Disclosure of Invention
In order to solve the technical problems, the invention provides an automatic sewing device for covering a map bag on the surface of an automobile seat, which can turn over and sew the outer edge of one side of a map bag cut piece, and has the advantages of high automation degree, good reliability and high processing efficiency.
In order to realize the purpose, the technical scheme of the invention is as follows:
the utility model provides an automatic sewing device of car seat face cover map bag, includes industry sewing machine, this industry sewing machine includes the platform and installs the sewing machine body on the platform, and its main points lie in: the map bag cutting piece conveying platform comprises a platform, and is characterized in that a material rack is arranged beside the platform and used for storing map bag cutting pieces and conveying the map bag cutting pieces to the platform one by one, wherein a conveying mechanism and a flanging mechanism are arranged on the platform, the flanging mechanism is used for turning over the outer edge of one side of the map bag cutting piece, and the conveying mechanism is used for conveying the map bag cutting pieces conveyed to the platform by the material rack to the flanging mechanism and the sewing machine body in sequence.
By adopting the structure, automatic feeding can be realized, the map bag cut pieces are conveyed, and the processes of flanging and sewing the outer edge of one side of the map bag cut pieces are sequentially completed through the flanging mechanism and the sewing machine body; the invention has high automation degree and good reliability, greatly improves the processing efficiency of map bag flanging sewing and reduces the labor cost.
Preferably, the stack comprises: the installation frame is placed beside the platform and is provided with a guide rod in the vertical direction; the supporting plate can lift along the guide rod and is used for stacking map bag cutting pieces; the supporting plate driving device is arranged on the installation frame, is connected with the supporting plate and is used for driving the supporting plate to lift; and the discharging assembly is arranged on the upper part of the mounting frame and used for conveying the map bag cut pieces to the upper surface of the platform surface one by one. Structure more than adopting has specifically realized storing the map bag cut-parts and upwards carried the function of map bag cut-parts to carry the map bag cut-parts to the upper surface of mesa one by one through ejection of compact subassembly, overall structure is simple, reliable.
Preferably, the discharging assembly comprises: the two upper supporting frames are oppositely arranged and are fixed at the upper part of the mounting frame; the two lead screw nut guide rails are respectively arranged on one corresponding upper support frame along the horizontal direction; the two guide rail driving devices are respectively arranged on one corresponding upper supporting frame and are used for respectively driving one corresponding lead screw nut guide rail; the two ends of each connecting block are respectively connected with a corresponding screw nut guide rail and can move in the horizontal direction under the driving of the screw nut guide rails; the lifting adjusting device is arranged on the connecting block; and the first material pushing plate is connected with the lifting adjusting device and can move along the vertical direction and the horizontal direction under the driving of the lifting adjusting device and the connecting block, so that the map bag cutting pieces are conveyed to the upper surface of the table top of the platform one by one. Structure more than adopting has specifically realized carrying the cut-parts of picture bag to the structure of the upper surface of mesa one by one, simple structure, and reliable and stable to, the height of scraping wings one can be adjusted through lift adjustment device, in order to be adapted to not co-altitude work platform.
Preferably, the flanging mechanism comprises: the pressing component is arranged on the platform and used for pressing or releasing the map bag cut pieces; the flanging component is arranged on the platform and is used for enabling the outer edge of one side of the map bag cutting piece to be folded along the pressing component; and the arranging component is arranged on the platform and used for aligning the turned edge formed after the map bag cut piece is turned over. Structure more than adopting, through the cooperation of pressing component and turn-ups subassembly, can realize carrying out the turn-ups to one side outer fringe of map bag cut-parts and handle.
Preferably, the method comprises the following steps: the pressing component comprises a pressing part and a rotating part, the pressing part comprises a rod-shaped structure, the rotating part is rotatably arranged on the outer edge of the table board, one end of the rotating part is connected with the pressing rod driving device, the pressing part extends from one end far away from the pressing rod driving device to the direction close to the sewing machine body, and the pressing rod driving device is arranged on the lower surface of the table board of the platform and used for driving the rotating part to rotate. Structure more than adopting, reliable height can fix a position map bag cut-parts reliably through pressing the subassembly to the turn-ups subassembly carries out the turn-ups.
Preferably, the turn-up assembly includes: the turning plate is positioned beside the pressing part, and the long axis direction of the turning plate is parallel to that of the pressing part and is used for turning over the outer edge of one side of the map bag cutting piece along the pressing part; and the turnover driving device is arranged on the outer edge of the table top, is connected with the turnover plate and is used for driving the turnover plate to rotate. By adopting the structure, the action of flanging the map bag cut-parts can be rapidly completed, and the map bag cutting piece is stable and reliable.
Preferably, the method comprises the following steps: the arrangement assembly comprises a second material pushing plate and a first push plate driving device, the first push plate driving device is installed on the upper surface of the table board, and the second material pushing plate is connected with the first push plate driving device and can be close to or far away from the turnover plate under the driving of the first push plate driving device. By adopting the structure, the flanging length of the map bag cut pieces can be ensured to be consistent, and waste products are avoided.
Preferably, the method comprises the following steps: the conveying mechanism comprises a first conveying assembly and a second conveying assembly, wherein the first conveying assembly is used for conveying map bag cut pieces conveyed by the material rack to the flanging mechanism, and the second conveying assembly is used for conveying the map bag cut pieces positioned on the flanging mechanism to the sewing machine body; the first conveying assembly comprises a third pushing plate and a second pushing plate driving device, the second pushing plate driving device is mounted on the table top of the platform, and the third pushing plate can move along the table top under the driving of the second pushing plate driving device; the second conveying assembly comprises a fourth pushing plate and a third pushing plate driving device, the third pushing plate driving device is installed on the table top of the platform, and the fourth pushing plate can move along the table top under the driving of the third pushing plate driving device. The structure more than adopting can carry turn-ups mechanism and sewing machine body fast reliably with map bag cut-parts, and degree of automation is high.
Preferably, the method comprises the following steps: the sewing machine body and the platform are respectively provided with a material pressing wheel, the two material pressing wheels are arranged oppositely up and down, and a gap matched with the map bag cut piece is reserved. By adopting the structure, the map bag cutting piece can be stably and reliably conveyed when the map bag cutting piece is sewn by the sewing machine body.
Preferably, the method comprises the following steps: being located sewing machine body below be equipped with preceding direction apron and the rotating shuttle apron of mutual intercommunication on the platform, preceding direction apron and rotating shuttle apron are box structure, and its one side and platform fixed connection of keeping away from the pressure-feed wheel leave the clearance that suits with the map bag cut-parts between one side and the lower apron of sewing machine body that is close to the pressure-feed wheel, wherein, preceding direction apron is located between rotating shuttle apron and the flanging mechanism, and the one end that should preceding direction apron be close to the flanging mechanism has open structure, the inner chamber of preceding direction apron suits with the turn-ups of map bag cut-parts, the breach of stepping down that suits with the faller of sewing machine body is seted up on the upper portion of rotating shuttle apron. Structure more than adopting can cooperate the sewing machine body to sew the turn-ups of map bag cut-parts.
Compared with the prior art, the invention has the beneficial effects that:
the automatic sewing device for the map pocket sleeved on the surface of the automobile seat, provided by the invention, is novel in structure and easy to realize, can be used for flanging and sewing the outer edge of one side of a map pocket cut piece, is high in automation degree and good in reliability, effectively improves the processing efficiency, and reduces the labor cost.
Detailed Description
The present invention will be further described with reference to the following examples and the accompanying drawings.
As shown in fig. 1, an automatic sewing device of car seat face cover map bag, including industry sewing machine, this industry sewing machine includes platform 1 and installs the sewing machine body 2 on platform 1 the other work or material rest 3 that is equipped with of platform 1, this work or material rest 3 are used for storing map bag cut-parts an to can carry map bag cut-parts an one by one on the mesa 11 of platform 1 be equipped with conveying mechanism 4 and flanging mechanism 5 on the platform 1, wherein, flanging mechanism 5 is used for turning over one side outer fringe of map bag cut-parts an one by one, conveying mechanism 4 is used for carrying map bag cut-parts a on the platform 1 with work or material rest 3 and carries to flanging mechanism 5 and sewing machine body 2 department in proper order one by one. Through mutually supporting of above mechanism, can realize automatic feed to carry map bag cut-parts a, rethread turn-ups mechanism 5 and sewing machine body 2 accomplish in proper order and carry out the turn-ups and sutural process to one side outer fringe of map bag cut-parts a.
Referring to fig. 1 and 2, the sewing machine body 2, the conveying mechanism 4 and the flanging mechanism 5 are all located on a table top 11 of the platform 1, wherein the sewing machine body 2 is located on a side away from the material rack 3, and the conveying mechanism 4 and the flanging mechanism 5 are located between the material rack 3 and the sewing machine body 2. The bottom of platform 1 is installed pulley 12 to move platform 1, and is the same, installs support pulley 35 in the bottom of work or material rest 3, through adjusting support pulley 35, can make work or material rest 3 place the assigned position reliably in, can be convenient for again move work or material rest 3.
Referring to fig. 1 and 2, the stack 3 includes a mounting frame 31, a support plate 32, a support plate driving device 33, and a discharging assembly 34. Wherein, a mounting frame 31 is placed beside the platform 1, a plurality of guide rods 311 are arranged on the mounting frame 31, and the guide rods 311 are all arranged along the vertical direction. The support plate 32 can be lifted and lowered along the guide bar 311, and the support plate 32 is used for stacking map bag cut pieces a. A support plate driving means 33 is installed on the bottom plate 312 of the mounting frame 31, and the support plate driving means 33 uses an electric push rod to enable precise control of the lifting distance, and a push rod portion of the electric push rod is connected to the bottom of the support plate 32 for driving the support plate 32 to be lifted along the guide bar 311. An outlet assembly 34 is arranged on the upper part of the mounting frame 31, and the outlet assembly 34 is used for conveying the map bag cut pieces a one by one to the upper surface of the table top 11.
Specifically, the discharging assembly 34 includes a first material pushing plate 346, a lifting adjusting device 345, a connecting block 344, two rail driving devices 343, two lead screw nut rails 342, and two upper supporting frames 341. The two upper support frames 341 are oppositely disposed on the upper portion of the mounting frame 31, the two lead screw nut rails 342 are respectively mounted on one corresponding upper support frame 341 and extend along the horizontal direction, and the two rail driving devices 343 are motors, each of which is mounted on one corresponding upper support frame 341 and is used for respectively driving one corresponding lead screw nut rail 342. Two ends of the connecting block 344 are respectively connected with a corresponding lead screw nut guide rail 342, and can move in the horizontal direction under the driving of the lead screw nut guide rail 342, and meanwhile, the lifting adjusting device 345 and the first material pushing plate 346 can also synchronously move in the horizontal direction. The lifting adjusting device 345 adopts an air cylinder which is fixed on the connecting block 344, the first material pushing plate 346 is connected with a piston rod of the air cylinder, and the height of the connecting block 344 can be adjusted through the lifting adjusting device 345 so as to be suitable for different platforms 1 and accurately send the map bag cut pieces a to the table top 11 of the platform 1. Therefore, the first material pushing plate 346 can be moved in the vertical direction and the horizontal direction by the lifting adjusting device 345 and the connecting block 344, and is used for conveying the map bag cut pieces a one by one to the upper surface of the table top 11 of the platform 1.
Referring to fig. 1 to 3, the flanging mechanism 5 includes a pressing component 51, a flanging component 52 and a finishing component 53, wherein the pressing component 51 is mounted on the platform 1 and used for pressing or releasing the map bag cut piece a, the flanging component 52 is mounted on the platform 1 and used for turning over the outer edge of one side of the map bag cut piece a along the pressing component 51, and the finishing component 53 is mounted on the platform 1 and used for aligning the flanging formed after the map bag cut piece a is turned over and preventing the flanging of the sewing machine body 2 from being fixed accurately.
Referring to fig. 2 and 3, the pressing assembly 51 includes a pressing rod 511 and a pressing rod driving device 512, wherein the pressing rod 511 includes a pressing portion 511a and a rotating portion 511b both having a rod-shaped structure, the rotating portion 511b is rotatably mounted on the outer edge of the table 11, one end of the rotating portion 511b is connected to the pressing rod driving device 512, the pressing portion 511a extends from one end far away from the pressing rod driving device 512 toward the direction close to the sewing machine body 2, and the pressing rod driving device 512 is mounted on the lower surface of the table 11 of the platform 1 for driving the rotating portion 511b to rotate. This depression bar drive arrangement 512 adopts the cylinder, and when the piston rod of cylinder was outwards released, pressing the splenium 511a and being close to mesa 11, location map bag cut-part a, when the piston rod of cylinder was inwards withdrawed, pressing splenium 511a and keeping away from mesa 11, release map bag cut-part a.
Referring to fig. 3, the turn-up assembly 52 includes a turn-over plate 521 and a turn-over driving device 522, wherein the turn-over plate 521 is located beside the pressing portion 511a, a long axis direction of the turn-over plate 521 is parallel to a long axis direction of the pressing portion 511a, so as to turn over an outer edge of one side of the map bag cut-part a along the pressing portion 511a, and the turn-over driving device 522 is installed on an outer edge of the table top 11, and is connected to the turn-over plate 521, so as to drive the turn-over plate 521 to rotate. The fold-up driving device 522 employs an air cylinder, and the pressing portion 511a can reliably fix the map bag cut piece a. And, the outer end of returning face plate 521 has the portion 521a of bending, and outside one side of map bag cut-parts a flushes with the portion 521a of bending, can inject the position of map bag cut-parts a outer fringe through the portion 521a of bending, prevents that map bag cut-parts a from the portion 521a roll-off of bending.
