CN107477991B - Solar energy and the united sludge drying system of biogas combustion radiator - Google Patents

Solar energy and the united sludge drying system of biogas combustion radiator Download PDF

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Publication number
CN107477991B
CN107477991B CN201710535586.5A CN201710535586A CN107477991B CN 107477991 B CN107477991 B CN 107477991B CN 201710535586 A CN201710535586 A CN 201710535586A CN 107477991 B CN107477991 B CN 107477991B
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solar energy
sludge
module
greenhouse
biogas
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CN107477991A (en
Inventor
胡艳军
刘山山
吴亚男
陈江
卢艳军
于文静
严密
任建莉
韩龙
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Zhejiang University of Technology ZJUT
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Zhejiang University of Technology ZJUT
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B9/00Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards
    • F26B9/06Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in stationary drums or chambers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B23/00Heating arrangements
    • F26B23/02Heating arrangements using combustion heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/22Controlling the drying process in dependence on liquid content of solid materials or objects
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00Supporting structures for PV modules
    • H02S20/30Supporting structures being movable or adjustable, e.g. for angle adjustment
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Drying Of Solid Materials (AREA)
  • Treatment Of Sludge (AREA)

Abstract

A kind of solar energy and the united sludge drying system of biogas combustion radiator, including solar energy greenhouse module, biogas combustion radiator modules, solar energy photovoltaic panel and lighting module, sludge conveying and turn over throwing module and deodorizing module: solar energy greenhouse module includes that greenhouse surrounding building enclosure, the flat air collector of step type at top and bottom, biogas combustion radiator modules include biogas, biogas combustion radiator, the pipeline of methane conveying, mass flowmenter and motor-operated control valve;Solar energy photovoltaic panel and lighting module include solar energy photovoltaic panel and LED energy-saving lamp;It includes feed system, paving system, material-receiving system and turning machine for sludge that sludge, which conveys and turn over throwing module,;Deodorizing module includes axial flow blower, air hose, deodorizing tower.The present invention can to a greater extent Collection utilization solar energy, improve the efficiency of sludge drying in sewage treatment plant, reduce pollution of the mud drying process tail gas stink to environment.

