CN107470851A - Universal pitot tube pump nozzle wear or fracture cold metal transfer welding repair method - Google Patents

Universal pitot tube pump nozzle wear or fracture cold metal transfer welding repair method Download PDF

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Publication number
CN107470851A
CN107470851A CN201710706785.8A CN201710706785A CN107470851A CN 107470851 A CN107470851 A CN 107470851A CN 201710706785 A CN201710706785 A CN 201710706785A CN 107470851 A CN107470851 A CN 107470851A
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CN
China
Prior art keywords
pitot tube
welding
nozzle
metal transfer
cold metal
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Application number
CN201710706785.8A
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Chinese (zh)
Inventor
陈书
韩旭
谢玉江
林慧超
曾增伟
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Jiaxing Saint John Laser Remanufacturing Technology Co Ltd
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Jiaxing Saint John Laser Remanufacturing Technology Co Ltd
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Priority to CN201710706785.8A priority Critical patent/CN107470851A/en
Publication of CN107470851A publication Critical patent/CN107470851A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/002Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating specially adapted for particular articles or work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/06Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating by means of high energy impulses, e.g. magnetic energy
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/24Preliminary treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P6/00Restoring or reconditioning objects
    • B23P6/04Repairing fractures or cracked metal parts or products, e.g. castings

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The invention belongs to the general Pitot tube centrifugal pump of petrochemical industry to repair field, is related to a kind of universal pitot tube pump nozzle wear or fracture cold metal transfer welding repair method.This method comprises the following steps:(1) according to the damaged condition of Pitot tube nozzle, the recovery scenario of nozzle is determined;(2) sealing opening ring of abrasion is looked for into machining benchmark, makes frock;(3) damage Pitot tube nozzle outlet end is removed, processes welding groove;(4) according to the new nozzle outlet end blank of mapping drawing making;(5) new nozzle outlet end and original axle are coordinated;(6) cold metal transfer welds;(7) overlay cladding goes de-stress;(8) welding tooling is removed, is finished, drilling.Use of the present invention will damage output end and remove, and re-work a blank, be assembled together with original nozzle outlet end, using cold metal transfer welding method, then re-work original size, so as to recover the performance of the pitot tube pump nozzle.

Description

Universal pitot tube pump nozzle wear or fracture cold metal transfer welding repair method
Technical field
The invention belongs to the general Pitot tube centrifugal pump of petrochemical industry to repair field, is related to a kind of universal pitot tube pump nozzle Abrasion or fracture cold metal transfer welding repair method.
Background technology
Pitot tube pump is a kind of medium-small flow, high-lift infant industry centrifugal pump, is widely used in petroleum chemical industry. The pump only has one stage impeller, simple in construction, and rotating speed is relatively low, service life length, and maintenance cost is low.Pitot tube pump is by rotor, Pi Tuo The parts such as pipe nozzle, bearing holder component, shell body and disengaging liquid pipe form, and the pump case forms the housing for rotary components, The rotary components are around stationary pitot tube nozzle.For normal, static Pitot tube nozzle is not allow rapid wear in use Bad, the main attrition component of the pump is sealing ring, can just cause rotation housing eccentric vibrating big after sealing ring damage, cause nozzle Failure.Pitot tube nozzle is the passage of pumped (conveying) medium, once damage will bring fatal harm to pitot tube pump.
The content of the invention
The defects of in order to overcome prior art, it is an object of the invention to provide a kind of universal pitot tube pump nozzle wear Or fracture cold metal transfer welding repair method, this method, which is directed to Pitot tube nozzle in During Process of Long-term Operation, to be occurred wearing and is broken Part repaired.
In order to solve the above-mentioned technical problem, technical scheme is as follows:
A kind of universal pitot tube pump nozzle wear or fracture cold metal transfer welding repair method, comprise the following steps:
(1) according to the damaged condition of Pitot tube nozzle, the recovery scenario of nozzle is determined;
(2) sealing opening ring of abrasion is looked for into machining benchmark, makes frock;
(3) damage Pitot tube nozzle outlet end is removed, processes welding groove;
(4) according to the new nozzle outlet end blank of mapping drawing making;
(5) new nozzle outlet end and original axle are coordinated;
(6) welded using high energy pulse cold welding and cold metal transfer;
(7) overlay cladding goes de-stress;
(8) welding tooling is removed, is finished, drilling.
Described universal pitot tube pump nozzle wear or fracture cold metal transfer welding repair method, in step (1), spray Mouth is disassembled out in pitot tube pump, and after alcohol washes, it is surveyed and drawn first, then carry out crackle, surface defect, The dimensional accuracy inspection of each related axle journal, mating surface, to determine recovery scenario.
Described universal pitot tube pump nozzle wear or fracture cold metal transfer welding repair method, in step (2), The sealing opening ring of abrasion is looked for into machining benchmark first, solid pole blank is welded on blade, according to original machining benchmark, is added Work blank, become the follow-up machining benchmark of Pitot tube nozzle.
Described universal pitot tube pump nozzle wear or fracture cold metal transfer welding repair method, will in step (3) Pitot tube nozzle is arranged on lathe, and by 40~50mm of diameter of damage, the long direct turning in 40~60mm end faces is fallen, processing welding Groove.
Described universal pitot tube pump nozzle wear or fracture cold metal transfer welding repair method, in step (4), car Machining blanks, it is machined to size requirement.
Described universal pitot tube pump nozzle wear or fracture cold metal transfer welding repair method, will in step (5) The blank processed is corresponding with original a diameter of 30~35mm passage, and both ends mating surface is assembled, and is assembled to original Overall dimensions, reserve welding groove.
Described universal pitot tube pump nozzle wear or fracture cold metal transfer welding repair method, in step (6), adopt Sealing opening ring fray is repaired with the method for high energy pulse cold welding, welding current is 35~45A, and welding frequency is pattern three, weldering The milli second/time of action time 35~45 is connect, the distance of tungsten electrode and workpiece is 1~3mm, and gage of wire is 1.0~1.6mm, using argon Gas shielded, protection gas argon flow amount is 3~7L/min;During welding, the overlapping rate between Dao Yu roads is 40%~60%;
Nozzle breaking part is repaired using the technique of cold metal transfer, technological parameter is:Welding current is 200~270A, weldering It is 14~18V to connect voltage, and the distance of welding wire and workpiece is 2~3mm, and gage of wire is 1.0~1.2mm, using mixing gas shielded, Protect gas argon gas and CO2Mixed gas flow is 15~25L/min, and the volume ratio of argon gas and carbon dioxide is 80~98:20~2; Wire feed rate is 2.0~3.0r/min, and welding sweep speed is 10~20mm/s, the overlapping rate between Dao Yu roads for 50%~ 70%.
Described universal pitot tube pump nozzle wear or fracture cold metal transfer welding repair method, in step (7), adopt Stress removal is carried out to cladding layer with hammering method, often one layer is welded and just goes de-stress once, the hammering time is 4~6min.
Described universal pitot tube pump nozzle wear or fracture cold metal transfer welding repair method, in step (8), adopt End face blank is carried out with lathe finally to finish and drill, to meet the installation dimension of end face and required precision.
The present invention design philosophy be:
Sealing opening ring between casing and nozzle is rotated for the pitot tube pump longtime running to wear, and further results in nozzle mill Damage, but because nozzle is pumped (conveying) medium, a part is hollow stainless steel tube making and transfixion, and nozzle wear is suddenly Impacted by rotation casing out-of-balance force, the problems such as causing nozzle outlet end portion fractures, fail.The inventive method uses will Damage output end to remove, re-work a blank, be assembled together with original nozzle outlet end, welded using cold metal transfer Connect method, from substrate material identical stainless steel metal welding wire, welded using rational welding condition, and lead to The residual stress in part after hammering method removal is welded is crossed, then re-works original size, so as to recover pitot tube pump spray The performance of mouth.The present invention pitot tube pump nozzle general to petroleum chemical industry carries out cold metal transfer REPAIR WELDING, cold Metal transfer is a good interconnection technique, and it passes through pulsed wire feed technology, it is possible to achieve steel plate connection thick 0.8mm is not Deformation, lower heat input is welded with than traditional fusing, is coordinated using ABB robots and welding machine, automation efficiency high, is repaired Time is short.
The beneficial effect that is reached of the present invention is:
1st, a kind of universal pitot tube pump nozzle wear provided by the invention or fracture cold metal transfer welding repair method, Its key point is to make suitable frock, meets machining accuracy, using the hollow Pitot tube nozzle of cold metal transfer REPAIR WELDING not Deformation, it is made the heat for being transported to matrix less, coordinated using ABB robots and welding machine, automatically by pulsed wire feed technology Change efficiency high, repair time are short.Nozzle is quickly set to meet the requirement of production, without the new Pitot tube to be purchased such as long-term The nozzle of pump, original Pitot tube nozzle is surveyed and drawn, while maintenance, while manufacture.
2nd, the inventive method buys new Pitot tube nozzle and is more convenient, is less expensive again relatively, and time-consuming shorter, so as to contract The downtime of short pump, very big cost is saved to enterprise.
Brief description of the drawings
Fig. 1 is damage Pitot tube nozzle schematic diagram.Label in figure, 1 damage Pitot tube nozzle outlet end;2 Pitot tube nozzles Body;3 following process frocks.
Fig. 2-Fig. 3 is that Pitot tube nozzle of the present invention repairs schematic diagram.Wherein, Fig. 2 is Fig. 3 A-A sectional views;Fig. 3 is side View;Label in figure, 2 Pitot tube nozzle bodies;4 nozzle outlet ends.
Fig. 4 is nozzle outlet end blank schematic diagram.
Fig. 5 is that nozzle outlet end finishes schematic diagram.
Embodiment
In specific implementation process, present invention use first will damage output end and remove, and a blank be re-worked, with original The nozzle outlet end come is assembled together, using cold metal transfer welding method, from golden with substrate material identical stainless steel Belong to welding wire, welded using rational welding condition, and the residual stress after welding in part is removed by hammering method, Original size is re-worked again, so as to recover the performance of the pitot tube pump nozzle.
The preferred embodiments of the present invention are illustrated below, it will be appreciated that preferred embodiment described herein is only used In the description and interpretation present invention, it is not intended to limit the present invention.
Embodiment
As shown in Figure 1-Figure 3, in the present embodiment, universal pitot tube pump nozzle wear or fracture cold metal transfer welding are repaiied Compound method, comprises the following steps:
(1) according to the damaged condition of Pitot tube nozzle, the recovery scenario of nozzle is determined.
(2) sealing opening ring of abrasion is looked for into machining benchmark (center), makes frock.
(3) as shown in figure 1, one end of Pitot tube nozzle body 2 is damage Pitot tube nozzle outlet end 1, Pitot tube nozzle The other end of body 2 is following process frock 3, and damage Pitot tube nozzle outlet end 1 is removed, processes welding groove;
(4) according to the new nozzle outlet end blank of mapping drawing making;
(5) new nozzle outlet end and original axle are coordinated;
(6) as shown in Fig. 2 one end of Pitot tube nozzle body 2 passes through cold metal transfer welding tip output end 4;
(7) overlay cladding goes de-stress;
(8) welding tooling is removed, is finished, drilling.
In step (1), nozzle is disassembled out in pitot tube pump, and after alcohol washes, it is surveyed first Paint, then carry out the dimensional accuracy inspection of crackle, surface defect, each related axle journal, mating surface, to determine recovery scenario.Jitter values Can be on engine lathe, with percentage table look-up, amount, if being more than the value, should be repaired no more than 0.01mm.
It is that monoblock cast comes out because Pitot tube nozzle form is complicated in step (2), fit dimension only has at two, It is broken at one, part wears at one, if directly REPAIR WELDING can bring the consequence that postwelding can not be processed.So first will mill The sealing opening ring of damage looks for machining benchmark (center), and solid pole blank is welded on blade, according to original machining benchmark, processing Blank, becomes the follow-up machining benchmark of Pitot tube nozzle, while Vehicle Processing sealing opening ring fray, and turning is less than gauge Very little below 0.5mm, preferably to reach REPAIR WELDING effect.
In step (3), Pitot tube nozzle is arranged on lathe, adjustment jitter values are in 0.01mm, by the diameter of damage 44mm, long 50mm Pitot tubes the nozzle outlet end direct turning in end face are fallen, and process 40 ° of welding grooves (see Fig. 1-Fig. 3).
In step (4), size requirement is machined to by Fig. 4:Prepare an a diameter of 65mm, a length of 75mm, same with mother metal The blank of material, Vehicle Processing blank, first rough turn arrive is higher than desired size 0.5mm, then is finish-machined to Fig. 5 desired sizes, finally handle The workpiece turning processed is got off, standby.
In step (5), the blank processed is corresponding with original a diameter of 32mm passage, both ends mating surface is carried out Assembling, length of fit 12mm are assembled to original overall dimensions, and 40 ° of welding grooves are reserved in both sides.
In step (6), sealing opening ring fray uses the method reparation of high energy pulse cold welding, welding current 40A, weldering It is pattern three (frequency is 15~20Hz) to connect frequency, and the milli second/time of welding action time 40, the distance of tungsten electrode and workpiece is 2mm, weldering The a diameter of 1.2mm of silk, is protected using argon gas, and protection gas argon flow amount is 5L/min;During welding, the overlapping rate between Dao Yu roads is 50%.
Reserved welding groove, connected using the method for cold metal transfer reparation.Technological parameter is:Welding current is The distance of 235A, weldingvoltage 16V, welding wire and workpiece is 2.5mm, gage of wire 1.2mm, using mixing gas shielded, is protected Protect gas argon gas and CO2Mixed gas flow is that (volume ratio of argon gas and carbon dioxide is 98 to 20L/min:2);Wire feed rate is 2.5r/min, welding sweep speed are 15mm/s;During welding, the overlapping rate between Dao Yu roads is 60%.
According to welding base metal phase approximately principle, wearability, the corrosion resistance stainless steel welding stick the same with matrix are selected as connection The welding material at place, wherein, iron-based gage of wire is 1.2mm, and its nominal composition is:Fe-17Cr-4Ni-4Cu-4Nb-0.5C. Reduce the rise of Pitot tube nozzle temperature in weld deposit process, record temperature change in real time, weld zone temperature is not higher than 100 DEG C, such as Fruit weld zone temperature, using interval welding, makes it be reduced to room temperature and restarts to weld again close to 100 DEG C, after final welding It is 1.5mm to leave allowance;
In step (7), stress removal is carried out to cladding layer using hammering method, Pitot tube nozzle is in the direct rotary of processing platform one Turn, just go de-stress once per one layer of cladding, the hammering time is 5min.
In step (8), frock is removed using the method for wire cutting, recovers original size requirement using advanced pincers worker.Root Digging is carried out using lathe to the end face blank of nozzle outlet end to finish again, finally drilled further according to Fig. 3 to meet end according to Fig. 5 The installation dimension in face and required precision.
Embodiment result shows, a kind of universal pitot tube pump nozzle wear provided by the invention or fracture cold metal transfer Welding repair method, its key point are to make suitable frock, meet machining accuracy, hollow using cold metal transfer REPAIR WELDING Pitot tube nozzle is indeformable, and it makes the heat for being transported to matrix less by pulsed wire feed technology, using ABB robots with Welding machine coordinates, and automation efficiency high, repair time are short, nozzle is met the requirement of production.
Finally it should be noted that the foregoing is only the preferred embodiments of the present invention, it is not intended to limit the invention, Although the present invention will be described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can be with Technical scheme described in foregoing embodiments is modified, or equivalent substitution is carried out to which part technical characteristic.It is all Within the spirit and principles in the present invention, any modification, equivalent substitution and improvements made etc., it should be included in the guarantor of the present invention Within the scope of shield.

Claims (9)

1. a kind of universal pitot tube pump nozzle wear or fracture cold metal transfer welding repair method, it is characterised in that including Following steps:
(1) according to the damaged condition of Pitot tube nozzle, the recovery scenario of nozzle is determined;
(2) sealing opening ring of abrasion is looked for into machining benchmark, makes frock;
(3) damage Pitot tube nozzle outlet end is removed, processes welding groove;
(4) according to the new nozzle outlet end blank of mapping drawing making;
(5) new nozzle outlet end and original axle are coordinated;
(6) welded using high energy pulse cold welding and cold metal transfer;
(7) overlay cladding goes de-stress;
(8) welding tooling is removed, is finished, drilling.
2. universal pitot tube pump nozzle wear according to claim 1 or fracture cold metal transfer welding repair method, Characterized in that, in step (1), nozzle is disassembled out in pitot tube pump, and after alcohol washes, it is surveyed first Paint, then carry out the dimensional accuracy inspection of crackle, surface defect, each related axle journal, mating surface, to determine recovery scenario.
3. universal pitot tube pump nozzle wear according to claim 1 or fracture cold metal transfer welding repair method, Characterized in that, in step (2), the sealing opening ring of abrasion is looked for into machining benchmark first, solid pole hair is welded on blade Base, according to original machining benchmark, machining blanks, become the follow-up machining benchmark of Pitot tube nozzle.
4. universal pitot tube pump nozzle wear according to claim 1 or fracture cold metal transfer welding repair method, Characterized in that, in step (3), Pitot tube nozzle is arranged on lathe, by 40~50mm of diameter of damage, long 40~60mm The direct turning in end face is fallen, and processes welding groove.
5. universal pitot tube pump nozzle wear according to claim 1 or fracture cold metal transfer welding repair method, Characterized in that, in step (4), Vehicle Processing blank, size requirement is machined to.
6. universal pitot tube pump nozzle wear according to claim 1 or fracture cold metal transfer welding repair method, Characterized in that, in step (5), the blank processed is corresponding with original a diameter of 30~35mm passage, both ends are matched somebody with somebody Conjunction face is assembled, and is assembled to original overall dimensions, reserves welding groove.
7. universal pitot tube pump nozzle wear according to claim 1 or fracture cold metal transfer welding repair method, Characterized in that, in step (6), sealing opening ring fray is repaired using the method for high energy pulse cold welding, welding current is 35~ 45A, welding frequency are pattern three, the welding milli second/time of action time 35~45, and the distance of tungsten electrode and workpiece is 1~3mm, welding wire A diameter of 1.0~1.6mm, is protected using argon gas, and protection gas argon flow amount is 3~7L/min;During welding, taking between Dao Yu roads Rate is connect as 40%~60%;
Nozzle breaking part is repaired using the technique of cold metal transfer, technological parameter is:Welding current is 200~270A, welding electricity Press as 14~18V, the distance of welding wire and workpiece is 2~3mm, and gage of wire is 1.0~1.2mm, using mixing gas shielded, protection Gas argon gas and CO2Mixed gas flow is 15~25L/min, and the volume ratio of argon gas and carbon dioxide is 80~98:20~2;Wire feed Speed is 2.0~3.0r/min, and welding sweep speed is 10~20mm/s, and the overlapping rate between Dao Yu roads is 50%~70%.
8. universal pitot tube pump nozzle wear according to claim 1 or fracture cold metal transfer welding repair method, Characterized in that, in step (7), stress removal is carried out to cladding layer using hammering method, often one layer is welded and just goes de-stress once, The hammering time is 4~6min.
9. universal pitot tube pump nozzle wear according to claim 1 or fracture cold metal transfer welding repair method, Characterized in that, in step (8), end face blank is carried out using lathe finally to finish and drill, to meet the installation of end face Size and required precision.
CN201710706785.8A 2017-08-17 2017-08-17 Universal pitot tube pump nozzle wear or fracture cold metal transfer welding repair method Pending CN107470851A (en)

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CN201710706785.8A CN107470851A (en) 2017-08-17 2017-08-17 Universal pitot tube pump nozzle wear or fracture cold metal transfer welding repair method

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Application Number Priority Date Filing Date Title
CN201710706785.8A CN107470851A (en) 2017-08-17 2017-08-17 Universal pitot tube pump nozzle wear or fracture cold metal transfer welding repair method

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110640393A (en) * 2019-10-17 2020-01-03 上海电气电站设备有限公司 Welding repair method for heavy gas turbine combustor
WO2020029413A1 (en) * 2018-08-10 2020-02-13 上海清河机械有限公司 Method for repairing inner cavity of hydraulic end valve box and sealing hole of plunger end
CN112404658A (en) * 2020-10-19 2021-02-26 中国石油天然气集团有限公司 Remote control-based in-service pipeline arc 3D printing repair system and method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020029413A1 (en) * 2018-08-10 2020-02-13 上海清河机械有限公司 Method for repairing inner cavity of hydraulic end valve box and sealing hole of plunger end
CN110640393A (en) * 2019-10-17 2020-01-03 上海电气电站设备有限公司 Welding repair method for heavy gas turbine combustor
CN110640393B (en) * 2019-10-17 2022-04-22 上海电气电站设备有限公司 Welding repair method for heavy gas turbine combustor
CN112404658A (en) * 2020-10-19 2021-02-26 中国石油天然气集团有限公司 Remote control-based in-service pipeline arc 3D printing repair system and method

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