CN107464698B - The manufacturing method of electrochemical device electrode and electrochemical device electrode - Google Patents

The manufacturing method of electrochemical device electrode and electrochemical device electrode Download PDF

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CN107464698B
CN107464698B CN201710167132.7A CN201710167132A CN107464698B CN 107464698 B CN107464698 B CN 107464698B CN 201710167132 A CN201710167132 A CN 201710167132A CN 107464698 B CN107464698 B CN 107464698B
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layer
collector
oxide layer
interarea
aluminium
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CN107464698A (en
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河井裕树
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Taiho Co Ltd
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Taiho Co Ltd
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    • HELECTRICITY
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    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • H01M4/131Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/60Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using alkaline aqueous solutions with pH greater than 8
    • C23C22/66Treatment of aluminium or alloys based thereon
    • HELECTRICITY
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    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G11/00Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/22Electrodes
    • H01G11/26Electrodes characterised by their structure, e.g. multi-layered, porosity or surface features
    • H01G11/28Electrodes characterised by their structure, e.g. multi-layered, porosity or surface features arranged or disposed on a current collector; Layers or phases between electrodes and current collectors, e.g. adhesives
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    • H01G11/46Metal oxides
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    • H01G11/00Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/66Current collectors
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    • HELECTRICITY
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    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004Details
    • H01G9/04Electrodes or formation of dielectric layers thereon
    • H01G9/042Electrodes or formation of dielectric layers thereon characterised by the material
    • H01G9/045Electrodes or formation of dielectric layers thereon characterised by the material based on aluminium
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    • H01M10/052Li-accumulators
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    • H01M4/04Processes of manufacture in general
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    • H01M4/04Processes of manufacture in general
    • H01M4/0402Methods of deposition of the material
    • H01M4/0416Methods of deposition of the material involving impregnation with a solution, dispersion, paste or dry powder
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    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
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    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • H01M4/139Processes of manufacture
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    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • H01M4/139Processes of manufacture
    • H01M4/1391Processes of manufacture of electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
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    • H01M4/64Carriers or collectors
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    • H01M4/64Carriers or collectors
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    • H01G9/004Details
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    • H01M2004/021Physical characteristics, e.g. porosity, surface area
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/13Energy storage using capacitors

Abstract

The present invention provides the manufacturing method of a kind of the electrochemical device electrode that the resistance made between active material layer and collector reduces and electrochemical device electrode.The electrochemical device electrode of one embodiment of the present invention includes collector, al oxide layer, conductive layer and active material layer.Collector is aluminium foil.Al oxide layer includes the aluminium hydroxide and aluminium oxide for being formed in the interarea of above-mentioned collector.Conductive layer is formed on above-mentioned al oxide layer and includes conductive material.Active material layer is formed on above-mentioned conductive layer.

Description

The manufacturing method of electrochemical device electrode and electrochemical device electrode
Technical field
The present invention relates to electrochemical device electrodes and its manufacturing method comprising collector and active material layer.
Background technique
In the electrochemical device of double layer capacitor etc., the collector comprising aluminium is used as collector sometimes, also, Setting reduces the conductive layer of the resistance between collector and active material layer between collector and active material layer.Such In electrochemical device, how the resistance reduction between collector and active material layer to be important.
For example, in patent document 1, the combination formed by phosphorus series compound is arranged between collector and active material layer Layer (Anchor coat layer, sticky end coating).When being arranged the binder course between collector and active material layer, knot The phosphorus composition closed in layer is bonded with active material layer hydrogen, and the close property (adhesion) of collector and active material layer improves.As a result, Resistance between collector and active material layer reduces.
In addition, in patent document 2, carrying out Corona discharge Treatment on the surface of collector, water being made to be attached to collector Surface forms the protective layer comprising oxyhydroxide on the surface of collector.One of binder course under active material layer as a result, Divide and be embedded in protective layer, the resistance between collector and active material layer reduces.