Description

Solar energy and the united sludge drying system of biogas combustion radiator
Technical field
The invention belongs to sludge drying technique field, it is related to a kind of solar energy and the united sludge of biogas combustion radiator is dry Change system.
Background technique
The energy is the material base of China's economic development, and with the rapid development of our country's economy, the demand to the energy is not yet Disconnected to increase, the consumption of the energy makes the environment in China also be on the rise.However dry materials operation occupies very greatly in energy consumption Specific gravity.Therefore, being applied using a kind of new energy becomes a urgent problem in dry field.Due to sludge drying It is the necessary link of its processing disposition, the energy for how reducing sludge drying consumption is particularly important.Here, inventing one kind too Positive energy and the united sludge drying system of biogas combustion radiator.
Current solar energy, using gradually increasing, can reach simultaneously in sludge drying field mainly due to solar energy desiccation sludge To the effect of sterilization, sterilization and deodorization, treatment process can realize zero-emission, clean type production.
Solar energy desiccation has the function of following many advantages: having sterilization, disinfection, deodorization, improves product quality;It replaces For conventional energy resource, fuel is largely saved;The pollution to environment is reduced, traditional drying main energy sources are from coal, petroleum etc., often The exhaust emission of energy exhaust gases after combustion and flue dust atmospheric environment is advised, fossil fuel can be saved using solar energy drying, again It can reduce environmental pressure.
But there is also following defects for applied solar energy desiccation, such as: solar energy is intermittent energy source, and energy resource density is low not Continuously, unstable, when solar energy desiccation is used alone, warm room temperature is low, and arid cycle is long;Solar energy drying will be with other energy Source joint, when solar energy drying is used alone, low efficiency;Simple solar energy drying small investment, capacity are small, and the thermal efficiency is low, large-scale When solar energy drying, investment is big.
For these reasons, single application solar energy not can guarantee then completes required Treatment of Sludge whithin a period of time Amount, it is therefore desirable to increase an auxiliary thermal source and carry out dewatered sludge.
Summary of the invention
In order to overcome, the solar energy utilization ratio of existing sludge drying mode is lower, drying efficiency is lower, there are environmental pollutions Deficiency, the present invention provide a kind of Collection utilization solar energy to a greater extent, improve the efficiency of sludge drying in sewage treatment plant, Mud drying process tail gas stink is reduced to the united sludge drying system of solar energy and biogas combustion radiator of the pollution of environment System.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of solar energy and the united sludge drying system of biogas combustion radiator, the sludge drying system include the sun Energy greenhouse module, biogas combustion radiator modules, solar energy photovoltaic panel and lighting module and sludge convey and turn over throwing module:
The solar energy greenhouse module include greenhouse surrounding building enclosure, top the flat air collector of step type and Bottom, building enclosure left and right side and bottom are equipped with axial flow blower;
The biogas combustion radiator modules include biogas, biogas combustion radiator, the pipeline of methane conveying, mass flow Meter and motor-operated control valve;
Solar energy photovoltaic panel and lighting module include solar energy photovoltaic panel and LED energy-saving lamp;
It includes feed system, paving system, material-receiving system and turning machine for sludge, sludge that the sludge, which conveys and turn over throwing module, Turner can be moved forward and backward along the width in entire desiccation workshop, carried out 360 degree of integral-rotations to sludge and turned over throwing.
Further, the sludge drying system further includes deodorizing module, and the deodorizing module includes blower, air hose and deodorization System.
Further, the stepped flat type solar heat collector is solid space structure, and heat-transfer working medium air is outdoor Air enters from heat collector one end, and other end outflow enters in greenhouse, and air is sufficiently heated on absorber plate.
The step type flat type solar heat collector is followed successively by transparent cover plate, collecting plate, absorber plate, accumulation of heat from top to bottom Unit and outline border, the distance between transparent cover plate and collecting plate are 5cm, and outdoor air is sufficiently heated laggard in this space Enter in greenhouse.
The solar energy photovoltaic panel is mounted on adjustable solar photovoltaic bracket, according to the variation of solar elevation to too The inclination angle of positive energy photovoltaic panel is adjusted.
The sludge drying system further includes intelligent automatic control system, and the intelligent automatic control system is according to solar energy The air themperature and sludge humidity that temperature and relative humidity detects in greenhouse open biogas motor-operated control valve and axial flow blower; Turning machine for sludge is opened according to the humidity for detecting Sludge Surface.
In the solar energy greenhouse module, the upper layer of bottom two layers structure is to move porous floor, and lower layer is steel plate.
In the solar energy photovoltaic panel and lighting module, the solar energy photovoltaic panel utilizes the photogenic voltage of interface Luminous energy is directly translated into electric energy by effect, forms photovoltaic generating system by the solar energy photovoltaic panel, controller and inverter.
In the present invention, select biogas combustion radiator as auxiliary thermal source, wherein biogas is sewage treatment plant to sewage, dirt Mud carries out the by-product generated after Anaerobic Digestion, to its local use, live dewatered sludge, is also greatly saved due to auxiliary The disposable energy for helping heat source and consuming.
