CN107442334A - A kind of tyre glue-jetting machine and tyre glue-jetting method - Google Patents
A kind of tyre glue-jetting machine and tyre glue-jetting method Download PDFInfo
- Publication number
- CN107442334A CN107442334A CN201710763813.XA CN201710763813A CN107442334A CN 107442334 A CN107442334 A CN 107442334A CN 201710763813 A CN201710763813 A CN 201710763813A CN 107442334 A CN107442334 A CN 107442334A
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- Prior art keywords
- glue
- spraying
- tire
- tyre
- colloidal sol
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- 238000000034 method Methods 0.000 title claims description 26
- 239000003292 glue Substances 0.000 claims abstract description 151
- 238000005507 spraying Methods 0.000 claims abstract description 144
- 230000007246 mechanism Effects 0.000 claims abstract description 42
- 239000000853 adhesive Substances 0.000 claims abstract description 26
- 230000001070 adhesive effect Effects 0.000 claims abstract description 26
- 238000010438 heat treatment Methods 0.000 claims abstract description 25
- 239000007921 spray Substances 0.000 claims description 14
- 238000004891 communication Methods 0.000 claims description 12
- 241000271460 Crotalus cerastes Species 0.000 claims description 10
- 238000005286 illumination Methods 0.000 claims description 6
- 238000009413 insulation Methods 0.000 claims description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 5
- 229910052782 aluminium Inorganic materials 0.000 claims description 5
- 238000012544 monitoring process Methods 0.000 claims description 5
- 229920000742 Cotton Polymers 0.000 claims description 4
- 229920000297 Rayon Polymers 0.000 claims description 4
- 239000011888 foil Substances 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 3
- 238000013461 design Methods 0.000 claims description 3
- 230000004044 response Effects 0.000 claims description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 238000002360 preparation method Methods 0.000 abstract 1
- 230000001276 controlling effect Effects 0.000 description 5
- 238000012795 verification Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000000873 masking effect Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 241000208340 Araliaceae Species 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 239000000443 aerosol Substances 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 235000021050 feed intake Nutrition 0.000 description 1
- 235000008434 ginseng Nutrition 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 230000004807 localization Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 235000011837 pasties Nutrition 0.000 description 1
- 230000005622 photoelectricity Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 239000004834 spray adhesive Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/06—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0285—Stands for supporting individual articles to be sprayed, e.g. doors, vehicle body parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/002—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour incorporating means for heating or cooling, e.g. the material to be sprayed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/22—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to internal surfaces, e.g. of tubes
Landscapes
- Coating Apparatus (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Spray Control Apparatus (AREA)
Abstract
A kind of tyre glue-jetting machine provided by the invention, including colloidal sol component, glue spraying component, tire clamping mechanism；The colloidal sol component includes colloidal sol case, fin, heater and adpting flange；The fin is arranged inside the colloidal sol case, and the heater connects the fin, for heating the antiexplosion adhesive inside the colloidal sol case；The colloidal sol bottom portion is provided with opening, and the opening connects glue spraying component by the adpting flange；The inwall of tire on the glue-spraying device alignment tire clamping mechanism of the glue spraying component, simultaneously antiexplosion adhesive is sprayed to the inwall of tire for receiving the antiexplosion adhesive that heating finishes.The present invention is heated by heater and fin to antiexplosion adhesive, effectively increases the efficiency of heating surface, improves colloidal sol efficiency, also, the present invention is simple in construction, and preparation cost is low, can meet the needs of industrialized production.
Description
Technical field
The present invention relates to tyre service to maintain technical field, more particularly to a kind of tyre glue-jetting machine and tyre glue-jetting method.
Background technology
The tire of automobile using, often punctured by sharp object during use, make to have a flat tire, blow out.
Tire anti-explosion film spraying equipment (tyre glue-jetting machine) is mainly used in carrying out explosion-proof special glue spraying to tire inner wall, will
Explosion-proof special glue after hot melt is attached to tire inner wall, is done for reducing automobile due to travelling the favorite outer accident treatment blown out
Method.
But existing tyre glue-jetting machine is complicated, troublesome in poeration, colloidal sol efficiency is low, and parts are more, and it is high to prepare cost.
The content of the invention
The invention provides a kind of tyre glue-jetting machine and tyre glue-jetting method, for solving existing tyre glue-jetting machine structure
Complexity, troublesome in poeration, colloidal sol efficiency is low, and parts are more, prepares the high technical problem of cost.
