CN107495324A - A kind of mushroom processing method - Google Patents
A kind of mushroom processing method Download PDFInfo
- Publication number
- CN107495324A CN107495324A CN201710712911.0A CN201710712911A CN107495324A CN 107495324 A CN107495324 A CN 107495324A CN 201710712911 A CN201710712911 A CN 201710712911A CN 107495324 A CN107495324 A CN 107495324A
- Authority
- CN
- China
- Prior art keywords
- mushroom
- baking box
- detection
- conveyer belt
- lower port
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L31/00—Edible extracts or preparations of fungi; Preparation or treatment thereof
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Mycology (AREA)
- Microbiology (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
- Baking, Grill, Roasting (AREA)
Abstract
The present invention relates to food processing field, more particularly to a kind of mushroom processing method, starts telescopic shaft and promotes support plate to move down, detection long slab is in contact with conveyer belt；Mushroom is placed on a moving belt, and mushroom handle is towards conveyer belt output end；The direction of mushroom is checked, allows mushroom handle passing through towards front；Fallen to by the mushroom of detection unit in the lower port of baking box, mushroom handle enters lower port, and mushroom cap is upward；Starting cylinder promotes cutting head to extrude cross recess in mushroom cap；Baking box side wall is pulled, increases baking box lower port width, the mushroom that shaping finishes just is dropped into baking box；After mushroom is more than half in case to be baked, start baking box, the temperature control of baking box toasts 3 4h at 45 65 DEG C.By implementing this programme, solve the problems, such as complex procedures in the presence of existing mushroom process technology and human cost is high.
Description
Technical field
The present invention relates to food processing field, more particularly to a kind of mushroom processing method.
Background technology
Mushroom is nutritious, is high protein, low fat, rich in essential amino acid, mineral matter, vitamin and polysaccharide etc.
Nutritional ingredient, frequent edible mushroom can promote absorption of the human body to other food nutritions well, and it is more preferable to use it to Baoshang effect,
Its soup taste is more rich for Baoshang for dry mushroom.Mushroom includes mushroom cap and mushroom handle, and manufacturer can be according to visitor before mushroom is packed
Family demand（Such as large hotel, dining room require high client to food materials）, shaping is carried out to mushroom, then the mushroom after shaping is received
Collection, which gets up uniformly to be sent in baking box, is dried, and pilot process is longer, and period also needs to manually be collected and transport,
Complex procedures.The so-called mushroom shaping i.e. standardized individual cross recess in mushroom cap, on the one hand make stewed mushroom outward appearance out beautiful,
Be advantageous to balance effect, be on the other hand easy to by otch by the release of the nutriment in mushroom.In the prior art to mushroom
When mushroom carries out shaping, because mushroom cap royal agaric handle is small, and the out-of-flatness of mushroom handle end can not be upright, therefore in reforming process
Usually artificial shaping, that is, hold mushroom handle and mark " ten " word otch in mushroom cap with sharp knife, but the manpower of this mode into
This height and labor intensity is big.
The content of the invention
The invention is intended to provide a kind of mushroom processing method, answered with solving the process in the presence of existing mushroom process technology
The problem of miscellaneous and human cost is high.
