CN107461625A - LED lamp tube flexible automatic production line smears silk, plug wears silk, charging apparatus - Google Patents
LED lamp tube flexible automatic production line smears silk, plug wears silk, charging apparatus Download PDFInfo
- Publication number
- CN107461625A CN107461625A CN201610892381.8A CN201610892381A CN107461625A CN 107461625 A CN107461625 A CN 107461625A CN 201610892381 A CN201610892381 A CN 201610892381A CN 107461625 A CN107461625 A CN 107461625A
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- plug
- silk
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- control cylinder
- cylinder
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 238000001514 detection method Methods 0.000 claims abstract description 7
- 230000002950 deficient Effects 0.000 claims description 67
- 238000003825 pressing Methods 0.000 claims description 21
- 238000003860 storage Methods 0.000 claims description 21
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 7
- 230000006835 compression Effects 0.000 claims description 6
- 238000007906 compression Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 230000009347 mechanical transmission Effects 0.000 abstract description 2
- 230000008520 organization Effects 0.000 abstract 1
- 239000000047 product Substances 0.000 description 7
- 239000000463 material Substances 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- General Engineering & Computer Science (AREA)
- Treatment Of Fiber Materials (AREA)
- Manipulator (AREA)
Abstract
The present invention relates to a kind of LED lamp tube flexible automatic production line smears silk, plug wears silk, charging apparatus.By mechanical transmission mechanism, steam-operating controlling organization, transmitting device, silk device, wire are smeared automatically and plug lamp pin automatic threading device, plug are automatically loaded device, fluorescent tube automatic detection device for eliminating is formed, the present invention realizes plug filament automatic wire feed, is automatically loaded LED lamp tube.
Description
Technical field
The present invention relates to a kind of LED lamp tube flexible automatic production line smears silk, plug wears silk, charging apparatus.
Background technology
Domestic T8/T5 types LED lamp tube is using the pipeline system dress assembled, welded by hand, gluing, crimping load at present
With, it is necessary to which the material or semi-finished product that operator by hand produces every procedure are matched somebody with somebody in the enterprising luggage of unit, in process
Down tube need to be carried out by hand and carries out carrying movement in per pass inter process, the shortcomings that this processing method:First, recruitment number occupies high
Under not, wage cost is high.Two be due to frequently to carry operation, and fluorescent tube has frangible undesirable feature, leads process damage processed
Consumption is big, increases production cost.Three be due to that the semi-finished product of each operation processing and finished product need certain stacking place, and it is empty to take production
Between it is big.
The content of the invention
The present invention provides one kind to solve problem above and realizes plug filament automatic wire feed, is automatically loaded LED lamp tube
LED lamp tube flexible automatic production line smear silk, plug wears silk, charging apparatus.
The technical scheme is that:It includes frame, open channel bearing, open channel, frame fixed plate, chain
Bar, installation tube clamper, fluorescent tube guide plate, guide plate mounting bracket, fluorescent tube pressing device, holddown spring, compression play fixed plate, compressed
Device control cylinder, pressing device fixed support, automatic a manipulator is smeared, a manipulator control cylinder is smeared automatically, smears silk and fix
Frame, automatic silk of smearing control cylinder, smear a fixed support automatically, smear wire track automatically, smear wire track bearing, wired manipulator automatically
Fixed mount, plug clamping control cylinder, track bearing one, track two, be moved to the left extension spring, wear silk control cylinder, wear wire track
Bearing (setting) plate, wire track bearing is worn, wire track is worn, wears wire track fixed plate, track fixation board mount, plug clamping manipulator
Control cylinder, plug wire threading machine tool hand, capacity eccentric bearing rotation control cylinder, capacity eccentric bearing rotation control air cylinder fixed plate, bias
Track plates, rotating device, capacity eccentric bearing, rotating device central shaft, manipulator control cylinder, manipulator, plug, track two, rail
Road bearing two, rotating device fixed plate, upwards downwards track bearing (setting) plate, upwards downwards track bearing, forward to rear rail,
Upwards to lower railway, forward backward guide rail fixed plate, wired manipulator, wired manipulator control cylinder, wear silk and control downwards upwards
Cylinder processed, control backward forward cylinder, track three, wired control cylinder, lamp pin, fluorescent tube, plug load control cylinder connecting plate,
Plug load control cylinder, defective work storage shelf fixed support, defective work storage shelf, defective work reject mounting bracket,
Defective work rejecting controls cylinder, defective work rejecting fixture, defective work to reject baffle plate, defective work rejects baffle plate extension spring,