Existing technical literature
Patent document
Patent document 1: Japanese Unexamined Patent Publication 2007-227733 bulletin
Patent document 2: Japanese Unexamined Patent Publication 2011-228684 bulletin
Summary of the invention
Invention technical problem to be solved
But the resistivity for the phosphorus (P) that phosphorus series compound is included is relatively high.There is collector and active material as a result, The case where resistance between layer rises.In addition, making water be attached to the processing of collector after carrying out corona discharge to collector In, there is uneven, the electricity between collector and active material layer in the generation of the oxyhydroxide in collector surface Resistance also generates uneven.
In view of the foregoing, the purpose of the present invention is to provide a kind of resistance made between active material layer and collector The manufacturing method of reduced electrochemical device electrode and electrochemical device electrode.
For solving the technical solution of technical problem
To achieve the goals above, the electrochemical device electrode of a mode of the invention includes collector, aluminum oxide Layer, conductive layer and active material layer.Above-mentioned collector is aluminium foil.Above-mentioned al oxide layer includes the master for being formed in above-mentioned collector The aluminium hydroxide and aluminium oxide in face.Conductive layer is formed on above-mentioned al oxide layer and includes conductive material.Active material Layer is formed on above-mentioned conductive layer.
The al oxide layer and conductive layer of the interarea of collector is arranged in electrochemical device electrode according to the present invention Close property (adhesion) improves.The resistance being arranged between active material layer and collector on the electrically conductive as a result, reduces.
It is 1300cm in the wave number of above-mentioned al oxide layer-1In infrared absorption spectrum below, produced by above-mentioned aluminium oxide Raw absorption peak is 6 times of 2 times or more or less of the absorption peak generated by above-mentioned aluminium hydroxide.
Aluminium oxide and aluminium hydroxide exist jointly in al oxide layer.The compatibility of conductive layer and al oxide layer as a result, Increase, the close property of conductive layer and al oxide layer improves.
Above-mentioned al oxide layer has 2 μm of thickness below of 1nm or more.
Thick al oxide layer is formed in the interarea of collector as a result, the anchoring effect of al oxide layer increases, conductive layer It is improved with the close property of al oxide layer.
Above-mentioned al oxide layer can be cellular.
The anchoring effect of al oxide layer increases as a result, and the close property of conductive layer and al oxide layer improves.Also, it leads Electric layer is directly connected to via al oxide layer and collector.
The manufacturing method of the electrochemical device electrode of one embodiment of the present invention, is made the current collection formed by aluminium foil The increased processing of reactivity of the interarea of body.By making alkaline solution contact the above-mentioned interarea of above-mentioned collector, in above-mentioned current collection The above-mentioned interarea of body forms the al oxide layer comprising aluminium hydroxide and aluminium oxide.Pass through the interarea painting in above-mentioned al oxide layer It applies conductive material and keeps above-mentioned conductive material dry, form conductive layer in the above-mentioned interarea of above-mentioned al oxide layer.Upper The interarea for stating conductive layer forms active material layer.
The manufacturing method of electrochemical device electrode according to the present invention, is arranged in the al oxide layer of the interarea of collector It is improved with the close property of conductive layer.The resistance between active material layer and collector reduces as a result,.
Above-mentioned al oxide layer alkaline aqueous solution made of dissolving carboxylic salts and above-mentioned collector are contacted and are formed.
As a result, by micro alkaline solution made of dissolving carboxylic salts, being formed in the interarea of collector includes hydroxide The al oxide layer of aluminium and aluminium oxide.
The water system liquid for being dispersed with conductive material can be used as above-mentioned conductive material.
Water system liquid and the compatibility of aluminium hydroxide and aluminium oxide for being dispersed with conductive material are good.It will disperse as a result, There is the water system liquid of conductive material coated in after al oxide layer, the contact area of the water system liquid and al oxide layer improves.
Invention effect
As previously discussed, according to the present invention, the electrochemistry for reducing the resistance between active material layer and collector is realized The manufacturing method of device electrode and electrochemical device electrode.
Detailed description of the invention
Fig. 1 is the perspective view of the electrochemical device of embodiments of the present invention.
Fig. 2 is the perspective view of charge storage element possessed by electrochemical device.
Fig. 3 is the sectional view of charge storage element.
Fig. 4 is the sectional view for making a part amplification of cathode.
Fig. 5 is the flow chart for indicating the manufacturing process of electrochemical device electrode.
Fig. 6 A~Fig. 6 C is the sectional view for indicating the manufacturing process of electrochemical device electrode.
