CN107465155B - Precise saw blade cutting machine mechanism for automatic pretreatment equipment of three-core crosslinked cable joint - Google Patents

Precise saw blade cutting machine mechanism for automatic pretreatment equipment of three-core crosslinked cable joint Download PDF

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Publication number
CN107465155B
CN107465155B CN201710786512.9A CN201710786512A CN107465155B CN 107465155 B CN107465155 B CN 107465155B CN 201710786512 A CN201710786512 A CN 201710786512A CN 107465155 B CN107465155 B CN 107465155B
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China
Prior art keywords
saw blade
stepping motor
depth
blade cutting
retreat
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CN201710786512.9A
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CN107465155A (en
Inventor
张英磊
衣晓波
李孟超
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Nanjing Hanqi Energy Technology Co ltd
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Nanjing Hanqi Energy Technology Co ltd
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/14Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for joining or terminating cables
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/12Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
    • H02G1/1202Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by cutting and withdrawing insulation
    • H02G1/1248Machines
    • H02G1/1251Machines the cutting element not rotating about the wire or cable
    • H02G1/1263Machines the cutting element not rotating about the wire or cable making a transverse and longitudinal cut
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/12Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
    • H02G1/1202Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by cutting and withdrawing insulation
    • H02G1/1248Machines
    • H02G1/127Features relating to cutting elements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/82Recycling of waste of electrical or electronic equipment [WEEE]

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  • Sawing (AREA)

Abstract

The invention discloses a precise saw blade cutting machine mechanism for automatic pretreatment equipment of a three-core crosslinked cable joint, which comprises a movable mounting substrate, a fixed mounting substrate, a main shaft, a saw blade, a main shaft driving motor, a rapid advance and retreat guide rod, a depth adjusting stepping motor, a rapid advance and retreat stepping motor, a stepping motor mounting plate, a cutting depth reference plate, a depth guiding connecting plate and a main shaft transmission gear. Through the mode, the labor intensity of constructors is greatly reduced, the construction quality of a cable joint is effectively controlled, the safe operation of a power cable is ensured, and the economic benefit is considerable.

