CN107486473A - A kind of rolling line automated system - Google Patents
A kind of rolling line automated system Download PDFInfo
- Publication number
- CN107486473A CN107486473A CN201710905924.XA CN201710905924A CN107486473A CN 107486473 A CN107486473 A CN 107486473A CN 201710905924 A CN201710905924 A CN 201710905924A CN 107486473 A CN107486473 A CN 107486473A
- Authority
- CN
- China
- Prior art keywords
- module
- rolling line
- control
- cooling water
- adjustment module
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/74—Temperature control, e.g. by cooling or heating the rolls or the product
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Metal Rolling (AREA)
- Metal Rolling (AREA)
Abstract
The present invention discloses a kind of rolling line automated system, including production control system, the production control system is provided with some independent control modules, each group of control module is connected with a rolling line, target control parameter is generated for detecting the condition of production of the rolling line every a detection cycle, and according to monitoring result；Control module described in each group is connected with adjustment module, and the adjustment module is used to adjust manufacturing parameter, a kind of high rolling line automated system of automaticity that the application provides, has energy-conservation, controls the advantages of flexible.
Description
Technical field
The present invention relates to roll line control system regions, and in particular to a kind of rolling line automated system.
Background technology
In recent years, with the rapid development of the national economy, market is continuously increased to the demand of hot-strip, while to heat
The requirement for rolling belt steel product quality also improves constantly, and this to propose more the automatic control function of hot-strip production process
High requirement.
According to the difference of milling train width and product mix, a Hot Line can produce ten thousand tons of hot rolled coils of 200-500 per year.With right
The raising of the dimension precision requirement of the performance of Strip, surface quality and steel, hot rolling is in production technology and product to height
Intensity, multi items, more specifications, Direct Rolling, mixed rolling and the direction such as free rolling, flexible rolling technology are developed.
The product of different batches raw material and different production requirements generally requires different manufacturing parameters, and prior art is general
Calculated and adjusted by manpower, efficiency is low, and labor intensity is big, and automaticity is low, and easily produces excessive energy consumption, improves production
Cost.
The content of the invention
In view of this, the application provides a kind of automaticity high rolling line automated system, has energy-conservation, control flexible
The advantages of.
To solve above technical problem, technical scheme provided by the invention is a kind of rolling line automated system, including production
Control system, the production control system are provided with some independent control modules, and each group of control module is connected with one and rolled
Line, target control parameter is generated for detecting the condition of production of the rolling line every a detection cycle, and according to monitoring result；Often
Control module described in one group is connected with adjustment module, and the adjustment module is used to adjust manufacturing parameter.
Preferably, in addition to human-computer interaction module, each rolling line have the numbering automatically generated, the man-machine interaction
Module is used for parameter and the storage for showing that the numbering shows the control module and the adjustment module.
Preferably, the control module includes：
Data acquisition module, including some sensors being distributed on the rolling line, for gathering one every a cycle
The data of the secondary rolling line；
Data calibration module, the data acquisition module is connected, for generating regression fit curve according to the data, and
Reject the exceptional value for deviateing the regression fit curve；
Data generation module, the data calibration module is connected, for generating target control according to the regression fit curve
Parameter processed.
Preferably, in addition to alarm module, for deviateing institute all the time when the data of the data acquisition module continuous acquisition
When stating regression fit curve, start alarm.
Preferably, the adjustment module includes manufacturing parameter adjustment module, for being adjusted according to the target control parameter
The control parameter of rolling line, including：
Speed adjustment module, the tapping speed of the rolling line is adjusted for being coupled according to producing steel velocity with the theory of amount of cooling water
Degree；
Temperature adjustment module, the speed adjustment module is cooperateed with for detecting tapping temperature, and according to detected value.
Preferably, the adjustment module also includes detection cycle adjustment module, and for generating regulating command, the regulation refers to
Make the detection cycle for changing the control module.
Preferably, in addition to control module is cooled down, including：
Cooling water inflow adjustment module, for according to rolling line Production adjustment cooling water amount, including it is connected with cooling water control
The cooling water pump of system, the cooling water pump are connected on cooling pond by circulating line；
Coolant water temperature adjustment module, including temperature sensor, the temperature sensor electrically connect the cooling water control system
System, the cooling water control system control the power of the cooling water pump according to the monitoring result of the temperature sensor.
Preferably, in addition to manual operation module, control instruction adjustment manufacturing parameter is sent for artificial.
