CN107471702A - A kind of column capsule tyre vulcanizer - Google Patents
A kind of column capsule tyre vulcanizer Download PDFInfo
- Publication number
- CN107471702A CN107471702A CN201710808053.XA CN201710808053A CN107471702A CN 107471702 A CN107471702 A CN 107471702A CN 201710808053 A CN201710808053 A CN 201710808053A CN 107471702 A CN107471702 A CN 107471702A
- Authority
- CN
- China
- Prior art keywords
- column
- capsule
- lower slider
- carriage
- balladeur train
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002775 capsule Substances 0.000 title claims abstract description 39
- 230000007246 mechanism Effects 0.000 claims abstract description 47
- 210000003754 fetus Anatomy 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000009530 blood pressure measurement Methods 0.000 claims description 2
- 238000009529 body temperature measurement Methods 0.000 claims description 2
- 230000005484 gravity Effects 0.000 abstract description 3
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 230000003014 reinforcing effect Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 238000004073 vulcanization Methods 0.000 description 4
- 238000005273 aeration Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/0601—Vulcanising tyres; Vulcanising presses for tyres
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The invention discloses a kind of column capsule tyre vulcanizer, including fast cylinder clasp mould mechanism, power cylinder mechanism, self-lubricating plain bearing, capsule central authority, column balladeur train guiding mechanism, regulator cubicle and base；Fast cylinder clasp mould mechanism includes drive device, guider, stopping means, stroke adjusting device, and the column balladeur train guiding mechanism is located at the left and right ends of base, lower slider is fixed between the guider of both sides respectively；Carriage is provided with above the lower slider, drive device is respectively connected with the carriage and lower slider；Power cylinder mechanism is installed in the carriage.Rapid mould opening-closing is realized by the lifting of fast cylinder, saves the working time, improves operating efficiency.Pressurizeed using power cylinder, clamping pressure is improved using large-diameter, short stroke reduces oil mass, reduces the main motor working time, while is pressurizeed using the gravity for reinforcing oil cylinder and balladeur train itself, so as to greatly reduce energy consumption, saves the energy.
Description
Technical field
The present invention relates to a kind of tyre production equipment, specifically a kind of column capsule tyre vulcanizer.
Background technology
At present, agricultural tire and cycle tyre use traditional vulcanizing equipment mostly, and type is old, low production efficiency, work
People's labor intensity is high, and product quality is inferior.With requirement more and more higher of the client to tire quality, legacy equipment has met not
Require, so being badly in need of a kind of advanced type to substitute conventional types.
The content of the invention
It is an object of the invention to provide a kind of column capsule tyre vulcanizer, to solve to propose in above-mentioned background technology
The problem of.
To achieve the above object, the present invention provides following technical scheme：
A kind of column capsule tyre vulcanizer, including fast cylinder clasp mould mechanism, power cylinder mechanism, self-lubricating plain bearing,
Capsule central authority, column balladeur train guiding mechanism, regulator cubicle and base；Fast cylinder clasp mould mechanism includes drive device, led
To device, stopping means, stroke adjusting device, the column balladeur train guiding mechanism is located at the left and right ends of base respectively, and solid
It is scheduled on base, capsule central authority is installed on the center of base, guiding dress is arranged with column balladeur train guiding mechanism
Put, lower slider is fixed between the guider of both sides, lower slider is moved up and down by guider, is also equipped with lower slider
Capsule central authority；Carriage is provided with above the lower slider, the both sides of carriage are provided with self-lubricating plain bearing, from
Lubrication sliding bearing is set on column balladeur train guiding mechanism, carriage is vertically moved on column balladeur train guiding mechanism, institute
State and be respectively connected with drive device in carriage and lower slider；Power cylinder mechanism is installed in the carriage.
Further：The lower slider moves up and down between two stations.
Further：Thermometric and pressure tester are provided with the capsule central authority, temperature and pressure survey is carried out to fetus
Amount.
Further：The capsule central authority is moved using water, gas drive.
Further：Pneumatic clamping position locking device is provided with the power cylinder mechanism, power cylinder mechanism is locked.
Further：PLC automatic control structures are provided with the regulator cubicle.
Further：The regulator cubicle is provided with touch screen.
Compared with prior art, the beneficial effects of the invention are as follows：
1. realizing rapid mould opening-closing by the lifting of fast cylinder, the working time is saved, improves operating efficiency.
2. being pressurizeed using power cylinder, clamping pressure is improved using large-diameter, short stroke reduces oil mass, reduces main motor work
Time, while pressurizeed using the gravity for reinforcing oil cylinder and balladeur train itself, so as to greatly reduce energy consumption, save the energy.
3. being accurately oriented to using column, closing precision is improved, die wear is reduced, drastically increases the product of tire
Matter, the requirement of high-quality tyre is met, reached high qualification rate.
4. utilizing capsule shaping, tire quality is improved, reduces labor strength.