Description

Precise saw blade cutting machine mechanism for automatic pretreatment equipment of three-core crosslinked cable joint
Technical Field
The invention relates to the field of power cable installation construction, in particular to a precise saw blade cutting machine mechanism for automatic pretreatment equipment of a three-core cross-linked cable joint, and a cable pretreatment process for automatically finishing the manufacturing procedures of a cable terminal joint and an intermediate joint.
Background
With the continuous and rapid development of urbanization, an overhead power supply line is gradually replaced by a power cable, and a power cable body and cable accessories (a cable terminal connector accessory and an intermediate connector accessory) can be manufactured by professional manufacturers according to the national standard, but the installation of the cable accessories needs to be completed on a construction site. The cable accessories are mainly used for connecting various electrical equipment such as switches, transformers and cables, the running conditions are more strict than the requirements of a cable body, more requirements than the cable body are provided, the structure is more complex, the technical difficulty is higher, and the cable accessories mainly comprise four key technologies: conductor connection technology, electric field control technology, insulation technology, sealing technology, and the cable body is very heavy, and the installation work can be calculated as high-precision heavy physical labor.
If process defects exist in the installation process, the cable can be in fault in operation, and power failure accidents are caused. However, in such a critical construction link, the construction personnel can operate the tool completely by hand, the used tools are only common art designing tools, handsaws, vices, files, tape measures and abrasive paper, the most used auxiliary tools are only manual hydraulic pliers which are used when a metal cable joint or a sleeve is crimped, and the electric hydraulic pliers are high-end tools. Due to the complex manufacturing process, constructors are not easy to master, construction defects often occur, and most of power failures are caused by the reasons. In order to reduce the construction defects, the industry is gradually referred to foreign methods to use some simple manual tools, such as cable shears, small electric band saws, manual strippers, electric hydraulic pliers, etc., which only slightly reduce the labor amount, and hardly have any improvement on key quality factors of cable pretreatment, such as the cutting depth and position precision control of a cable sheath, the stripping depth and position precision of a shielding layer, a semi-conductive layer and an insulating layer of a split-phase cable, the shape and surface quality of a cut section, etc., on the contrary, because the tools are generally heavier, the operation and adjustment still depend on the experience and hand feeling of constructors, the flexibility is poor, and the constructors are often reluctant to use the tools and continue to use the original tools for operation. Because no better method is available to ensure the construction quality of the cable joint, the only method in the industry at present is to train and examine the constructors repeatedly in technical grade, all the tools used in the training and the examination are the most original tools, the efficiency is low, and the process quality can not be effectively ensured all the time. Therefore, the quality of installation of the cable joint is just the most painful point in cable construction.
Disclosure of Invention
The invention mainly solves the technical problem of providing a precise saw blade cutting machine mechanism for automatic pretreatment equipment of a three-core crosslinked cable joint, which is realized by adopting a stepping motor to drive a screw rod, is digitally controlled, has the precision of 0.02mm, completely avoids the defects that the depth cannot be controlled and the inner layer is often damaged when a blade is manually used for cutting at present, greatly lightens the labor intensity of constructors, effectively controls the construction quality of the cable joint, ensures the safe operation of a power cable, and has considerable economic benefit.
In order to solve the technical problems, the invention adopts a technical scheme that: the precise saw blade cutting machine mechanism comprises a movable mounting base plate, a fixed mounting base plate, a main shaft, a saw blade, a main shaft driving motor, a quick advance and retreat guide rod, a depth adjusting stepping motor, a quick advance and retreat stepping motor, a stepping motor mounting plate, a cutting depth reference plate, a depth guiding connecting plate and a main shaft transmission gear, wherein the depth adjusting stepping motor and the quick advance and retreat stepping motor are arranged at the upper end of the stepping motor mounting plate, the upper ends of the two quick advance and retreat guide rods are fixed with the stepping motor mounting plate through screws, the lower ends of the two quick advance and retreat guide rods are fixed with the movable mounting base plate through screws, the middle of the two quick advance and retreat guide rods are connected with guide holes in a sliding fit manner on the fixed mounting plate, the depth guiding connecting plate is arranged at the upper end of the fixed mounting base plate, the upper ends of the two depth adjusting guide rods are fixed with the depth guiding connecting plate through screws, the lower ends of the two cutting depth reference plates are fixed with the movable mounting base plate through screws, the middle of the two guide holes on the movable mounting base plate are connected with the main shaft transmission gear through the main shaft, and the saw blade is driven by the main shaft transmission gear.
