CN107461012A - A kind of energy-saving aluminium sheet smallpox spraying decoration shaping automatic assembly line - Google Patents
A kind of energy-saving aluminium sheet smallpox spraying decoration shaping automatic assembly line Download PDFInfo
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- CN107461012A CN107461012A CN201710909341.4A CN201710909341A CN107461012A CN 107461012 A CN107461012 A CN 107461012A CN 201710909341 A CN201710909341 A CN 201710909341A CN 107461012 A CN107461012 A CN 107461012A
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- aluminium sheet
- drying
- drying baker
- stamp
- spraying decoration
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 91
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 91
- 239000004411 aluminium Substances 0.000 title claims abstract description 89
- 238000005507 spraying Methods 0.000 title claims abstract description 46
- 238000005034 decoration Methods 0.000 title claims abstract description 30
- 238000007493 shaping process Methods 0.000 title claims abstract description 23
- 241000700647 Variola virus Species 0.000 title claims abstract description 20
- 238000001035 drying Methods 0.000 claims abstract description 89
- 230000007246 mechanism Effects 0.000 claims abstract description 57
- 238000005520 cutting process Methods 0.000 claims abstract description 39
- 238000005406 washing Methods 0.000 claims abstract description 34
- 238000005238 degreasing Methods 0.000 claims abstract description 16
- 239000002918 waste heat Substances 0.000 claims abstract description 14
- 238000005554 pickling Methods 0.000 claims abstract description 12
- 230000005540 biological transmission Effects 0.000 claims abstract description 11
- 239000003973 paint Substances 0.000 claims abstract description 11
- 238000002161 passivation Methods 0.000 claims abstract description 11
- 238000010030 laminating Methods 0.000 claims abstract description 4
- 238000010422 painting Methods 0.000 claims abstract description 4
- 238000002485 combustion reaction Methods 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 230000011218 segmentation Effects 0.000 claims description 9
- 239000007921 spray Substances 0.000 claims description 9
- 238000006243 chemical reaction Methods 0.000 claims description 8
- 239000002737 fuel gas Substances 0.000 claims description 7
- 238000004587 chromatography analysis Methods 0.000 claims description 6
- 230000008676 import Effects 0.000 claims description 5
- 238000009423 ventilation Methods 0.000 claims description 5
- 230000003139 buffering effect Effects 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 238000010992 reflux Methods 0.000 claims description 4
- 229920000742 Cotton Polymers 0.000 claims description 3
- 230000000630 rising effect Effects 0.000 claims description 3
- 229910019142 PO4 Inorganic materials 0.000 claims description 2
- 239000003795 chemical substances by application Substances 0.000 claims description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 2
- 239000010452 phosphate Substances 0.000 claims description 2
- 235000021110 pickles Nutrition 0.000 claims description 2
- 239000013039 cover film Substances 0.000 claims 1
- 239000010408 film Substances 0.000 claims 1
- 238000009434 installation Methods 0.000 claims 1
- 230000037452 priming Effects 0.000 claims 1
- 238000007639 printing Methods 0.000 abstract description 7
- 239000002912 waste gas Substances 0.000 abstract description 5
- 230000008901 benefit Effects 0.000 abstract description 3
- 239000002585 base Substances 0.000 description 10
- 239000007789 gas Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000126 substance Substances 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000004519 grease Substances 0.000 description 2
- 230000008595 infiltration Effects 0.000 description 2
- 238000001764 infiltration Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- PLXMOAALOJOTIY-FPTXNFDTSA-N Aesculin Natural products OC[C@@H]1[C@@H](O)[C@H](O)[C@@H](O)[C@H](O)[C@H]1Oc2cc3C=CC(=O)Oc3cc2O PLXMOAALOJOTIY-FPTXNFDTSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005237 degreasing agent Methods 0.000 description 1
- 239000013527 degreasing agent Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- -1 softening Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/12—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements of metal or with an outer layer of metal or enameled metal
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
The present invention provides a kind of energy-saving aluminium sheet smallpox spraying decoration shaping automatic assembly line, it includes the uncoiling mechanism being sequentially connected, aluminium plate wiper mechanism, aluminium plate drying mechanism, multiple spraying decoration and drying mechanism, film-covering mechanism, spooler and cutting mechanism, the uncoiling mechanism has kink buffer gear, the aluminium plate wiper mechanism includes the alkaline degreasing pond being sequentially connected with, first washing pool, pickling tube, second washing pool, passivation pool and the 3rd washing pool, the repeatedly spraying decoration and drying mechanism include the basecoat paint machine being sequentially connected, first drying baker, first stamp flush coater, the waste heat circulation device of two drying bakers of second drying baker and connection, the film-covering mechanism includes laminating machine, the spooler includes batching the axle that rises, reel-motor and transmission mechanism.The energy-saving aluminium sheet smallpox spraying decoration shaping automatic assembly line has the advantages of design science, prevent aluminium sheet retraction, spraying from painting firm, waste gas circulation using pollution, optional chromaticity printing, Fully-pipelined shaping is reduced.