To reach above-mentioned purpose, base case of the invention is as follows：Mushroom processing method, comprises the following steps：
Step 1：Prepare an apparatus for shaping, the apparatus for shaping includes conveyer belt, testing agency, array mechanism, the testing agency
Above conveyer belt, the testing agency includes the telescopic shaft being vertically installed in frame, is fixedly mounted on the telescopic shaft
There is support plate, the support plate lower surface is provided with detection unit, and the detection unit includes detection long slab and detection short slab, the detection
Long slab and detection short slab are arranged on support plate along before and after transmission tape motion direction, are equipped with the detection long slab and detection short slab
Contact-making switch, and two contact-making switches are connected in the starting-up later time of telescopic shaft；The array mechanism is located at conveyer belt output end,
The array mechanism includes baking box and plastic knife, and the case mouth of the baking box is in up big and down small pyramidal structure, case mouth
The width of lower port is more than the diameter of mushroom handle and less than the diameter of mushroom cap, and a side walls of the baking box away from conveyer belt connect
It is connected on baking box bottom；The plastic knife includes cylinder, and the cylinder is vertically arranged in above case mouth, the output of the cylinder
Cutting head is installed, the blade of the cutting head is in " ten " font on axle；
Step 2：Starting telescopic shaft promotes support plate to move down, and detection long slab is in contact with conveyer belt；
Step 3：Mushroom is placed on a moving belt, and mushroom handle is towards conveyer belt output end；
Step 4：The direction of mushroom is checked, if mushroom handle is towards conveyer belt output end, mushroom handle and mushroom cap
The contact-making switch with detection long slab and detection short slab contacts respectively, and two contact-making switches start simultaneously then returns the startup of telescopic shaft
Road forms closed loop and turned on, and telescopic shaft pulls detection unit to move up, and mushroom continues to transmit；If instead mushroom cap direction is left
End, then the contact-making switch on detection short slab can only be driven to start, the starting-up later time of telescopic shaft can not be made to form closed loop, detection unit
Stop makes mushroom not pass through on a moving belt；
Step 5：Being fallen in step 4 by the mushroom of detection unit in the lower port of baking box, mushroom handle enters lower port,
And mushroom cap is upward；
Step 6：Starting cylinder promotes cutting head to extrude cross recess in mushroom cap；
Step 7：Baking box side wall is pulled, increases baking box lower port width, the mushroom that shaping finishes in step 5 just drops into baking
In baking box；
Step 8：After mushroom is more than half in case to be baked, start baking box, the temperature control of baking box toasts 3-4h at 50-65 DEG C.
The principle and advantage of this programme are：1st, this programme is detected by testing agency to the direction of mushroom, only logical
Cross mushroom handle to enter in baking box towards the mushroom in front, guarantee falls into the mushroom cap of baking box case mouth upward, then passes through
The cutting head of " ten " font carries out shaping to mushroom cap, so just complete automatically into being toasted in baking box after shaping
Into the on-line checking of mushroom, shaping and the automation of baking processing effect, simplify manufacturing procedure and reduce human cost；
2nd, the characteristics of utilizing the big one end in mushroom one end small in this programme, spy devises testing agency, only when mushroom cap and mushroom handle point
When not contacted with the contact-making switch of detection short slab and detection long slab, the starting-up later time of telescopic shaft can be just set to form closed loop, so as to allow
Satisfactory mushroom enters shaping, to ensure that the shaping position of each mushroom is accurate.3rd, in this programme, by baking box
Structure be configured so that this baking box can play baking effect, moreover it is possible to played a supporting role in mushroom shaping.
Preferred scheme 1：Based on scheme improvement, in step 1, be additionally provided with above conveyer belt for towards opposite
The correcting mechanism that mushroom is set right, the correcting mechanism include the correction part of transmission cylinder, rotating shaft and " 7 " font, the biography
Cylinder of taking offence is vertically installed in frame, and the axis of rotation is connected on the output shaft of transmission cylinder, described one end for correcting part
It is fixedly connected on the free end of rotating shaft.When testing agency detect mushroom towards it is unqualified when, transmission cylinder promote rotating shaft to
Lower to move and be located at mushroom side, starting 180 ° of rotating shaft rotation makes corrected board drive mushroom handle to swing 180 ° so as to which mushroom be put
Just.
Preferred scheme 2：Preferably 1 improvement, in order to adapt to the mushroom of different length, the detection short slab is fixed
On support plate, the detection long slab is slidably connected on support plate, and is detected and be connected with back-moving spring between short slab and detection long slab,
If mushroom is long, mushroom handle end promotes the distance between detection long slab movement increase detection long slab and detection short slab, so as to
Ensure that mushroom handle and mushroom cap can contact with detection long slab and detection short slab and start contact-making switch respectively.