Fig. 7 A~Fig. 7 B is the sectional view for indicating the manufacturing process of electrochemical device electrode.
Fig. 8 A~Fig. 8 C is the figure for indicating infrared absorption spectrum.
Fig. 9 is the figure for indicating the comparison of ESR (equivalent series resistance).
Specific embodiment
Hereinafter, being explained with reference to embodiments of the present invention.In the accompanying drawings, exist and import XYZ axis seat as needed The case where mark system.
Electrochemical device 100 involved in present embodiment is illustrated.Electrochemical device 100 can use electric double layer Capacitor.In addition, electrochemical device 100 can be the charge and discharge of capableing of of lithium-ion capacitor or lithium ion secondary battery etc. The electrochemical device of other types.
[composition of electrochemical device]
Fig. 1 is the perspective view for indicating the composition of electrochemical device 100 of present embodiment.Electrochemical device shown in FIG. 1 In 100, charge storage element 110 is accommodated in container 120 (lid and terminal illustration omitted).In container 120 with charge storage element 110 1 It rises and is accommodated with electrolyte (not illustrating).
Fig. 2 is the perspective view of charge storage element 110.As shown in Fig. 2, charge storage element 110 have cathode 130, anode 140 and every Film 150, the laminated body as made of above-mentioned stacking part are wound around winding core C.Hereinafter, winding core C extend direction, i.e. with volume The direction parallel around central axis is Z-direction.X-direction is the direction vertical with Z-direction, and Y-direction is vertical with X-direction and Z-direction Direction.In addition, winding core C might not be set.In addition, cathode 130 and the sometimes referred to as electrochemical device electricity consumption of anode 140 Pole.
Constitute cathode 130, the anode 140, the lamination order of diaphragm 150 of charge storage element 110, as shown in Fig. 2, can be to Winding core C goes side to be followed successively by the sequence of diaphragm 150, cathode 130, diaphragm 150, anode 140 (from winding outside).Charge storage element 110 positive terminals 141 that there is the negative terminal 131 engaged with cathode 130 and engaged with anode 140.Negative terminal 131 and just Extreme son 141 respectively leads to the outside of charge storage element 110.
[cathode of charge storage element and the composition of anode]
Fig. 3 is the sectional view of charge storage element 110.Fig. 3 indicates the cathode 130, anode 140 and diaphragm 150 of charge storage element 110 The state extended parallel to along X-Z plane, still, as shown in Fig. 2, cathode 130, anode 140 and diaphragm 150 can be with convex curved It is bent.
Cathode 130 has negative electrode collector 132, cathode al oxide layer 135, negative conducting layer 136 and negative electrode active material Matter layer 133.In the example in figure 3, the interarea in the two sides of negative electrode collector 132 is provided with cathode al oxide layer 135, cathode Conductive layer 136 and negative electrode active material layer 133, but it is also possible to which cathode aluminium is arranged in the interarea in the side of negative electrode collector 132 Oxide skin(coating) 135, negative conducting layer 136 and negative electrode active material layer 133.
The center of cathode 130 is arranged in negative electrode collector 132.Negative electrode collector 132 is metal foil.The metal foil is in this way Aluminium foil.Multiple through holes can be set in metal foil.The interarea of negative electrode collector 132 is arranged in cathode al oxide layer 135.It is negative Electrode current collector 132 is clipped by the cathode al oxide layer 135 that the interarea of the two sides of negative electrode collector 132 is arranged in.Cathode alumina Compound layer 135 is for example comprising aluminium hydroxide and aluminium oxide.
Negative conducting layer 136 is arranged on cathode al oxide layer 135.Negative conducting layer 136 is arranged in cathode alumina Between nitride layer 135 and negative electrode active material layer 133.In the example in fig. 3, negative electrode collector 132 is arranged on negative electrode collector 132 The negative conducting layers 136 of two sides clip.Negative conducting layer 136 includes conductive material.The conductive material be, for example, carbon black, At least either of graphite etc..