Compared with prior art, its detailed description is as follows by the application：
In rolling line automated system disclosed by the invention, each rolling line is corresponding with an independent control module, the control
Module is used for the condition of production that the rolling line is detected every a cycle, and generates target control parameter according to testing result, described
Target control parameter be with reference to default control parameter and testing result superposition generation regression fit curve, adjustment module according to
Actual testing result compares with regression fit curve, adjusts the manufacturing parameter of rolling line, specifically includes producing steel velocity, heating temperature
One or more in degree, final rolling temperature, tapping temperature, cooling velocity, adjustment module and control module interaction, so as to reach
Regulation manufacturing parameter is automated to rolling line, manufacturing parameter is met the needs of production of the rolling line, and match the reality of producing line
The condition of production.
The invention discloses a kind of rolling line automated system, closed loop is formed between control module and adjustment module, is not completely cured
The factually condition of production of the manufacturing parameter regulation rolling line on border, rolling line is set to have that Automated condtrol, precision are high, security is good excellent
Point.Manpower is saved simultaneously, avoids manpower low production efficiency caused by different rolling line equipment and different operating modes are difficult to adjustment control,
The problem of high energy consumption.
Brief description of the drawings
Fig. 1 is the system schematic of the present invention；
Fig. 2 is the schematic diagram of control module in the present invention；
Fig. 3 is the schematic diagram that control module is cooled down in the present invention.
Embodiment
In order that those skilled in the art more fully understands technical scheme, it is below in conjunction with the accompanying drawings and specific real
Applying example, the present invention is described in further detail.
As shown in figure 1, a kind of rolling line automated system, including production control system 1, the production control system 1 are set
There are some independent control modules 2, each group of independent connection of control module 2 has a rolling line 3, controlled corresponding to each rolling line 3
Molding block 2 is used for the condition of production that the rolling line 3 is detected every a cycle, and generates target control parameter according to monitoring result；
Control module 2 described in each group is connected with adjustment module 4, and the adjustment module 4 is used to adjust manufacturing parameter, specifically：
The control module 2 includes：
Data acquisition module 21, for gathering each item data of the condition of production on rolling line 3, including some it is distributed in described roll
Sensor 22 on line 3, for the data every a cycle collection once rolling line 3, the packet include producing steel velocity,
One or more in the data such as heating-up temperature, final rolling temperature, tapping temperature, cooling velocity；
Data calibration module 23, the data acquisition module 21 is connected, it is bent for generating regression fit according to the data
Line, and the exceptional value for deviateing the regression fit curve is rejected, regression fit curve is used for the production reference pair as the rolling line
Practical condition is calibrated, and is rejected deviation and is used to exclude the number in particular cases obtained more than a range of exceptional value
According to, and make the result of regression fit curve more accurate；
Data generation module 24, the data calibration module 23 is connected, for generating mesh according to the regression fit curve
Control parameter is marked, specifically, the target that data generation module 24 is used to generate the rolling line 3 according to the regression fit curve goes out
Steel speed, target heating temperature, target final rolling temperature, target tapping temperature, target cooling velocity etc..
Alarm module 25, for deviateing the regression fit all the time when the data of the continuous acquisition of data acquisition module 21
During curve, start alarm.
The adjustment module 4：
For adjusting the manufacturing parameter of rolling line 3, including producing steel velocity, heating-up temperature, essence according to the target control parameter
The control parameters such as temperature, tapping temperature, cooling velocity are rolled, the adjustment module 4 is joined according to the target control of its corresponding rolling line 3
Number regulation rolling lines 3 manufacturing parameters, data acquisition module 21 detect again adjustment after manufacturing parameter, make its all the time with regression fit
Curve is bonded, so as to reach the purpose of Automated condtrol, specifically,：
Speed adjustment module 41, the tapping of the rolling line 3 is adjusted for being coupled according to producing steel velocity with the theory of amount of cooling water
Speed, the producing steel velocity of rolling line 3 is automated regulation, due to producing steel velocity and amount of cooling water have to the final product quality of rolling line it is important
Influence, therefore speed adjustment module be advantageous to improve rolling line steel rolling quality；
Temperature adjustment module 42, for detecting tapping temperature, and according to the heating-up temperature of tapping temperature regulation steel billet, and then
Billet heating temperature is adjusted according to heating-up temperature, reduces energy consumption, reduces decarburization, controls crystallite dimension, and rolled piece can be increased and worn
The rigidity of water cooling section is crossed, reduces accident rate, operating rate of rolling mill is improved, rolling line is met the technical conditions of Low Temperature Finish, carry
The quality of height production product.Temperature adjustment module 42 is additionally operable to cooperate with the speed regulation mould according to the value of the tapping temperature of detection
Block 41, while the rigidity that speed adjustment module 41 can also reach when ensureing water cooling section, prevent from leading because speed is too low
The piling of steel phenomenon of cause, ensure the normal operation of rolling line.
Detection cycle adjustment module 43, for generating regulating command, the regulating command is used to change the control module 2
In data acquisition module 21 cycle, detection cycle adjustment module 43 can adjust the cycle of data acquisition, have hommization,
Adjustable, the advantages of applicability is wide.
