th printing in the 5th edition, Beijing《Mechanical design handbook the 5th edition》In in detail The concrete structure for disclosing cylinder, motor and other transmission mechanisms and principle and other design, belong to prior art, Its structure is cheer and bright, on 08 01st, 2008 the 3rd edition SMC of modern practical pneumatics published by China Machine Press With regard to the detailed gas circuit knot for disclosing vacuum unit, gas return path and programme-control, indicating in the present embodiment in training materials Structure is also existing technology, cheer and bright, is published on 07 01st, 2015 by Chemical Industry Press《Motor drive with Speed governing》Also the control for describing motor detailed and travel switch in book, therefore, circuit, gas circuit connection are all clear.

Claims (8)

1. a kind of automatic production process of solar thermal collector, it includes

A, bottom plate frame assembly forming technique, the technique include

Carry out group frame with four edges frame and corner brace when A1, bottom plate are transported to group frame station and form a underframe；

A2, the underframe organized are transported on a gluing station carries out a gluing to bottom plate and scuncheon；

A3, the heat-preservation cotton of tabular is conveyed and is placed on the bottom plate of underframe and bonds, the heat-preservation cotton of strip is placed and bonded In the inner side of frame；

A4, be bonded with heat-preservation cotton underframe be transported to linking assembling station；

B, core plate assembly forming technique, the technique include

B1, all kinds of tubing for forming tube core are processed；

B2, by all kinds of tubing assemble after and weld form tube core；

B3, the Large Diameter Pipeline tubing to the both ends of tube core flatten, and make the tow sides of Large Diameter Pipeline tubing and middle pipe with small pipe diameter The positive and negative of tubing corresponds to concordant；

B4, step B3 tube core is carried out to airtight test, underproof tube core carries out repair welding operation until airtight test closes Lattice；

B5, qualified tube core are transferred on absorber plate and are welded and fixed to form plate core with absorber plate；

B6, plate core turn-over made into absorber plate upward；

B7, the linking for delivering to the plate core of turn-over in A4 steps assemble station；

C, finished product assembly technology；

C1, the underframe in the plate core in step B7 and step A4 assembled, the die sections of plate core is placed the guarantor of underframe On warm cotton, the pipe joint of tube core stretches out from the jack of frame；

C2, the heat absorption plate surface of underframe plate core component in step C1 carry out second glue spreading；

C3, glass plate is bonded on the absorber plate in step C2；

C4, in the surrounding installation press strip of glass plate press strip and each frame is set to fix to form solar thermal collector；

C5, the solar thermal collector to step C4 shapings carry out quality inspection, and underproof product is rejected；

Packed after C6, qualified solar thermal collector labeling.

A kind of 2. automatic production process of solar thermal collector as claimed in claim 1, it is characterised in that：The step A1's In assembling procedure, the assembling region of a rectangle is defined, is provided with corner brace near each right angle in assembling region, and make The right angle plate portion of corner brace and the right-angle side for assembling region are corresponding parallel；After bottom plate is delivered to assembling region below assembling region Jacking, the surrounding in assembling region have put left frame, left frame, front bezel and rear frame respectively, and the both ends of each frame are 45 ° of complementary mating surfaces；The height adaptation of each frame, corner brace and bottom plate meets that assembling requires；Left frame to the right, left frame to Left, front bezel backward, rear frame synchronizing moving forward, in the moving process of each frame, 45 ° of mating surface elder generations at each frame both ends Contacted with the corresponding right angle plate portion of corner brace make right angle plate portion enter frame corner brace jack both ends port in, then each frame after When continuous mobile, corner brace is driven to assembling regional center movement；And the backplane slot of frame is inserted in the moving process of each frame On four sides of bottom plate, the fully-inserted corresponding sides of right angle plate portion of corner brace when 45 ° of mating surfaces of adjacent frame contact with each other Assembling is completed in the hole of frame.

A kind of 3. automatic production process of solar thermal collector as claimed in claim 2, it is characterised in that：It is adjacent in the underframe Fixed between frame by upper strata corner brace and lower floor's corner brace inserting, upper strata corner brace and lower floor's corner brace are led to by one with upper strata The corner brace transplantation frame and rim fits in road and lower channel；Four right angles in assembling region set a corner brace transfer respectively Frame, corner brace transplantation frame can move along the diagonal in assembling region；Upper strata corner brace and lower floor's corner brace have respectively entered upper strata and led to Station to be installed is limited at after compressing upper lock tongue and lower dead bolt behind road and lower channel respectively, corner brace quilt can upper and lower bullet at the middle and upper levels for it Property the upper lock tongue that slides and upper corner brace limited block be limited to station to be installed, lower floor's corner brace by can up and down the lower dead bolt of Elastic Sliding with Lower corner brace limited block is limited to station to be installed；Each frame is during the entire process of movement, and corner brace is first as corner brace transplantation frame is along group The diagonal in region is filled into the corner brace jack of the movement of assembling regional center and the right angle plate portion insertion frame of corner brace, then Corner brace limited block and lower corner brace limited block make its contraction on function of frame, and it is anti-that corner brace separates rear corner brace transplantation frame with corner brace transplantation frame To reset, corner brace continues to assembling regional center movement until inserting completely is completed with frame.