Referring to fig. 3, the arranging assembly 53 includes a second material pushing plate 531 and a first plate driving device 532, the plate driving device 532 is installed on the upper surface of the table 11, and the second material pushing plate 531 is connected to the plate driving device 532 and can be driven by the plate driving device 532 to move closer to or away from the flipping plate 521. The first push plate driving device 532 adopts a stepping motor, and the rotation angle of the second push plate 531 can be accurately controlled through the stepping motor.
Referring to fig. 1, the conveying mechanism 4 includes a first conveying component 41 and a second conveying component 42, where the first conveying component 41 is configured to convey the map bag cut segment a conveyed by the stack 3 to the flanging mechanism 5, and the second conveying component 42 is configured to convey the map bag cut segment a located in the flanging mechanism 5 to the sewing machine body 2.
The first conveying assembly 41 comprises a third pushing plate 411 and a second pushing plate driving device 412, the second pushing plate driving device 412 is installed on the table top 11 of the platform 1, and the third pushing plate 411 can move along the table top 11 under the driving of the second pushing plate driving device 412. The second conveying assembly 42 comprises a fourth pushing plate 421 and a third pushing plate driving device 422, the third pushing plate driving device 422 is installed on the table top 11 of the platform 1, and the fourth pushing plate 421 can move along the table top 11 under the driving of the third pushing plate driving device 422. The second push plate driving device 412 adopts a motor, a screw nut and a linear guide rail, the screw is controlled by the motor to rotate, the nut drives a sliding block of the guide rail to move, so that the third push plate driving device 411 is driven to move along the table top 11, the third push plate driving device 422 adopts an air cylinder, and the fourth push plate 421 is installed at the outer end of a piston rod of the air cylinder, so that the structure is simple and reliable.
Referring to fig. 3, a material pressing wheel 6 is respectively arranged on the sewing machine body 2 and the platform 1, the two material pressing wheels 6 are arranged oppositely up and down, and a gap corresponding to the map bag cutting piece a is reserved. Be located sewing machine body 2 below be equipped with preceding direction apron 7 and the rotating shuttle apron 8 of mutual intercommunication on the platform 1, preceding direction apron 7 and rotating shuttle apron 8 are box-shaped structure, and its one side and platform 1 fixed connection of keeping away from pressure feed roller 6 leave the clearance that suits with map bag cut-parts a between the lower apron 22 of one side and sewing machine body 2 that is close to pressure feed roller 6 to map bag cut-parts a passes through smoothly. Wherein, preceding direction apron 7 is located between rotating shuttle apron 8 and the flanging mechanism 5, and the one end that this preceding direction apron 7 is close to flanging mechanism 5 has open structure 71, the inner chamber of preceding direction apron 7 suits with the turn-ups of map bag cut-parts a, the breach of stepping down 81 that suits with the faller 21 of sewing machine body 2 is seted up on the upper portion of rotating shuttle apron 8.
The working process of the invention is as follows:
the supporting plate driving device 33 drives the supporting plate 32 to ascend along the guide rod 311, when the uppermost map bag cut piece a is slightly higher than the table top 11 of the platform 1, the first pushing plate 346 moves in the horizontal direction under the control of the guide rail driving device 343 to push the uppermost map bag cut piece a onto the table top 11, at the moment, the map bag cut piece a is located at the third pushing plate 411, then the third pushing plate 411 pushes the map bag cut piece a to the flanging mechanism 5 under the control of the second pushing plate driving device 412, the outer edge of one side of the map bag cut piece a is abutted to the bending part 521a of the turning plate 521, then the pressing part 511a presses the map bag cut piece a under the driving of the first pushing plate driving device 512 to reliably fix the map bag cut piece a, after the turning plate 521 rotates under the driving of the turning driving device 522, the outer edge of one side of the map bag cut piece a is flanged, then the second pushing plate 531 drives the turning plate 521a close to the turning plate 521 under the driving of the first pushing plate driving device 532 to trim the flanging of the map bag cut piece a to make the flanging of the map bag cut piece a consistent in width, then the cover plate 21a is driven by the pressing part 512, and the needle plate 21a of the sewing machine to release the sewing needle plate 421, and the sewing needle plate 21a of the sewing machine to release the sewing bag.
Finally, it should be noted that the above-mentioned description is only a preferred embodiment of the present invention, and those skilled in the art can make various similar representations without departing from the spirit and scope of the present invention.