The edge of a knife under guide plate, chopping, chasing-attachment fixed support, chopping control cylinder, the edge of a knife in chopping;
The left side frame of frame is fixed on framework soleplate with frame fixed plate by open channel, open channel bearing, frame
Right side frame be directly anchored on framework soleplate, frame fixed plate moves tune by open channel bearing to from left to right
It is whole;
Tube clamper is installed on conveyor chain, station gap biography is carried out by the gap separator in synchronous motor control frame
Defeated, transmission means is transmitted for chain type;
Described fluorescent tube guide plate is fixed in frame by guide plate mounting bracket, and fluorescent tube is carried out in transmitting procedure through fluorescent tube guide plate
Fluorescent tube or so transmission positioning;
Described fluorescent tube pressing device, holddown spring with compress play fixed plate, pressing device control cylinder is consolidated by pressing device
Fixed rack is arranged in frame, when to fluorescent tube smear thread, by holddown spring and fluorescent tube pressing device Compliant pressure fluorescent tube;
Described smears a manipulator control cylinder and smears a fixed mount, smears wire track bearing, track by smearing automatically automatically automatically
Silk fixed support is arranged in frame, and it is flexiplast rod that fluorescent tube smears a manipulator automatically, is smearing a manipulator control gas automatically
Seal wire on the lower Flexible Fixturing lamp tube driver plate of cylinder control, it is displaced outwardly driving fluorescent tube in automatic smear under silk control cylinder controls
The progress of device plate wire is both horizontally and vertically floating, both horizontally and vertically smears totally two groups of silk, carries out horizontal and vertical side twice
To floating;
Described capacity eccentric bearing rotation control cylinder rotates control air cylinder fixed plate by capacity eccentric bearing and is arranged in frame, inclined
Under the control cylinder control of heart bearing rotary, in the rotating device fixed plate, track bearing two on rotating device central shaft
Manipulator control cylinder move up and be rotated by 90 °, manipulator control along eccentric orbit plate, track two on capacity eccentric bearing
Cylinder control machinery hand clamps plug, and plug is sent at manipulator;
Described plug clamping controls cylinder by track one, track bearing two, is moved to the left extension spring control clamping manipulator control
Cylinder processed is moved to the left, in the case where plug clamps control cylinder control, when plug is sent to plug wire threading machine tool hand position, in plug
Under clamping control cylinder control, wear silk control cylinder and move right, wear silk control cylinder control lower end cap wire threading machine tool hand folder
Hold plug;
Described wired manipulator, wired manipulator control cylinder with forward backward guide rail fixed plate, forward to rear rail, forward
Cylinder, upward track bearing downwards are controlled backward, upwards to lower railway, upwards upward track bearing (setting) plate downwards, downward control
Cylinder processed is arranged in frame by wired manipulator fixed mount;Control cylinder downwards upwards wearing silk and control gas backward forward
Under cylinder control, wired manipulator control cylinder controls wired manipulator to clamp seal wire downwards and carries out wearing silk;
It is described to wear silk control cylinder, wear wire track bearing (setting) plate, wear wire track bearing, wearing wire track and fixed by track
Plate, track are fixed board mount and are arranged in frame, and in the case where wearing silk control cylinder control, the plug lamp pin hole of clamping is worn
Silk;
Under the control cylinder control of plug clamping manipulator, the lamp pin that plug wire threading machine tool hand clamps plug prepares to wear silk;
Described silk control cylinder of wearing is connected by track bearing (setting) plate with wearing wire track bearing, wearing wire track, is wearing silk control
Under cylinder control processed, plug clamping manipulator control cylinder, plug wire threading machine tool hand clamp plug lamp pin move right to
Wired position of manipulator;
Described wired control cylinder by controlling downwards forward upwards to rear rail, track three with wearing silk control cylinder, wearing silk
Cylinder connect, wear silk control cylinder and wear silk upwards downwards control cylinder co- controlling under, it is wired control cylinder control it is wired
Manipulator clamps downwards fluorescent tube driving plate seal wire, is moved to the left and plug lamp pin is carried out wearing silk;
Described plug clamping manipulator control cylinder controls wired manipulator to open, in the case where controlling cylinder control backward forward to
Move right and exit plug, moved up in the case where wearing silk and controlling cylinder control downwards upwards, the plug for having completed to wear silk prepares to load
Fluorescent tube;
Described plug loads control cylinder and connected by plug loading control cylinder connecting plate with wearing wire track bearing, wearing wire track
Connect, in the case where plug loads control cylinder control, the lamp pin that plug wire threading machine tool hand clamps plug is moved right, and plug is inserted in
LED lamp tube.