A kind of tyre glue-jetting machine provided by the invention, including colloidal sol component, glue spraying component, tire clamping mechanism, electric-controlled
System processed；
The colloidal sol component includes colloidal sol case, fin, heater and adpting flange；
The fin is arranged inside the colloidal sol case, and the heater connects the fin, described for heating
Antiexplosion adhesive inside colloidal sol case；The bottom opening of the colloidal sol case connects the glue spraying component by the adpting flange；
The glue spraying component is used to spray antiexplosion adhesive to the inwall of the tire on the tire clamping mechanism；
The glue spraying component includes the first motor, defeated glue pump, glue conveying box, glue-spraying device, transverse and longitudinal lead screw guide rails；
The bottom opening of the colloidal sol case is sequentially connected the adpting flange, the defeated glue pump, the glue conveying box, the spray
Adhesive dispenser；The transverse and longitudinal lead screw guide rails are configured with the first photoelectric sensor；First photoelectric sensor is described for gathering
The positional information of transverse and longitudinal lead screw guide rails；Defeated glue pump described in first motor connection, for driving the defeated glue pump；
The tire clamping mechanism include the second motor, frequency converter, bottom roller component, sidewinder wheel assembly, upright roller component,
Tire detent mechanism；
Bottom roller component described in second motor connection, treat that the tire of glue spraying is positioned on the bottom roller component；Institute
State and wheel assembly and the upright roller component are sidewindered described in being set on tire detent mechanism, the bottom of the tire detent mechanism is set
There are bottom lead screw guide rails, the bottom lead screw guide rails are configured with the second photoelectric sensor, for gathering the bottom lead screw guide rails
Positional information；The frequency converter connects second motor, for controlling the rotating speed of second motor；
The electric control system connects the heater, first motor, second motor, first photoelectricity
Sensor, second photoelectric sensor, for controlling glue spraying flow.
Preferably, insulation cotton, masking foil wrap up the colloidal sol case successively；
The colloidal sol case, the fin and the heater are aluminum design.
Preferably, the tyre glue-jetting machine also includes the first temperature sensor, and the first temperature sensor connection is described to be dissipated
Backing and the antiexplosion adhesive, for monitoring temperature.
Preferably, heater is respectively arranged with the defeated glue pump, the glue conveying box and the glue-spraying device, for adding
Heat and insulation；
The defeated glue pump, the glue conveying box, the glue-spraying device are connected to second temperature sensor, the 3rd temperature passes
Sensor, the 4th temperature sensor；
The second temperature sensor, the three-temperature sensor, the 4th temperature sensor are respectively used to monitor
The defeated glue pump, the glue conveying box, the temperature of the glue-spraying device.
Preferably, the tire clamping mechanism also includes illuminating lamp；
The illuminating lamp is sidewindered by wheel assembly described in being arranged at, for illuminating tire inner wall.
Preferably, the electric control system includes all-in-one, relay group, encoder and GPRS remote communication modules.
The present invention provides a kind of tyre glue-jetting method, and glue spraying is carried out based on above-mentioned tyre glue-jetting machine, including：
Receive the account number cipher information of user and verify user and user according to the Permission Levels stored in database
Type, if checking user type is general user, the instruction that can be inputted according to user carries out non-automatic spraying operation, if checking
User type is system manager, then the instruction that can be inputted according to user carries out automatic spraying operation, if checking user type is
Power user, then parameter can be changed according to user input instruction；
Generate simultaneously two-dimensional code display picture so that user can be by scanning Quick Response Code connection server and utilizing third party's friendship
Easy platform is placed an order, paid the bill；
The instruction of the reception server and sequence information, according to the corresponding blob of viscose of sequence information continuous heating 30 minutes；
Receive tyre model information and calculated according to tyre model information comprising tire parameter, glue spraying amount, transverse and longitudinal silk
Thick stick guide rail travel distance, bottom lead screw guide rails distance, glue spraying rotating speed, glue spraying time, the operation result of heating-up temperature；
Control bottom lead screw guide rails motor according to the bottom lead screw guide rails calculated apart from mobile tyre detent mechanism so that
Wheel assembly, upright roller component clamping tire are sidewindered, if successfully clamping tire, checking input tyre model information is effective, if folder
Tight failure, then return to the wrong instruction of tyre model information；
Origin reset is carried out, system is controlled each moving component to revert to home position, sprayed using this home position as a key
The original position of painting；
Key spraying instruction is performed, controls bottom lead screw guide rails, transverse and longitudinal lead screw guide rails to move to phase according to operation result
The position answered, control frequency converter drive bottom roller component according to glue spraying rotating speed, drive tyre rotation, control defeated glue pump according to computing
As a result the glue spraying time is sprayed；
After the completion of glue spraying, frequency converter output is improved, realizes the purpose of cooling at a high speed, while transverse and longitudinal lead screw guide rails return to original
Beginning position, time to be cooled reaches, and frequency converter stops output, and bottom lead screw guide rails go back to original position, complete the spraying flow of tire.
Preferably, this method also include according to the first temperature sensor, second temperature sensor, three-temperature sensor,
4th temperature sensor monitors fin, defeated glue pump, glue conveying box, the temperature of glue-spraying device, if temperature exceedes default temperature threshold
Value, then send the too high alarm signal of temperature.
Preferably, this method also includes the GPRS remote communication modules and remote control service device by electric control system
Interact communication.
Preferably, this method also includes carrying out PID control to heater, for stablizing heating-up temperature.
As can be seen from the above technical solutions, the embodiment of the present invention has advantages below：
A kind of tyre glue-jetting machine provided by the invention, including colloidal sol component, glue spraying component, tire clamping mechanism, electric-controlled
System processed；The wheel that antiexplosion adhesive is heated and is sprayed into antiexplosion adhesive by glue spraying component on tire clamping mechanism by colloidal sol component
Tire, all parts are controlled by the way that electric control system is unified, realize the automation of tyre glue-jetting.In addition, the present invention is only
The model of tire need to be inputted, you can calculate corresponding operation result automatically and control all parts to enter road wheel according to operation result
Tire glue spraying, key spraying is realized, it is simple to operate, glue spraying efficiency is drastically increased, solves existing tyre glue-jetting machine knot
Structure is complicated, and troublesome in poeration, colloidal sol efficiency is low, and parts are more, prepares the high technical problem of cost.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is the required accompanying drawing used in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, without having to pay creative labor, may be used also
To obtain other accompanying drawings according to these accompanying drawings.
Fig. 1 is a kind of stereogram of tyre glue-jetting machine provided by the invention；
Fig. 2 is a kind of stereogram of tyre glue-jetting machine provided by the invention；
Fig. 3 is a kind of stereogram of the colloidal sol component of tyre glue-jetting machine provided by the invention；
Fig. 4 is a kind of stereogram of the glue spraying component of tyre glue-jetting machine provided by the invention；
Fig. 5 is a kind of stereogram of tyre glue-jetting machine provided by the invention；
Fig. 6 is a kind of flow chart of tyre glue-jetting method provided by the invention；
Wherein, reference is as follows：
1st, colloidal sol component；2nd, glue spraying component；3rd, tire clamping mechanism；11st, colloidal sol case；12nd, fin；13rd, adpting flange；
21st, defeated glue pump；22nd, glue conveying box；23rd, horizontal leading screw guide rail；24th, longitudinal leadscrew guide rail；25th, glue-spraying device；31st, bottom roller group
Part；32nd, wheel assembly is sidewindered；33rd, upright roller component；34th, tire detent mechanism；35th, illuminating lamp.
Embodiment
The invention provides a kind of tyre glue-jetting machine and tyre glue-jetting method, for solving existing tyre glue-jetting machine structure
Complexity, troublesome in poeration, colloidal sol efficiency is low, and parts are more, prepares the high technical problem of cost.
To enable goal of the invention, feature, the advantage of the present invention more obvious and understandable, below in conjunction with the present invention
Accompanying drawing in embodiment, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that disclosed below
Embodiment be only part of the embodiment of the present invention, and not all embodiment.Based on the embodiment in the present invention, this area
All other embodiment that those of ordinary skill is obtained under the premise of creative work is not made, belongs to protection of the present invention
Scope.
Fig. 1, Fig. 2, Fig. 5 are referred to, is the stereogram of tyre glue-jetting machine provided by the invention.It can be seen that this
The tyre glue-jetting machine that invention provides mainly is made up of colloidal sol component 1, glue spraying component 2, tire clamping mechanism 3.Antiexplosion adhesive is from colloidal sol
After the colloidal sol case 11 of component 1 melts, the tire above tire clamping mechanism 3 is ejected to by the glue-spraying device 25 of glue spraying component 2,
Tire is not drawn.In Fig. 2, horizontal leading screw guide rail 23 can with transverse movement (for Fig. 2 observation visual angle be front and rear), from
And the transverse movement of glue-spraying device 25 is driven, longitudinal leadscrew guide rail 24 can (be left for Fig. 2 observation visual angle with lengthwise movement
It is right), so as to drive the lengthwise movement of glue-spraying device 25.
Referring to Fig. 3, Fig. 3 is the schematic diagram of colloidal sol case 11.Wherein, the inside of colloidal sol case 11 is provided with fin 12, radiates
The quantity of piece 12 is not construed as limiting, and quick heating to antiexplosion adhesive can be realized by heating fin 12.
Referring to Fig. 4, Fig. 4 is the schematic diagram of the glue spraying component 2 in the present invention.Wherein, horizontal leading screw guide rail 23 and longitudinal direction
Lead screw guide rails 24 are not drawn.The circle on the defeated side of glue pump 21 is the gear of defeated glue pump 21 in figure, and the first motor passes through sprocket wheel, chain
Bar connects the gear of defeated glue pump 21, so as to drive pinion rotation, drives defeated glue pump 21 to work.
A kind of one embodiment of tyre glue-jetting machine provided by the invention, including colloidal sol component 1, glue spraying component 2, tire dress
Clamp mechanism 3, electric control system；
Colloidal sol component 1 includes colloidal sol case 11, fin 12, heater and adpting flange 13；
Fin 12 is arranged inside colloidal sol case 11, heater connection fin 12, for heating inside colloidal sol case 11
Antiexplosion adhesive；The bottom opening of colloidal sol case 11 connects glue spraying component 2 by adpting flange 13；
Glue spraying component 2 is used to spray antiexplosion adhesive to the inwall of the tire on tire clamping mechanism 3；
Glue spraying component 2 includes the first motor, defeated glue pump 21, glue conveying box 22, glue-spraying device 25, transverse and longitudinal lead screw guide rails；It is horizontal
Longitudinal leadscrew guide rail includes horizontal leading screw guide rail 23 and longitudinal leadscrew guide rail 24.
The bottom opening of colloidal sol case 11 is sequentially connected adpting flange 13, defeated glue pump 21, glue conveying box 22, glue-spraying device 25；It is horizontal
Longitudinal leadscrew guide rail is configured with the first photoelectric sensor；First photoelectric sensor is used for the position letter for gathering transverse and longitudinal lead screw guide rails
Breath；The defeated glue pump 21 of first motor connection, for driving defeated glue pump 21；
Tire clamping mechanism 3 includes the second motor, frequency converter, bottom roller component 31, sidewinders wheel assembly 32, upright roller component
33rd, tire detent mechanism 34；
Second motor connection bottom roller component 31, treat that the tire of glue spraying is positioned on bottom roller component 31；Tire localization machine
Being set on structure 34 and sidewinder wheel assembly 32 and upright roller component 33, the bottom of tire detent mechanism 34 is provided with bottom lead screw guide rails,
Bottom lead screw guide rails are configured with the second photoelectric sensor, for gathering the positional information of bottom lead screw guide rails；Frequency converter connection the
Two motors, for controlling the rotating speed of the second motor；
Electric control system connection heater, the first motor, the second motor, the first photoelectric sensor, the second photoelectric sensing
Device, for controlling glue spraying flow.
Further, insulation cotton, masking foil wrap up colloidal sol case 11 successively；
Colloidal sol case 11, fin 12, heater are aluminum design.
Further, the present embodiment also includes the first temperature sensor, the first temperature sensor connection fin 12, is used for
Monitoring temperature.
Further, be respectively arranged with heater on defeated glue pump 21, glue conveying box 22 and glue-spraying device 25, for heat and
Insulation；
Defeated glue pump 21, glue conveying box 22, glue-spraying device 25 be connected to second temperature sensor, three-temperature sensor,
4th temperature sensor；
Second temperature sensor, three-temperature sensor, the 4th temperature sensor are respectively used to monitor defeated glue pump 21, defeated glue
The temperature of pipe 22, glue-spraying device 25.
Further, tire clamping mechanism 3 also includes illuminating lamp 35；
Illuminating lamp 35, which is arranged at, to sidewinder by wheel assembly 32, for illuminating tire inner wall.
Further, electric control system includes all-in-one, relay group, encoder and GPRS remote communication modules.
A kind of tyre glue-jetting machine provided by the invention, including colloidal sol component, glue spraying component, tire clamping mechanism, electric-controlled
System processed；The wheel that antiexplosion adhesive is heated and is sprayed into antiexplosion adhesive by glue spraying component on tire clamping mechanism by colloidal sol component
Tire, all parts are controlled by the way that electric control system is unified, realize the automation of tyre glue-jetting.In addition, the present invention is only
The model of tire need to be inputted, you can calculate corresponding operation result automatically and control all parts to enter road wheel according to operation result
Tire glue spraying, key spraying is realized, it is simple to operate, glue spraying efficiency is drastically increased, solves existing tyre glue-jetting machine knot
Structure is complicated, and troublesome in poeration, colloidal sol efficiency is low, and parts are more, prepares the high technical problem of cost.
It should be noted that colloidal sol component 1 is mainly by colloidal sol case 11, fin 12, heater, adpting flange 13 and first
Temperature sensor forms, and colloidal sol case 11, fin 12, heater are made using full aluminum, effectively lift heating effect, are warming up to institute
As long as needing temperature 10 minutes, heter temperature is conducted to antiexplosion adhesive by aluminum thermal fin 12, will by strict welding procedure
Heater and fin 12 are closely coupled, rapider when conducting heat energy, and are radiated by using the first temperature sensor measurement
The real time temperature of piece 12 reflects antiexplosion adhesive Current Temperatures, is proved by many experiments, the method is practical.In heater
Heating process leading portion, by the caloric value and conductive quantity of program controlled heater device, shorten aerosol time to greatest extent, according to spraying
The model and quantity of tire, the antiexplosion adhesive of respective amount is launched, the heat time, which does not surpass 30 minutes, to be sprayed, in heating process
In in strict accordance with physical property and the chemical property of antiexplosion adhesive carry out temperature control, ensure that every technology of glue refers to well
Mark.And by using heat-preservation cotton, masking foil progress isothermal holding is wrapped up colloidal sol case 11, hot loss of energy is effectively reduced, is even more
Effectively increase the efficiency of heat of solution.
Further, glue spraying component 2 includes the first motor, defeated glue pump 21, glue conveying box 22, horizontal leading screw guide rail 23, longitudinal direction
Lead screw guide rails 24, glue-spraying device 25；Transverse and longitudinal lead screw guide rails include horizontal leading screw guide rail 23 and longitudinal leadscrew guide rail 24.Transverse and longitudinal
Lead screw guide rails are configured with the first photoelectric sensor；First photoelectric sensor is used for the positional information for gathering transverse and longitudinal lead screw guide rails；
The defeated glue pump 21 of first motor connection, for driving defeated glue pump 21；
One end of defeated glue pump 21 connects the opening of colloidal sol case 11 by adpting flange 13, and the other end is connected by glue conveying box 22
Glue-spraying device 25；
Horizontal leading screw guide rail 23, longitudinal leadscrew guide rail 24 connect glue-spraying device 25, for adjusting the transverse and longitudinal of glue-spraying device 25
Position.