The system also includes cooling control module 5, for controlling and adjusting the cooling water in rolling line system, including：
Cooling water inflow adjustment module 51, for according to the Production adjustment cooling water amount of rolling line 3, energy consumption, section to be saved to reach
The about purpose of cooling water amount, includes：Cooling water control system 52, it is cold for according to the Production rate cooling water amount of rolling line 3
But water control system 52 connects cooling water pump 53, and the cooling water pump 53 is connected with circulating line 56, the circulating line 56
Cooling pond is connected with, the cooling water pump 53 is delivered to cooling water pump at each target of rolling line 3 by circulating line；
Coolant water temperature adjustment module 54, including temperature sensor 55, the temperature sensor 55 are used to detect at each target
Cooling water temperature, the temperature sensor 55 electrically connects the cooling water control system 52 and sends the temperature of detection to institute
Cooling water control system 52 is stated, the cooling water control system 52 is according to controlling the testing result of the temperature sensor 55
The power of cooling water pump 53.
Human-computer interaction module 6, each rolling line 3 have the numbering automatically generated, and the human-computer interaction module 6 is used to show
Show it is described numbering and according to it is described numbering display corresponding to the control module 2 and the adjustment module 4 parameter and storage, side
Just worker consults the historical record of control module 2 and adjustment module 4.
The system also includes manual operation module 7, control instruction adjustment manufacturing parameter is sent for artificial, for when described
When control module 2 or adjustment module 4 break down, the production of manual control rolling line.
The invention discloses a kind of rolling line automated system, closed loop is formed between control module and adjustment module, is not completely cured
The factually condition of production of the manufacturing parameter regulation rolling line on border, rolling line is set to have that Automated condtrol, precision are high, security is good excellent
Point.Manpower is saved simultaneously, avoids manpower low production efficiency caused by different rolling line equipment and different operating modes are difficult to adjustment control,
The problem of high energy consumption.
It the above is only the preferred embodiment of the present invention, it is noted that above-mentioned preferred embodiment is not construed as pair
The limitation of the present invention, protection scope of the present invention should be defined by claim limited range.For the art
For those of ordinary skill, without departing from the spirit and scope of the present invention, some improvements and modifications can also be made, these change
Enter and retouch and also should be regarded as protection scope of the present invention.
Claims (8)
1. a kind of rolling line automated system, including production control system, it is characterised in that if the production control system is provided with
Dry independent control module, each group of control module is connected with a rolling line, for detecting the rolling line every a detection cycle
The condition of production, and according to monitoring result generate target control parameter；Control module described in each group is connected with adjustment module, institute
Adjustment module is stated to be used to adjust manufacturing parameter.
2. a kind of rolling line automated system according to claim 1, it is characterised in that also including human-computer interaction module, often
One rolling line has the numbering automatically generated, and the human-computer interaction module is used to show that the numbering shows the control module
Parameter and storage with the adjustment module.
3. a kind of rolling line automated system according to claim 1, it is characterised in that the control module includes：
Data acquisition module, including some sensors being distributed on the rolling line, for gathering once institute every a cycle
State the data of rolling line；
Data calibration module, the data acquisition module is connected, for generating regression fit curve according to the data, and rejected
Deviate the exceptional value of the regression fit curve；
Data generation module, the data calibration module is connected, for generating target control ginseng according to the regression fit curve
Number.
4. a kind of rolling line automated system according to claim 3, it is characterised in that also including alarm module, for working as
When the data of the data acquisition module continuous acquisition deviate the regression fit curve all the time, start alarm.
5. a kind of rolling line automated system according to claim 1, it is characterised in that the adjustment module includes production and joined
Number adjustment module, for adjusting the control parameter of rolling line according to the target control parameter, including：
Speed adjustment module, the producing steel velocity of the rolling line is adjusted for being coupled according to producing steel velocity with the theory of amount of cooling water；
Temperature adjustment module, the speed adjustment module is cooperateed with for detecting tapping temperature, and according to detected value.
6. a kind of rolling line automated system according to claim 5, it is characterised in that the adjustment module also includes detection
Periodic adjustment module, for generating regulating command, the regulating command is used for the detection cycle for changing the control module.
7. a kind of rolling line automated system according to claim 1, it is characterised in that also include cooling control module, bag
Include：
Cooling water inflow adjustment module, for according to rolling line Production adjustment cooling water amount, including it is connected with cooling water control system
Cooling water pump, the cooling water pump is connected on cooling pond by circulating line；
Coolant water temperature adjustment module, including temperature sensor, the temperature sensor electrically connect the cooling water control system, institute
State the power that cooling water control system controls the cooling water pump according to the monitoring result of the temperature sensor.