The roof of solar energy greenhouse passes through the bottom in interlayer air duct using stepped flat type solar heat collector, the heat collector Layer solar absorber plate absorbs the outdoor air of solar energy heating conveying, and the outdoor air after will heat up is sent to greenhouse.Biogas The biogas that fire radiant can use sewage treatment plant's generation burns in biogas burner, and the infrared ray of generation heats temperature Air in room.
Beneficial effects of the present invention are mainly manifested in:
(1) present invention is using biogas combustion radiator as auxiliary thermal source, biogas can directly by sewage plant sewage with Anaerobic sludge digestion processing generates, and preparation of fuel is simple, and desiccation energy consumption cost can be greatly saved in the mode of local use burning. This system can the annual efficient operation under Various Seasonal, different heat sources demand, overcome solar energy discontinuity and unstable Property the shortcomings that, meet processing sludge required for thermic load.
(2) using stepped flat air collector as solar energy greenhouse roof, heat collector is stepped the present invention Formula, the radiant heating panel that each piece of heat collector can be regarded as a Duan Fengguan, also be considered as greenhouse.Pass through outdoor air The interlayer in flat air collector is crossed, so that air is adequately heated, to indoor heat air delivery;Meanwhile utilizing air collection Hot device bottom solar heat-collection plate carries out radiant heating to sludge in greenhouse;Which greatly enhances the utilization rates of solar energy;In addition, Enter greenhouse with stair-step pattern heat air delivery, can significantly optimize temperature field in greenhouse, so that indoor air temperature distribution is more equal It is even.
(3) present invention employs intelligent automatic control systems, can detect interior according to temperature and relative humidity in greenhouse The real time data of the temperature and humidity of air automatically controls and opens greenhouse exhaust blower, turning machine for sludge etc., adequately achieves intelligence Change control.
(4) anhydration system of the invention is that the heating of omnibearing stereo formula hot air convection and solar radiation heating combine work Skill optimizes greenhouse roof from top of greenhouse heat air delivery and utilizes greenhouse bottom exhaust blower on the basis of traditional solar energy greenhouse Realize hot wind stereoscopic heating sludge from top to bottom;Meanwhile radiant heating is carried out to sludge from greenhouse surrounding and top.In greenhouse Bottom and side be equipped with axial-flow type air-exhausting machine, can be comprehensive to temperature the tail gas generated after sludge drying is discharged Room carries out air draft, and the circulation of air-flow is made to reach optimal state.
(5) present invention is using the external tail gas deodoration system in greenhouse, the tail gas after desiccation mainly have hydrogen sulfide, methyl mercaptan with And the gas compositions such as ammonia, tail gas are delivered to after deodorizing tower progress deodorization by side wall and the discharge of the exhaust blower of bottom by air hose Atmosphere can be just discharged into.
Detailed description of the invention
Fig. 1 is the schematic diagram of solar energy provided by the invention and the united sludge drying system of biogas burner.
Wherein, 1, stepped flat type solar heat collector 2, biogas combustion radiator 3, methane conveying pipeline 4, The porous floor 5 of packaged type, turning machine for sludge 6, axial flow blower 7, intelligent automatic control system 8, washout tower 9, deacidification Tower 10, motor-operated control valve 11, solar energy photovoltaic panel 12, steel plate 13, building enclosure 14, feed system 15, paving system 16, material-receiving system 17, air intlet 18, air outlet slit 19, air draft main pipe.
Fig. 2 is biogas combustion radiator drawing.
Wherein, 20, biogas import 21, combustion air import 22, combustion chamber charge hole 23, reflector 24, combustion chamber 25, Infrared combustion plate
Specific embodiment
The invention will be further described below in conjunction with the accompanying drawings.
Referring to Figures 1 and 2, a kind of solar energy and the united sludge drying system of biogas burner, including solar energy greenhouse Module, biogas burner module, intelligent automatic control module, sludge, which are conveyed and turned over, throws module and deodorizing module.
Solar energy greenhouse module includes building enclosure 13, flat type solar heat collector 1, the porous floor 4 of packaged type, steel Plate 12, axial flow blower 6, solar energy photovoltaic panel 11 etc.;
Solar energy greenhouse main framing is that hot galvanized steel pipe and steel plate form, and top is Special aluminium profile.Surrounding building enclosure 13 are made of double layer hollow pc plate, have selective penetrated property to the radiation of sunlight, when solar irradiation is mapped on pc plate, by It is very big to the penetration ratio of the radiation energy of small wavelength in it, so that most of solar energy be made to enter greenhouse, and in greenhouse object temperature Spend it is relatively low, radiation energy be predominantly located in wavelength be greater than 3um infra-red range, but pc material to wavelength be greater than 3um spoke It penetrates energy penetration ratio very little and reaches heat insulation effect so that radiation energy in greenhouse be prevented to scatter and disappear outward.
It is made of at the top of solar energy greenhouse stepped flat type solar heat collector 1, heat collector 1 is by transparent cover plate, thermal-arrest Plate, absorber plate, thermal storage unit and transparent bounding box composition.Transparent cover plate, that is, laminated plastics plate.There is phase-transition heat-storage unit above bottom frame Covering, successively has absorber plate and collecting plate on thermal storage unit, has inorganic phase-changing material in thermal storage unit.
Solar energy greenhouse bottom be it is hollow, upper layer is spliced by moving porous floor 4, be sludge bearing bed, material For etch-proof steel.Lower layer is steel plate 12.When needing to clear up the sludge on steel plate, porous floor can be moved, convenient clear Manage the sludge of underlying surfaces.