Negative electrode active material layer 133 is arranged in negative conducting layer 136.In the example in fig. 3, negative electrode collector 132 is set The negative electrode active material layer 133 in the two sides of negative electrode collector 132 is set to clip.Negative electrode active material layer 133 be make electrolyte from Son is (for example, BF4 -) it is adsorbed on the surface of negative conducting layer 136, form the substance of electric double layer.Negative electrode active material layer 133 includes Active material.Active material is for example comprising active carbon, PAS (Polyacenic Semiconductor: benzene class organic semiconductor) Deng at least one.Negative electrode active material layer 133 is by by above-mentioned active material, conductive auxiliary agent (such as section's qin carbon black (Ketjen black)) and synthetic resin (such as PTFE (polytetrafluoroethylene, polytetrafluoroethylene (PTFE))) is mixed It closes object pressurization to prolong and be formed as sheet, its severing is obtained.
It, can be with for example, negative electrode active material layer 133 can be negative electrode active material and adhesive resin mixes Include conductive aid.
Adhesive resin is the synthetic resin for engaging negative electrode active material, and carboxymethyl cellulose, benzene can be used for example Ethylene-butadiene rubber, polyethylene, polypropylene, polyethylene terephthalate, aromatic polyamide, carboxymethyl cellulose, Fluorine system rubber, polyvinylidene fluoride, isoprene rubber, butadiene rubber and ethylene-propylene rubber etc..
Conductive auxiliary agent is the particle formed by conductive material, improves the electric conductivity between negative electrode active material.Conduction helps Agent can for example enumerate the carbon material of acetylene black, graphite, carbon black etc..These materials also can be used alone, or a variety of Class is used in mixed way.In addition, conductive auxiliary agent is conductive material, it can be metal material or electroconductive polymer Deng.
Anode 140 includes positive electrode collector 142, positive al oxide layer 145, positive electrode conducting layer 146 and positive electrode active material Matter layer 143.In the example in figure 3, the interarea in the two sides of positive electrode collector 142 is provided with positive al oxide layer 145, anode Conductive layer 146 and positive electrode active material layer 143, but it is also possible to which positive aluminium is arranged in the interarea in the side of positive electrode collector 142 Oxide skin(coating) 145, positive electrode conducting layer 146 and positive electrode active material layer 143.
Positive electrode collector 142 can be set in the center of anode 140.The material of positive electrode collector 142 can be with cathode collection The material of electric body 132 is identical, can also be different.Positive electrode collector 142 is arranged on the interarea of the two sides of positive electrode collector 142 Positive al oxide layer 145 clips.The material of positive al oxide layer 145 can be with the material phase of cathode al oxide layer 135 Together, it can also be different.
Positive electrode conducting layer 146 is arranged between positive al oxide layer 145 and positive electrode active material layer 143.Such as anode The positive electrode conducting layer 146 that collector 142 is arranged on the two sides of positive electrode collector 142 clips.The material of positive electrode conducting layer 146 can With identical as the material of negative conducting layer 136, can also be different.
Positive electrode active material layer 143 is arranged in positive electrode conducting layer 146.For example, positive electrode collector 142 is arranged on anode The positive electrode active material layer 143 of the two sides of collector 142 clips.The material of positive electrode active material layer 143 can be with negative electrode active The material of material layer 133 is identical, can also be different.
The setting of diaphragm 150 is between cathode 130 and anode 140.Diaphragm 150 is to penetrate electrolyte ion, by cathode 130 With the piece of 140 insulation of anode.Diaphragm 150 can be for by the Porous of the formation such as glass fibre, cellulose fibre, plastic optical fibre Piece.
Electrolyte can be selected arbitrarily.For example, including lithium ion, tetraethyl ammonium ion, triethyl methyl as cation Ammonium ion, 5- nitrogen spiral shell [4.4] nonane ion, ethylmethylimidazolium ion etc., include BF as anion4(tetrafluoro boric acid Ion), PF6(hexafluorophosphate ion), (CF3SO2)2NThe anion of (TFSA ion) etc. can include carbonic acid as solvent Acrylic ester, ethylene carbonate, dimethyl carbonate, methyl ethyl carbonate, dimethyl carbonate, sulfolane, dimethyl sulfone, ethyl-methyl Sulfone, ethylisopropyl base sulfone etc..Specifically, it is able to use 5- nitrogen spiral shell [4.4] nonane-BF4, ethylmethylimidazolium-BF4's Carbonic allyl ester solution etc..