Description
Technical field
The present invention relates to a kind of production line of ceiling, specifically, relate to a kind of energy-saving aluminium sheet smallpox spraying decoration into
Type automatic assembly line.
Background technology
The making of aluminum material ceiling, after being cut into target size using aluminium sheet sheet material mostly now, uniformly printed, sprayed
Apply or shaping, it is less efficient, big to version difficulty, production cost is high, be not suitable for producing in enormous quantities, because product quantity is excessive, dry
The step such as doing, dry, collecting becomes cumbersome, and waste gas, waste material caused by midway are difficult to unified collection processing, and pollution is larger, set
The difficulty of color printing is bigger.
In order to solve the problem present on, people are seeking a kind of preferable technical solution always.
The content of the invention
The purpose of the present invention is in view of the shortcomings of the prior art, so as to provide a kind of design science, prevent aluminium sheet retraction, spray
Apply firm, waste gas circulation of painting and utilize reduction pollution, optional chromaticity printing, a kind of energy-saving aluminium sheet smallpox of Fully-pipelined shaping
Spraying decoration is molded automatic assembly line.
To achieve these goals, the technical solution adopted in the present invention is：A kind of energy-saving aluminium sheet smallpox spraying decoration shaping
Automatic assembly line, including uncoiling mechanism, aluminium plate wiper mechanism, aluminium plate drying mechanism, multiple spraying decoration and the baking being sequentially connected
Dry mechanism, film-covering mechanism, spooler and cutting mechanism, the uncoiling mechanism have one to be used to prevent the de- control of aluminium sheet after expansion
The kink buffer gear of retraction, the aluminium plate wiper mechanism include be sequentially connected with alkaline degreasing pond, the first washing pool, pickling
Pond, the second washing pool, passivation pool and the 3rd washing pool, the aluminium sheet drying mechanism include box drying chamber, the multiple spraying decoration
The basecoat paint machine that includes being sequentially connected with drying mechanism, the first drying baker, the first stamp flush coater, the second drying baker and it is connected
The waste heat circulation device of two drying bakers, the film-covering mechanism include laminating machine, and the spooler includes batching the axle that rises, batching electricity
Machine and transmission mechanism.
Described on base, the kink buffer gear includes upper row's roller and lower roll, in the roller and lower roll in upper row's roller
Roller be staggered, the spacing between upper row's roller and the lower roll is 1-2m, the buffering of the kink buffer gear
Aluminium sheet length is at least 10m.
It is described on base, a saturation tank is set before the alkaline degreasing pond, temperature control device, the leaching are installed in the saturation tank
Moisten pond both ends and slow live-roller is installed, be agent of non-phosphate degreasing in the alkaline degreasing pond, first washing pool, second are washed
It is the clear water of stream living in pond, the 3rd washing pool, is the pickle for removing oxide film dissolving in the pickling tube, is in the passivation pool
Passivator, it is the alkaline degreasing pond, first washing pool, the second washing pool, the 3rd washing pool, the pickling tube, described blunt
The port of export for changing pond is respectively mounted the water suction roller of a pair of parcel absorbent cottons.
Described on base, the arrival end of the box drying chamber is provided with two rollers vertically arranged and located at two vertical arrangements
Roller between a pair of high-pressure spraying heads, a pair high-pressure spraying heads are arranged on the both sides of aluminium sheet walking path, the height
Aluminium sheet described in the face of spray head obliquely is pressed to set, the porch of the box drying chamber sets a pair of water suction rollers.
Described on base, it also includes the second stamp flush coater, the 3rd drying baker, the 3rd stamp flush coater and the 4th drying
The port of export of case, the port of export of second drying baker and the 3rd drying baker is respectively mounted the conversion in a changeable transhipment path
Roller, the conversion roller can be between the input path of the film-covering mechanism and the input paths of the second stamp flush coater
And switch between the input path of the 3rd stamp flush coater and the input path of the film-covering mechanism, second stamp
The Chromatography System for correction is respectively provided with flush coater, the 3rd stamp flush coater.
Described on base, the waste heat circulation device includes connecting at the top of first drying baker and the second drying baker top
The pump-line in portion, the combustion chamber of the connection pump-line, connect the combustion chamber and extraneous ventilation shaft and connect institute
State combustion chamber and first drying baker, second drying baker heat supplying pipeline reflux line.
Described on base, it also includes fuel gas transmission pipeline, and the pump-line is imported with the fuel gas transmission pipeline and mixed
Preheating chamber, the mixing preheating chamber connect the combustion chamber.
Described on base, the import of the pump-line is located at the top of first drying baker and at the top of second drying baker
Wherein side.
It is described on base, the spray of the first stamp flush coater, the second stamp flush coater, the 3rd stamp flush coater
Apply end and be respectively mounted a draft hood, the draft hood connects the pump-line of the waste heat circulation device.
Described on base, the waste heat circulation device is also connected with the 3rd drying baker and the 4th drying baker.
It is described on base, axle rotation of rising is batched described in the reel-motor driving, the cutting mechanism includes spaced set
Segmentation cutting knife, conveying roller, cutting edge motor and cutting edge cutting knife, the cutting edge motor drives the conveying roller to drive the aluminium sheet
Reach, the cutting edge cutting knife are used to trim aluminium sheet size mounted in the segmentation cutting knife both sides, and the segmentation cutting knife is used for aluminium sheet
Slitting.
The present invention is compared with the prior art with prominent substantive distinguishing features and significantly progressive, specifically, tool of the invention
Have the advantage that：
1st, aluminium sheet directly deploys, handles progress stamp spraying, then cuts shaping again, because stamp sprays continuous processing, significantly
Shaping efficiency is improved, reduces production cost, printing quality is also higher.
2nd, uncoiling mechanism includes kink buffer gear, in no worker monitor, when a roll of aluminium expansion finishes, avoids aluminium quilt
Aluminium caused by front roller pulls flies out forward, damages equipment, using the buffer gear, buffering of the aluminium in buffer gear
Length at least 10m, enough time is reserved to put new aluminium for operating personnel, production can be uninterrupted.
3rd, because the attachment on aluminium is during long-term storage, degree height is firmly bonded, directly carries out the effect of oil removing
Fruit is not so good, therefore, a saturation tank is set before alkaline degreasing pond, water is filled in saturation tank, and is suitably heated, temperature control
At 20 ° to 30 °, after the attachment infiltration on aluminium, softening, oil removing is carried out entering in alkaline degreasing pond, into acid
Secondary oil removing is carried out in wash pool and removes oxide film dissolving, is then passivated processing, will be carried out once after chemical treatment every time
It washing, will be blotted every time after washing with water suction roller, ensure the thorough of aluminium processing.
4th, before box drying chamber is entered, to ensure no chemical residues on aluminium sheet, it is necessary to further clean, the part is set
It is calculated as transmitting from bottom to top, aluminium sheet keeps vertical from bottom to top, and then with high-pressure nozzle spary aluminium sheet both sides, direction is towards under side
Side, water under high pressure is preferable to the cleaning performance of aluminium sheet, and spray direction is downward, maximumlly cleans aluminium sheet, ensures aluminium sheet cleaning.
5th, the second stamp flush coater, the 3rd stamp flush coater and supporting drying baker, and rear two sets of stamp flush coaters are increased
It can be switched between first set stamp flush coater, between rear two sets of stamp flush coaters by changing roller, for full
The monochromatic spraying of foot, the different demands of chromatography spraying, the interchangeable ability of product line are strong.
6th, it is further, increase waste heat circulation device at the first drying baker, the second drying baker, its purpose primarily directed to
Coating cloud exhaust-gas treatment caused by spraying, can solve asking for waste gas emission compliance after the coating cloud that burnt by the way of directly burning
Topic, but directly burning needs consuming energy, produces huge heat, therefore, this partial heat is re-used, for first
The drying thermal source of drying baker and the second drying baker, i.e., waste gas is solved, also the hot gas for the gained that burns is reused, had
The advantages of energy-conserving and environment-protective.
7th, the aluminium volume that overlay film is completed is transported to cutting mechanism by transporting equipment and loads cutting mechanism, carries out cutting edge and cuts
Bar is operated, and then carries out nibbling shear by cutting implement again, forms finished product, and directly packaging is transported, and is completed Fully-pipelined
Production operation.
Brief description of the drawings
Fig. 1 be energy-saving aluminium sheet smallpox spraying decoration shaping automatic assembly line in the present invention early stage process part structural representation
Figure.
Fig. 2 is the knot of the multiple spraying decoration of energy-saving aluminium sheet smallpox spraying decoration shaping automatic assembly line and drying mechanism in the present invention
Structure schematic diagram.
In figure：1. kink buffer gear；Roller is arranged on 1-1.；1-2. lower roll；2. saturation tank；3. the first washing pool；4. alkali
Property degreasing pond；5. the second washing pool；6. pickling tube；7. passivation pool；8. absorb water roller；9. high-pressure spraying head；10. box baking
Dry chamber；11. the first stamp flush coater；12. the second drying baker；13. the second stamp flush coater；14. the 3rd drying baker；15. the 3rd
Stamp flush coater；16. the 4th drying baker；17. change roller；18. pump-line；19. combustion chamber；20. fuel gas transmission pipeline；
21. ventilation shaft；22. mix preheating chamber；23. the 3rd washing pool；Reflux line 24.
Embodiment
Below by embodiment, technical scheme is described in further detail.
As depicted in figs. 1 and 2, a kind of energy-saving aluminium sheet smallpox spraying decoration shaping automatic assembly line, including what is be sequentially connected are opened
Roll up mechanism, aluminium plate wiper mechanism, aluminium plate drying mechanism, multiple spraying decoration and drying mechanism, film-covering mechanism, spooler and cut
Cutting mill structure, the uncoiling mechanism have one to be used for the kink buffer gear 1 for preventing that the aluminium sheet of expansion is retracted, the aluminium plate cleaning
Mechanism include be sequentially connected with alkaline degreasing pond 4, the first washing pool 3, pickling tube 6, the second washing pool 5, the water of passivation pool 7 and the 3rd
Wash pool 23, the aluminium sheet drying mechanism include box drying chamber 10, and the repeatedly spraying decoration includes what is be sequentially connected with drying mechanism
Basecoat paint machine, the first drying baker, the first stamp flush coater 11, the second drying baker 12 and the waste heat circulation dress for connecting two drying bakers
Put, the film-covering mechanism includes laminating machine, and the spooler includes batching the axle that rises, reel-motor and transmission mechanism.
The kink buffer gear 1 includes the roller and lower roll 1- in upper row's roller 1-1 and lower roll 1-2, upper row's roller 1-1
Roller in 2 is staggered, and the spacing between upper row's roller 1-1 and the lower roll 1-2 is 1-2m, the kink buffer
The buffering aluminium sheet length of structure 1 is at least 10m, and the aluminium sheet after uncoiling is wound on row's roller 1-1 and lower roll 1-2, snakelike expansion, long
Spend at least 10m, terminate in aluminium volume expansion, and it is unattended in the case of, the buffer gear can effectively avoid aluminium volume end
Be retracted resilience, avoid injuring equipment, and due to the presence of buffer gear, staff in the situation of discovery, can reserve compared with
More time goes to install new aluminium volume, does not shut down operation continuously.
After expansion, aluminium sheet initially enters saturation tank 2, temperature control device is installed in the saturation tank 2, for controlling saturation tank 2
Interior water temperature, it is therefore an objective to soften the attachment on aluminium sheet, be ready for the action of next step, the equipment is in winter application effect
Most preferably, slow live-roller is installed at the both ends of saturation tank 2, it is therefore an objective to is increased the time of infiltration, is nothing in the alkaline degreasing pond 4
Phosphorus degreasing agent, for sloughing the grease of surface attachment, first washing pool 3, the second washing pool 5, in the 3rd washing pool 23
It is the pickling for removing oxide film dissolving for the unnecessary chemical substance of attachment to be rinsed well, in the pickling tube 6 for the clear water of stream living
Liquid, it is passivator in the passivation pool 7, by aluminium sheet second, the special grease of residual can be removed first, oxide film dissolving can be removed
Surface passivation, prepared for follow-up spraying colouring, the alkaline degreasing pond 4, first washing pool 3, the second washing pool 5,
3rd washing pool 23, the pickling tube 6, the port of export of the passivation pool 7 are respectively mounted the water suction roller 8 of a pair of parcel absorbent cottons,
The purpose is to reduce the liquid in each pond mutually to obscure.
To ensure that surface of aluminum plate is clean, cleaned again before drying chamber is entered, the entrance of the box drying chamber 10
End is provided with two rollers vertically arranged and a pair of high-pressure sprayings first 9 between two rollers vertically arranged, described in a pair
High-pressure spraying first 9 is arranged on the both sides of aluminium sheet walking path, and aluminium sheet described in first 9 face obliquely of high-pressure spraying is set,
The porch of the box drying chamber sets a pair of water suction rollers, and aluminium sheet is holded up, and surface is difficult to attachment residual, through high-pressure nozzle certainly
Upper and lower hydro-peening, residual almost can all remove, then dried into drying chamber, avoid chemical substance at high temperature
There is the problem of defect ware with aluminium sheet reaction.
Then aluminium sheet enters multiple spraying decoration and drying mechanism, in single color printing, only with basecoat paint machine, the first drying
Case, the first stamp flush coater 11, the second drying baker 12, if desired polychrome printing, then install the second stamp flush coater 13, additional
Three drying bakers 14, the 3rd stamp flush coater 15 and the 4th drying baker 16, the port of export of second drying baker 12 and the described 3rd
The port of export of drying baker 14 is respectively mounted the conversion roller 17 in a changeable transhipment path, and the conversion roller 17 can be in the overlay film
Between the input path of mechanism and the input path of the second stamp flush coater 13 and the 3rd stamp flush coater 15
Switch between input path and the input path of the film-covering mechanism, specific switching construction is movably propped up by motor driving one
Frame realizes that conversion roller 17 is rack-mount, switches to different input paths as needed, realizes dichromatism printing or three
Color prints.
The Chromatography System for correction is respectively provided with the second stamp flush coater 13, the 3rd stamp flush coater 15,
Correction and positioning during for chromatography, the technology are relatively conventional in print field.
During aluminium sheet stamp sprays, paint is to be attached to vaporific on aluminium sheet, then will some mist
Shape paint flies away in atmosphere, and directly easily pollution air, the application utilize the waste heat circulation device, including connection institute for discharge
State the pump-line 18 at the first drying baker top and the top of the second drying baker 12, connect the combustion chamber of the pump-line 18
19th, connect the ventilation shaft 21 in the combustion chamber 19 and the external world and connect the combustion chamber 19 and first drying baker, described
The reflux line 24 of the heat supplying pipeline of second drying baker 12.
The spraying of the first stamp flush coater 11, the second stamp flush coater 13, the 3rd stamp flush coater 15
End is respectively mounted a draft hood, and the draft hood connects the pump-line 18 of the waste heat circulation device.Maximumlly prevent vaporific
Paint is sprayed onto in surrounding air.