In a preferred embodiment of the invention, the saw blade is a precision tungsten steel saw blade.
In a preferred embodiment of the invention, the saw blade comprises two specifications, one is a saw blade with the diameter of 120mm and the thickness of 0.5mm, and the other is a saw blade with the diameter of 50mm and the thickness of 0.3 mm.
In a preferred embodiment of the present invention, the precision saw blade cutting mechanism further comprises a depth adjusting screw rod, the depth adjusting screw rod is disposed at the lower end of the fast forward and backward stepping motor and extends to the depth guide connecting plate, and the depth adjusting screw rod is in threaded fit with the depth guide connecting plate.
In a preferred embodiment of the present invention, the precision saw blade cutting mechanism further comprises a fast forward and backward driving screw rod, the fast forward and backward driving screw rod is disposed at the lower end of the depth adjusting stepping motor and extends to the fixed mounting substrate and the movable mounting substrate, and the fast forward and backward driving screw rod is in threaded fit with the fixed mounting substrate and the movable mounting substrate.
In a preferred embodiment of the present invention, the precision saw blade cutting mechanism further comprises a saw blade cutting positioning bolt, and the saw blade cutting positioning bolt and the fixed mounting substrate are an integrated structure.
In a preferred embodiment of the present invention, the number of the saw blade cutting positioning pins is two, and the two saw blade cutting positioning pins are arranged on the side of the fixed mounting substrate in a mutually perpendicular structure.
In a preferred embodiment of the present invention, the precise saw blade cutting mechanism further comprises a housing and a handle, the movable mounting substrate, the fixed mounting substrate, the saw blade, the spindle driving motor, the fast forward and backward guiding rod, the depth adjusting stepping motor, the fast forward and backward stepping motor, the stepping motor mounting plate, the cutting depth reference plate, the depth guiding connecting plate and the spindle transmission gear are all disposed inside the housing, the housing is in an L-shaped structure, and the handle is obliquely disposed at the upper end of the housing.
In a preferred embodiment of the present invention, the front upper portion of the housing is further provided with a display screen and operation keys.
In a preferred embodiment of the present invention, the precision saw blade cutting mechanism further comprises a controller and a battery, wherein the controller and the battery are disposed at the outer side of the movable mounting substrate and the spindle driving motor and are located inside the housing.
The invention has the beneficial effects that: the precise saw blade cutting machine mechanism for the automatic pretreatment equipment of the three-core crosslinked cable joint is realized by adopting the stepping motor to drive the screw rod, is digitally controlled, has the precision of 0.02mm, completely avoids the defects that the depth cannot be controlled and the inner layer is often damaged when the blade is manually used for cutting at present, greatly lightens the labor intensity of constructors, effectively controls the construction quality of the cable joint, ensures the safe operation of a power cable, and has considerable economic benefit.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without inventive efforts, wherein:
FIG. 1 is a schematic structural view of a preferred embodiment of the precision saw blade cutting machine mechanism of the present invention;
FIG. 2 is a schematic view of the overall structure of the precision saw blade cutting machine mechanism;
FIG. 3 is an assembled view of FIG. 2;
the labels in the figures are: 1. the device comprises a movable mounting substrate, 2, a fixed mounting substrate, 3, a spindle, 4, a saw blade, 5, a spindle driving motor, 6, a rapid advance and retreat guide rod, 7, a depth adjusting guide rod, 8, a depth adjusting stepping motor, 9, a rapid advance and retreat stepping motor, 10, a stepping motor mounting plate, 11, a cutting depth reference plate, 12, a depth guiding connecting plate, 13, a spindle transmission gear, 14, a depth adjusting screw rod, 15, a rapid advance and retreat transmission screw rod, 16, a saw blade cutting positioning bolt, 17, a shell, 18, a handle, 19, a display screen, 20, an operation key, 21, a controller, 22 and a battery.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
As shown in fig. 1, an embodiment of the present invention includes:
a precise saw blade cutting machine mechanism for automatic preprocessing equipment of a three-core crosslinked cable joint comprises a movable mounting substrate 1, a fixed mounting substrate 2, a spindle 3, a saw blade 4, a spindle driving motor 5, a rapid advance and retreat guide rod 6, a depth adjusting guide rod 7, a depth adjusting stepping motor 8, a rapid advance and retreat stepping motor 9, a stepping motor mounting plate 10, a cutting depth reference plate 11, a depth guiding connecting plate 12 and a spindle driving gear 13, wherein the depth adjusting stepping motor 8 and the rapid advance and retreat stepping motor 9 are arranged at the upper end of the stepping motor mounting plate 10, the upper ends of the two rapid advance and retreat guide rods 6 are fixed with the stepping motor mounting plate 10 by screws, the lower ends of the two rapid advance and retreat guide rods are fixed with the movable mounting substrate 1 by screws, the middle of the rapid advance and retreat stepping motor is connected with guide holes in a sliding fit manner on the fixed mounting substrate 2, the depth adjusting guide connecting plate 12 is arranged at the upper end of the fixed depth adjusting guide connecting plate 12, the lower end of the two depth adjusting guide rods 7 is fixed with the cutting depth reference plate 11 by screws, the middle of the rapid advance and retreat guide rods is connected with the spindle driving gear 13 of the spindle driving motor which is arranged at the front end of the movable mounting substrate 3, and the spindle driving motor 1 is driven by the spindle driving gear 13.