8. a kind of rolling line automated system according to claim 1, it is characterised in that also including manual operation module, use
Control instruction adjustment manufacturing parameter is sent in artificial.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710905924.XA CN107486473B (en) | 2017-09-29 | 2017-09-29 | A kind of rolling line automated system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710905924.XA CN107486473B (en) | 2017-09-29 | 2017-09-29 | A kind of rolling line automated system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107486473A true CN107486473A (en) | 2017-12-19 |
| CN107486473B CN107486473B (en) | 2019-11-29 |
Family
ID=60653836
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710905924.XA Active CN107486473B (en) | 2017-09-29 | 2017-09-29 | A kind of rolling line automated system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107486473B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101844157A (en) * | 2010-04-28 | 2010-09-29 | 刘森 | Integrated roll line control-based hot rolling cooling water control method and system |
| CN201702186U (en) * | 2010-04-28 | 2011-01-12 | 刘森 | Cooling water control system of hot rolling based on integral rolling line control |
| CN202123100U (en) * | 2011-06-16 | 2012-01-25 | 合肥市百胜科技发展股份有限公司 | Intelligent rolling system |
| CN102591286A (en) * | 2012-02-20 | 2012-07-18 | 宝山钢铁股份有限公司 | Online rolling plan dynamic pre-analysis and self-adjustment system and method |
| CN107042234A (en) * | 2017-03-15 | 2017-08-15 | 中冶华天工程技术有限公司 | The intelligent production line and production method gathered based on bar whole process big data |
-
2017
- 2017-09-29 CN CN201710905924.XA patent/CN107486473B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101844157A (en) * | 2010-04-28 | 2010-09-29 | 刘森 | Integrated roll line control-based hot rolling cooling water control method and system |
| CN201702186U (en) * | 2010-04-28 | 2011-01-12 | 刘森 | Cooling water control system of hot rolling based on integral rolling line control |
| CN202123100U (en) * | 2011-06-16 | 2012-01-25 | 合肥市百胜科技发展股份有限公司 | Intelligent rolling system |
| CN102591286A (en) * | 2012-02-20 | 2012-07-18 | 宝山钢铁股份有限公司 | Online rolling plan dynamic pre-analysis and self-adjustment system and method |
| CN107042234A (en) * | 2017-03-15 | 2017-08-15 | 中冶华天工程技术有限公司 | The intelligent production line and production method gathered based on bar whole process big data |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107486473B (en) | 2019-11-29 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106984652B (en) | The method for controlling finishing stand sideslip according to breakdown bar camber | |
| CN103286143B (en) | Hot rolling slab Edge Heating Temperature Measure Control method | |
| CN101890435B (en) | Method for automatically controlling convexity and/or wedge of hot rolled in series type rolling machine and system thereof | |
| CN103225017B (en) | Rod and wire billet heating furnace model control method and apparatus | |
| US6044895A (en) | Continuous casting and rolling system including control system | |
| CN105728459B (en) | A kind of method of conventional hot continuous rolling machine unit production TA18 Ti Alloy Strip volumes | |
| CN105473971B (en) | For controlling and/or adjusting the annealing furnace of production line or the apparatus and method of heat-treatment furnace of processing metal material | |
| CN101934292A (en) | Automatic control method for camber and wedge of hot rolled strip roughing mill | |
| CN108971233B (en) | A kind of steekle mill thickness control technique | |
| CN107199247B (en) | A kind of five Stands Cold Tandem Mill lacks the control method of rack rolling | |
| CN106955896B (en) | Water tank parameter on-line tuning system and method based on rolled piece head and tail temperature difference | |
| CN103998631A (en) | Method and apparatus for controlling the strip temperature of the rapid cooling section of a continuous annealing line | |
| CN105344720B (en) | A kind of On-Line Control Method of fine-rolling strip steel finishing temperature | |
| CN104307891B (en) | A kind of staged hot-strip produces line control method for laminar cooling | |
| CN102363161B (en) | Ultrafast cooling control method for H-shaped steel | |
| CN106694572B (en) | On-line rolling technique adjustment system and method based on roll wear detection | |
| RU2683671C2 (en) | Method and casting/rolling system for casting and rolling continuous strand material | |
| CN109013717B (en) | A kind of hot continuous rolling centre base center portion temperature computation method | |
| CN110355215A (en) | A kind of strip side portion method for controlling shape and system based on induction heating | |
| CN103551389B (en) | Flying gauge change control method of tandem cold mill | |
| CN105522004A (en) | Control and statistical method for ship-shaped rolling temperature precision of hot-rolled strip steel | |
| CN107486473A (en) | A kind of rolling line automated system | |
| CN114178314A (en) | Low-alloy high-strength hot-rolled coil Q390C rolling process | |
| CN109590337A (en) | A kind of control system and method preventing steel scrap | |
| CN103286147B (en) | Hot-rolled board strip production line laminar cooling method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |