CN107461625A - LED lamp tube flexible automatic production line smears silk, plug wears silk, charging apparatus - Google Patents

LED lamp tube flexible automatic production line smears silk, plug wears silk, charging apparatus Download PDF

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Publication number
CN107461625A
CN107461625A CN201610892381.8A CN201610892381A CN107461625A CN 107461625 A CN107461625 A CN 107461625A CN 201610892381 A CN201610892381 A CN 201610892381A CN 107461625 A CN107461625 A CN 107461625A
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CN
China
Prior art keywords
plug
silk
control
control cylinder
cylinder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610892381.8A
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Chinese (zh)
Other versions
CN107461625B (en
Inventor
高来明
周道山
环境
沈久和
谈佑敏
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JIANGSU HAOMING PHOTOELECTRIC TECHNOLOGY Co Ltd
Original Assignee
JIANGSU HAOMING PHOTOELECTRIC TECHNOLOGY Co Ltd
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Application filed by JIANGSU HAOMING PHOTOELECTRIC TECHNOLOGY Co Ltd filed Critical JIANGSU HAOMING PHOTOELECTRIC TECHNOLOGY Co Ltd
Priority to CN201610892381.8A priority Critical patent/CN107461625B/en
Publication of CN107461625A publication Critical patent/CN107461625A/en
Application granted granted Critical
Publication of CN107461625B publication Critical patent/CN107461625B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/90Methods of manufacture

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Optics & Photonics (AREA)
  • General Engineering & Computer Science (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Manipulator (AREA)

Abstract

The present invention relates to a kind of LED lamp tube flexible automatic production line smears silk, plug wears silk, charging apparatus.By mechanical transmission mechanism, steam-operating controlling organization, transmitting device, silk device, wire are smeared automatically and plug lamp pin automatic threading device, plug are automatically loaded device, fluorescent tube automatic detection device for eliminating is formed, the present invention realizes plug filament automatic wire feed, is automatically loaded LED lamp tube.

Description

LED lamp tube flexible automatic production line smears silk, plug wears silk, charging apparatus
Technical field
The present invention relates to a kind of LED lamp tube flexible automatic production line smears silk, plug wears silk, charging apparatus.
Background technology
Domestic T8/T5 types LED lamp tube is using the pipeline system dress assembled, welded by hand, gluing, crimping load at present With, it is necessary to which the material or semi-finished product that operator by hand produces every procedure are matched somebody with somebody in the enterprising luggage of unit, in process Down tube need to be carried out by hand and carries out carrying movement in per pass inter process, the shortcomings that this processing method:First, recruitment number occupies high Under not, wage cost is high.Two be due to frequently to carry operation, and fluorescent tube has frangible undesirable feature, leads process damage processed Consumption is big, increases production cost.Three be due to that the semi-finished product of each operation processing and finished product need certain stacking place, and it is empty to take production Between it is big.
The content of the invention
The present invention provides one kind to solve problem above and realizes plug filament automatic wire feed, is automatically loaded LED lamp tube LED lamp tube flexible automatic production line smear silk, plug wears silk, charging apparatus.
The technical scheme is that:It includes frame, open channel bearing, open channel, frame fixed plate, chain Bar, installation tube clamper, fluorescent tube guide plate, guide plate mounting bracket, fluorescent tube pressing device, holddown spring, compression play fixed plate, compressed Device control cylinder, pressing device fixed support, automatic a manipulator is smeared, a manipulator control cylinder is smeared automatically, smears silk and fix Frame, automatic silk of smearing control cylinder, smear a fixed support automatically, smear wire track automatically, smear wire track bearing, wired manipulator automatically Fixed mount, plug clamping control cylinder, track bearing one, track two, be moved to the left extension spring, wear silk control cylinder, wear wire track Bearing (setting) plate, wire track bearing is worn, wire track is worn, wears wire track fixed plate, track fixation board mount, plug clamping manipulator Control cylinder, plug wire threading machine tool hand, capacity eccentric bearing rotation control cylinder, capacity eccentric bearing rotation control air cylinder fixed plate, bias Track plates, rotating device, capacity eccentric bearing, rotating device central shaft, manipulator control cylinder, manipulator, plug, track two, rail Road bearing two, rotating device fixed plate, upwards downwards track bearing (setting) plate, upwards downwards track bearing, forward to rear rail, Upwards to lower railway, forward backward guide rail fixed plate, wired manipulator, wired manipulator control cylinder, wear silk and control downwards upwards Cylinder processed, control backward forward cylinder, track three, wired control cylinder, lamp pin, fluorescent tube, plug load control cylinder connecting plate, Plug load control cylinder, defective work storage shelf fixed support, defective work storage shelf, defective work reject mounting bracket, Defective work rejecting controls cylinder, defective work rejecting fixture, defective work to reject baffle plate, defective work rejects baffle plate extension spring, The edge of a knife under guide plate, chopping, chasing-attachment fixed support, chopping control cylinder, the edge of a knife in chopping;
The left side frame of frame is fixed on framework soleplate with frame fixed plate by open channel, open channel bearing, frame Right side frame be directly anchored on framework soleplate, frame fixed plate moves tune by open channel bearing to from left to right It is whole;
Tube clamper is installed on conveyor chain, station gap biography is carried out by the gap separator in synchronous motor control frame Defeated, transmission means is transmitted for chain type;
Described fluorescent tube guide plate is fixed in frame by guide plate mounting bracket, and fluorescent tube is carried out in transmitting procedure through fluorescent tube guide plate Fluorescent tube or so transmission positioning;
Described fluorescent tube pressing device, holddown spring with compress play fixed plate, pressing device control cylinder is consolidated by pressing device Fixed rack is arranged in frame, when to fluorescent tube smear thread, by holddown spring and fluorescent tube pressing device Compliant pressure fluorescent tube;
Described smears a manipulator control cylinder and smears a fixed mount, smears wire track bearing, track by smearing automatically automatically automatically Silk fixed support is arranged in frame, and it is flexiplast rod that fluorescent tube smears a manipulator automatically, is smearing a manipulator control gas automatically Seal wire on the lower Flexible Fixturing lamp tube driver plate of cylinder control, it is displaced outwardly driving fluorescent tube in automatic smear under silk control cylinder controls The progress of device plate wire is both horizontally and vertically floating, both horizontally and vertically smears totally two groups of silk, carries out horizontal and vertical side twice To floating;
Described capacity eccentric bearing rotation control cylinder rotates control air cylinder fixed plate by capacity eccentric bearing and is arranged in frame, inclined Under the control cylinder control of heart bearing rotary, in the rotating device fixed plate, track bearing two on rotating device central shaft Manipulator control cylinder move up and be rotated by 90 °, manipulator control along eccentric orbit plate, track two on capacity eccentric bearing Cylinder control machinery hand clamps plug, and plug is sent at manipulator;
Described plug clamping controls cylinder by track one, track bearing two, is moved to the left extension spring control clamping manipulator control Cylinder processed is moved to the left, in the case where plug clamps control cylinder control, when plug is sent to plug wire threading machine tool hand position, in plug Under clamping control cylinder control, wear silk control cylinder and move right, wear silk control cylinder control lower end cap wire threading machine tool hand folder Hold plug;
Described wired manipulator, wired manipulator control cylinder with forward backward guide rail fixed plate, forward to rear rail, forward Cylinder, upward track bearing downwards are controlled backward, upwards to lower railway, upwards upward track bearing (setting) plate downwards, downward control Cylinder processed is arranged in frame by wired manipulator fixed mount;Control cylinder downwards upwards wearing silk and control gas backward forward Under cylinder control, wired manipulator control cylinder controls wired manipulator to clamp seal wire downwards and carries out wearing silk;
It is described to wear silk control cylinder, wear wire track bearing (setting) plate, wear wire track bearing, wearing wire track and fixed by track Plate, track are fixed board mount and are arranged in frame, and in the case where wearing silk control cylinder control, the plug lamp pin hole of clamping is worn Silk;
Under the control cylinder control of plug clamping manipulator, the lamp pin that plug wire threading machine tool hand clamps plug prepares to wear silk;
Described silk control cylinder of wearing is connected by track bearing (setting) plate with wearing wire track bearing, wearing wire track, is wearing silk control Under cylinder control processed, plug clamping manipulator control cylinder, plug wire threading machine tool hand clamp plug lamp pin move right to Wired position of manipulator;
Described wired control cylinder by controlling downwards forward upwards to rear rail, track three with wearing silk control cylinder, wearing silk Cylinder connect, wear silk control cylinder and wear silk upwards downwards control cylinder co- controlling under, it is wired control cylinder control it is wired Manipulator clamps downwards fluorescent tube driving plate seal wire, is moved to the left and plug lamp pin is carried out wearing silk;
Described plug clamping manipulator control cylinder controls wired manipulator to open, in the case where controlling cylinder control backward forward to Move right and exit plug, moved up in the case where wearing silk and controlling cylinder control downwards upwards, the plug for having completed to wear silk prepares to load Fluorescent tube;
Described plug loads control cylinder and connected by plug loading control cylinder connecting plate with wearing wire track bearing, wearing wire track Connect, in the case where plug loads control cylinder control, the lamp pin that plug wire threading machine tool hand clamps plug is moved right, and plug is inserted in LED lamp tube.
Described frame is installed above detection means, and detection means wears the exposed electric wire company after silk with lighting tube plug lamp pin Connect.
Described frame is installed above defective work device for eliminating, is stored by defective work device for eliminating and defective work Frame forms, and defective work rejecting fixture, defective work reject control cylinder and be arranged on frame through defective work rejecting mounting bracket On;Defective work storage shelf is arranged in frame by defective work storage shelf fixed support;Defective work is by unqualified after testing Product are rejected control cylinder and run up, and baffle plate is rejected by defective work, reject storage shelf into defective work, defective work picks Except baffle plate is in the case where defective work rejects baffle plate extension spring control, blocks into defective work and reject storage shelf fluorescent tube.
Described frame is installed above chasing-attachment, loads fluorescent tube through plug, lamp pin is worn the exposed seal wire of silk and need to cut Remove, the edge of a knife is arranged in frame by chasing-attachment fixed support under chopping, and cylinder is same with the edge of a knife in chopping passes through for chopping control Fixed support is arranged in frame, and fluorescent tube enters in chopping the edge of a knife under the edge of a knife, chopping through guide plate, under chopping control cylinder control Cut off unnecessary exposed seal wire outside lamp pin.
It is an advantage of the invention that:
1st, assembler's craft assembly operation, a worker can assemble 300 T8LED fluorescent tubes, and make in 8 hour working time With this equipment fluorescent tube flexible automatic production line smears silk, plug wears silk, charging apparatus, productivity ratio is up to 1200 T8LED fluorescent tubes/small When, it is 9600 T8LED fluorescent tubes to work 8 hours daily, and efficiency improves 32 times;
2nd, product line frame and transmitting device, grade slab is all fixed on using open channel and opening bearing, can fast velocity modulation Whole product line frame and transmitting device width is with the automatic assembling suitable for different size length 600-1200mm fluorescent tubes;
3rd, production line transmission thread-clamping device uses flexible material system using flexible automatic adjustable clamping means, automatic fixture Make, be suitable for T8, T5(16-26mm)The automatic clamping transmission of fluorescent tube, realize the flexible automatic production of fluorescent tube of different tube diameters.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the structural representation of plug feeding of the present invention.
Fig. 3 is that the present invention prepares to wear the structural representation of silk.
Fig. 4 is the structural representation that silk is worn in invention.
Fig. 5 is the structural representation that plug of the present invention loads.
1 it is frame in figure, 2 be open channel bearing, 3 be open channel, 4 be frame fixed plate, 5 be conveyor chain, 6 is Installation tube clamper, 7 be fluorescent tube guide plate, 8 be guide plate mounting bracket, 9 be fluorescent tube pressing device, 10 be holddown spring, 11 compressions Play fixed plate, 12 be pressing device control cylinder, 13 be pressing device fixed support, 14 be smear a manipulator automatically, 15 be oneself A fixed mount is is smeared, 17 is that to smear silk automatically to control cylinder, 18 be to smear silk automatically to fix branch in a dynamic manipulator control cylinder, 16 of smearing Frame, 19 for it is automatic smear wire track, 20 be smear automatically wire track bearing, 21 be wired manipulator fixed mount, 22 be plug clamping control Cylinder processed, 23 are that to be track two, 25 control cylinder, 27 to wear a rail to be moved to the left extension spring, 26 to wear silk with track bearing one, 24 Wire track bearing, 29 is are worn to wear wire track, 30 to wear wire track fixed plate, 31 be track fixed plate in road bearing (setting) plate, 28 Support, 32 be plug clamping manipulator control cylinder, 33 be plug wire threading machine tool hand, 34 be capacity eccentric bearing rotation control cylinder, 35 it is capacity eccentric bearing rotation control air cylinder fixed plate, 36 be eccentric orbit plate, 37 be rotating device, 38 be capacity eccentric bearing, 39 is Rotating device central shaft, 40 be manipulator control cylinder, 41 be manipulator, 42 be plug, 43 be that track two, 44 is track bearing 2nd, 45 be rotating device fixed plate, 46 be upwards downwards track bearing (setting) plate, 47 be upwards downwards track bearing, 48 be to Forward direction rear rail, 49 for upwards to lower railway, 50 for forward backward guide rail fixed plate, 51 be wired manipulator, 52 be silk clamping machine Tool hand control cylinder, 53 control downwards cylinder, 54 as control cylinder, 55 are that track three, 56 is folder backward forward upwards to wear silk Silk control cylinder, 57 be lamp pin, 58 be fluorescent tube, 59 be plug load control cylinder connecting plate, 60 be plug load control cylinder, 61 it is defective work storage shelf fixed support, 62 be defective work storage shelf, 63 is that defective work rejects mounting bracket, 64 as not Certified products reject control cylinder, 65 be defective work rejecting fixture, 66 be defective work reject baffle plate, 67 be defective work rejecting Baffle plate extension spring, 68 be guide plate, 69 be the edge of a knife under chopping, 70 be chasing-attachment fixed support, 71 be chopping control cylinder, 72 to cut The edge of a knife on silk.
Embodiment
LED lamp tube flexible automatic production line smears silk, plug wears silk, charging apparatus, by mechanical transmission mechanism, steam-operating control machine Structure, transmitting device, smear silk device, wire and plug lamp pin automatic threading device automatically, that plug is automatically loaded device, fluorescent tube is automatic Device for eliminating is detected to form, including frame 1, open channel bearing 2, open channel 3, frame fixed plate 4, conveyor chain 5, installation Tube clamper 6, fluorescent tube guide plate 7, guide plate mounting bracket 8, fluorescent tube pressing device 9, holddown spring 10, compression play fixed plate 11, pressure Tight device control cylinder 12, pressing device fixed support 13, smear a manipulator 14 automatically, smear a manipulator control cylinder automatically 15th, a fixed mount 16 is smeared, automatic silk of smearing controls cylinder 17, smears a fixed support 18 automatically, smear wire track 19 automatically, smear silk automatically Track bearing 20, wired manipulator fixed mount 21, plug clamping control cylinder 22, track bearing 1, track 2 24, to moving to left Dynamic extension spring 25, silk control cylinder 26 is worn, wire track bearing (setting) plate 27 is worn, wears wire track bearing 28, wear wire track 29, wear a rail Road fixed plate 30, track fix board mount 31, plug clamping manipulator control cylinder 32, plug wire threading machine tool hand 33, eccentric shaft Hold rotation control cylinder 34, capacity eccentric bearing rotation control air cylinder fixed plate 35, eccentric orbit plate 36, rotating device 37, eccentric shaft Hold 38, rotating device central shaft 39, manipulator control cylinder 40, manipulator 41, plug 42, track 2 43, track bearing 2 44, Rotating device fixed plate 45, upwards downwards track bearing (setting) plate 46, upwards downwards track bearing 47, forward to rear rail 48, Upwards to lower railway 49, forward backward guide rail fixed plate 50, wired manipulator 51, wired manipulator control cylinder 52, wear silk to The upper cylinder 53 of control downwards, control cylinder 54 backward forward, be track 3 55, wired control cylinder 56, lamp pin 57, fluorescent tube 58, stifled Head loads control cylinder connecting plate 59, plug loading control cylinder 60, defective work storage shelf fixed support 61, defective work storage Deposit frame 62, defective work rejects mounting bracket 63, defective work rejects control cylinder 64, defective work rejecting fixture 65, does not conform to Lattice product reject baffle plate 66, defective work rejects the edge of a knife 69 under baffle plate extension spring 67, guide plate 68, chopping, chasing-attachment fixed support 70, The edge of a knife 72 on chopping control cylinder 71, chopping;
The left side frame of frame 1 is fixed on framework soleplate 4 with frame fixed plate 4 by open channel 3, open channel bearing 2, The right side frame of frame 1 is directly anchored on framework soleplate 4, and frame fixed plate 4 is carried out by open channel bearing 2 to from left to right Mobile adjustment;
Tube clamper 6 is installed on conveyor chain 5, station gap biography is carried out by the gap separator in synchronous motor control frame Defeated, transmission means is transmitted for chain type;
Described fluorescent tube guide plate 7 is fixed in frame 1 by guide plate mounting bracket 8, and fluorescent tube is in transmitting procedure through fluorescent tube guide plate 7 Carry out fluorescent tube or so transmission positioning;
Described fluorescent tube pressing device 9, holddown spring 10 and compression plays fixed plate 11, pressing device control cylinder 12 passes through compression Device fixed support 13 is arranged in frame 1, soft by holddown spring 10 and fluorescent tube pressing device 9 when to fluorescent tube smear thread Property compress fluorescent tube;
It is described it is automatic smear a manipulator control cylinder 15 and smear a fixed mount 16, it is automatic that to smear wire track bearing 20, track 19 logical Cross and smear a fixed support 18 automatically in frame 1, it is flexiplast rod that fluorescent tube smears a manipulator 14 automatically, is smearing silk automatically Seal wire on the lower Flexible Fixturing lamp tube driver plate of the control of manipulator control cylinder 15, it is automatic smear under silk control cylinder 17 controls to Outer movement is both horizontally and vertically floating to the progress of lamp tube driver plate wire, both horizontally and vertically smears totally two groups of silk, carries out It is both horizontally and vertically floating twice;
Described capacity eccentric bearing rotation control cylinder 34 rotates control air cylinder fixed plate 35 by capacity eccentric bearing and is arranged on frame 1 On, rotated in capacity eccentric bearing under control cylinder 34 controls, rotating device fixed plate 45 on rotating device central shaft 39, Manipulator control cylinder 40 on track bearing 2 44 is on capacity eccentric bearing 38 along eccentric orbit plate 36, track 2 43 to moving up Move and be rotated by 90 °, the control machinery hand 41 of manipulator control cylinder 40 clamping plug 42, plug 42 is sent at manipulator 41;
Described plug clamping controls cylinder 22 by track 1, track bearing 2 23, is moved to the left the control clamping of extension spring 25 Manipulator control cylinder 32 is moved to the left, in the case where plug clamps the control control of cylinder 22, when plug 42 is sent to plug wire threading machine tool During 33 position of hand, in the case where plug clamps the control control of cylinder 22, wear silk control cylinder 26 and move right, wearing silk control cylinder 26 Lower end cap wire threading machine tool hand 33 is controlled to clamp plug 42;
Described wired manipulator 51, wired manipulator control cylinder 52 with forward backward guide rail fixed plate 50, lead backward forward Rail 48, control cylinder 54, upward track bearing 47 downwards backward forward, consolidate upwards to lower railway 49, upward track bearing downwards Fixed board 46, control cylinder 53 is arranged in frame 1 by wired manipulator fixed mount 21 downwards upwards.Controlling gas downwards upwards Cylinder 53 and forward backward control cylinder 54 control under, wired manipulator control cylinder 52 control wired manipulator 51 downwards clamping lead Silk carries out wearing silk;
It is described to wear silk control cylinder 26, wear wire track bearing (setting) plate 27, wear wire track bearing 28, wearing wire track 29 and pass through rail Road fixed plate 30, track are fixed board mount 31 and are arranged in frame 1, in the case where wearing silk control cylinder 26 and controlling, to the plug of clamping Lamp pin hole carries out wearing silk;
In the case where plug clamping manipulator control cylinder 32 controls, the lamp pin 57 that plug wire threading machine tool hand 33 clamps plug 42 prepares Wear silk;
Described silk control cylinder 26 of wearing is connected by track bearing (setting) plate 27 with wearing wire track bearing 28, wearing wire track 29, In the case where wearing silk control cylinder 26 and controlling, plug clamping manipulator control cylinder 32, plug wire threading machine tool hand 33 clamp plug 42 Lamp pin 57 move right to the wired position of manipulator 51;
Described wired control cylinder 56 by rear rail 48, track 3 55 and wearing that silk controls cylinder 26, to wear silk upward forward Downwards control cylinder 53 connect, wear silk control cylinder 26 and wear silk upwards downwards control the co- controlling of cylinder 53 under, wired control Cylinder 56 processed controls wired manipulator 51 to clamp the driving plate seal wire of fluorescent tube 58 downwards, is moved to the left and the lamp pin 57 of plug 42 is worn Silk;
Described plug clamping manipulator control cylinder 32 controls wired manipulator 51 to open, and is controlling cylinder 54 to control backward forward Moved right under system and exit plug 42, moved up in the case where wearing silk and controlling cylinder 53 to control downwards upwards, completed to wear the stifled of silk First 42 prepare to load fluorescent tube 58;
Described plug loads control cylinder 60 and loads control cylinder connecting plate 59 with wearing wire track bearing 28, wearing silk by plug Track 29 connects, and loads in plug under control cylinder 60 controls, plug wire threading machine tool hand 33 clamp the lamp pin 57 of plug 42 to Move right, plug 42 is inserted in LED lamp tube 58.
Described frame 1 is installed above detection means, and detection means wears the exposed electric wire after silk with lighting tube plug lamp pin Connection.
Described frame 1 is installed above defective work device for eliminating, is stored up by defective work device for eliminating and defective work Frame composition is deposited, defective work rejecting fixture 65, defective work are rejected control cylinder 64 and pacified through defective work rejecting mounting bracket 63 In frame 1;Defective work storage shelf 62 is arranged in frame 1 by defective work storage shelf fixed support 61;After testing not Certified products are rejected control cylinder 64 by defective work and run up, and reject baffle plate 66 by defective work, are picked into defective work Except storage shelf 62, defective work rejects baffle plate 66 in the case where defective work rejects the control of baffle plate extension spring 67, blocks into defective work Reject storage shelf fluorescent tube.
Described frame 1 is installed above chasing-attachment, loads fluorescent tube 58 through plug 42, lamp pin, which wears the exposed seal wire of silk, to be entered Row excision, the edge of a knife 69 is arranged in frame 1 by chasing-attachment fixed support 70 under chopping, on chopping control cylinder 71 and chopping The edge of a knife 72 is equally arranged in frame 1 through fixed support 70, and fluorescent tube is through the edge of a knife under the edge of a knife 72, chopping in the entrance chopping of guide plate 68 69, cut off unnecessary exposed seal wire outside lamp pin in the case where chopping control cylinder 71 controls.

Claims (4)

1.LED fluorescent tube flexible automatic production lines smear silk, plug wears silk, charging apparatus, it is characterised in that:It includes frame, opening Track bearing, open channel, frame fixed plate, conveyor chain, installation tube clamper, fluorescent tube guide plate, guide plate mounting bracket, fluorescent tube Pressing device, holddown spring, compression bullet fixed plate, pressing device control cylinder, pressing device fixed support, smear silk machinery automatically Hand, a manipulator control cylinder is smeared automatically, a fixed mount is smeared, smears silk control cylinder automatically, smear a fixed support automatically, smear automatically Wire track, it is automatic smear wire track bearing, wired manipulator fixed mount, plug clamping control cylinder, track bearing one, track two, Extension spring is moved to the left, silk control cylinder is worn, wears wire track bearing (setting) plate, wear wire track bearing, wear wire track, wearing wire track and consolidate Fixed board, track fix board mount, plug clamping manipulator control cylinder, plug wire threading machine tool hand, capacity eccentric bearing rotation control gas Cylinder, capacity eccentric bearing rotation control air cylinder fixed plate, eccentric orbit plate, rotating device, capacity eccentric bearing, rotating device central shaft, machine Tool hand control cylinder, manipulator, plug, track two, track bearing two, rotating device fixed plate, upward track bearing downwards are consolidated Fixed board, upwards downwards track bearing, forward to rear rail, upwards to lower railway, guide rail fixed plate, wired machinery backward forward Hand, wired manipulator control cylinder, wear silk upwards downwards control cylinder, forward backward control cylinder, track three, wired control gas Cylinder, lamp pin, fluorescent tube, plug load control cylinder connecting plate, plug loads control cylinder, defective work storage shelf fixed support, Defective work storage shelf, defective work reject mounting bracket, defective work rejects control cylinder, defective work rejecting fixture, no Certified products reject the edge of a knife, chasing-attachment fixed support, chopping control under baffle plate, the extension spring of defective work rejecting baffle plate, guide plate, chopping The edge of a knife on cylinder, chopping;
The left side frame of frame is fixed on framework soleplate with frame fixed plate by open channel, open channel bearing, frame Right side frame be directly anchored on framework soleplate, frame fixed plate moves tune by open channel bearing to from left to right It is whole;
Tube clamper is installed on conveyor chain, station gap biography is carried out by the gap separator in synchronous motor control frame Defeated, transmission means is transmitted for chain type;
Described fluorescent tube guide plate is fixed in frame by guide plate mounting bracket, and fluorescent tube is carried out in transmitting procedure through fluorescent tube guide plate Fluorescent tube or so transmission positioning;
Described fluorescent tube pressing device, holddown spring with compress play fixed plate, pressing device control cylinder is consolidated by pressing device Fixed rack is arranged in frame, when to fluorescent tube smear thread, by holddown spring and fluorescent tube pressing device Compliant pressure fluorescent tube;
Described smears a manipulator control cylinder and smears a fixed mount, smears wire track bearing, track by smearing automatically automatically automatically Silk fixed support is arranged in frame, and it is flexiplast rod that fluorescent tube smears a manipulator automatically, is smearing a manipulator control gas automatically Seal wire on the lower Flexible Fixturing lamp tube driver plate of cylinder control, it is displaced outwardly driving fluorescent tube in automatic smear under silk control cylinder controls The progress of device plate wire is both horizontally and vertically floating, both horizontally and vertically smears totally two groups of silk, carries out horizontal and vertical side twice To floating;
Described capacity eccentric bearing rotation control cylinder rotates control air cylinder fixed plate by capacity eccentric bearing and is arranged in frame, inclined Under the control cylinder control of heart bearing rotary, in the rotating device fixed plate, track bearing two on rotating device central shaft Manipulator control cylinder move up and be rotated by 90 °, manipulator control along eccentric orbit plate, track two on capacity eccentric bearing Cylinder control machinery hand clamps plug, and plug is sent at manipulator;
Described plug clamping controls cylinder by track one, track bearing two, is moved to the left extension spring control clamping manipulator control Cylinder processed is moved to the left, in the case where plug clamps control cylinder control, when plug is sent to plug wire threading machine tool hand position, in plug Under clamping control cylinder control, wear silk control cylinder and move right, wear silk control cylinder control lower end cap wire threading machine tool hand folder Hold plug;
Described wired manipulator, wired manipulator control cylinder with forward backward guide rail fixed plate, forward to rear rail, forward Cylinder, upward track bearing downwards are controlled backward, upwards to lower railway, upwards upward track bearing (setting) plate downwards, downward control Cylinder processed is arranged in frame by wired manipulator fixed mount;Control cylinder downwards upwards wearing silk and control gas backward forward Under cylinder control, wired manipulator control cylinder controls wired manipulator to clamp seal wire downwards and carries out wearing silk;
It is described to wear silk control cylinder, wear wire track bearing (setting) plate, wear wire track bearing, wearing wire track and fixed by track Plate, track are fixed board mount and are arranged in frame, and in the case where wearing silk control cylinder control, the plug lamp pin hole of clamping is worn Silk;
Under the control cylinder control of plug clamping manipulator, the lamp pin that plug wire threading machine tool hand clamps plug prepares to wear silk;
Described silk control cylinder of wearing is connected by track bearing (setting) plate with wearing wire track bearing, wearing wire track, is wearing silk control Under cylinder control processed, plug clamping manipulator control cylinder, plug wire threading machine tool hand clamp plug lamp pin move right to Wired position of manipulator;
Described wired control cylinder by controlling downwards forward upwards to rear rail, track three with wearing silk control cylinder, wearing silk Cylinder connect, wear silk control cylinder and wear silk upwards downwards control cylinder co- controlling under, it is wired control cylinder control it is wired Manipulator clamps downwards fluorescent tube driving plate seal wire, is moved to the left and plug lamp pin is carried out wearing silk;
Described plug clamping manipulator control cylinder controls wired manipulator to open, in the case where controlling cylinder control backward forward to Move right and exit plug, moved up in the case where wearing silk and controlling cylinder control downwards upwards, the plug for having completed to wear silk prepares to load Fluorescent tube;
Described plug loads control cylinder and connected by plug loading control cylinder connecting plate with wearing wire track bearing, wearing wire track Connect, in the case where plug loads control cylinder control, the lamp pin that plug wire threading machine tool hand clamps plug is moved right, and plug is inserted in LED lamp tube.
2. LED lamp tube flexible automatic production line according to claim 1 smears silk, plug wears silk, charging apparatus, its feature exists In:Described frame is installed above have detection means, detection means wear silk with lighting tube plug lamp pin after exposed electric wire be connected.
3. LED lamp tube flexible automatic production line according to claim 1 smears silk, plug wears silk, charging apparatus, its feature exists In:Described frame is installed above defective work device for eliminating, by defective work device for eliminating and defective work storage shelf group Into defective work rejecting fixture, defective work reject control cylinder and reject mounting bracket in frame through defective work;No Certified products storage shelf is arranged in frame by defective work storage shelf fixed support;Defective work is rejected by defective work after testing Control cylinder is run up, and baffle plate is rejected by defective work, rejects storage shelf into defective work, defective work rejects baffle plate In the case where defective work rejects baffle plate extension spring control, block into defective work and reject storage shelf fluorescent tube.
4. LED lamp tube flexible automatic production line according to claim 1 smears silk, plug wears silk, charging apparatus, its feature exists In:Described frame is installed above chasing-attachment, loads fluorescent tube through plug, lamp pin is worn the exposed seal wire of silk and need to cut off, cut The lower edge of a knife of silk is arranged in frame by chasing-attachment fixed support, and chopping control cylinder is same with the edge of a knife in chopping through fixed branch Frame is arranged in frame, and fluorescent tube, into the edge of a knife under the edge of a knife, chopping in chopping, lamp is cut off under chopping control cylinder control through guide plate Unnecessary exposed seal wire outside pin.
CN201610892381.8A 2016-10-13 2016-10-13 Filament smearing, plug threading and loading device for flexible automatic production line of LED lamp tube Active CN107461625B (en)

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CN107461625B CN107461625B (en) 2023-12-15

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108189414A (en) * 2018-01-02 2018-06-22 佛山电器照明股份有限公司 A kind of reliable plug production system
CN109538984A (en) * 2018-10-15 2019-03-29 浙江凯耀照明股份有限公司 A kind of LED light charged and plug rapid installation device and method
CN109990212A (en) * 2019-03-19 2019-07-09 江苏浩明光电科技股份有限公司 LED filament lamp driving plate is automatically loaded welding mechanism silk device
CN110067951A (en) * 2019-04-09 2019-07-30 江苏浩明光电科技股份有限公司 LED filament lamp assembly machine blister automatic filament-arranging device
CN110195828A (en) * 2019-04-26 2019-09-03 江苏浩明光电科技股份有限公司 T5LED integrated bracket lamps and lanterns gluing sticking machine

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CN105729114A (en) * 2016-05-11 2016-07-06 广东旺来新材料科技股份有限公司 Automated assembling equipment for lamp tube end plugs
CN206361457U (en) * 2016-10-13 2017-07-28 江苏浩明光电科技股份有限公司 LED lamp tube flexible automatic production line smears plug and wears a charging apparatus

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CN201336279Y (en) * 2008-12-25 2009-10-28 浙江深度光电科技有限公司 Automatic assembly line of energy-saving light
CN102208314A (en) * 2011-05-11 2011-10-05 浙江深度光电科技有限公司 Multistation automatic assembling line for disc type energy-saving lamp
CN103586657A (en) * 2013-11-01 2014-02-19 厦门顶科电子有限公司 Mechanism and method for automatically assembling power-saving lamp tube and lamp holder lower cover
CN105729114A (en) * 2016-05-11 2016-07-06 广东旺来新材料科技股份有限公司 Automated assembling equipment for lamp tube end plugs
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108189414A (en) * 2018-01-02 2018-06-22 佛山电器照明股份有限公司 A kind of reliable plug production system
CN109538984A (en) * 2018-10-15 2019-03-29 浙江凯耀照明股份有限公司 A kind of LED light charged and plug rapid installation device and method
CN109538984B (en) * 2018-10-15 2020-05-29 浙江凯耀照明股份有限公司 Device and method for quickly installing power supply and plug of LED lamp strip
CN109990212A (en) * 2019-03-19 2019-07-09 江苏浩明光电科技股份有限公司 LED filament lamp driving plate is automatically loaded welding mechanism silk device
CN110067951A (en) * 2019-04-09 2019-07-30 江苏浩明光电科技股份有限公司 LED filament lamp assembly machine blister automatic filament-arranging device
CN110195828A (en) * 2019-04-26 2019-09-03 江苏浩明光电科技股份有限公司 T5LED integrated bracket lamps and lanterns gluing sticking machine

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