Preferred scheme 3：Based on scheme or preferred scheme 2 improvement, the lower port of the baking box case mouth is relative
Two side is horizontal to be provided with supporting plate, and when mushroom drops to lower port, two supporting plates preferably can be supported to mushroom cap
Preferred scheme 4：Preferably 3 improvement, in step 8, the baking temperature of previous hour is 45-55 DEG C, so as to
In the dissipation of vapor；Baking temperature after one hour is 55-65 DEG C, is advantageous to the shaping of mushroom.
Brief description of the drawings
Fig. 1 is the structural representation of apparatus for shaping in the present invention.
Fig. 2 is the structural representation of correcting mechanism in the present invention.
Embodiment
Below by embodiment, the present invention is further detailed explanation：
Reference in Figure of description includes：Conveyer belt 1, telescopic shaft 2, support plate 3, detection long slab 4, detection short slab 5, contact
Switch 6, baking box 7, hydraulic cylinder 8, lower port 9, cylinder 10, cutting head 11, mushroom handle 12, mushroom cap 13, case mouth 14, transmission gas
Cylinder 15, rotating shaft 16, correct part 17, gear 18, rack 19, cam mechanism 20.
Mushroom processing method, comprises the following steps：
Step 1：Prepare an apparatus for shaping, the apparatus for shaping substantially as shown in Figure 1, including conveyer belt 1, testing agency, permutation
Mechanism, testing agency are located at the top of conveyer belt 1, and testing agency includes the telescopic shaft 2 being vertically installed in frame, on telescopic shaft 2
Support plate 3 is installed with, the lower surface of support plate 3 is provided with detection unit, and detection unit includes detection long slab 4 and detection short slab 5, detection
Short slab 5 is fixed on the right-hand member of support plate 3, and the spacing of detection short slab 5 and conveyer belt 1 more than the diameter of mushroom handle 12 and is less than mushroom cap 13
Diameter.Detection long slab 4 is slidably connected at the left end of support plate 3, and detection long slab 4 is smaller than the diameter of mushroom handle 12 with conveyer belt 1.
Back-moving spring is connected between detection short slab 5 and detection long slab 4.Contact-making switch is respectively connected with detection long slab 4 and detection short slab 5
6, and two contact-making switches 6 are connected in the starting-up later time of telescopic shaft 2.
As shown in Fig. 2 also had additional for the rectifier to being set right towards opposite mushroom above conveyer belt 1
Structure, the correcting mechanism are located on the right side of testing agency, and correcting mechanism includes the correction part of transmission cylinder 15, rotating shaft 16 and " 7 " font
17, the one end for correcting part 17 is fixedly connected on the free end of rotating shaft 16.It is driven cylinder 15 to be arranged in frame downwards, turns
Axle 16 is rotatably connected on the output shaft lower surface of transmission cylinder 15, and gear 18 is coaxially connected with rotating shaft 16.The right side of rotating shaft 16
Cam mechanism 20 is installed, the driven member of cam mechanism 20 is fixedly connected with rack 19, and the rack 19 can engage with gear 18.When
Testing agency detect mushroom towards it is unqualified when, transmission cylinder 15 promote rotating shaft 16 move downward and be located at mushroom side, open
Moving cam mechanism 20 promotes rack 19 to move to the direction of 16 gear of rotating shaft 18 and engaged with gear 18,180 ° of 16 rotation of drive shaft
Corrected board is set to drive mushroom handle 12 to swing 180 ° so as to which mushroom be ajusted.
Array mechanism is located at the output end of conveyer belt 1, and array mechanism includes baking box 7 and plastic knife, 7 casees mouths of baking box 14
The width of upper port be more than the width of lower port 9, the width of the lower port 9 of case mouth 14 is more than the diameter of mushroom handle 12 and is less than
The diameter of mushroom cap 13.The left side wall of baking box 7 is slidably connected at the bottom of baking box 7, and is connected with the left side wall of baking box 7
Hydraulic cylinder 8, after mushroom shaping, hydraulic cylinder 8 pulls the left side wall of baking box 7 to increase the width of case mouth 14, after making shaping
Mushroom is automatically fallen into baking box 7.In addition, left and right sides wall is horizontally installed with branch at the lower port 9 of 7 casees mouths of baking box 14
Fagging, when mushroom drops to lower port 9, two supporting plates preferably can be supported to mushroom cap 13.