Described frame is installed above detection means, and detection means wears the exposed electric wire company after silk with lighting tube plug lamp pin
Connect.
Described frame is installed above defective work device for eliminating, is stored by defective work device for eliminating and defective work
Frame forms, and defective work rejecting fixture, defective work reject control cylinder and be arranged on frame through defective work rejecting mounting bracket
On;Defective work storage shelf is arranged in frame by defective work storage shelf fixed support;Defective work is by unqualified after testing
Product are rejected control cylinder and run up, and baffle plate is rejected by defective work, reject storage shelf into defective work, defective work picks
Except baffle plate is in the case where defective work rejects baffle plate extension spring control, blocks into defective work and reject storage shelf fluorescent tube.
Described frame is installed above chasing-attachment, loads fluorescent tube through plug, lamp pin is worn the exposed seal wire of silk and need to cut
Remove, the edge of a knife is arranged in frame by chasing-attachment fixed support under chopping, and cylinder is same with the edge of a knife in chopping passes through for chopping control
Fixed support is arranged in frame, and fluorescent tube enters in chopping the edge of a knife under the edge of a knife, chopping through guide plate, under chopping control cylinder control
Cut off unnecessary exposed seal wire outside lamp pin.
It is an advantage of the invention that:
1st, assembler's craft assembly operation, a worker can assemble 300 T8LED fluorescent tubes, and make in 8 hour working time
With this equipment fluorescent tube flexible automatic production line smears silk, plug wears silk, charging apparatus, productivity ratio is up to 1200 T8LED fluorescent tubes/small
When, it is 9600 T8LED fluorescent tubes to work 8 hours daily, and efficiency improves 32 times;
2nd, product line frame and transmitting device, grade slab is all fixed on using open channel and opening bearing, can fast velocity modulation
Whole product line frame and transmitting device width is with the automatic assembling suitable for different size length 600-1200mm fluorescent tubes;
3rd, production line transmission thread-clamping device uses flexible material system using flexible automatic adjustable clamping means, automatic fixture
Make, be suitable for T8, T5(16-26mm)The automatic clamping transmission of fluorescent tube, realize the flexible automatic production of fluorescent tube of different tube diameters.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the structural representation of plug feeding of the present invention.
Fig. 3 is that the present invention prepares to wear the structural representation of silk.
Fig. 4 is the structural representation that silk is worn in invention.
Fig. 5 is the structural representation that plug of the present invention loads.
1 it is frame in figure, 2 be open channel bearing, 3 be open channel, 4 be frame fixed plate, 5 be conveyor chain, 6 is
Installation tube clamper, 7 be fluorescent tube guide plate, 8 be guide plate mounting bracket, 9 be fluorescent tube pressing device, 10 be holddown spring, 11 compressions
Play fixed plate, 12 be pressing device control cylinder, 13 be pressing device fixed support, 14 be smear a manipulator automatically, 15 be oneself
A fixed mount is is smeared, 17 is that to smear silk automatically to control cylinder, 18 be to smear silk automatically to fix branch in a dynamic manipulator control cylinder, 16 of smearing
Frame, 19 for it is automatic smear wire track, 20 be smear automatically wire track bearing, 21 be wired manipulator fixed mount, 22 be plug clamping control
Cylinder processed, 23 are that to be track two, 25 control cylinder, 27 to wear a rail to be moved to the left extension spring, 26 to wear silk with track bearing one, 24
Wire track bearing, 29 is are worn to wear wire track, 30 to wear wire track fixed plate, 31 be track fixed plate in road bearing (setting) plate, 28
Support, 32 be plug clamping manipulator control cylinder, 33 be plug wire threading machine tool hand, 34 be capacity eccentric bearing rotation control cylinder,
35 it is capacity eccentric bearing rotation control air cylinder fixed plate, 36 be eccentric orbit plate, 37 be rotating device, 38 be capacity eccentric bearing, 39 is
Rotating device central shaft, 40 be manipulator control cylinder, 41 be manipulator, 42 be plug, 43 be that track two, 44 is track bearing
2nd, 45 be rotating device fixed plate, 46 be upwards downwards track bearing (setting) plate, 47 be upwards downwards track bearing, 48 be to
Forward direction rear rail, 49 for upwards to lower railway, 50 for forward backward guide rail fixed plate, 51 be wired manipulator, 52 be silk clamping machine
Tool hand control cylinder, 53 control downwards cylinder, 54 as control cylinder, 55 are that track three, 56 is folder backward forward upwards to wear silk
Silk control cylinder, 57 be lamp pin, 58 be fluorescent tube, 59 be plug load control cylinder connecting plate, 60 be plug load control cylinder,
61 it is defective work storage shelf fixed support, 62 be defective work storage shelf, 63 is that defective work rejects mounting bracket, 64 as not
Certified products reject control cylinder, 65 be defective work rejecting fixture, 66 be defective work reject baffle plate, 67 be defective work rejecting
Baffle plate extension spring, 68 be guide plate, 69 be the edge of a knife under chopping, 70 be chasing-attachment fixed support, 71 be chopping control cylinder, 72 to cut
The edge of a knife on silk.
Embodiment
LED lamp tube flexible automatic production line smears silk, plug wears silk, charging apparatus, by mechanical transmission mechanism, steam-operating control machine
Structure, transmitting device, smear silk device, wire and plug lamp pin automatic threading device automatically, that plug is automatically loaded device, fluorescent tube is automatic
Device for eliminating is detected to form, including frame 1, open channel bearing 2, open channel 3, frame fixed plate 4, conveyor chain 5, installation
Tube clamper 6, fluorescent tube guide plate 7, guide plate mounting bracket 8, fluorescent tube pressing device 9, holddown spring 10, compression play fixed plate 11, pressure
Tight device control cylinder 12, pressing device fixed support 13, smear a manipulator 14 automatically, smear a manipulator control cylinder automatically
15th, a fixed mount 16 is smeared, automatic silk of smearing controls cylinder 17, smears a fixed support 18 automatically, smear wire track 19 automatically, smear silk automatically
Track bearing 20, wired manipulator fixed mount 21, plug clamping control cylinder 22, track bearing 1, track 2 24, to moving to left
Dynamic extension spring 25, silk control cylinder 26 is worn, wire track bearing (setting) plate 27 is worn, wears wire track bearing 28, wear wire track 29, wear a rail
Road fixed plate 30, track fix board mount 31, plug clamping manipulator control cylinder 32, plug wire threading machine tool hand 33, eccentric shaft
Hold rotation control cylinder 34, capacity eccentric bearing rotation control air cylinder fixed plate 35, eccentric orbit plate 36, rotating device 37, eccentric shaft
Hold 38, rotating device central shaft 39, manipulator control cylinder 40, manipulator 41, plug 42, track 2 43, track bearing 2 44,
Rotating device fixed plate 45, upwards downwards track bearing (setting) plate 46, upwards downwards track bearing 47, forward to rear rail 48,
Upwards to lower railway 49, forward backward guide rail fixed plate 50, wired manipulator 51, wired manipulator control cylinder 52, wear silk to
The upper cylinder 53 of control downwards, control cylinder 54 backward forward, be track 3 55, wired control cylinder 56, lamp pin 57, fluorescent tube 58, stifled
Head loads control cylinder connecting plate 59, plug loading control cylinder 60, defective work storage shelf fixed support 61, defective work storage
Deposit frame 62, defective work rejects mounting bracket 63, defective work rejects control cylinder 64, defective work rejecting fixture 65, does not conform to
Lattice product reject baffle plate 66, defective work rejects the edge of a knife 69 under baffle plate extension spring 67, guide plate 68, chopping, chasing-attachment fixed support 70,
The edge of a knife 72 on chopping control cylinder 71, chopping;
The left side frame of frame 1 is fixed on framework soleplate 4 with frame fixed plate 4 by open channel 3, open channel bearing 2,
The right side frame of frame 1 is directly anchored on framework soleplate 4, and frame fixed plate 4 is carried out by open channel bearing 2 to from left to right
Mobile adjustment;
Tube clamper 6 is installed on conveyor chain 5, station gap biography is carried out by the gap separator in synchronous motor control frame
Defeated, transmission means is transmitted for chain type;
Described fluorescent tube guide plate 7 is fixed in frame 1 by guide plate mounting bracket 8, and fluorescent tube is in transmitting procedure through fluorescent tube guide plate 7
Carry out fluorescent tube or so transmission positioning;
Described fluorescent tube pressing device 9, holddown spring 10 and compression plays fixed plate 11, pressing device control cylinder 12 passes through compression
Device fixed support 13 is arranged in frame 1, soft by holddown spring 10 and fluorescent tube pressing device 9 when to fluorescent tube smear thread
Property compress fluorescent tube;
It is described it is automatic smear a manipulator control cylinder 15 and smear a fixed mount 16, it is automatic that to smear wire track bearing 20, track 19 logical
Cross and smear a fixed support 18 automatically in frame 1, it is flexiplast rod that fluorescent tube smears a manipulator 14 automatically, is smearing silk automatically
Seal wire on the lower Flexible Fixturing lamp tube driver plate of the control of manipulator control cylinder 15, it is automatic smear under silk control cylinder 17 controls to
Outer movement is both horizontally and vertically floating to the progress of lamp tube driver plate wire, both horizontally and vertically smears totally two groups of silk, carries out
It is both horizontally and vertically floating twice;
Described capacity eccentric bearing rotation control cylinder 34 rotates control air cylinder fixed plate 35 by capacity eccentric bearing and is arranged on frame 1
On, rotated in capacity eccentric bearing under control cylinder 34 controls, rotating device fixed plate 45 on rotating device central shaft 39,
Manipulator control cylinder 40 on track bearing 2 44 is on capacity eccentric bearing 38 along eccentric orbit plate 36, track 2 43 to moving up
Move and be rotated by 90 °, the control machinery hand 41 of manipulator control cylinder 40 clamping plug 42, plug 42 is sent at manipulator 41;
Described plug clamping controls cylinder 22 by track 1, track bearing 2 23, is moved to the left the control clamping of extension spring 25
Manipulator control cylinder 32 is moved to the left, in the case where plug clamps the control control of cylinder 22, when plug 42 is sent to plug wire threading machine tool
During 33 position of hand, in the case where plug clamps the control control of cylinder 22, wear silk control cylinder 26 and move right, wearing silk control cylinder 26
Lower end cap wire threading machine tool hand 33 is controlled to clamp plug 42;
Described wired manipulator 51, wired manipulator control cylinder 52 with forward backward guide rail fixed plate 50, lead backward forward
Rail 48, control cylinder 54, upward track bearing 47 downwards backward forward, consolidate upwards to lower railway 49, upward track bearing downwards
Fixed board 46, control cylinder 53 is arranged in frame 1 by wired manipulator fixed mount 21 downwards upwards.Controlling gas downwards upwards
Cylinder 53 and forward backward control cylinder 54 control under, wired manipulator control cylinder 52 control wired manipulator 51 downwards clamping lead
Silk carries out wearing silk;
It is described to wear silk control cylinder 26, wear wire track bearing (setting) plate 27, wear wire track bearing 28, wearing wire track 29 and pass through rail
Road fixed plate 30, track are fixed board mount 31 and are arranged in frame 1, in the case where wearing silk control cylinder 26 and controlling, to the plug of clamping
Lamp pin hole carries out wearing silk;
In the case where plug clamping manipulator control cylinder 32 controls, the lamp pin 57 that plug wire threading machine tool hand 33 clamps plug 42 prepares
Wear silk;
Described silk control cylinder 26 of wearing is connected by track bearing (setting) plate 27 with wearing wire track bearing 28, wearing wire track 29,
In the case where wearing silk control cylinder 26 and controlling, plug clamping manipulator control cylinder 32, plug wire threading machine tool hand 33 clamp plug 42
Lamp pin 57 move right to the wired position of manipulator 51;
Described wired control cylinder 56 by rear rail 48, track 3 55 and wearing that silk controls cylinder 26, to wear silk upward forward
Downwards control cylinder 53 connect, wear silk control cylinder 26 and wear silk upwards downwards control the co- controlling of cylinder 53 under, wired control
Cylinder 56 processed controls wired manipulator 51 to clamp the driving plate seal wire of fluorescent tube 58 downwards, is moved to the left and the lamp pin 57 of plug 42 is worn
Silk;
Described plug clamping manipulator control cylinder 32 controls wired manipulator 51 to open, and is controlling cylinder 54 to control backward forward
Moved right under system and exit plug 42, moved up in the case where wearing silk and controlling cylinder 53 to control downwards upwards, completed to wear the stifled of silk
First 42 prepare to load fluorescent tube 58;
Described plug loads control cylinder 60 and loads control cylinder connecting plate 59 with wearing wire track bearing 28, wearing silk by plug
Track 29 connects, and loads in plug under control cylinder 60 controls, plug wire threading machine tool hand 33 clamp the lamp pin 57 of plug 42 to
Move right, plug 42 is inserted in LED lamp tube 58.
Described frame 1 is installed above detection means, and detection means wears the exposed electric wire after silk with lighting tube plug lamp pin
Connection.
Described frame 1 is installed above defective work device for eliminating, is stored up by defective work device for eliminating and defective work
Frame composition is deposited, defective work rejecting fixture 65, defective work are rejected control cylinder 64 and pacified through defective work rejecting mounting bracket 63
In frame 1;Defective work storage shelf 62 is arranged in frame 1 by defective work storage shelf fixed support 61;After testing not
Certified products are rejected control cylinder 64 by defective work and run up, and reject baffle plate 66 by defective work, are picked into defective work
Except storage shelf 62, defective work rejects baffle plate 66 in the case where defective work rejects the control of baffle plate extension spring 67, blocks into defective work
Reject storage shelf fluorescent tube.
Described frame 1 is installed above chasing-attachment, loads fluorescent tube 58 through plug 42, lamp pin, which wears the exposed seal wire of silk, to be entered
Row excision, the edge of a knife 69 is arranged in frame 1 by chasing-attachment fixed support 70 under chopping, on chopping control cylinder 71 and chopping
The edge of a knife 72 is equally arranged in frame 1 through fixed support 70, and fluorescent tube is through the edge of a knife under the edge of a knife 72, chopping in the entrance chopping of guide plate 68
69, cut off unnecessary exposed seal wire outside lamp pin in the case where chopping control cylinder 71 controls.
Claims (4)
1.LED fluorescent tube flexible automatic production lines smear silk, plug wears silk, charging apparatus, it is characterised in that:It includes frame, opening
Track bearing, open channel, frame fixed plate, conveyor chain, installation tube clamper, fluorescent tube guide plate, guide plate mounting bracket, fluorescent tube
Pressing device, holddown spring, compression bullet fixed plate, pressing device control cylinder, pressing device fixed support, smear silk machinery automatically
Hand, a manipulator control cylinder is smeared automatically, a fixed mount is smeared, smears silk control cylinder automatically, smear a fixed support automatically, smear automatically
Wire track, it is automatic smear wire track bearing, wired manipulator fixed mount, plug clamping control cylinder, track bearing one, track two,
Extension spring is moved to the left, silk control cylinder is worn, wears wire track bearing (setting) plate, wear wire track bearing, wear wire track, wearing wire track and consolidate
Fixed board, track fix board mount, plug clamping manipulator control cylinder, plug wire threading machine tool hand, capacity eccentric bearing rotation control gas
Cylinder, capacity eccentric bearing rotation control air cylinder fixed plate, eccentric orbit plate, rotating device, capacity eccentric bearing, rotating device central shaft, machine
Tool hand control cylinder, manipulator, plug, track two, track bearing two, rotating device fixed plate, upward track bearing downwards are consolidated
Fixed board, upwards downwards track bearing, forward to rear rail, upwards to lower railway, guide rail fixed plate, wired machinery backward forward
Hand, wired manipulator control cylinder, wear silk upwards downwards control cylinder, forward backward control cylinder, track three, wired control gas
Cylinder, lamp pin, fluorescent tube, plug load control cylinder connecting plate, plug loads control cylinder, defective work storage shelf fixed support,
Defective work storage shelf, defective work reject mounting bracket, defective work rejects control cylinder, defective work rejecting fixture, no
Certified products reject the edge of a knife, chasing-attachment fixed support, chopping control under baffle plate, the extension spring of defective work rejecting baffle plate, guide plate, chopping
The edge of a knife on cylinder, chopping;
The left side frame of frame is fixed on framework soleplate with frame fixed plate by open channel, open channel bearing, frame