Pump-line 18 is used to take vaporific paint away, and ventilation shaft 21 is used to be passed through outside air, and combustion chamber 19 is used to fire
Oil firing paint, is painted after burning, and obtained gas already belongs to the gas of qualified discharge, is not arranged this portion gas directly now
Put, but connect first drying baker, the heat supplying pipeline of second drying baker, heat caused by burning is discharged,
It can specifically be carried out by the form of heat exchange.
For improving combustion efficiency, design fuel gas transmission pipeline 20, the pump-line 18 and the fuel gas transmission pipeline
20 import mixing preheating chamber 22, and paint and combustion gas are mixed, and the mixing preheating chamber 22 connects the combustion chamber 19, carries out
Burning.
The import of the pump-line is located at wherein one at the top of first drying baker and at the top of second drying baker
Side, the purpose is to ensure that the temperature in drying baker is not lost in.
In the environment of chromatography, the waste heat circulation device is also connected with the 3rd drying baker 14 and the 4th drying baker
16。
Axle rotation of rising is batched described in the reel-motor driving, the segmentation that the cutting mechanism includes spaced set is cut
Knife, conveying roller, cutting edge motor and cutting edge cutting knife, the cutting edge motor drive the conveying roller to drive the aluminium sheet reach, band
The dynamic aluminium sheet reach expansion, the cutting edge cutting knife are arranged on the segmentation cutting knife both sides, and the cutting edge cutting knife is used to trim aluminium
Board size, the segmentation cutting knife are used for aluminium sheet slitting, the coiling again of the aluminium sheet after slitting, into next process, are cut
Block.
Finally it should be noted that:The above embodiments are merely illustrative of the technical scheme of the present invention and are not intended to be limiting thereof；To the greatest extent
The present invention is described in detail with reference to preferred embodiments for pipe, those of ordinary skills in the art should understand that：Still
The embodiment of the present invention can be modified or equivalent substitution is carried out to some technical characteristics；Without departing from this hair
The spirit of bright technical scheme, it all should cover among the claimed technical scheme scope of the present invention.
Claims (10)
- A kind of 1. energy-saving aluminium sheet smallpox spraying decoration shaping automatic assembly line, it is characterised in that：It includes the uncoiler being sequentially connected Structure, aluminium plate wiper mechanism, aluminium plate drying mechanism, multiple spraying decoration and drying mechanism, film-covering mechanism, spooler and cutting machine Structure, the uncoiling mechanism have one to be used to prevent the aluminium sheet after expansion from taking off the kink buffer gear for controlling retraction, and the aluminium plate is clear Washing machine structure includes alkaline degreasing pond, the first washing pool, pickling tube, the second washing pool, passivation pool and the 3rd washing being sequentially connected with Pond, the aluminium sheet drying mechanism include box drying chamber, and the priming paint that the repeatedly spraying decoration includes being sequentially connected with drying mechanism sprays Painting machine, the first drying baker, the first stamp flush coater, the second drying baker and the waste heat circulation device for connecting two drying bakers, it is described to cover Film mechanism includes laminating machine, and the spooler includes batching the axle that rises, reel-motor and transmission mechanism.
- A kind of 2. energy-saving aluminium sheet smallpox spraying decoration shaping automatic assembly line according to claim 1, it is characterised in that：It is described Kink buffer gear includes upper row's roller and lower roll, and the roller in roller and lower roll in upper row's roller is staggered, it is described on The spacing arranged between roller and the lower roll is 1-2m, and the buffering aluminium sheet length of the kink buffer gear is 10m.
- A kind of 3. energy-saving aluminium sheet smallpox spraying decoration shaping automatic assembly line according to claim 1 or 2, it is characterised in that： One saturation tank is set before the alkaline degreasing pond, temperature control device is installed in the saturation tank, the saturation tank both ends installation is slow Live-roller, is agent of non-phosphate degreasing in the alkaline degreasing pond, first washing pool, the second washing pool, in the 3rd washing pool For the clear water of stream living, the interior pickling tube is the pickle for going oxide film dissolving, is passivator in the passivation pool, and the alkalescence is de- Fat pond, first washing pool, the second washing pool, the 3rd washing pool, the pickling tube, the port of export of the passivation pool are respectively mounted The water suction roller of a pair of parcel absorbent cottons.