Fig. 4 is by the sectional view of a part amplification of cathode 130.Such as Fig. 4 is schematically shown by the P1 encirclement of Fig. 3 Region.
As shown in figure 4, the interarea 132s in negative electrode collector 132 is formed with cathode al oxide layer 135.In cathode alumina Aluminium oxide and aluminium hydroxide coexist in compound layer 135.The film thickness of cathode al oxide layer 135 is, for example, 2 μm of 1nm or more or less.
Here, preferred hydrophilic reduces in the case where the film thickness of cathode al oxide layer 135 ratio 1nm is small.In addition, In The film thickness of cathode al oxide layer 135 is than in the case where 2 μm big, current collection resistance rises, so not preferably.In addition, cathode alumina Compound layer 135 is cellular, for example including multiple aluminum oxide 135a.
In multiple aluminum oxide 135a, adjacent aluminum oxide 135a can leave each other (interval) each other, can also With contact.In the case where adjacent aluminum oxide 135a leaves each other, as shown in figure 4, one of negative conducting layer 136 136p is divided directly to contact with negative electrode collector 132.In cathode 130, there are multiple by a part of 136p.
The positive al oxide layer 145 of anode 140 is also equally cellular with cathode 130, one of positive electrode conducting layer 146 Divide and is directly contacted with positive electrode collector 142.
[manufacturing method of cathode and anode]
Fig. 5 is the flow chart for indicating the manufacturing process of electrochemical device electrode.Each step shown in fig. 5, use are following Fig. 6 A~Fig. 7 B be described in detail.Fig. 6 A~Fig. 7 B is the sectional view for indicating the manufacturing process of electrochemical device electrode.Fig. 6 A In the manufacturing process of~Fig. 7 B expression cathode 130 and anode 140, the manufacturing process of cathode 130 as an example.
Such as shown in Figure 6A, in the manufacturing method of electrochemical device electrode of the invention, so that negative electrode collector The increased mode of reactivity of 132 interarea 132s carries out the processing of interarea 132s.Such as the interarea to negative electrode collector 132 132s carries out ultraviolet light irradiation, Corona discharge Treatment, plasma irradiating (atmosphere plasma, reduced pressure plasma etc.) and electricity The arbitrary processing 132tr (ST01) of beamlet irradiation, ion beam irradiation etc..132tr through this process, negative electrode collector 132 Interarea 132s becomes activity.For example, the combination of aluminium and oxygen is cut off or aluminium is negative in the interarea 132s of negative electrode collector 132 At least part of electrode current collector 132 is exposed.
In addition, organic solvent, lotion etc. can be used by cathode collection before implementing processing 132tr to negative electrode collector 132 Electric body 132 is cleaned.Dust, grease of negative electrode collector 132 etc. is attached to as a result, to be removed before implementing to handle 132tr.
Then, as shown in Figure 6B, make the interarea 132s (ST02) of alkaline solution contact negative electrode collector 132.The alkalinity is molten Liquid includes organic matter.Organic matter is for example comprising carboxyl.The contact of alkaline solution for example carries out in an atmosphere.The contact of alkaline solution It can be carried out, negative electrode collector 132 can also be soaked by the way that alkaline solution to be sprayed to the interarea 132s of negative electrode collector 132 Enter alkaline solution.
By making alkaline solution contact negative electrode collector 132, such as oxygen, hydrogen-based and negative electrode collector in alkaline solution Reactive aluminum in 132 forms cathode al oxide layer 135 in the interarea 132s of negative electrode collector 132.Fig. 6 C indicates the state.
Cathode al oxide layer 135 is, for example, cellular.Cathode al oxide layer 135 includes aluminium hydroxide and aluminium oxide. In addition, cathode al oxide layer 135 has multiple opening 135h.Multiple opening interareas of the 135h from cathode al oxide layer 135 135s reaches the interarea 132s of negative electrode collector 132.
Then, as shown in Figure 7 A, conductive material is applied in the interarea 135s of cathode al oxide layer 135, makes the conduction Property material it is dry (ST03).The coating of conductive material for example carries out in an atmosphere.As a result, in cathode al oxide layer 135 Interarea 135s forms negative conducting layer 136.A part of 136p of negative conducting layer 136 enters opening 135h, negative conducting layer 136 A part of 136p directly contacted with negative electrode collector 132.In addition it is also possible to use the conductive material of alkalinity.
The material high with the compatibility of aluminium hydroxide and aluminium oxide can be selected as conductive material.Such as conduction Property material is able to use the water system liquid for being dispersed with conductive material.Conduction material is, for example, at least one of carbon black, graphite etc..
Then, as shown in Figure 7 B, negative electrode active material layer 133 is formed in the interarea 136s of negative conducting layer 136 (ST04).Manufacturing process (ST01~ST04) in this way forms cathode 130.
[effect of cathode and anode]
In cathode 130 of the invention, cathode al oxide layer 135 is formed on negative electrode collector 132.Cathode alumina Nitride layer 135 includes aluminium hydroxide and aluminium oxide.Cathode al oxide layer 135 is cellular.
The cathode al oxide layer 135 is formed under alkaline condition (for example, pH8.0 or more).As a result, in negative electrode collector The cathode al oxide layer 135 comprising aluminium hydroxide and aluminium oxide is stably formed on 132.Here, oxygen (O) in aluminium oxide and Hydroxy (OH) in aluminium hydroxide is combined strongly with the aluminium (Al) in negative electrode collector 132.Cathode al oxide layer as a result, 135 and negative electrode collector 132 be close to (contiguity) strongly.Cathode al oxide layer 135 in multiple batch processings every time steadily It is formed on negative electrode collector 132.
In addition, the film thickness and self-souring film of cathode al oxide layer 135 are thicker in cathode 130 of the invention (for example, 2 μm of 1nm or more or less).Also, a part of 136p of negative conducting layer 136 is via cathode al oxide layer 135 and bears Electrode current collector 132 directly contacts.Pass through the anchoring effect of cathode al oxide layer 135 (anchor effect, fixed effect as a result, Fruit), negative conducting layer 136 and cathode al oxide layer 135 are close to strongly.
In addition, negative conducting layer 136 passes through the water system liquid for making to be dispersed with conductive material coated in cathode al oxide layer 135 and be formed on cathode al oxide layer 135.Here, water system liquid and the compatibility of aluminium hydroxide and aluminium oxide are good.By This, interarea 135s and be open 135h in efficiently infiltration spread of the water system liquid in cathode al oxide layer 135.
Negative conducting layer 136 after making water system liquid dry as a result, and the contact area of cathode al oxide layer 135 are reliable Ground increases.That is, in the present invention, other than anchoring effect, using chemical affinity, improving negative conducting layer 136 and cathode The clinging force of al oxide layer 135.
Also, a part of 136p of negative conducting layer 136 is straight via cathode al oxide layer 135 and negative electrode collector 132 Contact.The resistance between negative conducting layer 136 and cathode al oxide layer 135 reduces as a result,.As a result, being formed in Its resistance also reduces between negative electrode active material layer 133 in negative conducting layer 136 and negative electrode collector 132.
As described above, cathode 130 according to the present invention, is formed between negative conducting layer 136 and negative electrode collector 132 Cathode al oxide layer 135.The resistance between negative electrode active material layer 133 and negative electrode collector 132 reduces as a result,.
In addition, the construction of anode 140 is identical as cathode 130, anode 140 can also obtain effect identical with cathode 130.
In addition, have and above-mentioned processing 132tr is not carried out to negative electrode collector 132 as comparative example, and in negative electrode collector The method of negative conducting layer 136 is directly formed on 132.In this case, because being formed in the interarea 132s of negative electrode collector 132 Self-souring film (Al2O3) presence, the wellability of negative conducting layer 136 deteriorates.
Another party has after having carried out corona discharge to the interarea 132s of negative electrode collector 132, makes as another comparative example Interarea 132s is exposed to the method for water.But in the method, due to manufacturing environment, water becomes acid or alkalinity, has Possible aluminium hydroxide cannot stably form on negative electrode collector 132.In addition, by exposing negative electrode collector 132 again to the open air Yu Shui, the case where the one side of negative electrode collector 132 forms aluminium oxide.In this case, in the same manner as above-mentioned comparative example, cathode The wellability of conductive layer 136 cannot become good.
[embodiment in addition]
In the above-described embodiment, double layer capacitor is instantiated as electrochemical device 100, but is not limited to this Example.For example, above-mentioned embodiment can apply the anode in lithium-ion capacitor.Alternatively, above-mentioned embodiment can also be with Apply the electrode in lithium ion battery.
It is applied in the case where lithium-ion capacitor by above-mentioned embodiment, the negative electrode collector of cathode 130 132 The metal foil of copper foil in this way etc..In addition, the negative electrode active material that negative electrode active material layer 133 is included is can to adsorb electrolyte In lithium ion material, such as the carbon-based material for being able to use ungraphitised carbon (hard carbon), graphite, soft carbon etc..
The adhesive resin of cathode 130 is the synthetic resin for engaging negative electrode active material, and carboxymethyl can be used for example Cellulose, SBR styrene butadiene rubbers, polyethylene, polypropylene, polyethylene terephthalate, aromatic polyamide, carboxylic first Base cellulose, fluorine system rubber, polyvinylidene fluoride, polyisoprene class rubber, butadiene rubber and ethylene-propylene class rubber Deng.
Conductive auxiliary agent is the particle formed by conductive material, improves the electric conductivity between negative electrode active material.Conduction helps Agent can for example enumerate the carbon material of acetylene black, graphite, carbon black etc..These materials can be used alone, can also be mixed with multiple types It closes and uses.In addition, conductive auxiliary agent is conductive material, it can be metal material or electroconductive polymer etc..
Negative electrode active material layer 133 can be arranged directly on negative electrode collector 132, also can be set in cathode current collection On body 132 in set negative conducting layer 136.
[embodiment]
Illustrate embodiment in further detail below.It can be selected as collector (negative electrode collector 132, positive electrode collector 142) Select aluminium foil.After having carried out Corona discharge Treatment (output 0.8kW) to the surface of aluminium foil, by the micro alkaline solution comprising organic matter (pH8.0) it is sprayed at aluminium foil.Micro alkaline solution is, for example, 1%CMC (carboxymethyl cellulose) aqueous solution.
Micro alkaline solution is able to use will be as the sodium carboxymethylcellulose of carboxylic salts (Na) salt or carboxymethyl cellulose Ammonium (NH3) salt be dissolved in water obtained from solution.Later, aluminium foil be heated to 50 DEG C or more (for example, 50 DEG C or more 60 DEG C with Under), micro alkaline solution is dried.Form al oxide layer (cathode al oxide layer 135, positive alumina on the current collector as a result, Compound layer 145).
Fig. 8 A~Fig. 8 C is the figure for indicating infrared absorption spectrum.The horizontal axis of Fig. 8 A~Fig. 8 C is wave number (cm-1), the longitudinal axis is Absorption intensity (ABS. (standard value)).
Fig. 8 A indicates the infrared absorption spectrum (FT-IR) of the al oxide layer formed by above-mentioned method.Such as Fig. 8 A It is shown, in the al oxide layer formed by above-mentioned method, in 1040cm-1It nearby confirmed the suction generated by aluminium hydroxide Receive peak A.In addition, in 950cm-1It nearby confirmed the absorption peak B generated by aluminium oxide.
Fig. 8 B indicates to carry out the infrared absorption spectrum of the aluminium foil surface before Corona discharge Treatment.As shown in Figure 8 B, at this In example, it is thus identified that the absorption peak A (1040cm generated by aluminium hydroxide-1Near).In addition, Fig. 8 C expression is carried out to aluminium foil After Corona discharge Treatment, it is atomized the infrared absorption spectrum of the aluminium foil surface of water.As shown in Figure 8 C, in this embodiment, confirm Absorption peak A (the 1040cm generated by aluminium hydroxide-1Near).
It follows that absorption peak A shown in Fig. 8 A is the aluminium for contacting 1%CMC aqueous solution after Corona discharge Treatment The result of foil and generate.Here, being 1300cm in wave number in fig. 8 a-1Hereinafter, being by the absorption peak B that aluminium oxide generates By 6 times of 2 times or more or less of the absorption peak A that aluminium hydroxide generates.