A kind of 4. automatic production process of solar thermal collector as claimed in claim 3, it is characterised in that：The step A1 and Also increase compaction step between step A2, the compaction step includes

A11, extruded using L-square along its angular bisector from four right angles of underframe；

A12, extruded from the one pair of which frame of underframe；

A13, extruded from another pair frame of underframe.

A kind of 5. automatic production process of solar thermal collector as claimed in claim 4, it is characterised in that：The bottom plate frame group Part moulding process utilizes the first main conveying roller line conveyor mat and underframe；Core plate assembly forming technology utilization tube core conveying roller line is defeated Tube core is sent, plate core is conveyed using plate core conveying roller line, absorber plate is conveyed using the 3rd main conveying roller line；First main conveying roller line Conveying direction is parallel and in the same direction with the conveying direction of tube core conveying roller line, plate core conveying roller line, the 3rd main conveying roller line and plate core Conveying roller line is parallel and conveying direction is on the contrary, utilize the operation for the upstream for being arranged on tube core conveying roller line in the automatic production process The pressing of Robot actions tube core or airtight test are moved on tube core conveying roller line, and plate core welding position is arranged on the 3rd Between main conveying roller line and plate core conveying roller line, multiple tube core stations are provided with the outside of tube core conveying roller line； The outside of three main conveying roller lines is provided with multiple absorber plate stations, and absorber plate is first sent after being conveyed by the 3rd main conveying roller line Cached to absorber plate station, meanwhile, tube core is sent to tube core station and cached after being conveyed by tube core conveying roller line, then Absorber plate is formerly delivered into plate core welding position, then tube core is placed on behind the top of plate core and welded again.

A kind of 6. automatic production process of solar thermal collector as claimed in claim 5, it is characterised in that：Described finished product dress Solar thermal collector is conveyed with the 4th main conveying roller line of technology utilization, the 4th main conveying roller line includes one section and the first main conveying roller The 4th main conveying roller line of epimere of line straight line linking and the hypomere the 4th being connected vertical with the 4th main conveying roller line of epimere are led defeated Roller line is sent, is connected between the 4th main conveying roller line of hypomere and the 4th main conveying roller line of upper end in quality inspection position, quality inspection position uses One rotatable finished product delivery platform, when artificial detection product is qualified, certified products are delivered to hypomere by finished product delivery platform On four main conveying roller lines, when artificial detection product is unqualified, the rotation of finished product delivery platform delivers to defective work and hypomere the Four main conveying roller lines are in line on the faulty materials pipeline of setting.

A kind of 7. automatic production process of solar thermal collector as claimed in claim 6, it is characterised in that：The automatic production work The type of tubing is three classes, four kinds of specifications in step B1 in skill；

A kind of tubing is the straight tube of both ends closure, and several connecting holes are provided with the pipe shaft of straight tube, and a kind of tubing utilizes one Class tubing manipulator, which is clamped in four-in-one forming machine, to be completed school circle alignment, fixed length sawing, pulls out hole and both ends rotation sealing head；

Two class tubing are the straight tube of both ends open, and the two classes tubing completes school circle alignment and fixed length saw using two-in-one forming machine Cut；

Three class tubing are the bend pipe that one end connects the closure of the pipe joint other end, and several connecting holes are provided with the pipe shaft of bend pipe, The length of the three classes tubing has two kinds of specifications, and the three classes tubing is clamped in five in one forming machine by three class tubing manipulators to be completed School circle alignment, fixed length sawing, pull out hole, after sealing head is revolved in bend pipe and one end, then pipe joint is delivered to by three class tubing manipulator clampings Welded pipe joint is revolved to the other end in rotary welding machine；

The forming machine of three class tubing is respectively positioned on the upstream side of plate core conveying roller line, and the tubing after processing is sent by respective transport dolly Into die bond station.

A kind of 8. automatic production process of solar thermal collector as claimed in claim 7, it is characterised in that：The step B6, The concrete operations mode of absorber plate upward is set to be plate core turn-over：Two lower clamping frames that can independently overturn and upper clamping frame are provided, on Clamping frame and the parallel clamping bar being provided with lower clamping frame between multiple rollers for falling into conveying roller line, initially clamping frame is in charging at present Side, upper clamping frame are in exit side, and plate core enters the top of lower clamping frame after being conveyed, and upper clamping frame is turned to feed side with afterwards Clamping frame clamps plate core together, and then upper clamping frame and the upset of lower clamping frame Integral synchronous, plate core just drop into linking conveying roller by turn-over On line, and linking assembling station is delivered to by linking conveying roller line.