- A kind of 4. energy-saving aluminium sheet smallpox spraying decoration shaping automatic assembly line according to claim 3, it is characterised in that：It is described The arrival end of box drying chamber is provided with two rollers vertically arranged and a pair of high pressures between two rollers vertically arranged Spray head, a pair of high-pressure spraying heads are arranged on the both sides of aluminium sheet walking path, the face of the high-pressure spraying head obliquely The aluminium sheet is set, and the porch of the box drying chamber sets a pair of water suction rollers.
- A kind of 5. energy-saving aluminium sheet smallpox spraying decoration shaping automatic assembly line according to claim 4, it is characterised in that：It is also Including the second stamp flush coater, the 3rd drying baker, the 3rd stamp flush coater and the 4th drying baker, the outlet of second drying baker The port of export of end and the 3rd drying baker is respectively mounted the conversion roller in a changeable transhipment path, and the conversion roller can be in institute State film-covering mechanism input path and the second stamp flush coater input path between and the 3rd stamp flush coater Input path and the film-covering mechanism input path between switch, the second stamp flush coater, the 3rd stamp spray The Chromatography System for correction is respectively provided with painting machine.
- A kind of 6. energy-saving aluminium sheet smallpox spraying decoration shaping automatic assembly line according to claim 5, it is characterised in that：It is described Waste heat circulation device include connecting at the top of first drying baker with the pump-line at the top of second drying baker, connect described in Combustion chamber, the connection combustion chamber of pump-line are dried with the ventilation shaft in the external world with the combustion chamber and described first is connected Case, second drying baker heat supplying pipeline reflux line.
- A kind of 7. energy-saving aluminium sheet smallpox spraying decoration shaping automatic assembly line according to claim 6, it is characterised in that：It is also Including fuel gas transmission pipeline, the pump-line imports with the fuel gas transmission pipeline and mixes preheating chamber, the mixing preheating chamber The combustion chamber is connected, the import of the pump-line is located at the top of first drying baker and at the top of second drying baker Wherein side.
- A kind of 8. energy-saving aluminium sheet smallpox spraying decoration shaping automatic assembly line according to claim 7, it is characterised in that：It is described First stamp flush coater, the second stamp flush coater, the spraying end of the 3rd stamp flush coater are respectively mounted a draft hood, institute State the pump-line that draft hood connects the waste heat circulation device.
- A kind of 9. energy-saving aluminium sheet smallpox spraying decoration shaping automatic assembly line according to claim 5, it is characterised in that：It is described Waste heat circulation device is also connected with the 3rd drying baker and the 4th drying baker.
- A kind of 10. energy-saving aluminium sheet smallpox spraying decoration shaping automatic assembly line according to claim 1, it is characterised in that：Institute State and axle rotation of rising batched described in reel-motor driving, the segmentation cutting knife of the cutting mechanism including spaced set, conveying roller, Cutting edge motor and cutting edge cutting knife, the cutting edge motor drive the conveying roller to drive the aluminium sheet reach, the cutting edge cutting knife dress It is used to trim aluminium sheet size in the segmentation cutting knife both sides, the segmentation cutting knife is used for aluminium sheet slitting.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710909341.4A CN107461012A (en) | 2017-09-29 | 2017-09-29 | A kind of energy-saving aluminium sheet smallpox spraying decoration shaping automatic assembly line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710909341.4A CN107461012A (en) | 2017-09-29 | 2017-09-29 | A kind of energy-saving aluminium sheet smallpox spraying decoration shaping automatic assembly line |
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| CN107461012A true CN107461012A (en) | 2017-12-12 |
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| CN201710909341.4A Pending CN107461012A (en) | 2017-09-29 | 2017-09-29 | A kind of energy-saving aluminium sheet smallpox spraying decoration shaping automatic assembly line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113680583A (en) * | 2021-10-21 | 2021-11-23 | 广东顺德铁业实业有限公司 | Coiled material preparation production line and preparation method suitable for coating household appliances |
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Application publication date: 20171212 |