5. the focus of work is low, center of gravity when vulcanizing is reduced, substantially increases the stability and security during work, so as to
Improve operating efficiency.
6. being controlled using PLC, touch screen shows and adjusted, and realizes from the vulcanization of capsule aeration settling to the fully automated of die sinking
Change, reduce labor strength.
Brief description of the drawings
Fig. 1 is a kind of die opening state structural representation of column capsule tyre vulcanizer.
Fig. 2 is a kind of matched moulds status architecture schematic diagram of column capsule tyre vulcanizer.
In figure：1- drive devices, 2- guiders, 3- stopping means, 4- stroke adjusting devices, 5- power cylinders mechanism, 6-
Pneumatic clamping position locking device, 7- self-lubricating plain bearings, 8- capsule central authorities, 9- column balladeur train guiding mechanisms, 10- are electric
Cabinet, 11- bases, 12- carriages, 13- lower sliders.
Embodiment
Refer to Fig. 1-2, in the embodiment of the present invention, a kind of column capsule tyre vulcanizer, including fast cylinder open mold
Mechanism, power cylinder mechanism 5, pneumatic clamping position locking device 6, self-lubricating plain bearing 7, capsule central authority 8, column balladeur train are oriented to
Mechanism 9, regulator cubicle 10 and base 11；Fast cylinder clasp mould mechanism includes drive device 1, guider 2, stopping means 3, OK
Journey adjusting means 4, the column balladeur train guiding mechanism 9 is located at the left and right ends of base 11 respectively, and fixation is on the pedestal 11,
Capsule central authority 8 is installed on the center of base 11, guider 2 is arranged with column balladeur train guiding mechanism 9, in both sides
Guider 2 between fix lower slider 13, lower slider 13 moves up and down in the presence of guider 2, in lower slider 13
Be provided with capsule central authority 8, lower slider 13 moves on column balladeur train guiding mechanism 9, make its between two stations back and forth
It is mobile.
Thermometric and pressure tester are provided with capsule central authority 8, temperature and pressure measurement is carried out to fetus；Capsule center machine
Structure 8 is moved using water, gas drive.
The top of the lower slider 13 is provided with carriage 12, and the both sides of carriage 12 are provided with self-lubricating plain bearing 7,
Self-lubricating plain bearing 7 is set on column balladeur train guiding mechanism 9, makes the longitudinal direction on column balladeur train guiding mechanism 9 of carriage 12
It is mobile, drive device 1 is respectively connected with the carriage 12 and lower slider 13, is driven by corresponding drive device 1 above and below it
It is mobile；Power cylinder mechanism 5 is installed in the carriage 12, pneumatic clamping position locking device 6 is set in power cylinder mechanism 5, will
Power cylinder mechanism 5 is locked, and downside is pressed by power cylinder mechanism 5, and the maximum pressure of power cylinder mechanism 5 is 70 tons, during work
Pressure is 60 tons, stops after oil pressure is risen into rated pressure base 11MPa needed for vulcanization, is inflated to and sets in capsule central authority 8
Constant-pressure, so far start to vulcanize；PLC automatic control structures are provided with the regulator cubicle 10, and are connected with touch screen thereon, just
In adjustment parameter, all actions are realized.
Fetus is enclosed on the outside of capsule central authority 8 being fixed on hot plate, presses the matched moulds button on regulator cubicle 10, glue
Aeration settling in certain pressure in capsule central authority 8, then drive device 1 pass through fixed column balladeur train on the pedestal 11 and be oriented to
Guider 2 in mechanism 9 is oriented to, and declines matched moulds to spacing, lift cylinders stopping by stopping means 3 and stroke adjusting device 4；
Pneumatic clamping position locking device 6 moves locked, and the power cylinder mechanism 5 being now fixed in carriage 12 works, the maximum pressure of power cylinder
Power is 70 tons, and pressure during work is 60 tons, is stopped after oil pressure is risen into rated pressure base 11MPa needed for vulcanization, in capsule
Setting pressure is inflated to, so far starts to vulcanize.When vulcanizing to specified time, glue intraluminal pressure empties to negative pressure, power cylinder mechanism 5
Release, drive device 1 rise to spacing by self-lubricating plain bearing 7, and capsule central authority 8 rises, and take out tire.One work
Terminate as circulation.
Complete machine automatically controls equipped with electrical equipment, can work in order by setup program.Parameters can facilitate, accurately as needed
Set, regulation, meet the needs of different operating modes.
The problem of present invention mainly solves some of tyre production enterprise installations and reducing energy resource consumption etc., such as originally
The installation of invention does not have particular/special requirement to fabricating yard, can be placed directly into ground and carry out installation production, and need not be to field
Ground is transformed, and saves Installation Time And Cost.Column vulcanizer is improved optimization to operation height simultaneously, makes operation
Standard is highly more conformed to, not only reduces production cost, and reduces energy resource consumption, national call is more in response to, meets
The requirement of national energy-saving emission reduction.Meanwhile the position of some parts is improved, it is more conformed to mechanical property, also more
Add and meet national standard.Reduce focus of work during vulcanizer vulcanization, unstability when being reduction of work significantly with can
By property.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each embodiment is only wrapped
Containing an independent technical scheme, this narrating mode of specification is only that those skilled in the art should for clarity
Using specification as an entirety, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
It is appreciated that other embodiment.