Plastic knife includes cylinder 10, and cylinder 10 is vertically arranged in directly over case mouth 14, is installed on the output shaft of cylinder 10
There is cutting head 11, the blade of cutting head 11 is in " ten " font.
Step 2：Starting telescopic shaft 2 promotes support plate 3 to move down, and detection long slab 4 is in contact with conveyer belt 1；
Step 3：Mushroom is placed on conveyer belt 1, and mushroom handle 12 is towards the output end of conveyer belt 1；
Step 4：The direction of mushroom is checked, if mushroom handle 12 is towards 1 output end of conveyer belt, mushroom handle 12 and mushroom
Contact-making switch 6 of the mushroom lid 13 respectively with detection long slab 4 and detection short slab 5 is contacted, and two contact-making switches 6 start simultaneously then to be made to stretch
The starting-up later time of axle 2 forms closed loop and turned on, and telescopic shaft 2 pulls detection unit to move up, and mushroom continues to transmit；If instead
Mushroom cap 13 can only then drive the contact-making switch 6 on detection short slab 5 to start, can not make the starting-up later time of telescopic shaft 2 towards left end
Closed loop is formed, detection unit, which is blocked on conveyer belt 1, makes mushroom not pass through；
Step 5：Fallen in step 4 by the mushroom of detection unit in the lower port 9 of baking box 7, mushroom handle 12 enters down
Port 9, and mushroom cap 13 is upward；
Step 6：Starting cylinder 10 promotes cutting head 11 to extrude cross recess in mushroom cap 13；
Step 7：Pull baking box side wall, the width of increase baking box lower port 9, the mushroom that shaping finishes in step 5 just drops into
In baking box；
Step 8：After mushroom is more than half in case to be baked, start baking box, the temperature control of baking box toasts 3-4h at 50-65 DEG C.
Above-described is only embodiments of the invention, and the general knowledge such as known concrete structure and/or characteristic is not made excessively herein in scheme
Description.It should be pointed out that for those skilled in the art, without departing from the inventive concept of the premise, it can also make
Several modifications and improvements, these should also be considered as protection scope of the present invention, these effects implemented all without the influence present invention
And practical applicability.The scope of protection required by this application should be based on the content of the claims, specific in specification
The records such as embodiment can be used for the content for explaining claim.
Claims (5)
1. a kind of mushroom processing method, it is characterised in that comprise the following steps：
Step 1：Prepare an apparatus for shaping, the apparatus for shaping includes conveyer belt, testing agency, array mechanism, the testing agency
Above conveyer belt, the testing agency includes the telescopic shaft being vertically installed in frame, is fixedly mounted on the telescopic shaft
There is support plate, the support plate lower surface is provided with detection unit, and the detection unit includes detection long slab and detection short slab, the detection
Long slab and detection short slab are arranged on support plate along before and after transmission tape motion direction, are equipped with the detection long slab and detection short slab
Contact-making switch, and two contact-making switches are connected in the starting-up later time of telescopic shaft；The array mechanism is located at conveyer belt output end,
The array mechanism includes baking box and plastic knife, and the case mouth of the baking box is in up big and down small pyramidal structure, case mouth
The width of lower port is more than the diameter of mushroom handle and less than the diameter of mushroom cap, and a side walls of the baking box away from conveyer belt connect
It is connected on baking box bottom；The plastic knife includes cylinder, and the cylinder is vertically arranged in above case mouth, the output of the cylinder
Cutting head is installed, the blade of the cutting head is in " ten " font on axle；
Step 2：Starting telescopic shaft promotes support plate to move down, and detection long slab is in contact with conveyer belt；
Step 3：Mushroom is placed on a moving belt, and mushroom handle is towards conveyer belt output end；
Step 4：The direction of mushroom is checked, if mushroom handle is towards conveyer belt output end, mushroom handle and mushroom cap
The contact-making switch with detection long slab and detection short slab contacts respectively, and two contact-making switches start simultaneously then returns the startup of telescopic shaft
Road forms closed loop and turned on, and telescopic shaft pulls detection unit to move up, and mushroom continues to transmit；If instead mushroom cap direction is left
End, then the contact-making switch on detection short slab can only be driven to start, the starting-up later time of telescopic shaft can not be made to form closed loop, detection unit
Stop makes mushroom not pass through on a moving belt；
Step 5：Being fallen in step 4 by the mushroom of detection unit in the lower port of baking box, mushroom handle enters lower port,
And mushroom cap is upward；
Step 6：Starting cylinder promotes cutting head to extrude cross recess in mushroom cap；
Step 7：Baking box side wall is pulled, increases baking box lower port width, the mushroom that shaping finishes in step 5 just drops into baking
In baking box；
Step 8：After mushroom is more than half in case to be baked, start baking box, the temperature control of baking box toasts 3-4h at 45-65 DEG C.