Further, be respectively arranged with heater on defeated glue pump 21, glue conveying box 22 and glue-spraying device 25, for heat and
Insulation；
Defeated glue pump 21, glue conveying box 22, glue-spraying device 25 be connected to second temperature sensor, three-temperature sensor,
4th temperature sensor；
Second temperature sensor, three-temperature sensor, the 4th temperature sensor are respectively used to monitor defeated glue pump 21, defeated glue
The temperature of pipe 22, glue-spraying device 25.
Further, glue-spraying device 25 is provided with equally distributed 5 plastic holes on the section close to tire inner wall.
It should be noted that glue spraying component 2 by the first motor, defeated glue pump 21, glue conveying box 22, transverse and longitudinal lead screw guide rails 24 and
The parts such as glue-spraying device (including glue-spraying device 25) form.Defeated glue pump 21, glue conveying box 22, glue-spraying device 25 are respectively provided with heating, protected
Temperature function, temperature sensor is installed on each part, according to the real-time monitoring temperature of temperature sensor, controls each part requiring
Temperature range within, get ready for glue spraying；Glue spraying component 2 makees fixed number using motor by the defeated glue pump 21 of chain-driving
Rotate, defeated glue pump 21 is connected with colloidal sol case 11 by adpting flange 13, the antiexplosion adhesive of viscous pasty state is conveyed by glue conveying box 22
To at the front end glue-spraying device 25 of glue-spraying device, by two groups of lead screw guide rails adjust glue-spraying device front end glue-spraying device 25 horizontal stroke,
Vertical position, to adapt to the requirement of different size tyre glue-jetting.After lead screw guide rails travel distance is according to input tyre model, control system
System progress is a series of to be calculated, and carries out position calculating by leading screw afterbody encoder, reaches calculated value, and it is accurate fixed to realize
Position, the accuracy of spraying is effectively ensured；Glue-spraying device 25 is uniformly distributed 5 plastic holes on the section close to tire tread, respectively
Cross section in corresponding tire, make in spraying process to be just accordingly distributed glue amount, then carry out tire during by completing glue spraying
Average rate rotates, and glue is uniformly attached on wall by centrifugal force.
Further, tire clamping mechanism 3 include the second motor, frequency converter, bottom roller component 31, sidewinder wheel assembly 32,
Upright roller component 33, tire detent mechanism 34, illuminating lamp 25；
Second motor connection bottom roller component 31, for driving bottom roller component 31 to rotate；
Set on tire detent mechanism 34 and sidewinder wheel assembly 32 and upright roller component 33, the bottom of tire detent mechanism 34 is set
It is equipped with bottom lead screw guide rails；
Illuminating lamp 25, which is arranged at, to sidewinder by wheel assembly 32, for illuminating tire inner wall.
It should be noted that tire clamping mechanism 3 mainly by the second motor, bottom roller component 31, sidewinder wheel assembly 32, perpendicular
Roll wheel assembly 33 and tire detent mechanism 34 form.Motor is rotated at the same rate by the bottom roller component 31 of belt drive two,
For tire by tire detent mechanism 34 and after sidewindering wheel assembly 32, the clamping of upright roller component 33, bottom roller component 31 drives tyre revolution
It is dynamic, tire rotational speed is controlled by adjusting motor speed, to change tyre glue-jetting speed.Leading screw is used according to different kinds of tyre specification
The width of guide rail adjustment tire detent mechanism 34, it is not small no more than 880mm, wheel hub that tire clamping mechanism 3 is adapted to specification external diameter
In 15 inches, the wide tire positioning and clamping no more than 335mm of tire.
Further, tyre glue-jetting machine of the invention also includes electric control system；
Electric control system include all-in-one (including programmable controller and touch-screen), relay group, position sensor,
Encoder and GPRS remote communication modules；
All-in-one is also connected with the first motor, directly controls the rotation of the first motor or does not rotate, but need not control rotating speed.
All-in-one connects heater and heater by relay group, for controlling temperature；
All-in-one connects each sensor, detection temperature and positional information.
All-in-one connects lead screw guide rails by encoder；
GPRS remote communication modules communicate to connect with remote control service device, long-range distant for being carried out to tyre glue-jetting machine
Control.
It should be noted that electric control system is mainly by all-in-one, relay group, sensor, encoder, communication module
The parts such as device, temperature sampling module are formed, and colloidal sol, glue spraying temperature, the calculating of glue spraying amount, spray are controlled by all-in-one program
The calculating of the position of adhesive dispenser 25, implement the operating of variable frequency regulating speed control tyre rotation motor and remote control spray with reference to mechanics of communication
Glue.
Above is to a kind of detailed description of another embodiment of tyre glue-jetting machine provided by the invention, below will be to this
The one embodiment for inventing a kind of tyre glue-jetting method provided is described in detail.
Referring to Fig. 6, a kind of one embodiment of tyre glue-jetting method provided by the invention, based on above-mentioned tyre glue-jetting
Machine carries out glue spraying, and carries out execution following steps by the electric control system of above-mentioned tyre glue-jetting machine, including：
101st, receive the account number cipher information of user and according to the Permission Levels stored in database come verify user and
User type (if checking user type is general user, the instruction that can be inputted according to user carries out non-automatic spraying operation, if
Checking user type is system manager, then the instruction that can be inputted according to user carries out automatic spraying operation, if checking user class
Type is power user, then can change parameter according to user input instruction)；
102nd, generation and two-dimensional code display picture so that user can be by scanning Quick Response Code connection server and utilization the 3rd
Square transaction platform is placed an order, paid the bill；
103rd, the instruction of the reception server and sequence information, according to the corresponding blob of viscose of sequence information continuous heating 30 minutes；
104th, receive tyre model information and calculated according to tyre model information comprising tire parameter, glue spraying amount, transverse and longitudinal
To lead screw guide rails travel distance, bottom lead screw guide rails distance, glue spraying rotating speed, the glue spraying time, heating-up temperature operation result；
Wherein radius of the tire parameter including tire, width, thickness, inner wall thickness etc. parameter, and operation result also wraps
Include estimated heat time, the temperature that antiexplosion adhesive needs are kept, glue spraying time, glue spraying temperature, glue conveying box holding temperature, glue-spraying device
Holding temperature etc. parameter.
105th, control bottom lead screw guide rails motor according to the bottom lead screw guide rails calculated apart from mobile tyre detent mechanism,
So that sidewindering wheel assembly, upright roller component clamping tire, if successfully clamping tire, checking input tyre model information is effective,
If clamping failure, the wrong instruction of tyre model information is returned；
Rim clamp is next, and lead screw guide rails, which differ, surely reaches correct position (if actual tire is compared to the wheel of input
The more big then lead screw guide rails of fetalism number are withstood), then need that the width of tire is calculated according to the location parameter of lead screw guide rails
Whether the parameters such as thickness, the parameter with being calculated in step 104 are contrasted, check it in error range, it may be verified that defeated
Enter the validity of model.
106th, origin reset is carried out, system controls each moving component to revert to home position, one is used as using this home position
The original position of key spraying；
107th, key spraying instruction is performed, controls bottom lead screw guide rails, transverse and longitudinal lead screw guide rails to move according to operation result
To corresponding position, control frequency converter drives bottom roller component according to glue spraying rotating speed, drives tyre rotation, control defeated glue pump according to
The glue spraying time of operation result is sprayed；
Can be using tire as with reference to home position (origin of coordinates), using default relative position as relative offset parameter (coordinate
Parameter) glue-spraying device is moved to tire inner wall relevant position.
Including according to the glue spraying time control glue-spraying device glue spraying time, according to glue spraying speed control glue-spraying device glue spraying speed
Deng.
108th, after the completion of glue spraying, frequency converter output is improved, realizes the purpose of cooling at a high speed, while transverse and longitudinal lead screw guide rails are returned
To home position, the time to be cooled reaches, and frequency converter stops output, and bottom lead screw guide rails go back to original position, complete the spray stream of tire
Journey.
In addition, this method is also included according to the first temperature sensor, second temperature sensor, three-temperature sensor, the
Four temperature sensor monitors fin, defeated glue pump, glue conveying box, the temperature of glue-spraying device, if temperature exceedes default temperature threshold,
Then send the too high alarm signal of temperature.
In addition, this method also includes with remote control service device entering by the GPRS remote communication modules of electric control system
Row interactive communication.
In addition, this method also includes carrying out PID control to heater, for stablizing heating-up temperature.
The present invention carries out PID (ratio, integration, differential) to heating element by control system and controlled, and improves heating efficiency
With colloidal sol efficiency, the physical property and chemical property of compound adhesive has been effectively ensured, it is more effective to ensure that compound adhesive plays in tire
Stabilization；
The present invention has alarm indication, history warning message query function；Heating element faiture alarm, temperature sensor damage report
Police, the alarm of tire overload alarm, frequency converter failure, the alarm of defeated glue pump overload-alarm, horizontal leading screw guide rail motor damage, longitudinal silk
The alarm of thick stick guide rail motor damage, the alarm of bottom lead screw guide rails motor damage, communicate time-out alarm；
Many places of the present invention draw relevant parameter using formula, only need to input tyre model in control interface, system is according to defeated
The property calculation of the model combination the machine entered goes out necessary parameter in spraying, and in this, as according to the whole glue spraying process of completion；
The present invention can use as client, have remote communicating function, can be with server interaction switching on and shutting down authority, day
The information such as phase, tyre model, spraying number, spray glue-spread, spraying performance, it can perform up/down load program, warning message is read
The function such as take.
As control, operating method of the user when operating tyre glue-jetting machine is：
A) close a floodgate：Close power switch and machine power switch.
B) press power supply and drive button；Control system, which obtains, electric enters starting state.
C) 10S is spaced, system is transferred to SBR from starting state.
D) point touching screen, system requirements input password, confirms to log in, and domestic consumer's password is sky, logs in and completes
Afterwards, screen is again tapped on, into key frame.
E) parameter testing：Power user can log in super account, into parameter page, check parameters；To temperature control
Relevant parameter processed is set, and for normal conditions it is not recommended that being modified to parameter, such as have a question please contacts manufacturer in time.
F) place an order：In SBR, occur a two-dimension code image in screen, placed an order for customer's barcode scanning, meeting in key frame
" key spraying " button is presented, illustrates the completion that places an order.
G) feed intake：After order success, appropriate blob of viscose is launched according to order.
H) heat：" heating is opened " button in key frame is clicked on, after the completion of action, button is changed into " heating is closed ", by original red
Discoloration is green, represents that heating has been started up, when shutting down or without heating can by click in picture " heating close " button come
Close heating work；Heated by 30 minutes, spraying operation can be proceeded by.
I) pre- spray verification：Before verification starts, tyre model is inputted on key frame " tyre model " column, clicks on pre- spray verification
Checked, system can accordingly be calculated according to the tyre model of offer, and same order need to only verify once.
1) input method：Tyre model, such as 185/65R15 are checked, then inputs 1856515；
2) after the completion of inputting, " confirmation " button is clicked on, system typing model, starts to carry out computing to parameter；It is left in picture
Lower portion, show the glue spraying amount after computing；
3) tire for needing to spray is put into station, tire should be close proximity to control panel side；
4) " pre- spray verification " button is clicked on, system carries out tire pinching action, to verify tyre model, equipment state and ginseng
Number is errorless；If reactionless after clicking on, tried again after " origin reset " button please be click on, manufacturer please be contacted by being such as failure to actuate；
J) origin resets：After spray verification, manual activity, disorderly closedown in advance, origin reset need to be carried out；Click on " origin
Reset " button, system perform homing action automatically；
K) key sprays：After the completion of above step, and spray coating operations are carried out after glue is heated to sprayable state, with
Keeper's identity is operated, and clicks on " key spraying " button, and system enters spraying flow, can now pass through screen left side progress
Bar checks spraying process and state, treats that each operation is completed, each executing agency returns to original state；
L) key stops：This key is transported to handle various emergencies by clicking on " key stopping " button termination system
OK.
M) illumination is opened：" illumination is opened " button is clicked on, button is changed into " illumination is closed " and is changed into green, station illuminating lamp from red
It is bright, click on " illumination is closed " and close illumination；
N) it is continuously finished spraying：After completing once to spray, gluey state is observed, it is ensured that be heated to sprayable shape
Start spraying after state next time；After order volume spraying is completed, " key spraying " button is hidden；Order generation picture ejection waits
Next order generation.
O) it is manually operated：Entered in key frame or parameter picture with keeper's identity, click on " manual page " and enter manual page,
Each part is operated, is mainly used in verifying the state of each part.
Described above, the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations；Although with reference to before
Embodiment is stated the present invention is described in detail, it will be understood by those within the art that：It still can be to preceding
State the technical scheme described in each embodiment to modify, or equivalent substitution is carried out to which part technical characteristic；And these
Modification is replaced, and the essence of appropriate technical solution is departed from the spirit and scope of various embodiments of the present invention technical scheme.
Claims (10)
1. a kind of tyre glue-jetting machine, it is characterised in that including colloidal sol component, glue spraying component, tire clamping mechanism, electrical control system
System；
The colloidal sol component includes colloidal sol case, fin, heater and adpting flange；
The fin is arranged inside the colloidal sol case, and the heater connects the fin, for heating the colloidal sol
Antiexplosion adhesive inside case；The bottom opening of the colloidal sol case connects the glue spraying component by the adpting flange；
The glue spraying component is used to spray antiexplosion adhesive to the inwall of the tire on the tire clamping mechanism；
The glue spraying component includes the first motor, defeated glue pump, glue conveying box, glue-spraying device, transverse and longitudinal lead screw guide rails；
The bottom opening of the colloidal sol case is sequentially connected the adpting flange, the defeated glue pump, the glue conveying box, glue spraying dress
Put；The transverse and longitudinal lead screw guide rails are configured with the first photoelectric sensor；First photoelectric sensor is used to gather the transverse and longitudinal
To the positional information of lead screw guide rails；Defeated glue pump described in first motor connection, for driving the defeated glue pump；
The tire clamping mechanism includes the second motor, frequency converter, bottom roller component, sidewinders wheel assembly, upright roller component, tire
Detent mechanism；
Bottom roller component described in second motor connection, treat that the tire of glue spraying is positioned on the bottom roller component；The wheel
Wheel assembly and the upright roller component are sidewindered described in being set on tire detent mechanism, the bottom of the tire detent mechanism is provided with bottom
Portion's lead screw guide rails, the bottom lead screw guide rails are configured with the second photoelectric sensor, for gathering the position of the bottom lead screw guide rails
Confidence ceases；The frequency converter connects second motor, for controlling the rotating speed of second motor；
The electric control system connects the heater, first motor, second motor, first photoelectric sensing
Device, second photoelectric sensor, for controlling glue spraying flow.
2. a kind of tyre glue-jetting machine according to claim 1, it is characterised in that the colloidal sol case insulation cotton, tin successively
Foil paper wraps up；
The colloidal sol case, the fin and the heater are aluminum design.
3. a kind of tyre glue-jetting machine according to claim 1, it is characterised in that described also including the first temperature sensor
First temperature sensor connects the fin, for monitoring temperature.
4. a kind of tyre glue-jetting machine according to claim 1, it is characterised in that defeated glue pump, the glue conveying box and the institute
State and heater is respectively arranged with glue-spraying device, for heating and being incubated；
The defeated glue pump, the glue conveying box, the glue-spraying device are connected to second temperature sensor, the 3rd TEMP
Device, the 4th temperature sensor；
The second temperature sensor, the three-temperature sensor, the 4th temperature sensor are respectively used to described in monitoring
Defeated glue pump, the glue conveying box, the temperature of the glue-spraying device.
5. a kind of tyre glue-jetting machine according to claim 1, it is characterised in that the tire clamping mechanism also includes illumination
Lamp；
The illuminating lamp is sidewindered by wheel assembly described in being arranged at, for illuminating tire inner wall.
6. a kind of tyre glue-jetting machine according to claim 1, it is characterised in that the electric control system includes one
Machine, relay group, encoder and GPRS remote communication modules.
7. a kind of tyre glue-jetting method, glue spraying is carried out based on the tyre glue-jetting machine as described in any one in claim 1 to 6,
It is characterised in that it includes：
Receive the account number cipher information of user and verify user and user type according to the Permission Levels stored in database,
If checking user type is general user, the instruction that can be inputted according to user carries out non-automatic spraying operation, if checking user
Type is system manager, then the instruction that can be inputted according to user carries out automatic spraying operation, if checking user type is super
User, then parameter can be changed according to user input instruction；
Generate and two-dimensional code display picture so that user can be put down by scanning Quick Response Code connection server and using third party transaction
Platform is placed an order, paid the bill；
The instruction of the reception server and sequence information, according to the corresponding blob of viscose of sequence information continuous heating 30 minutes；
Receive tyre model information and calculated according to tyre model information and led comprising tire parameter, glue spraying amount, transverse and longitudinal leading screw
Rail travel distance, bottom lead screw guide rails distance, glue spraying rotating speed, glue spraying time, the operation result of heating-up temperature；
Control bottom lead screw guide rails motor according to the bottom lead screw guide rails calculated apart from mobile tyre detent mechanism so as to sidewinder
Wheel assembly, upright roller component clamp tire, if successfully clamping tire, checking input tyre model information is effective, is lost if clamping
Lose, then return to the wrong instruction of tyre model information；
Origin reset is carried out, system is controlled each moving component to revert to home position, sprayed using this home position as a key
Original position；
Key spraying instruction is performed, controls bottom lead screw guide rails, transverse and longitudinal lead screw guide rails to move to accordingly according to operation result
Position, control frequency converter drive bottom roller component according to glue spraying rotating speed, drive tyre rotation, control defeated glue pump according to operation result
The glue spraying time sprayed；
After the completion of glue spraying, frequency converter output is improved, realizes the purpose of cooling at a high speed, while transverse and longitudinal lead screw guide rails return to raw bits
Put, the time to be cooled reaches, and frequency converter stops output, and bottom lead screw guide rails go back to original position, complete the spraying flow of tire.
8. a kind of tyre glue-jetting method according to claim 7, it is characterised in that also include according to the first TEMP
Device, second temperature sensor, three-temperature sensor, the 4th temperature sensor monitors fin, defeated glue pump, glue conveying box, glue spraying
The temperature of device, if temperature exceedes default temperature threshold, send the too high alarm signal of temperature.
9. a kind of tyre glue-jetting method according to claim 7, it is characterised in that also include by electric control system
GPRS remote communication modules are interacted with remote control service device and communicated.
10. a kind of tyre glue-jetting method according to claim 7, it is characterised in that also include carrying out PID controls to heater
System, for stablizing heating-up temperature.
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| CN201710763813.XA CN107442334A (en) | 2017-08-30 | 2017-08-30 | A kind of tyre glue-jetting machine and tyre glue-jetting method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710763813.XA CN107442334A (en) | 2017-08-30 | 2017-08-30 | A kind of tyre glue-jetting machine and tyre glue-jetting method |
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| CN107442334A true CN107442334A (en) | 2017-12-08 |
Family
ID=60494284
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| CN111974575A (en) * | 2019-05-24 | 2020-11-24 | 巨莹精密科技有限公司 | Vertical type automatic wheel rim paint spraying mechanism |
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| CN111974575A (en) * | 2019-05-24 | 2020-11-24 | 巨莹精密科技有限公司 | Vertical type automatic wheel rim paint spraying mechanism |
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