For the hot and humid area of reinforcement sludge and air, turning machine for sludge 5, axial flow blower 6, intelligence are set certainly in greenhouse Autocontrol system 7 and Temperature Humidity Sensor.Intelligent automatic control system 7 can detect in greenhouse according to humidity sensor in greenhouse The information such as air humidity and pressure, when indoor air humidity reaches certain numerical value, room is discharged in starting bottom and side wall exhaust blower 6 Interior humid air makes the air of Sludge Surface enter unsaturated state, promotes moisture in sludge to ambient air vaporization.And it opens Dynamic turning machine for sludge 5 stirs sludge, and the inner face of sludge is made sufficiently to obtain desiccation.After desiccation is complete, sludge rewinding system can be started Sludge after desiccation is sent out greenhouse by system 16.When sunlight intensity is insufficient or winter, can start motor-operated control valve 10 makes natural pond Gas fire radiant 2 works, and improves room temperature.
Tail gas deodorizing module, when the tail gas that greenhouse sludge drying generates is discharged by axial flow blower 6, tail gas is mainly by sulphur Change hydrogen, methyl mercaptan, toluene and ammonia composition, it could be discharged after purified treatment tail gas, tail gas by air hose first into Enter in washout tower 8, washout tower material is Corrosion-proof steel products, and washout tower can adsorb a small amount of odorous gas soluble easily in water;It is drenched from water The gas that tower comes out, which enters, removes acid tower 9, and material is Corrosion Resistant Frp, except the solution that acid tower is selected is sodium bicarbonate and hypochlorous acid The mixed solution of sodium, pH value control within the scope of 9-14, and the acidic odors gas in tail gas is mainly removed except acid tower;After deodorization Gas be drained into atmosphere.
Biogas combustion radiator modules, by biogas combustion radiator 2, the pipeline 3 of methane conveying, 10 groups of motor-operated control valve At.Pipeline is made of PE material, and motor-operated control valve 10 can be opened or closed according to electric signal.Biogas combustion radiator 2 is Biogas and air are mixed in a certain proportion the burning on infrared combustion plate and generate infrared ray, by the heat radiation of infrared ray to week The air enclosed is heated, so that warm indoor air temperature be made to increase.Biogas can be detested by sewage, the sludge of sewage treatment plant It is made after oxygen digestion process, anaerobic digestion is to carry out anaerobic biochemical reaction using amphimicrobe and anaerobic bacteria, is decomposed organic in sludge A kind of sludge treatment technique of substance.Biogas combustion radiator 2 the heat that solar light is insufficient or solar energy provides not It is enough to open when dewatered sludge and uses.
It is specifically described in conjunction with workflow of the attached drawing to the system.
Sludge to be processed first passes around feed system 14 by Belt Conveying to greenhouse, then will be to dry by paving system 15 The sludge of change, which is laid in, to be moved on porous floor 4.
Then opening greenhouse bottom axial flow blower 6 keeps outdoor air flat too into step type by air intlet 17 Positive energy heat collector 1, outdoor air can be sufficiently heated in the interlayer of heat collector 1, be conveyed after heating by air outlet slit 18 Into greenhouse.Heat collector 1 is followed successively by transparent cover plate, collecting plate, absorber plate, thermal storage unit and outline border from top to bottom.Transparent cover plate The distance between collecting plate is 5cm, and outdoor air enters in greenhouse after being sufficiently heated in this space.
After being filled with air in greenhouse and being heated, bottom and side wall axial flow blower 6 is closed, is sent by controlling exhaust blower Wind velocity and flow etc. make hot-air carry out desiccation to sludge by heat radiation, thermal convection in inside greenhouse, pass through simultaneously The indoor temperature of temperature sensor detection temperature, humidity sensor detect the moisture and moisture content in the air in sludge, pass through Intelligent automatic control system 7 controls exhaust blower air-supply air quantity and ventilation velocity.
When temperature sensor detects that indoor air temperature is lower, when thermic load needed for being not enough to provide dewatered sludge, Intelligent automatic control system 7 opens motor-operated control valve 10, so that biogas combustion radiator 2 is started to work, biogas and air are with certain Ratio is burnt on infrared combustion plate, generates infrared ray, and for infrared ray by the heat radiation dewatered sludge of radiator, biogas can be by The sludge of sewage treatment plant is made after carrying out Anaerobic Digestion, prepares convenient, abundance.
When humidity sensor detects the moisture content of Sludge Surface in 40%-60%, start turning machine for sludge 5 to sludge It carries out 360 degree and turns over throwing, sludge lower surface is made to obtain desiccation.When detecting that the moisture in air reaches saturation state, bottom is opened Indoor saturated air is discharged in portion and side-wall shaft stream wind exhaust blower 6, enters the air of Sludge Surface by original saturation state Unsaturated state promotes moisture in sludge to ambient air vaporization.
The tail gas generated after sludge drying is discharged in axial flow blower 6, and tail gas is mainly by hydrogen sulfide, methyl mercaptan, toluene and ammonia Gas composition, so can just be discharged into atmosphere after handling these gases, tail gas initially enters in washout tower 8 by air hose, water leaching Tower material is Corrosion-proof steel products, and washout tower can adsorb a small amount of odorous gas.The gas come out from washout tower, which enters, removes acid tower 9, Material is Corrosion Resistant Frp, and except the mixed solution that the solution that acid tower is selected is sodium bicarbonate and sodium hypochlorite, pH value control exists Within the scope of 9-14, except acid tower mainly removes the acidic odors gas in tail gas, the gas after deodorization is drained into atmosphere.
The humidity that moisture percentage in sewage sludge after throwing is reduced to needs is turned over by turning machine for sludge 5 when humidity sensor detects When, desiccation is completed, and sends out greenhouse after collecting sludge by material-receiving system 16.
After a desiccation is completed, mobile porous floor 4 cleans up the sludge residue fallen on steel plate 12.