In the above, the saw blade 4 is a precision tungsten steel saw blade. The saw blade 4 comprises two specifications, one is a saw blade with the diameter of 120mm and the thickness of 0.5mm, the other is a saw blade with the diameter of 50mm and the thickness of 0.3mm, the whole large-specification finished cable is cut off, and the small-specification finished cable sheath is cut in the circumferential direction and the longitudinal direction.
Further, the precision saw blade cutting machine mechanism further comprises a depth adjusting screw rod 14 and a quick advance and retreat transmission screw rod 15, wherein the depth adjusting screw rod 14 is arranged at the lower end of the quick advance and retreat stepping motor 9 and extends to the depth guide connecting plate 12, and the depth adjusting screw rod 14 is in threaded fit with the depth guide connecting plate 12; the quick advance and retreat transmission screw rod 15 is arranged at the lower end of the depth adjusting stepping motor 8 and extends to the fixed mounting base plate 2 and the movable mounting base plate 1, and the quick advance and retreat transmission screw rod 15 is in threaded fit with the fixed mounting base plate 2 and the movable mounting base plate 1.
Still further, the precision saw blade cutting machine mechanism further comprises a saw blade cutting positioning bolt 16, and the saw blade cutting positioning bolt 16 and the fixed mounting base plate 2 are of an integrated structure. The number of the saw blade cutting positioning bolts 16 is two, and the two saw blade cutting positioning bolts 16 are arranged on the side edge of the fixed mounting base plate 2 in a mutually perpendicular structure.
Because the two saw blade cutting positioning bolts 16 on the precise saw blade cutting machine mechanism adopt mutually perpendicular structures, two installation postures can be provided, and the annular and longitudinal cutting of the cable can be realized. During longitudinal cutting, the saw blade 4 and a cutter head longitudinal moving base of the automatic core crosslinked cable joint pretreatment equipment can be linked to complete cutting at different depths at different positions, and all parameters are automatically controlled by a controller.
All parts are unfolded and installed on the basis of a fixed installation substrate 2, a saw blade 4 is installed at the front end of a main shaft 3 through a screw and a pressing sheet, a driven gear is installed at the rear end of the main shaft through a screw, a main shaft driving motor 5 is fixed on a movable installation substrate 1 through a screw, a driving gear is fixed at the shaft end of the motor through a screw, and the two gears are in one-to-one meshing transmission to drive the saw blade 4 to rotate; when the fast forward and backward driving screw rod 15 rotates, all other components move up and down simultaneously relative to the fixed mounting base plate 2, when the depth adjusting screw rod 14 rotates, the depth guiding connecting plate 12 is pushed to move, and the depth adjusting guiding rod 7 drives the cutting depth reference plate 11 to move up and down relative to the movable mounting base plate 1, so that the cutting depth of the saw blade 4 is changed.
As shown in fig. 2, the precision saw blade cutting machine mechanism further comprises a housing 17 and a handle 18, the movable mounting substrate 1, the fixed mounting substrate 2, the saw blade 4, the spindle driving motor 5, the fast forward and backward guide rod 6, the depth adjusting guide rod 7, the depth adjusting stepping motor 8, the fast forward and backward stepping motor 9, the stepping motor mounting plate 10, the cutting depth reference plate 11, the depth guiding connection plate 12 and the spindle driving gear 13 are all arranged inside the housing 17, the housing 17 is of an L-shaped structure, and the handle 18 is obliquely arranged at the upper end of the housing. The upper part of the front surface of the shell 17 is also provided with a display screen 19 and an operation key 20, which is convenient for operation and use.
As shown in fig. 3, the precision saw blade cutting mechanism further includes a controller 21 and a battery 22, and the controller 21 and the battery 22 are disposed at the outer side of the movable mounting substrate 1 and the spindle driving motor 5 and inside the housing 17. The battery 22 and the controller 21 are independently arranged, and the wireless communication function is arranged, so that the wireless communication device can be operated independently or can be linked with each other.
In conclusion, the precise saw blade cutting machine mechanism for the automatic pretreatment equipment of the three-core crosslinked cable joint is realized by adopting the stepping motor to drive the screw rod, is digitally controlled, has the precision of 0.02mm, completely avoids the defects that the depth cannot be controlled and the inner layer is often damaged when the blade is manually used for cutting at present, greatly lightens the labor intensity of constructors, effectively controls the construction quality of the cable joint, ensures the safe operation of a power cable, and has considerable economic benefit.
The above description is only an embodiment of the present invention, and is not intended to limit the scope of the present invention, and all equivalent structures or equivalent processes performed by the present invention or directly or indirectly applied to other related technical fields are also included in the scope of the present invention.

