CN107471321B - Full-automatic plate making machine - Google Patents

Full-automatic plate making machine Download PDF

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Publication number
CN107471321B
CN107471321B CN201710840254.8A CN201710840254A CN107471321B CN 107471321 B CN107471321 B CN 107471321B CN 201710840254 A CN201710840254 A CN 201710840254A CN 107471321 B CN107471321 B CN 107471321B
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China
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feeding
shaped
driving device
rail
plate
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CN201710840254.8A
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CN107471321A (en
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王奎瑞
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Shunde Ruinuo Cnc Machinery Co ltd
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Shunde Ruinuo Cnc Machinery Co ltd
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Publication of CN107471321A publication Critical patent/CN107471321A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27CPLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
    • B27C3/00Drilling machines or drilling devices; Equipment therefor
    • B27C3/04Stationary drilling machines with a plurality of working spindles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Sampling And Sample Adjustment (AREA)
  • Feeding Of Articles To Conveyors (AREA)

Abstract

The invention discloses a full-automatic plate making machine, which comprises: the machine frame, the workstation of setting in the frame, install the positioning mechanism who acts on the workstation in the frame, install in the frame and lie in numerical control brill, iron pin feeding mechanism and the U type round pin feeding mechanism of workstation one side, foretell positioning mechanism, numerical control brill, iron pin feeding mechanism and U type round pin feeding mechanism all install on a big panel, lie in one side of workstation, big panel passes through the slider and installs on the slide rail that the frame was preset to through drive arrangement drive, follow slide rail reciprocating motion, in order to act on different stations on the workstation. The invention is provided with the positioning mechanism, the numerical control drill, the iron pin feeding mechanism and the U-shaped pin feeding mechanism, can fully automatically realize the plate punching effect, and can fully automatically complete the hole punching, feeding and plate punching, thereby greatly improving the processing efficiency.

Description

Full-automatic plate making machine
Technical field:
the invention relates to the technical field of automatic equipment, in particular to a full-automatic plate making machine.
The background technology is as follows:
wood furniture or tools are used in various industries in modern life, wood is a resource which is widely applied in modern life, and in the process of manufacturing and processing, for example, in the process of manufacturing furniture, before boards are connected, punching, assembling iron pins and U-shaped pins are needed, so that different manufacturing processes are different for different furniture.
At present, the plate is applied to various industries in life, but in the process of assembling iron pins and U-shaped pins on a wood plate, the traditional manual punching and assembling processes are quite low in efficiency, manual modes are not adopted at present generally, the efficiency is low, the working precision is low, automatic equipment is mainly adopted at present for processing, such as the combination of punching and nailing machines, in the processing process, the plate is firstly punched through the punching machine, then is transported to the nailing machine, and then is pinned by the nailing machine, but the structural efficiency is also not high.
The invention comprises the following steps:
the invention aims to overcome the defects of the prior art and provides a full-automatic plate making machine.
In order to solve the technical problems, the invention adopts the following technical scheme: the full-automatic plate making machine comprises a frame, a plate making machine, a plate feeding machine and a plate feeding machine, wherein the frame is used as a carrier of the whole equipment, and a workbench is arranged on the frame; the positioning mechanism is arranged corresponding to the workbench and is used for fixing materials on the workbench; a numerically controlled drill, the numerically controlled drill comprising: the first drill bit and the second drill bit are arranged in a row, and correspond to the workbench; an iron pin feeding mechanism comprising: the feeding pipe and the material beating driving device are correspondingly arranged left and right, the rotary material receiving disk is arranged at the front ends of the feeding pipe and the material beating driving device, a material receiving port is correspondingly arranged on the rotary material receiving disk, and after an iron pin on the feeding pipe is sent into the material receiving port, the feeding pipe is driven by the material beating driving device to be beaten into materials on the workbench; a U-shaped pin feed mechanism comprising: the U type feeding mechanism of second vibrations dish, connection second vibrations dish and the U type transport mechanism of connection U type feeding mechanism, U type feeding mechanism include: the device comprises a support frame, a U-shaped rail arranged on the support frame, a feeding device arranged at the beginning end of the U-shaped rail and a valve device arranged at the tail end of the U-shaped rail; the U-shaped conveying mechanism comprises: the U-shaped track of the U-shaped feeding mechanism is connected with the track of the U-shaped conveying mechanism, and the U-shaped pin is driven into the material of the workbench through the pushing mechanism; the positioning mechanism, the numerical control drill, the iron pin feeding mechanism and the U-shaped pin feeding mechanism are all installed on a large panel, the large panel is located on one side of the workbench, the large panel is installed on a sliding rail A preset on the machine frame through a sliding block, and the large panel is driven by a driving device to reciprocate along the sliding rail A so as to act on different stations on the workbench.
Furthermore, in the above technical solution, the positioning mechanism includes: the device comprises a beam bracket, a suction nozzle piece arranged on the beam bracket and a driving device for driving the suction nozzle piece to move up and down, wherein the suction nozzle piece is adsorbed on a material of a workbench, and the suction nozzle piece is connected with a suction device.
In the technical scheme, the back of the large panel is provided with a vertical guide rail, a flat plate is arranged on the vertical guide rail, a transverse guide rail is arranged on the flat plate, and the numerical control drill, the iron pin feeding mechanism and the U-shaped pin feeding mechanism are arranged on the transverse guide rail of the flat plate in parallel; the flat plate is driven by a first driving device to move up and down along the vertical guide rail, and the numerical control drill, the iron pin feeding mechanism and the U-shaped pin feeding mechanism are driven by the driving device to move back and forth along the direction approaching to/away from the workbench respectively;
in the above technical solution, the first drill bit and the second drill bit are respectively provided with a driving device for driving the first drill bit and the second drill bit to operate; the bottoms of the first drill bit and the second drill bit are arranged on the transverse guide rail of the flat plate through the sliding blocks, and driving devices are respectively arranged on the first drill bit and the second drill bit so as to drive the first drill bit and the second drill bit to respectively move along the transverse guide rail.
Further, in the above technical solution, the first vibration plate includes: the device comprises a base and a vibration disc arranged on the base, wherein a feeding track is arranged on the inner wall of the inner edge side surface of the vibration disc, the bottom surface of the vibration disc is obliquely arranged, and an included angle A is formed between the bottom surface and the horizontal plane; the feeding rail is obliquely arranged in the vibration disc, so that a V-shaped groove is formed between the feeding rail and the inner side surface of the vibration disc; the feeding rail is provided with a limiter and a sorter; the limiter is as follows: the mounting block is provided with a transmission passage A, the open end of the mounting block is connected with the tail end of the feeding rail, and the opening of the transmission passage A is communicated with the feeding rail; the sorter is arranged at the tail end of the limiter, a transmission aisle B is arranged in the sorter, the width of the sorter is half of that of the limiter, and the transmission aisle B is half of that of the transmission aisle A; a material returning track is arranged below the sorter.
In the technical scheme, the iron pin feeding mechanism is arranged on the transverse sliding rail of the flat plate through the sliding block and moves along the transverse sliding rail through the driving device; the upper end of the feeding pipe is provided with a feed inlet, the lower end of the feeding pipe is provided with a discharge outlet, and the feed inlet is connected with the discharge outlet of the first vibration disc; the rotary receiving tray comprises: the rotary device comprises a bracket, a fixed disc, a material disc and a baffle disc, wherein the fixed disc, the material disc and the baffle disc are arranged on the bracket, are all round and are concentrically arranged, and an output shaft of a rotary driving device is integrally arranged in the center of the material disc and the center of the baffle disc in a penetrating manner; at least two material receiving openings are arranged on the material tray, the material receiving openings are symmetrically arranged about the circle center, the material receiving openings are correspondingly arranged on the baffle tray, and the material receiving openings are provided with material nozzles; the rotation driving device includes: connect in the output shaft that rotates the receiving tray, drive output shaft pivoted first actuating cylinder and mounting bracket, the mounting bracket is fixed in the frame, and the output shaft is installed on the mounting bracket, and first actuating cylinder installs in the mounting bracket top, and first actuating cylinder's drive shaft passes through the connecting piece to be connected in the output shaft, reciprocates through the drive shaft and drives output shaft rotation.
Furthermore, in the above technical scheme, the material beating driving device is a cylinder, the cylinder is provided with an output shaft, and the output shaft of the material beating driving device and the tail end of the material feeding pipe are respectively connected with the material receiving opening of the fixed disc.
Further, in the above technical solution, the supporting frame includes: the upper support plate and the lower support plate are respectively supported at two ends of the U-shaped track, and a support rod is arranged between the upper support plate and the lower support plate; the feeding device is arranged on the upper supporting plate, and the valve device is arranged on the lower supporting plate; a feed inlet and a discharge outlet are formed at two ends of the U-shaped track; the upper supporting plate is provided with a feeding groove which is arranged corresponding to the feeding hole; the feeding groove is L-shaped and is provided with a first groove body and a second groove body, and the second groove body corresponds to the feeding hole; a material blocking device is arranged corresponding to the first groove body, and a feeding device is arranged corresponding to the second groove body; the dam device includes: the mounting frame is arranged above the first groove body, the driving cylinder A is arranged on the mounting frame, and the stop block is pivoted on the mounting frame through a pivot shaft and is positioned in the first groove body; the output shaft of the driving cylinder A acts on the stop block to push the stop block to be pressed against the first groove body, so that the U-shaped pin is blocked; the feeding device comprises: the driving cylinder B drives the pushing block to move along the second groove body; the valve device comprises: the driving cylinder C drives the valve plate to be inserted into the transmission channel; the iron pin feeding mechanism is provided with a sensor on the second groove body, and a counter is arranged at the discharge hole of the U-shaped track.
In the technical scheme, the rail is provided with the blowing device and is provided with the discharge hole and the feed hole, and the rail is arranged in an arc shape; the pushing equipment include: the device comprises a discharge seat arranged corresponding to a rail discharge hole, a positioning plate arranged in the discharge seat, a first driving device for longitudinally pushing a U-shaped pin and a second driving device for transversely pushing the U-shaped pin; the discharging seat is provided with a discharging groove corresponding to the second driving device, the U-shaped pin falls into the positioning plate after being output from the discharging hole of the rail, and is driven by the first driving device to move downwards and then is pushed out from the discharging groove of the rail by the second driving device; the discharging seat is internally provided with an installation space for installing the positioning plate, the first driving device is installed on the discharging seat, and an output shaft of the first driving device is connected with the positioning plate and pushes the positioning plate to move up and down; the locating plate corresponds to orbital discharge gate setting, is provided with the accepting groove that link up on the locating plate, accepts the U type round pin that the groove was accepted and is fallen from the discharge gate, and first drive arrangement drive locating plate moves down, and accepting groove on the locating plate links up with the blown down tank corresponds, and second drive arrangement corresponds the blown down tank installation, and the output shaft of second drive arrangement has a push rod, and this push rod shape matches with accepting groove's shape, and the push rod is with U type round pin from accepting groove push-in blown down tank.
In the above technical scheme, a laser measuring device is arranged on the workbench.
In the above technical scheme, a control system is arranged on the frame, and the control system is provided with a central computer, a display screen and operation keys.
By adopting the technical scheme, compared with the prior art, the invention has the following beneficial effects:
1. the positioning mechanism, the numerical control drill, the iron pin feeding mechanism and the U-shaped pin feeding mechanism are arranged on the automatic punching machine, so that the punching effect can be fully automatically realized, the punching, feeding and the punching are fully automatically completed, and the processing efficiency is greatly improved;
2. the type of the drill bit of the numerical control drill can be changed according to different drilling specifications, so that different use requirements are met;
3. according to the invention, the first vibration disc in the upper iron pin feeding mechanism is improved, and the bottom surface of the first vibration disc is obliquely arranged at 20 degrees, so that the smooth introduction of materials in the vibration disc into a feeding track is facilitated, and the smooth transmission is realized; the feeding rail is obliquely arranged at an angle of 10 degrees, and a V-shaped groove is formed between the feeding rail and the side surface of the vibration disc, so that materials can be stably transported;
4. according to the invention, the radian of the feeding pipe in the iron pin feeding mechanism is determined through a large number of tests and complex calculation, so that the purpose of stably and stably conveying the iron pins is achieved, the material of the feeding pipe is also required to be special, the iron pins are rubbed by too hard materials to cause surface treatment and smearing, the too soft materials can not achieve a preset using effect, and the effect of stable and accurate conveying can be achieved only when the inner diameter of a custom-made PVC pipe is 9 mm;
5. according to the invention, the U-shaped track is formed by manual construction, the transmission channel is formed in the U-shaped track, the U-shaped pin can be just transmitted in a proper space through the transmission channel, the two ends of the U-shaped track are provided with the feed inlet and the discharge outlet, the U-shaped track is in a sealing design, and the feed inlet and the discharge outlet are communicated with the outside, so that the dust accumulation during processing can be effectively reduced, the pollution of greasy dirt is reduced, the cleaning of the U-shaped pin is protected, and the preparation is also made for the next step of storing the U-shaped pin.
Description of the drawings:
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a perspective view of FIG. 1 with the frame removed in accordance with the present invention;
FIG. 3 is a perspective view of the present invention with the frame removed;
FIG. 4 is a partial perspective view of the present invention;
FIG. 5 is a perspective view of a first vibration plate of the present invention;
FIG. 6 is an exploded view of a first vibration plate of the present invention;
FIG. 7 is a perspective view of a U-shaped feeding mechanism of the present invention;
FIG. 8 is an exploded view of the U-shaped feed mechanism of the present invention;
FIG. 9 is a cross-sectional view of a U-shaped feed mechanism of the present invention;
FIG. 10 is a perspective view of the U-shaped transport mechanism of the present invention;
FIG. 11 is a cross-sectional view of the U-shaped transport mechanism of the present invention;
FIG. 12 is a perspective view of the iron pin feeding mechanism of the present invention;
fig. 13 is an exploded view of the iron pin feeding mechanism of the present invention.
The specific embodiment is as follows:
the invention will be further described with reference to specific examples and figures.
The full-automatic plate making machine comprises a frame 1, a workbench 10 arranged on the frame 1, a positioning mechanism 2 arranged on the frame 1 and acting on the workbench 10, a numerical control drill 3 arranged on the frame 1 and positioned on one side of the workbench 10, an iron pin feeding mechanism 4 and a U-shaped pin feeding mechanism 5.
The machine frame 1 is used as a carrier of the whole equipment, the machine frame 1 is in a cabinet type, the workbench 10 is horizontally arranged on the machine frame 1, the positioning mechanism 2 is correspondingly arranged above the workbench 10, the numerical control drill 3, the iron pin feeding mechanism 4 and the U-shaped pin feeding mechanism 5 are arranged inside the machine frame 1 and are positioned at one side of the workbench 10 in the length direction, the numerical control drill 3, the iron pin feeding mechanism 4 and the U-shaped pin feeding mechanism 5 are arranged on a large panel 11, the large panel 11 is arranged on a sliding rail A101 preset in the machine frame 1 through a sliding block and driven by a driving device to reciprocate along the sliding rail A101 to act on different stations on the workbench 10, and the driving device is a motor, a gear arranged at the output shaft end of the motor and a rack matched with the gear, and the large panel 11 is enabled to reciprocate left and right through the rotation of the motor and the matching of the gear and the rack.
The positioning mechanism 2 includes: the beam support 21, the suction nozzle 22 arranged on the beam support 21 and the driving device 23 for the suction nozzle 22 to move up and down, wherein the driving device 23 is a driving cylinder, the cylinder body is arranged on the beam support 21 through a sliding block, the beam support 21 is provided with circular guide rods, the guide rods are arranged in parallel along the length direction of the workbench 10, the driving device 23 is driven by a driving piece to move along the guide rods, and the driving piece can be a servo motor or other driving pieces. The suction nozzle 22 is a suction cup, the suction nozzle 22 is connected to an output shaft of the driving device 23, is driven to move up and down by the driving device 23, and is sucked by the suction device to be tightly sucked on the surface of the material.
The positioning mechanism 2 further comprises an auxiliary positioning plate 24, the auxiliary positioning plate 24 is arranged corresponding to the suction nozzle 22, and when the suction nozzle 22 moves downwards or upwards, the auxiliary positioning plate 24 moves downwards or upwards synchronously to act on the materials, so that the reinforcing effect is further improved, and the materials are prevented from moving during subsequent processing.
The back of the large panel 11 is provided with a vertical guide rail 111, a flat plate 112 is arranged on the vertical guide rail 111, a transverse guide rail 113 is arranged on the flat plate 112, and the numerical control drill 3, the iron pin feeding mechanism 4 and the U-shaped pin feeding mechanism 5 are arranged on the transverse guide rail 113 of the flat plate in parallel; the flat plate 112 is driven to move up and down along the vertical guide rail by a first driving device, which is a driving cylinder. The numerical control drill 3, the iron pin feeding mechanism 4 and the U-shaped pin feeding mechanism 5 are driven by a driving device to reciprocate along the direction approaching to/separating from the workbench.
The numerical control drill 3 includes: the first drill bit 31 and the second drill bit 32 are respectively provided with cutting knives of different types, and can be a drill bit or a milling cutter, and are installed according to different use requirements; the first drill bit 31 and the second drill bit 32 are respectively provided with a driving device for driving the first drill bit and the second drill bit to operate, and the first drill bit and the second drill bit can be driven to rotate, and perform cutting, slotting and punching actions; the bottoms of the first drill bit 31 and the second drill bit 32 are mounted on a flat plate 112 through sliding blocks, and driving devices are respectively arranged on the first drill bit 31 and the second drill bit 32 to drive the first drill bit 31 and the second drill bit 32 to respectively move along the transverse guide rail 111.
The iron pin feeding mechanism 4 comprises: the first vibration disc 41, a feeding pipe 43 connected with the first vibration disc 41, and a rotary receiving disc 42 driving device 44 are correspondingly arranged on the left and right sides of the feeding pipe 43, the rotary receiving disc 42 is arranged at the front ends of the feeding pipe 43 and the rotary receiving disc 42, a receiving port is arranged on the rotary receiving disc 42, and after an iron pin of the feeding pipe 43 is sent into the receiving port, the feeding pipe 43 is driven by a beating driving device 44 and is beaten into materials on a workbench. The iron pin feeding mechanism 4 is arranged at the side of the numerical control drill 3.
The first vibration plate 41 includes: the base 411 and set up the vibrations dish 412 on the base 411, vibrations dish 412 have bottom surface and side, are provided with feeding track 413 along the inner wall of side in vibrations dish 412, are provided with vibration motor in the base, and through vibration motor's output shaft in vibrations dish 412, through vibration motor drive vibrations dish vibration, carry out the pay-off. The feeding track 413 is coiled along the side surface of the vibration disc 412, the open end of the feeding track 413 is connected to the bottom surface of the vibration disc 412, an included angle A is formed between the bottom surface of the vibration disc 412 and the horizontal plane, the included angle A is approximately 20 degrees, the bottom surface of the vibration disc 412 is tested to form an angle of 20 degrees, materials in the vibration disc 412 can be smoothly introduced into the feeding track 413, and then the materials can be advanced along the preset feeding track 413 by utilizing vibration of the vibration disc. The feeding track 413 is obliquely arranged in the vibration disc 412, so that a V-shaped groove is formed between the feeding track 413 and the inner side surface of the vibration disc 412; the inclination angle of the feeding track 3 is approximately 10 degrees, so that the materials can be stably conveyed.
The end of the feeding track 413 is sequentially connected with a limiter 414, a sorter 415 and an auxiliary mechanism 417, the end of the sorter 415 is connected with the auxiliary mechanism 417, and the auxiliary mechanism 417 comprises: a delivery pipe 4171, a mounting plate 4170 for mounting the delivery pipe 4171, and a drive cylinder 4172 provided on the mounting plate 4170; the transfer tube 4171 is stably mounted on the vibration plate 412 by a mounting plate 4170, one end of the transfer tube 4171 is connected to the transfer aisle B, a through hole is provided in the transfer tube 4171, and a driving shaft of the driving cylinder 4172 is inserted into the transfer tube from the through hole. The end of the feeding track 413 is connected with a limiter 414 and a sorter 415, and the limiter 414 is: the mounting block with a transmission passage A is connected with the tail end of the feeding track 413, an opening of the transmission passage A is communicated with the feeding track 413, the sorter 415 is arranged at the tail end of the limiter 414, the sorter 415 is internally provided with a transmission passage B, the width of the sorter 415 is half of the width of the limiter 414, the transmission passage B is half of the width of the transmission passage A, and materials are in cross connection during the transmission process, so that the track transportation and the later use are affected, the overlapping of limiter materials is increased, and the materials cannot be screened and separated again by returning to the vibration disc 2; specifically, when materials enter the conveying passage a from the feeding track 3 and overlap, and the overlapped materials can enter the conveying passage a and are transported to the conveying passage B, as the width of the conveying passage B is smaller than that of the conveying passage a, part of the materials can only be transported through the conveying passage B, and the excessive materials are directly discharged from the conveying passage a and fall into the material returning track 6.
The iron pin feeding mechanism 4 is mounted on a flat plate 112, a supporting rod is arranged on the flat plate 112 and used for feeding the pipe 43, and a fixing piece for feeding the pipe 43 is arranged on the supporting plate, and can be a chuck or other parts. The feeding pipe 3 is a hose, a special PVC pipe is adopted, the inner diameter of the feeding pipe is 9mm, the feeding pipe 43 is in an arc shape, the bending size of the feeding pipe cannot be too large due to the particularity of the iron pins, the length of the feeding pipe 43 and the bending angle of the feeding pipe 43 are determined through a large number of tests and complex calculation, so that stable and stable conveying of the iron pins can be achieved, the conveyed pipeline material also has special requirements, the iron pins can be rubbed by too hard materials to cause surface treatment to be scraped, the too soft materials cannot achieve the preset using effect, and the purpose of stable and accurate conveying can be achieved only if the inner diameter of the special PVC pipe is 9 mm. One end of a feed inlet of the feed pipe 43 is supported on the support plate, and the other end is horizontally arranged on the frame 1 and connected with the rotary receiving tray 42.
The rotary receiving tray 42 includes: the device comprises a bracket 420, a fixed disc 421, a material disc 422 and a baffle disc 423 which are arranged on the bracket 420, wherein the fixed disc 421, the material disc 422 and the baffle disc 423 are all circular and concentrically arranged, a rotary material receiving disc 42 is arranged at the front end of the frame 1 through the bracket 420, the rotary material receiving disc 42 is vertically arranged, a gap is reserved between the fixed disc 421, the material disc 422 and the baffle disc 423, two material receiving holes are integrally formed in the fixed disc 421, the material disc 422 and the baffle disc 423 and are symmetrically arranged, the fixed disc 421 is used for connecting a material conveying pipe 43 and a material beating driving device 44, the material outlet end of the material conveying pipe 43 is inserted into one material receiving hole of the fixed disc 421, and an output shaft 441 of the material beating driving device 44 is connected to the other material receiving hole; a material nozzle 424 is arranged in the material receiving opening of the baffle disc 423; the fixed disk 421 and the baffle disk 423 are fixedly installed and non-rotatable, while the tray 422 is rotatable and driven to rotate by the rotation driving device 45.
The output shaft 450 of the rotary driving device 45 is integrally arranged in the center of the fixed disk 421, the material disk 422 and the baffle disk 423 in a penetrating way; but the fixed disk 421, the baffle disk 423 and the output shaft 450 are pivoted, and the fixed disk 422 and the output shaft 450 drive the disk 422 to rotate through the rotary driving device 45. The rotation driving device 45 includes: the device comprises an output shaft 450 connected to a rotary receiving disc 42, a first driving air cylinder 451 for driving the output shaft 450 to rotate, and a mounting frame 452, wherein the mounting frame 452 is fixed on the frame 1, the output shaft 450 is mounted on the mounting frame, the first driving air cylinder 451 is mounted on the top of the mounting frame 452, a driving shaft of the first driving air cylinder 451 is connected to the output shaft 450 through a connecting piece, and the output shaft 450 is driven to rotate through the up-down movement of the driving shaft; the connecting piece is a gear rack. Specifically, the driving shaft of the first driving cylinder 451 reciprocates up and down, and the driving shaft and the output shaft 450 are connected vertically to each other and connected by a connecting member, so that when the driving shaft moves up and down, the driving shaft drives the output shaft 450 to rotate in the forward and reverse directions, thereby further driving the rotary tray 42 to rotate.
The material beating driving device 44 is a second driving cylinder, the body of the second driving cylinder is arranged on the frame 1, and the output shaft of the second driving cylinder extends into the opening of the fixed disc 21 and extends outwards to act on the iron pin in the material receiving disc 2.
The conveying pipe 43 is connected with the first vibration disc 41, iron pins are sequentially conveyed in the first vibration disc 41, the iron pins fall into the conveying pipe 43 from the first vibration disc, and the diameter of the conveying pipe 43 only accommodates one iron pin to pass through, so that the stacking condition can be effectively prevented. The iron pin enters one receiving port of the material tray 422 from the material feeding pipe 43, the rotary driving device 45 drives the output shaft 450 to rotate, so that the material tray 422 is driven to rotate, the receiving port with the iron pin placed therein corresponds to the second driving cylinder after rotation, at the moment, the output shaft of the second driving cylinder moves, and the iron pin is pushed from the material tray 422 to the baffle disc 423 and is ejected from the material nozzle 424 to the material plate. While the second driving cylinder is running, the feeding pipe 43 feeds the iron pin into the corresponding receiving port, and when the output shaft 450 of the rotary driving device 45 is reset, the receiving port loaded with the iron pin corresponds to the second driving cylinder again, and the empty receiving port corresponds to the feeding pipe 43 again, so that the next material beating action is performed.
The U-shaped pin feeding mechanism 5 comprises: the second vibration disk, the U-shaped feeding mechanism 51 connected with the second vibration disk and the U-shaped conveying mechanism 52 connected with the U-shaped feeding mechanism 51.
The U-shaped feeding mechanism 51 comprises: the device comprises a support frame 511, a U-shaped rail 512 arranged on the support frame 511, a feeding device 513 arranged at the beginning end of the U-shaped rail 512 and a valve device 514 arranged at the tail end of the U-shaped rail 512.
The support 511 is used as a support carrier of the whole mechanism, and the support 511 comprises: the U-shaped track 512 is formed by manually constructing, a transmission channel is formed in the U-shaped track 512, a U-shaped pin can just transmit in a proper space through the transmission channel, a feed inlet and a discharge hole are formed at two ends of the U-shaped track 512, the U-shaped track 512 is of a sealing design, and the feed inlet and the discharge hole are communicated with the outside, so that the pollution of blocking caused by dust accumulation during processing and pollution of greasy dirt can be effectively reduced, the cleaning of transporting the U-shaped pin is protected, and the preparation is also provided for the next step of storing the U-shaped pin.
The U-shaped track 512 is installed on the upper support plate and the lower support plate through a support piece or a locking piece, the upper support plate is provided with a feed chute, the feed chute is correspondingly arranged with the feed inlet, the feed chute is L-shaped and is provided with a first chute body and a second chute body, and the second chute body corresponds to the feed inlet; a material blocking device 515 is installed corresponding to the first tank body, and the material feeding device 513 is installed corresponding to the second tank body.
The feeding device 513 includes: the driving cylinder B5131 and the pushing block 5132 connected to the output shaft of the driving cylinder B5131, the pushing block 5132 is arranged at the joint of the first groove body and the second groove body, and the driving cylinder B5131 drives the pushing block 5132 to move along the second groove body; the dam 515 includes: the mounting frame 5151 is arranged above the first groove body, the driving cylinder A5152 and the stop block 5153 are arranged on the mounting frame 5151, and the stop block 5153 is pivoted on the mounting frame 5151 through a pivot shaft and is positioned in the first groove body; the output shaft of the driving cylinder A5151 acts on the stop block 5153 to push the stop block 5153 to press against the first groove body, so that the U-shaped pin is blocked. In addition, a striker plate 516 is also disposed on the second slot body, the striker plate 516 is pivotally connected to a mounting plate, the striker plate is fluctuated to open when the U-shaped pin passes through, and the U-shaped pin automatically resets after passing through the rear striker plate 516.
When the U-shaped pin is used, the U-shaped pin can be fed into the first groove body in an automatic or manual mode, a sensor is arranged on the first groove body, and the output shaft of the driving air cylinder A5152 stretches out downwards to act on the stop block 5153 in an initial state, so that the stop block 5153 moves downwards to block the first groove body; when the arrival of the U-shaped pin is sensed, the output shaft of the driving cylinder A5152 of the stop block 515 moves upwards, the stop block 5153 rotates to reset to leave the first groove body after losing the acting force of the output shaft, and the U-shaped pin can smoothly rotate into the second groove body through the first groove body; when the sensor on the second groove body senses the arrival of the U-shaped pin, the driving cylinder B5131 of the feeding device 513 pushes the pushing block 5132 to move, the U-shaped pin is pushed into the feeding hole of the U-shaped track 512 from the second groove body, the striker plate is pushed to be opened in the moving process of the U-shaped pin, and after the U-shaped pin passes through, the striker plate 516 and each component are reset to wait for the next material conveying.
The U-shaped track 512 is provided with a slot 5121 at the discharge port end; the valve means 514 comprises: the driving cylinder C5141 and the valve plate 5142 connected to the output shaft of the driving cylinder, and the driving cylinder C5141 drives the valve plate 5142 to be inserted into the transmission channel. When the feeding device 513 is used, the U-shaped pins are continuously conveyed into the U-shaped track 512, when the U-shaped pins in the U-shaped track are accumulated to a certain extent, the sensor in the U-shaped track 512 can sense, and then the valve device 514 is driven to start, when the feeding device is in an initial state, the valve plate 5142 of the valve device 514 is inserted into the slot 5121 to stop the falling of the U-shaped pins, and when the valve device 514 is started, the driving cylinder C5141 drives the valve plate 5142 to leave the slot 5121, and the U-shaped pins fall from the discharge hole and fall into the storage bin. A counter is arranged at the discharge hole, and when the counter detects that the number of falling U-shaped pins reaches a set value, the valve device 514 is driven to be closed, so that one-time feeding is completed.
The U-shaped transport mechanism 52 includes: track 522 and pushing mechanism, the pushing mechanism includes: a discharging seat 523 and a driving device 524 are arranged at the tail end of the track 522. The track 522 is the cavity casing of U type, and its inside is formed with output channel, and the both ends of track 522 are formed with feed inlet and discharge gate, and track 522 is the U type roughly, and it comprises one section arc track and two sections rectilinear track, and the rectilinear track sets up in the both ends of arc track, and one of them section rectilinear track level sets up after the installation, the ejection of compact of being convenient for. The U-shaped pin enters from the feed port end of rail 522 and slides out of the discharge port. The end of the rail 522 is supported by the discharge seat 523, and a positioning plate 525 is installed inside the discharge seat 523. A space for installing a positioning plate 525 is formed in the discharging seat 523, the positioning plate 525 can move up and down in the discharging seat 523, a receiving groove 5251 is arranged on the positioning plate 525, and the receiving groove 5251 is arranged corresponding to a discharging hole of the rail 522; still be provided with a blown down tank 5231 on the discharge seat 523, be provided with a material mouth on the blown down tank 31, this material mouth is long flat form, uses in the passage of U type round pin, U type round pin get into through the delivery channel transmission back from the discharge gate roll-off from the feed inlet, get into the accepting groove of locating plate after the roll-off. The driving device 524 includes: the first driving device 5241 and the second driving device 5242, and the first driving device 5241 and the second driving device 5242 are air cylinders; the cylinder body of the first driving device 5241 is mounted on the top of the discharging seat 523, the output shaft of the first driving device 5241 is connected to the top of the positioning plate 525, and the first driving device 5241 drives the positioning plate 525 to move up and down in the discharging seat 523. The second drive 5242 is mounted in correspondence with the spout 5231 and the output shaft of the second drive 5242 is coupled with a push rod 52421, the push rod 52421 being shaped to match the shape of the receiving spout 5251 and the push rod 52421 pushing the U-shaped pin from the receiving spout 5251 into the spout 5231. The output shaft of the second driving device 5242 is provided with a connecting block, an embedded groove is formed in the connecting block, and the push rod 52421 is embedded in the embedded groove and locked.
The U-shaped pin can be fed through the U-shaped feeding mechanism 51 when fed, and after entering the feeding hole, the U-shaped pin slides down under the action of gravity of the U-shaped pin and slides out of the discharging hole, and falls into the receiving groove 5251 of the positioning plate 525 after sliding out; then, the first driving device 5241 is started to drive the positioning plate 525 to move downwards, the receiving groove 5251 corresponds to the discharging groove 5231 after moving downwards, at this time, the second driving device 5242 is started to push the push rod 52421 to move towards the discharging seat 523, the push rod 52421 is pushed into the receiving groove 5251 and the discharging groove 5231, the U-shaped pin is pushed into the discharging groove 5231 from the receiving groove 5251, and then slides out from the discharging groove 5231, so that feeding is completed. In order to further enable the U-shaped pin to be more easily transported in the track, a blowing device is connected in the track, the blowing device can be a common air pipe, one end of the air pipe is communicated with the inside of the transportation channel, the other end of the air pipe is connected with an air supply pump and other equipment, and the air is blown into the transportation channel, so that the U-shaped pin is more easily transported in the transportation channel.
The equipment is provided with a laser measuring device on a workbench 10, the laser measuring device is used for detecting the length of a material placed on the workbench 10, in the embodiment, the material is a wooden plank, the laser measuring device detects the length of the plank, a control system is arranged on a rack 1, the control system is provided with a central computer, a display screen and operation keys, a program is arranged in the control system, a hole is formed when the length of the plank measured by the laser measuring device is larger than X, two holes are formed when the length of the plank measured by the laser measuring device is larger than 2X, three holes are formed when the length of the plank is larger than 3X, and the like.
The following uses a wood board with a length of 1X as an example to describe the use mode of the device, and the method comprises the following steps:
first, measuring: placing the wood board on a workbench 10, detecting that the length of the wood board is 1X through a laser detection device, calculating that an iron pin hole and a U-shaped pin hole need to be punched through a control system, automatically measuring and controlling the system through the control system, and installing to perform automatic punching work;
and a second step of: positioning: the suction nozzle 22 is moved downwards by the driving device 23 and is sucked by the suction device to be tightly sucked on the surface of the material, and the auxiliary positioning plate 24 is also moved downwards to be pressed against the surface of the material, so that the material can be stably positioned on the workbench 10.
And a third step of: correcting: the large panel 11 is driven by a driving device to reciprocate along the sliding rail A101, and the flat plate 112 is driven by a first driving device to move up and down along the vertical guide rail 111, namely, move in the XY direction, namely, move in the X, Z direction for alignment, so as to align a position needing punching;
and a third step of: punching: in this embodiment, an iron pin hole and a U-shaped pin hole are required to be punched, the first drill 31 is used for punching the iron pin hole, then the drill of the first drill 31 rotates, the first drill 31 moves along the transverse guide rail 113 to punch the iron pin hole on the side surface of the material, after punching is completed, the second drill 32 moves along the transverse guide rail 113 to punch the U-shaped pin hole on the side surface of the material, and after punching is completed, the second drill 32 resets;
and a third step of: and (3) mounting an iron pin: the iron pin is transmitted from the first vibration disc 41, transmitted through the feeding pipe 43 and transmitted to the transmission receiving disc 42, the iron pin enters one receiving port of the material disc 422 from the feeding pipe 43, the rotary driving device 45 drives the output shaft 450 to rotate, so that the material disc 422 is driven to rotate, the receiving port with the iron pin placed therein after rotation corresponds to the second driving cylinder, at the moment, the output shaft of the second driving cylinder moves to push the iron pin from the material disc 422 to the baffle disc 423 and to be ejected from the material nozzle 424, and the iron pin is beaten onto the material plate;
fourth step: installing a U-shaped pin: the U-shaped pins are sent into the first groove body through the second vibration disc at the correct azimuth angle, then sent into the U-shaped conveying mechanism through the U-shaped feeding mechanism, and finally driven into the material plate through the driving device 524.
In the third and fourth steps, the first vibration plate and the second vibration plate are fixedly installed on the frame 1, so that a certain number of materials are fed into the iron pin feeding mechanism 4 and the U-shaped pin feeding mechanism 5 once by the vibration plate in the feeding process, the materials are stored in the track/material pipe, the vibration plate is required to feed the materials once without punching a hole each time, the efficiency is higher, in the feeding process, the plate 112 is driven by the driving device through the large panel 11 to reciprocate along the sliding rail A101, and the plate 112 is driven by the first driving device to move up and down along the vertical guide rail 111 and the iron pin feeding mechanism 4 and the U-shaped pin feeding mechanism 5 are driven by the first driving device to adjust the positions along the transverse guide rail 113, so that the feeding is performed corresponding to the vibration plate.
Through the steps, the work of the iron pin and the U-shaped pin can be completed, and the punching number is different according to the different lengths of materials, but the punching principle is the same as that of the iron pin and the U-shaped pin is installed, and the repeated description is omitted.
It is understood that the foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, but rather is to be accorded the full scope of all such modifications and equivalent structures, features and principles as set forth herein.

Claims (10)

1. The full-automatic plate making machine is characterized by comprising:
a frame, which is used as a carrier of the whole equipment and is provided with a workbench;
the positioning mechanism is arranged corresponding to the workbench and is used for fixing materials on the workbench;
a numerically controlled drill, the numerically controlled drill comprising: the first drill bit and the second drill bit are arranged in a row, and correspond to the workbench;
an iron pin feeding mechanism comprising: the feeding pipe and the material beating driving device are correspondingly arranged left and right, the rotary material receiving disk is arranged at the front ends of the feeding pipe and the material beating driving device, a material receiving port is correspondingly arranged on the rotary material receiving disk, and after an iron pin on the feeding pipe is sent into the material receiving port, the feeding pipe is driven by the material beating driving device to be beaten into materials on the workbench;
a U-shaped pin feed mechanism comprising: the U type feeding mechanism of second vibrations dish, connection second vibrations dish and the U type transport mechanism of connection U type feeding mechanism, U type feeding mechanism include: the device comprises a support frame, a U-shaped rail arranged on the support frame, a feeding device arranged at the beginning end of the U-shaped rail and a valve device arranged at the tail end of the U-shaped rail; the U-shaped conveying mechanism comprises: the U-shaped track of the U-shaped feeding mechanism is connected with the track of the U-shaped conveying mechanism, and the U-shaped pin is driven into the material of the workbench through the pushing mechanism;
the positioning mechanism, the numerical control drill, the iron pin feeding mechanism and the U-shaped pin feeding mechanism are all installed on a large panel, the large panel is located on one side of the workbench, the large panel is installed on a sliding rail preset on the machine frame through a sliding block, and the large panel is driven by a driving device to reciprocate along the sliding rail so as to act on different stations on the workbench.
2. A fully automatic board machine according to claim 1, wherein: the positioning mechanism comprises: the device comprises a beam bracket, a suction nozzle piece arranged on the beam bracket and a driving device for driving the suction nozzle piece to move up and down, wherein the suction nozzle piece is adsorbed on a material of a workbench, and the suction nozzle piece is connected with a suction device.
3. A fully automatic board machine according to claim 1, wherein: the back of the large panel is provided with a vertical guide rail, a flat plate is arranged on the vertical guide rail, a transverse guide rail is arranged on the flat plate, and the numerical control drill, the iron pin feeding mechanism and the U-shaped pin feeding mechanism are all arranged on the transverse guide rail of the flat plate in parallel; the flat plate is driven by a first driving device to move up and down along the vertical guide rail, and the numerical control drill, the iron pin feeding mechanism and the U-shaped pin feeding mechanism are driven by the driving device to move back and forth along the direction approaching to/away from the workbench respectively;
the first drill bit and the second drill bit are respectively provided with a driving device for driving the first drill bit and the second drill bit to operate; the bottoms of the first drill bit and the second drill bit are arranged on the transverse guide rail of the flat plate through the sliding blocks, and driving devices are respectively arranged on the first drill bit and the second drill bit so as to drive the first drill bit and the second drill bit to respectively move along the transverse guide rail.
4. A fully automatic board machine according to claim 1, wherein: the first vibration plate comprises: the device comprises a base and a vibration disc arranged on the base, wherein a feeding track is arranged on the inner wall of the inner edge side surface of the vibration disc, the bottom surface of the vibration disc is obliquely arranged, and an included angle A is formed between the bottom surface and the horizontal plane; the feeding rail is obliquely arranged in the vibration disc, so that a V-shaped groove is formed between the feeding rail and the inner side surface of the vibration disc; the feeding rail is provided with a limiter and a sorter; the limiter is as follows: the mounting block is provided with a transmission passage A, the open end of the mounting block is connected with the tail end of the feeding rail, and the opening of the transmission passage A is communicated with the feeding rail; the sorter is arranged at the tail end of the limiter, a transmission aisle B is arranged in the sorter, the width of the sorter is half of that of the limiter, and the transmission aisle B is half of that of the transmission aisle A; a material returning track is arranged below the sorter.
5. A fully automatic board machine according to claim 1, wherein:
the iron pin feeding mechanism is arranged on a transverse sliding rail of the flat plate through a sliding block and moves along the transverse sliding rail through a driving device; the upper end of the feeding pipe is provided with a feed inlet, the lower end of the feeding pipe is provided with a discharge outlet, and the feed inlet is connected with the discharge outlet of the first vibration disc;
the rotation connect charging tray include: the rotary device comprises a bracket, a fixed disc, a material disc and a baffle disc, wherein the fixed disc, the material disc and the baffle disc are arranged on the bracket, are all round and are concentrically arranged, and an output shaft of a rotary driving device is integrally arranged in the center of the material disc and the center of the baffle disc in a penetrating manner; at least two material receiving openings are arranged on the material tray, the material receiving openings are symmetrically arranged about the circle center, the material receiving openings are correspondingly arranged on the baffle tray, and the material receiving openings are provided with material nozzles; the rotation driving device includes: connect in the output shaft that rotates the receiving tray, drive output shaft pivoted first actuating cylinder and mounting bracket, the mounting bracket is fixed in the frame, and the output shaft is installed on the mounting bracket, and first actuating cylinder installs in the mounting bracket top, and first actuating cylinder's drive shaft passes through the connecting piece to be connected in the output shaft, reciprocates through the drive shaft and drives output shaft rotation.
6. The fully automatic board machine of claim 5, wherein: the material beating driving device is a cylinder, the cylinder is provided with an output shaft, and the output shaft of the material beating driving device and the tail end of the material conveying pipe are respectively connected with the material receiving opening of the fixed disc.
7. A fully automatic board machine according to claim 1, wherein: the support frame include: the upper support plate and the lower support plate are respectively supported at two ends of the U-shaped track, and a support rod is arranged between the upper support plate and the lower support plate; the feeding device is arranged on the upper supporting plate, and the valve device is arranged on the lower supporting plate;
a feed inlet and a discharge outlet are formed at two ends of the U-shaped track; the upper supporting plate is provided with a feeding groove which is arranged corresponding to the feeding hole; the feeding groove is L-shaped and is provided with a first groove body and a second groove body, and the second groove body corresponds to the feeding hole; a material blocking device is arranged corresponding to the first groove body, and a feeding device is arranged corresponding to the second groove body; the dam device includes: the mounting frame is arranged above the first groove body, the driving cylinder A is arranged on the mounting frame, and the stop block is pivoted on the mounting frame through a pivot shaft and is positioned in the first groove body; the output shaft of the driving cylinder A acts on the stop block to push the stop block to be pressed against the first groove body, so that the U-shaped pin is blocked;
the feeding device comprises: the driving cylinder B drives the pushing block to move along the second groove body;
the valve device comprises: the driving cylinder C drives the valve plate to be inserted into the transmission channel;
the iron pin feeding mechanism is provided with a sensor on the second groove body, and a counter is arranged at the discharge hole of the U-shaped track.
8. A fully automatic board machine according to claim 1, wherein:
the rail is provided with a blowing device and is provided with a discharge hole and a feed inlet, and the rail is arranged in an arc shape;
the pushing equipment include: the device comprises a discharge seat arranged corresponding to a rail discharge hole, a positioning plate arranged in the discharge seat, a first driving device for longitudinally pushing a U-shaped pin and a second driving device for transversely pushing the U-shaped pin; the discharging seat is provided with a discharging groove corresponding to the second driving device, the U-shaped pin falls into the positioning plate after being output from the discharging hole of the rail, and is driven by the first driving device to move downwards and then is pushed out from the discharging groove of the rail by the second driving device; the discharging seat is internally provided with an installation space for installing the positioning plate, the first driving device is installed on the discharging seat, and an output shaft of the first driving device is connected with the positioning plate and pushes the positioning plate to move up and down; the locating plate corresponds to orbital discharge gate setting, is provided with the accepting groove that link up on the locating plate, accepts the U type round pin that the groove was accepted and is fallen from the discharge gate, and first drive arrangement drive locating plate moves down, and accepting groove on the locating plate links up with the blown down tank corresponds, and second drive arrangement corresponds the blown down tank installation, and the output shaft of second drive arrangement has a push rod, and this push rod shape matches with accepting groove's shape, and the push rod is with U type round pin from accepting groove push-in blown down tank.
9. A fully automatic board machine according to claim 1, wherein: the workbench is provided with a laser measuring device.
10. A fully automatic board machine according to claim 1, wherein: the machine frame is provided with a control system which is provided with a central computer, a display screen and operation keys.
CN201710840254.8A 2017-09-18 2017-09-18 Full-automatic plate making machine Active CN107471321B (en)

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CN108422526B (en) * 2018-03-16 2020-07-24 烟台博海木工机械有限公司 Multi-truss wood truss assembling equipment
CN110253688B (en) * 2019-06-24 2021-11-09 山东劳动职业技术学院(山东劳动技师学院) Intelligent measuring and cutting device for inner wall decoration additional structure framework

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EP0275098A3 (en) * 1987-01-15 1990-01-31 Ludolf Stegherr Multiple bore and dowel unit and method and apparatus for readying dowels or similar cylindrical connecting elements
IT1291720B1 (en) * 1997-05-02 1999-01-21 Alberti Vittorio Spa MACHINE FOR DRILLING AND INSERTING PINS INTO THE HEAD OF PANELS
CN102490214B (en) * 2011-12-13 2014-01-01 东方国际集装箱(锦州)有限公司 Hole-drilling and screw-locking device for container floor boards
CN203901437U (en) * 2013-09-27 2014-10-29 东莞市同力精密机械有限公司 Full-automatic drilling and screwing equipment for container wood floor
CN203526621U (en) * 2013-10-29 2014-04-09 瞿春和 Full-automatic punching and chamfering machine for pin shaft
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CN207189861U (en) * 2017-09-18 2018-04-06 佛山市顺德区锐诺数控设备有限公司 Full-automatic sheeting machine

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