Claims (5)

1. a kind of solar energy and the united sludge drying system of biogas combustion radiator, it is characterised in that: the sludge drying system System include solar energy greenhouse module, biogas combustion radiator modules, solar energy photovoltaic panel and lighting module and sludge conveying and Turn over throwing module:
The solar energy greenhouse module includes greenhouse surrounding building enclosure, the flat air collector of step type at top and bottom Portion, building enclosure left and right side and bottom are equipped with axial flow blower;
The biogas combustion radiator modules include biogas, biogas combustion radiator, the pipeline of methane conveying, mass flowmenter and Motor-operated control valve;
Solar energy photovoltaic panel and lighting module include solar energy photovoltaic panel and LED energy-saving lamp;
It includes feed system, paving system, material-receiving system and turning machine for sludge that the sludge, which conveys and turn over throwing module, and sludge turns over throwing Machine can be moved forward and backward along the width in entire desiccation workshop, carried out 360 degree of integral-rotations to sludge and turned over throwing;
The step type flat type solar heat collector is solid space structure, and heat-transfer working medium air, outdoor air is from heat collector One end enters, and other end outflow enters in greenhouse, and air is sufficiently heated on absorber plate;The step type plate type solar Heat collector is followed successively by transparent cover plate, collecting plate, absorber plate, thermal storage unit and outline border from top to bottom, transparent cover plate and collecting plate it Between distance be 5cm, outdoor air be sufficiently heated in this space after enter greenhouse in;
The sludge drying system further includes intelligent automatic control system, and the intelligent automatic control system is according to solar energy greenhouse The air themperature and sludge humidity that interior temperature and relative humidity detects open biogas motor-operated control valve and axial flow blower;According to Detect that the humidity of Sludge Surface opens turning machine for sludge.
2. solar energy as described in claim 1 and the united sludge drying system of biogas combustion radiator, it is characterised in that: institute Stating sludge drying system further includes deodorizing module, and the deodorizing module includes blower, air hose and deodoration system.
3. solar energy as described in claim 1 and the united sludge drying system of biogas combustion radiator, it is characterised in that: institute It states solar energy photovoltaic panel to be mounted on adjustable solar photovoltaic bracket, according to the variation of solar elevation to solar energy photovoltaic panel Inclination angle be adjusted.
4. solar energy as described in claim 1 and the united sludge drying system of biogas combustion radiator, it is characterised in that: institute It states in solar energy greenhouse module, the upper layer of bottom two layers structure is to move porous floor, and lower layer is steel plate.
5. solar energy as described in claim 1 and the united sludge drying system of biogas combustion radiator, it is characterised in that: institute It states in solar energy photovoltaic panel and lighting module, the solar energy photovoltaic panel utilizes the photovoltaic effect of interface by luminous energy It is directly translated into electric energy, solar energy photovoltaic panel, controller and inverter form photovoltaic generating system.
CN201710535586.5A 2017-07-04 2017-07-04 Solar energy and the united sludge drying system of biogas combustion radiator Active CN107477991B (en)

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CN116582070B (en) * 2023-07-13 2023-12-22 深圳市汇图技术有限公司 High-efficient photovoltaic energy storage component with automatic light source tracking function

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CN205695651U (en) * 2016-07-11 2016-11-23 聂荣邦 Photovoltaic generation tobacco flue-curing workshop

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Publication number Priority date Publication date Assignee Title
JP2004003704A (en) * 2002-05-30 2004-01-08 Kyocera Corp Solar heat collector
CN1685191A (en) * 2002-08-28 2005-10-19 底格里蒙公司 Device for drying products such as in particular purifying station sludge
CN102381826A (en) * 2011-07-27 2012-03-21 江苏龙腾工程设计有限公司 Greenhouse-heat collector-type solar sludge drying system and method
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CN205695651U (en) * 2016-07-11 2016-11-23 聂荣邦 Photovoltaic generation tobacco flue-curing workshop

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