Claims (7)

1. A three-core cross-linked cable joint automatic pre-processing equipment precision saw blade cutting machine mechanism is characterized by comprising a movable mounting base plate, a fixed mounting base plate, a main shaft, a saw blade, a main shaft driving motor, a quick advance and retreat guide rod, a depth adjusting stepping motor, a quick advance and retreat stepping motor, a stepping motor mounting plate, a cutting depth reference plate, a depth guiding connecting plate and a main shaft transmission gear, wherein the depth adjusting stepping motor and the quick advance and retreat stepping motor are arranged at the upper end of the stepping motor mounting plate, the upper ends of the two quick advance and retreat guide rods are fixed with the stepping motor mounting plate by screws, the lower ends of the two quick advance and retreat guide rods are fixed with the movable mounting base plate by screws, the middle of the two quick advance and retreat guide rods are connected with a guide hole on the fixed mounting plate in a sliding fit manner, the depth guiding connecting plate is arranged at the upper end of the fixed with the depth guiding connecting plate by screws, the lower ends of the two quick advance and retreat guide rods are fixed with the cutting depth reference plate by screws, the middle of the two guide holes on the movable mounting base plate are connected with the main shaft transmission gear in a sliding fit manner, the saw blade is arranged at the front end of the movable mounting base plate by the main shaft, the main shaft transmission gear, the main shaft is driven by the main shaft transmission gear,
the precision saw blade cutting machine mechanism further comprises a depth adjusting screw rod, the depth adjusting screw rod is arranged at the lower end of the quick advance and retreat stepping motor and extends to the depth guide connecting plate, the depth adjusting screw rod is in threaded fit with the depth guide connecting plate, the precision saw blade cutting machine mechanism further comprises a quick advance and retreat transmission screw rod, the quick advance and retreat transmission screw rod is arranged at the lower end of the depth adjusting stepping motor and extends to the fixed mounting base plate and the movable mounting base plate, the quick advance and retreat transmission screw rod is in threaded fit with the movable mounting base plate, the precision saw blade cutting machine mechanism further comprises a saw blade cutting positioning bolt, and the saw blade cutting positioning bolt and the fixed mounting base plate are of an integrated structure.
2. The precise saw blade cutting mechanism for the automatic pre-processing equipment of the three-core crosslinked cable joint as claimed in claim 1, wherein the saw blade is a precise tungsten steel saw blade.
3. The mechanism of claim 1, wherein the saw blade comprises two types, one type uses a saw blade with a diameter of 120mm and a thickness of 0.5mm, and the other type uses a saw blade with a diameter of 50mm and a thickness of 0.3 mm.
4. The precise saw blade cutting mechanism for the automatic pre-processing equipment of the three-core crosslinked cable joint as claimed in claim 1, wherein the number of the saw blade cutting positioning bolts is two, and the two saw blade cutting positioning bolts are arranged on the side of the fixed mounting substrate in a mutually perpendicular structure.
5. The precise saw blade cutting machine mechanism for the automatic pre-processing equipment of the three-core crosslinked cable joint as claimed in claim 1, wherein the precise saw blade cutting machine mechanism further comprises a housing and a handle, the movable mounting base plate, the fixed mounting base plate, the saw blade, the spindle driving motor, the fast forward and backward guide rod, the depth adjusting stepping motor, the fast forward and backward stepping motor, the stepping motor mounting plate, the cutting depth reference plate, the depth guiding connecting plate and the spindle transmission gear are all arranged inside the housing, the housing is in an L-shaped structure, and the handle is obliquely arranged at the upper end of the housing.
6. The precise saw blade cutting mechanism for the automatic pre-processing equipment of the three-core crosslinked cable joint as claimed in claim 5, wherein a display screen and an operation button are further provided on the upper portion of the front surface of the housing.
7. The precision saw blade cutting mechanism for a three-core crosslinked cable joint automatic pre-processing device according to claim 6, wherein said precision saw blade cutting mechanism further comprises a controller and a battery, said controller and battery being disposed on the outer side of the movable mounting substrate and the spindle driving motor and inside the housing.
CN201710786512.9A 2017-09-04 2017-09-04 Precise saw blade cutting machine mechanism for automatic pretreatment equipment of three-core crosslinked cable joint Active CN107465155B (en)

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CN201710786512.9A CN107465155B (en) 2017-09-04 2017-09-04 Precise saw blade cutting machine mechanism for automatic pretreatment equipment of three-core crosslinked cable joint

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CN110814225B (en) * 2019-11-30 2024-05-14 华北水利水电大学 Full-line-diameter high-voltage cable cutting equipment

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CN204546234U (en) * 2015-02-04 2015-08-12 杭州电子科技大学 The accurate auto-feed abrasive wheel cutting machine of a kind of load-sensitive type

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CN203850743U (en) * 2014-06-06 2014-09-24 国家电网公司 Novel cable stripping electric tool
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