Claims (7)
- A kind of 1. column capsule tyre vulcanizer, it is characterised in that：Including fast cylinder clasp mould mechanism, power cylinder mechanism（5）、 Self-lubricating plain bearing（7）, capsule central authority（8）, column balladeur train guiding mechanism（9）, regulator cubicle（10）And base（11）；It hurry up Fast cylinder clasp mould mechanism includes drive device（1）, guider（2）, stopping means（3）, stroke adjusting device（4）, it is described Column balladeur train guiding mechanism（9）It is located at base respectively（11）Left and right ends, and be fixed on base（11）On, in base（11）'s Capsule central authority is installed on center（8）, in column balladeur train guiding mechanism（9）On be arranged with guider（2）, in both sides Guider（2）Between fix lower slider（13）, lower slider（13）Pass through guider（2）Move up and down, lower slider（13）On It is also equipped with capsule central authority（8）；The lower slider（13）Top be provided with carriage（12）, carriage（12）Both sides Self-lubricating plain bearing is installed（7）, self-lubricating plain bearing（7）It is set in column balladeur train guiding mechanism（9）On, make carriage （12）In column balladeur train guiding mechanism（9）On vertically move, the carriage（12）And lower slider（13）On be respectively connected with driving Device（1）；In the carriage（12）On power cylinder mechanism is installed（5）.
- A kind of 2. column capsule tyre vulcanizer according to claim 1, it is characterised in that：The lower slider（13） Moved up and down between two stations.
- A kind of 3. column capsule tyre vulcanizer according to claim 1, it is characterised in that：The capsule central authority （8）It is interior to be provided with thermometric and pressure tester, temperature and pressure measurement is carried out to fetus.
- A kind of 4. column capsule tyre vulcanizer according to claim 1, it is characterised in that：The capsule central authority （8）Moved using water, gas drive.
- A kind of 5. column capsule tyre vulcanizer according to claim 1, it is characterised in that：The power cylinder mechanism （5）On be provided with pneumatic clamping position locking device（6）, by power cylinder mechanism（5）Locking.
- A kind of 6. column capsule tyre vulcanizer according to claim 1, it is characterised in that：The regulator cubicle（10）It is interior It is provided with PLC automatic control structures.
- A kind of 7. column capsule tyre vulcanizer according to claim 1, it is characterised in that：The regulator cubicle（10）On Provided with touch screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710808053.XA CN107471702A (en) | 2017-09-08 | 2017-09-08 | A kind of column capsule tyre vulcanizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710808053.XA CN107471702A (en) | 2017-09-08 | 2017-09-08 | A kind of column capsule tyre vulcanizer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107471702A true CN107471702A (en) | 2017-12-15 |
Family
ID=60583810
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710808053.XA Pending CN107471702A (en) | 2017-09-08 | 2017-09-08 | A kind of column capsule tyre vulcanizer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107471702A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109940913A (en) * | 2019-05-11 | 2019-06-28 | 青岛茂元丰工贸有限公司 | A kind of electromagnetic heating type cycle tyre vulcanizer |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101941257A (en) * | 2010-08-25 | 2011-01-12 | 万进学 | Double-station multi-level hydraulic capsule tire-forming vulcanizer |
| CN104802346A (en) * | 2015-05-24 | 2015-07-29 | 青岛茂元丰工贸有限公司 | Four-post motorcycle and agricultural vehicle tire vulcanizing machine |
| CN207190304U (en) * | 2017-09-08 | 2018-04-06 | 青岛茂元丰工贸有限公司 | A kind of column capsule tyre vulcanizer |
-
2017
- 2017-09-08 CN CN201710808053.XA patent/CN107471702A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101941257A (en) * | 2010-08-25 | 2011-01-12 | 万进学 | Double-station multi-level hydraulic capsule tire-forming vulcanizer |
| CN104802346A (en) * | 2015-05-24 | 2015-07-29 | 青岛茂元丰工贸有限公司 | Four-post motorcycle and agricultural vehicle tire vulcanizing machine |
| CN207190304U (en) * | 2017-09-08 | 2018-04-06 | 青岛茂元丰工贸有限公司 | A kind of column capsule tyre vulcanizer |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109940913A (en) * | 2019-05-11 | 2019-06-28 | 青岛茂元丰工贸有限公司 | A kind of electromagnetic heating type cycle tyre vulcanizer |
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|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20171215 |
|
| WD01 | Invention patent application deemed withdrawn after publication |