CN107471809A - A kind of film technique of paper cup material - Google Patents

A kind of film technique of paper cup material Download PDF

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Publication number
CN107471809A
CN107471809A CN201710586143.9A CN201710586143A CN107471809A CN 107471809 A CN107471809 A CN 107471809A CN 201710586143 A CN201710586143 A CN 201710586143A CN 107471809 A CN107471809 A CN 107471809A
Authority
CN
China
Prior art keywords
paper
leaching membrane
temperature
cup material
film technique
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710586143.9A
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Chinese (zh)
Inventor
陈茂圣
江军
刘钊
孙艳青
孙涛
林茂
徐寒光
刘晓
施顺根
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anhui Yibaili Environmental Technology Co Ltd
Original Assignee
Anhui Yibaili Environmental Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Anhui Yibaili Environmental Technology Co Ltd filed Critical Anhui Yibaili Environmental Technology Co Ltd
Priority to CN201710586143.9A priority Critical patent/CN107471809A/en
Publication of CN107471809A publication Critical patent/CN107471809A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/15Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
    • B32B37/153Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state at least one layer is extruded and immediately laminated while in semi-molten state
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/08Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/0008Electrical discharge treatment, e.g. corona, plasma treatment; wave energy or particle radiation

Landscapes

  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Plasma & Fusion (AREA)
  • Thermal Sciences (AREA)
  • Fluid Mechanics (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The present invention provides a kind of film technique of paper cup material, comprises the steps:(1) body paper is unreeled, it is 30 50kg/m to control unwinding tension2;(2) sided corona treatment is carried out to the printing surface of the body paper of conveying under 4 6A electric currents;(3) polyethylene film that thickness is 600 650 μm is prepared, by the body paper printing surface of conveying and polyethylene film via the compound disk roller to run at high speed in 100 130kg/m2Compound leaching membrane paper is carried out under pressure;(4) leaching membrane paper is cooled down using 10 15 DEG C of recirculated waters;(5) wind, it is 15 40kg/m to control winding tension2;(6) paper web storage conveying.The finished paper cup prepared with the leaching membrane paper of present invention process has good leakage performance, and can carry out high efficiente callback utilization to string therein after discarded recovery, has saved the string resource of preciousness.

Description

A kind of film technique of paper cup material
Technical field
The present invention relates to the film technique of chemical technology field, more particularly to a kind of paper cup material.
Background technology
Paper cup material is generally made up of polyethylene (PE) film of body paper and film on body paper surface.Paper cup material has quality Lightly, antiseep, the advantages that printing is attractive in appearance, easy to process, the dixie cup prepared using paper cup material, available for holding tea, fruit The multiple beverages such as juice, coffee, milk, soya-bean milk, congee, dixie cup because of its health characteristic such as light, be widely used in daily life and In office.
In polyethylene film into the processing technology on body paper surface, reasonably controlling the degree of cohering of body paper and polyethylene film is Committed step, if cohering between body paper and polyethylene film is spent small, polyethylene film delamination can be caused, causes finished product dixie cup to go out The phenomenon of existing seepage;If cohering between body paper and polyethylene film is spent greatly, in the recovery processing technique after dixie cup is discarded, Polyethylene film is difficult to be separated with paper substrate, causes the string in body paper to hardly result in efficient recycling, causes a large amount of treasured The waste of your plant resources.Therefore, reasonably the degree of cohering between control body paper and polyethylene film has in dixie cup production process There is important realistic meaning.
The content of the invention
It is an object of the invention to provide the film technique in a kind of dixie cup production process so that the paper cup material of preparation has Appropriate degree of cohering, it both can guarantee that PE film not delaminations and can ensured that body paper efficiently recycles.
To reach above-mentioned purpose, the technical solution adopted by the present invention is:
A kind of film technique of paper cup material, comprises the steps:
(1) paper feed is unreeled
Body paper is loaded into unreeling structure, pulls unreeling structure to carry out paper feeding by film production line high-speed, during unreeling The unwinding tension for controlling body paper is 30-50kg/m2
(2) sided corona treatment
Sided corona treatment is carried out to the printing surface of the body paper of conveying, the electric current of the sided corona treatment is 4-6A;
(3) extrude compound
Polyethylene particle is heated in extruder barrel, melting extrusion, it is thin to form the polyethylene that thickness is 600-650 μm Film, the body paper printing surface of high speed conveying is then obtained into film with polyethylene film via the compound disk roller progress to run at high speed is compound Paper, the extruder barrel section temperature is 150-350 DEG C, die head section temperature is 310-350 DEG C, and the pressure of the compound disk roller is 100-130kg/m2
(4) cool down
Leaching membrane paper is cooled down using circulating water cooling device, the temperature of cooling water is 10-15 DEG C;
(5) wind
Leaching membrane paper after cooling is delivered to rolling-up mechanism and forms leaching membrane paper paper web, leaching membrane paper is controlled in wrapup procedure Winding tension is 15-40kg/m2
(6) paper web storage conveying
Leaching membrane paper paper web is packed, and storage region is transferred to by exclusive trail car, is received by subsequent processing.
Preferably, the body paper first carries out fluorescent material and content of beary metal detection before unreeling structure is loaded.
Preferably, the body paper first carries out degerming mould proof processing before unreeling structure is loaded using ultraviolet or alcohol.
Preferably, the polyethylene particle first carries out impurity content detection before use.
Preferably, it is described unreel or wrapup procedure in, unwinding tension or winding tension are carried out according to the thickness of paper Adjustment.
Preferably, the step (1) to (6) is in 6-7kg/m2Air pressure under implement.
Preferably, the temperature of the machine barrel first paragraph of the extruder be 150-180 DEG C, the temperature of second segment be 210-240 DEG C, the 3rd section of temperature be 260-290 DEG C, the 4th section of temperature be 310-350 DEG C, die head section temperature be 310-350 DEG C.
Relative to prior art, the beneficial effects of the invention are as follows:
In film technique of the present invention, unreeled and winding tension, melting temperature, corona current, compound pressure by strictly controlling The parameters such as the temperature of power, the thickness of PE films and cooling water so that have between the body paper and PE films of the PE-coated paper material produced There is appropriate degree of cohering, the dixie cup finished product prepared using PE-coated paper material of the present invention had both been not in delamination, the phenomenon of seepage, Be advantageous to the high efficiente callback of string in discarded dixie cup again.
The present invention simultaneously also prevent well and avoid in corona process due to electric current is excessive and caused by paper perforate Body paper smooth surface caused by phenomenon and corona are bad, the phenomenon so as to influence with PE degree of cohering.
Embodiment
Embodiment 1
A kind of film technique of paper cup material, comprises the steps:
(1) paper feed is unreeled
Body paper is loaded into unreeling structure, pulls unreeling structure to carry out paper feeding by film production line high-speed, during unreeling The unwinding tension for controlling body paper is 30kg/m2
(2) sided corona treatment
Sided corona treatment is carried out to the printing surface of the body paper of conveying, the electric current of the sided corona treatment is 4A;
(3) extrude compound
Polyethylene particle is heated in extruder barrel, melting extrusion, forms the polyethylene film that thickness is 600 μm, Then the body paper printing surface of high speed conveying is obtained into leaching membrane paper with polyethylene film via the compound disk roller progress to run at high speed is compound, The extruder barrel section temperature is 200 DEG C, die head section temperature is 310 DEG C, and the pressure of the compound disk roller is 100kg/m2
(4) cool down
Leaching membrane paper is cooled down using circulating water cooling device, the temperature of cooling water is 10 DEG C;
(5) wind
Leaching membrane paper after cooling is delivered to rolling-up mechanism and forms leaching membrane paper paper web, leaching membrane paper is controlled in wrapup procedure Winding tension is 15kg/m2
(6) paper web storage conveying
Leaching membrane paper paper web is packed, and storage region is transferred to by exclusive trail car, is received by subsequent processing.
The body paper first carries out fluorescent material and content of beary metal detection before unreeling structure is loaded.
The body paper first carries out degerming mould proof processing before unreeling structure is loaded using ultraviolet or alcohol.
The polyethylene particle first carries out impurity content detection before use.
It is described unreel or wrapup procedure in, unwinding tension or winding tension are adjusted according to the thickness of paper.
The step (1) to (6) is in 6kg/m2Air pressure under implement.
The temperature of the machine barrel first paragraph of the extruder is 150-180 DEG C, the temperature of second segment is 210-240 DEG C, the 3rd The temperature of section is 260-290 DEG C, the 4th section of temperature is 310-350 DEG C, and die head section temperature is 310-350 DEG C.
Embodiment 2
A kind of film technique of paper cup material, comprises the steps:
(1) paper feed is unreeled
Body paper is loaded into unreeling structure, pulls unreeling structure to carry out paper feeding by film production line high-speed, during unreeling The unwinding tension for controlling body paper is 50kg/m2
(2) sided corona treatment
Sided corona treatment is carried out to the printing surface of the body paper of conveying, the electric current of the sided corona treatment is 6A;
(3) extrude compound
Polyethylene particle is heated in extruder barrel, melting extrusion, forms the polyethylene film that thickness is 650 μm, Then the body paper printing surface of high speed conveying is obtained into leaching membrane paper with polyethylene film via the compound disk roller progress to run at high speed is compound, The extruder barrel section temperature is 350 DEG C, die head section temperature is 350 DEG C, and the pressure of the compound disk roller is 130kg/m2
(4) cool down
Leaching membrane paper is cooled down using circulating water cooling device, the temperature of cooling water is 15 DEG C;
(5) wind
Leaching membrane paper after cooling is delivered to rolling-up mechanism and forms leaching membrane paper paper web, leaching membrane paper is controlled in wrapup procedure Winding tension is 40kg/m2
(6) paper web storage conveying
Leaching membrane paper paper web is packed, and storage region is transferred to by exclusive trail car, is received by subsequent processing.
The body paper first carries out fluorescent material and content of beary metal detection before unreeling structure is loaded.
The body paper first carries out degerming mould proof processing before unreeling structure is loaded using ultraviolet or alcohol.
The polyethylene particle first carries out impurity content detection before use.
It is described unreel or wrapup procedure in, unwinding tension or winding tension are adjusted according to the thickness of paper.
The step (1) to (6) is in 7kg/m2Air pressure under implement.
The temperature of the machine barrel first paragraph of the extruder is 150-180 DEG C, the temperature of second segment is 210-240 DEG C, the 3rd The temperature of section is 260-290 DEG C, the 4th section of temperature is 310-350 DEG C, and die head section temperature is 310-350 DEG C.
Embodiment 3
A kind of film technique of paper cup material, comprises the steps:
(1) paper feed is unreeled
Body paper is loaded into unreeling structure, pulls unreeling structure to carry out paper feeding by film production line high-speed, during unreeling The unwinding tension for controlling body paper is 40kg/m2
(2) sided corona treatment
Sided corona treatment is carried out to the printing surface of the body paper of conveying, the electric current of the sided corona treatment is 5A;
(3) extrude compound
Polyethylene particle is heated in extruder barrel, melting extrusion, forms the polyethylene film that thickness is 620 μm, Then the body paper printing surface of high speed conveying is obtained into leaching membrane paper with polyethylene film via the compound disk roller progress to run at high speed is compound, The extruder barrel section temperature is 250 DEG C, die head section temperature is 330 DEG C, and the pressure of the compound disk roller is 120kg/m2
(4) cool down
Leaching membrane paper is cooled down using circulating water cooling device, the temperature of cooling water is 12 DEG C;
(5) wind
Leaching membrane paper after cooling is delivered to rolling-up mechanism and forms leaching membrane paper paper web, leaching membrane paper is controlled in wrapup procedure Winding tension is 25kg/m2
(6) paper web storage conveying
Leaching membrane paper paper web is packed, and storage region is transferred to by exclusive trail car, is received by subsequent processing.
The body paper first carries out fluorescent material and content of beary metal detection before unreeling structure is loaded.
The body paper first carries out degerming mould proof processing before unreeling structure is loaded using ultraviolet or alcohol.
The polyethylene particle first carries out impurity content detection before use.
It is described unreel or wrapup procedure in, unwinding tension or winding tension are adjusted according to the thickness of paper.
The step (1) to (6) is in 6kg/m2Air pressure under implement.
The temperature of the machine barrel first paragraph of the extruder is 150-180 DEG C, the temperature of second segment is 210-240 DEG C, the 3rd The temperature of section is 260-290 DEG C, the 4th section of temperature is 310-350 DEG C, and die head section temperature is 310-350 DEG C.
Performance test:
Project Standard Embodiment 1 Embodiment 2 Embodiment 3
Grammes per square metre (g/ is only) 13.59-15.03 14.38 13.95 14.62
Finished product deflection (N) ≥2.5 7.82 6.35 7.14
Seepage property Ne-leakage Ne-leakage Ne-leakage Ne-leakage
Screenings rate ≤ 0.5% ≤ 0.15% ≤ 0.15% ≤ 0.15%
In upper table, the method for testing of screenings rate be by the PE-coated paper material of each embodiment technique productions by the broken slurry of waterpower, Defibrination, after discongesting, determine screenings rate;The method of testing of seepage property is the leaching membrane paper using the various embodiments described above of the present invention production Material prepares dixie cup, and the nominative testing liquid that 93.3 DEG C are loaded in dixie cup is observed, bottom, side at from rim of a cup 1cm after 60 minutes Answer ne-leakage, boundless ooze in face.
It was found from above table, the finished paper cup prepared with the leaching membrane paper of present invention process has good leakproof Can, it is not easy to have water leakage, and the leaching membrane paper of present invention process production is less than by defibrination, the screenings rate discongested after handling 0.15%, the good slurry of major part except a small amount of screenings carries out the industrial productions such as papermaking after being used equally for recovery, improves waste and returns Utilization rate is received, reduces environmental pollution.
The general principle and principal character and advantages of the present invention of the present invention has been shown and described above.The technology of the industry Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the simply explanation described in above-described embodiment and specification is originally The principle of invention, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these changes Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its Equivalent thereof.

Claims (7)

1. the film technique of a kind of paper cup material, it is characterised in that comprise the steps:
(1) paper feed is unreeled
Body paper is loaded into unreeling structure, pulls unreeling structure to carry out paper feeding by film production line high-speed, is controlled during unreeling The unwinding tension of body paper is 30-50kg/m2
(2) sided corona treatment
Sided corona treatment is carried out to the printing surface of the body paper of conveying, the electric current of the sided corona treatment is 4-6A;
(3) extrude compound
Polyethylene particle is heated in extruder barrel, melting extrusion, forms the polyethylene film that thickness is 600-650 μm, Then the body paper printing surface of high speed conveying is obtained into leaching membrane paper with polyethylene film via the compound disk roller progress to run at high speed is compound, The extruder barrel section temperature is 150-350 DEG C, die head section temperature is 310-350 DEG C, and the pressure of the compound disk roller is 100-130kg/m2
(4) cool down
Leaching membrane paper is cooled down using circulating water cooling device, the temperature of cooling water is 10-15 DEG C;
(5) wind
Leaching membrane paper after cooling is delivered to rolling-up mechanism and forms leaching membrane paper paper web, the winding of leaching membrane paper is controlled in wrapup procedure Tension force is 15-40kg/m2
(6) paper web storage conveying
Leaching membrane paper paper web is packed, and storage region is transferred to by exclusive trail car, is received by subsequent processing.
2. the film technique of a kind of paper cup material as claimed in claim 1, it is characterised in that the body paper is loading unreeling machine Fluorescent material and content of beary metal detection are first carried out before structure.
3. the film technique of a kind of paper cup material as claimed in claim 2, it is characterised in that the body paper is loading unreeling machine Degerming mould proof processing is first carried out using ultraviolet or alcohol before structure.
4. the film technique of a kind of paper cup material as claimed in claim 3, it is characterised in that the polyethylene particle is using It is preceding first to carry out impurity content detection.
5. the film technique of a kind of paper cup material as claimed in claim 4, it is characterised in that unreeled or wrapup procedure described In, unwinding tension or winding tension are adjusted according to the thickness of paper.
6. the film technique of a kind of paper cup material as claimed in claim 5, it is characterised in that the step (1) to (6) exists 6-7kg/m2Air pressure under implement.
A kind of 7. film technique of paper cup material as claimed in claim 6, it is characterised in that the machine barrel first of the extruder The temperature of section is 150-180 DEG C, the temperature of second segment is 210-240 DEG C, the 3rd section of temperature is 260-290 DEG C, the 4th section Temperature is 310-350 DEG C, and die head section temperature is 310-350 DEG C.
CN201710586143.9A 2017-07-18 2017-07-18 A kind of film technique of paper cup material Pending CN107471809A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710586143.9A CN107471809A (en) 2017-07-18 2017-07-18 A kind of film technique of paper cup material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710586143.9A CN107471809A (en) 2017-07-18 2017-07-18 A kind of film technique of paper cup material

Publications (1)

Publication Number Publication Date
CN107471809A true CN107471809A (en) 2017-12-15

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108340602A (en) * 2018-01-12 2018-07-31 台博胶粘材料(东台)有限公司 Print lamination integral process
CN108909030A (en) * 2018-07-20 2018-11-30 重庆富美包装印务有限公司 The production method of chafing dish bottom flavorings packaging bag
CN109080219A (en) * 2018-07-23 2018-12-25 重庆富美包装印务有限公司 The complex machining process of heavy-duty bag
CN109229875A (en) * 2018-05-04 2019-01-18 王顺明 Disposable container containing oxidizable biodegradable material
CN109591375A (en) * 2018-12-28 2019-04-09 重庆富美包装印务有限公司 The complex machining device of heavy-duty bag
CN111270557A (en) * 2020-03-07 2020-06-12 济南文海包装材料有限公司 Production process of laminating kraft paper

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060228480A1 (en) * 2005-03-30 2006-10-12 David Lin Method of manufacturing a release liner
CN101597874A (en) * 2009-06-24 2009-12-09 朱锦佐 A kind of manufacture craft of embossing laminating release paper
CN103132395A (en) * 2011-11-30 2013-06-05 南通百纳数码新材料有限公司 Modified polyethylene (PE) coated paper and manufacturing method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060228480A1 (en) * 2005-03-30 2006-10-12 David Lin Method of manufacturing a release liner
CN101597874A (en) * 2009-06-24 2009-12-09 朱锦佐 A kind of manufacture craft of embossing laminating release paper
CN103132395A (en) * 2011-11-30 2013-06-05 南通百纳数码新材料有限公司 Modified polyethylene (PE) coated paper and manufacturing method thereof

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108340602A (en) * 2018-01-12 2018-07-31 台博胶粘材料(东台)有限公司 Print lamination integral process
CN109229875A (en) * 2018-05-04 2019-01-18 王顺明 Disposable container containing oxidizable biodegradable material
CN109229875B (en) * 2018-05-04 2021-04-02 王顺明 Disposable container containing oxidizable biodegradable material
CN108909030A (en) * 2018-07-20 2018-11-30 重庆富美包装印务有限公司 The production method of chafing dish bottom flavorings packaging bag
CN109080219A (en) * 2018-07-23 2018-12-25 重庆富美包装印务有限公司 The complex machining process of heavy-duty bag
CN109591375A (en) * 2018-12-28 2019-04-09 重庆富美包装印务有限公司 The complex machining device of heavy-duty bag
CN111270557A (en) * 2020-03-07 2020-06-12 济南文海包装材料有限公司 Production process of laminating kraft paper

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Application publication date: 20171215

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