Right side frame be directly anchored on framework soleplate, frame fixed plate moves tune by open channel bearing to from left to right
It is whole;
Tube clamper is installed on conveyor chain, station gap biography is carried out by the gap separator in synchronous motor control frame
Defeated, transmission means is transmitted for chain type;
Described fluorescent tube guide plate is fixed in frame by guide plate mounting bracket, and fluorescent tube is carried out in transmitting procedure through fluorescent tube guide plate
Fluorescent tube or so transmission positioning;
Described fluorescent tube pressing device, holddown spring with compress play fixed plate, pressing device control cylinder is consolidated by pressing device
Fixed rack is arranged in frame, when to fluorescent tube smear thread, by holddown spring and fluorescent tube pressing device Compliant pressure fluorescent tube;
Described smears a manipulator control cylinder and smears a fixed mount, smears wire track bearing, track by smearing automatically automatically automatically
Silk fixed support is arranged in frame, and it is flexiplast rod that fluorescent tube smears a manipulator automatically, is smearing a manipulator control gas automatically
Seal wire on the lower Flexible Fixturing lamp tube driver plate of cylinder control, it is displaced outwardly driving fluorescent tube in automatic smear under silk control cylinder controls
The progress of device plate wire is both horizontally and vertically floating, both horizontally and vertically smears totally two groups of silk, carries out horizontal and vertical side twice
To floating;
Described capacity eccentric bearing rotation control cylinder rotates control air cylinder fixed plate by capacity eccentric bearing and is arranged in frame, inclined
Under the control cylinder control of heart bearing rotary, in the rotating device fixed plate, track bearing two on rotating device central shaft
Manipulator control cylinder move up and be rotated by 90 °, manipulator control along eccentric orbit plate, track two on capacity eccentric bearing
Cylinder control machinery hand clamps plug, and plug is sent at manipulator;
Described plug clamping controls cylinder by track one, track bearing two, is moved to the left extension spring control clamping manipulator control
Cylinder processed is moved to the left, in the case where plug clamps control cylinder control, when plug is sent to plug wire threading machine tool hand position, in plug
Under clamping control cylinder control, wear silk control cylinder and move right, wear silk control cylinder control lower end cap wire threading machine tool hand folder
Hold plug;
Described wired manipulator, wired manipulator control cylinder with forward backward guide rail fixed plate, forward to rear rail, forward
Cylinder, upward track bearing downwards are controlled backward, upwards to lower railway, upwards upward track bearing (setting) plate downwards, downward control
Cylinder processed is arranged in frame by wired manipulator fixed mount;Control cylinder downwards upwards wearing silk and control gas backward forward
Under cylinder control, wired manipulator control cylinder controls wired manipulator to clamp seal wire downwards and carries out wearing silk;
It is described to wear silk control cylinder, wear wire track bearing (setting) plate, wear wire track bearing, wearing wire track and fixed by track
Plate, track are fixed board mount and are arranged in frame, and in the case where wearing silk control cylinder control, the plug lamp pin hole of clamping is worn
Silk;
Under the control cylinder control of plug clamping manipulator, the lamp pin that plug wire threading machine tool hand clamps plug prepares to wear silk;
Described silk control cylinder of wearing is connected by track bearing (setting) plate with wearing wire track bearing, wearing wire track, is wearing silk control
Under cylinder control processed, plug clamping manipulator control cylinder, plug wire threading machine tool hand clamp plug lamp pin move right to
Wired position of manipulator;
Described wired control cylinder by controlling downwards forward upwards to rear rail, track three with wearing silk control cylinder, wearing silk
Cylinder connect, wear silk control cylinder and wear silk upwards downwards control cylinder co- controlling under, it is wired control cylinder control it is wired
Manipulator clamps downwards fluorescent tube driving plate seal wire, is moved to the left and plug lamp pin is carried out wearing silk;
Described plug clamping manipulator control cylinder controls wired manipulator to open, in the case where controlling cylinder control backward forward to
Move right and exit plug, moved up in the case where wearing silk and controlling cylinder control downwards upwards, the plug for having completed to wear silk prepares to load
Fluorescent tube;
Described plug loads control cylinder and connected by plug loading control cylinder connecting plate with wearing wire track bearing, wearing wire track
Connect, in the case where plug loads control cylinder control, the lamp pin that plug wire threading machine tool hand clamps plug is moved right, and plug is inserted in
LED lamp tube.