In addition, absorption peak B than absorption peak A it is 2 times small in the case where, hydrophily reduce, so not preferably.Separately Outside, in the case where absorption peak B is bigger than 6 times of absorption peak A, current collection resistance rises, so not preferably.
Fig. 9 is the comparison figure for indicating ESR (equivalent series resistance: Equivalent Series Resistance).As Sample has prepared 2 capacitor electrodes.For example, water-based conductive coating and drying are applied on above-mentioned al oxide layer, Active material slurry is applied, the electrode (embodiment α) dried again is prepared.As another sample, preparation is carrying out degreasing The electrode (comparative example β) of conductive coating is only applied on treated aluminium foil.The electrode of the two is used for the capacitor of cylinder 4F Electrode.
As shown in figure 9, comparative example β is 207 (m Ω) in initial ESR, in contrast, embodiment α is 163 (m Ω), The ESR of embodiment α (reducing 21%) lower than comparative example β.Also, after accelerated test (floating test, 1000h), in comparative example β In, equivalent series resistance rises 580% from initial value, and in contrast, embodiment α rising 450% is lower than comparative example β.
As described above, aluminium oxide and aluminium hydroxide coexist in the al oxide layer of the present embodiment.Conductive layer and aluminium as a result, The wellability of oxide skin(coating) improves, and the close property of conductive layer and al oxide layer improves.As a result, conductive layer and aluminum oxide The resistance of layer reduces.
More than, embodiments of the present invention are illustrated, but the present invention is not limited only to above-mentioned embodiment, certainly It is able to carry out various changes.
Description of symbols
100 ... electrochemical devices
110 ... charge storage elements
120 ... containers
130 ... cathode
131 ... negative terminals
132 ... negative electrode collectors
132tr ... processing
132s ... interarea
133 ... negative electrode active material layers
135 ... cathode al oxide layers
135s ... interarea
135h ... opening
136 ... negative conducting layers
136s ... interarea
140 ... anodes
141 ... positive terminals
142 ... positive electrode collectors
143 ... positive electrode active material layers
145 ... positive al oxide layers
146 ... positive electrode conducting layers
150 ... diaphragms.

Claims (5)

1. a kind of electrochemical device electrode characterized by comprising
The collector formed by aluminium foil;
It is formed in the interarea of the collector, al oxide layer comprising aluminium hydroxide and aluminium oxide;
It is formed in conductive layer on the al oxide layer, comprising conductive material;With
The active material layer being formed on the conductive layer,
The al oxide layer is cellular,
It is 1300cm in the wave number of the al oxide layer-1In infrared absorption spectrum below, in 950cm-1It is neighbouring by institute The absorption peak for stating aluminium oxide generation is in 1040cm-1The 2 times or more 6 of the neighbouring absorption peak generated by the aluminium hydroxide Times or less.
2. electrochemical device electrode as described in claim 1, it is characterised in that:
The al oxide layer has 2 μm of thickness below of 1nm or more.
3. a kind of manufacturing method of electrochemical device electrode, it is characterised in that:
The step of being made the reactive increased processing of the interarea of the collector formed by aluminium foil;
By making alkaline solution contact the interarea of the collector, being formed in the interarea of the collector includes hydrogen-oxygen The step of changing aluminium and aluminium oxide and being cavernous al oxide layer, wherein in the wave number of the al oxide layer be 1300cm-1 In infrared absorption spectrum below, in 950cm-1The neighbouring absorption peak generated by the aluminium oxide is in 1040cm-1It is attached 6 times of 2 times or more or less of the close absorption peak generated by the aluminium hydroxide;
Conductive material is applied by the interarea in the al oxide layer and keeps the conductive material dry, in the alumina The interarea of compound layer forms the step of conductive layer;With
In the step of interarea of the conductive layer forms active material layer.
4. the manufacturing method of electrochemical device electrode as claimed in claim 3, it is characterised in that:
The al oxide layer is by forming the alkaline aqueous solution for having dissolved carboxylic salts and the collector and contact.
5. the manufacturing method of electrochemical device electrode as described in claim 3 or 4, it is characterised in that:
The water system liquid for being dispersed with conductive material is used as the conductive material.
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