2. mushroom processing method according to claim 1, it is characterised in that：In step 1, it is additionally provided with and is used for above conveyer belt
To the correcting mechanism to be set right towards opposite mushroom, the correcting mechanism includes entangling for transmission cylinder, rotating shaft and " 7 " font
Positive part, the transmission cylinder are vertically installed in frame, and the axis of rotation is connected on the output shaft of transmission cylinder, described to entangle
One end of positive part is fixedly connected on the free end of rotating shaft.
3. mushroom processing method according to claim 2, it is characterised in that：In step 1, the detection short slab is fixed on branch
On plate, the detection long slab is slidably connected on support plate, and is detected and be connected with back-moving spring between short slab and detection long slab.
4. the mushroom processing method according to claim 1 or 3, it is characterised in that：In step 1, the baking box case mouth
The relative two side of lower port is horizontal to be provided with supporting plate.
5. mushroom processing method according to claim 4, it is characterised in that：In step 8, the baking temperature of previous hour
For 45-55 DEG C, the baking temperature after a hour is 55-65 DEG C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710712911.0A CN107495324B (en) | 2017-08-18 | 2017-08-18 | Mushroom processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710712911.0A CN107495324B (en) | 2017-08-18 | 2017-08-18 | Mushroom processing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107495324A true CN107495324A (en) | 2017-12-22 |
| CN107495324B CN107495324B (en) | 2020-05-12 |
Family
ID=60691199
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710712911.0A Expired - Fee Related CN107495324B (en) | 2017-08-18 | 2017-08-18 | Mushroom processing method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107495324B (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0894441A1 (en) * | 1997-08-01 | 1999-02-03 | R.J. Research Limited | Apparatus and a method for preparing mushrooms |
| CN205409598U (en) * | 2015-11-26 | 2016-08-03 | 福建碧山食品有限公司 | Straw mushroom cuts base of a fruit ware |
| CN205995777U (en) * | 2016-08-05 | 2017-03-08 | 漯河桂馥农业科技开发有限公司 | Full-automatic Lentinus Edodess go root to remove handle and quality separator |
-
2017
- 2017-08-18 CN CN201710712911.0A patent/CN107495324B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0894441A1 (en) * | 1997-08-01 | 1999-02-03 | R.J. Research Limited | Apparatus and a method for preparing mushrooms |
| CN205409598U (en) * | 2015-11-26 | 2016-08-03 | 福建碧山食品有限公司 | Straw mushroom cuts base of a fruit ware |
| CN205995777U (en) * | 2016-08-05 | 2017-03-08 | 漯河桂馥农业科技开发有限公司 | Full-automatic Lentinus Edodess go root to remove handle and quality separator |
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| Publication number | Publication date |
|---|---|
| CN107495324B (en) | 2020-05-12 |
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Granted publication date: 20200512 Termination date: 20210818 |