2. LED lamp tube flexible automatic production line according to claim 1 smears silk, plug wears silk, charging apparatus, its feature exists
In:Described frame is installed above have detection means, detection means wear silk with lighting tube plug lamp pin after exposed electric wire be connected.
3. LED lamp tube flexible automatic production line according to claim 1 smears silk, plug wears silk, charging apparatus, its feature exists
In:Described frame is installed above defective work device for eliminating, by defective work device for eliminating and defective work storage shelf group
Into defective work rejecting fixture, defective work reject control cylinder and reject mounting bracket in frame through defective work;No
Certified products storage shelf is arranged in frame by defective work storage shelf fixed support;Defective work is rejected by defective work after testing
Control cylinder is run up, and baffle plate is rejected by defective work, rejects storage shelf into defective work, defective work rejects baffle plate
In the case where defective work rejects baffle plate extension spring control, block into defective work and reject storage shelf fluorescent tube.
4. LED lamp tube flexible automatic production line according to claim 1 smears silk, plug wears silk, charging apparatus, its feature exists
In:Described frame is installed above chasing-attachment, loads fluorescent tube through plug, lamp pin is worn the exposed seal wire of silk and need to cut off, cut
The lower edge of a knife of silk is arranged in frame by chasing-attachment fixed support, and chopping control cylinder is same with the edge of a knife in chopping through fixed branch
Frame is arranged in frame, and fluorescent tube, into the edge of a knife under the edge of a knife, chopping in chopping, lamp is cut off under chopping control cylinder control through guide plate
Unnecessary exposed seal wire outside pin.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610892381.8A CN107461625B (en) | 2016-10-13 | 2016-10-13 | Filament smearing, plug threading and loading device for flexible automatic production line of LED lamp tube |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN108189414A (en) * | 2018-01-02 | 2018-06-22 | 佛山电器照明股份有限公司 | A kind of reliable plug production system |
CN109538984A (en) * | 2018-10-15 | 2019-03-29 | 浙江凯耀照明股份有限公司 | A kind of LED light charged and plug rapid installation device and method |
CN109990212A (en) * | 2019-03-19 | 2019-07-09 | 江苏浩明光电科技股份有限公司 | LED filament lamp driving plate is automatically loaded welding mechanism silk device |
CN110067951A (en) * | 2019-04-09 | 2019-07-30 | 江苏浩明光电科技股份有限公司 | LED filament lamp assembly machine blister automatic filament-arranging device |
CN110195828A (en) * | 2019-04-26 | 2019-09-03 | 江苏浩明光电科技股份有限公司 | T5LED integrated bracket lamps and lanterns gluing sticking machine |
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CN105729114A (en) * | 2016-05-11 | 2016-07-06 | 广东旺来新材料科技股份有限公司 | Automated assembling equipment for lamp tube end plugs |
CN206361457U (en) * | 2016-10-13 | 2017-07-28 | 江苏浩明光电科技股份有限公司 | LED lamp tube flexible automatic production line smears plug and wears a charging apparatus |
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CN110067951A (en) * | 2019-04-09 | 2019-07-30 | 江苏浩明光电科技股份有限公司 | LED filament lamp assembly machine blister automatic filament-arranging device |
CN110195828A (en) * | 2019-04-26 | 2019-09-03 | 江苏浩明光电科技股份有限公司 | T5LED integrated bracket lamps and lanterns gluing sticking machine |
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