CN107429131B - Adhesive tape, sheet for bundling wire harness, and article - Google Patents
Adhesive tape, sheet for bundling wire harness, and article Download PDFInfo
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- CN107429131B CN107429131B CN201680019512.XA CN201680019512A CN107429131B CN 107429131 B CN107429131 B CN 107429131B CN 201680019512 A CN201680019512 A CN 201680019512A CN 107429131 B CN107429131 B CN 107429131B
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- Prior art keywords
- pressure
- sensitive adhesive
- adhesive layer
- mass
- adhesive tape
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/29—Laminated material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D63/00—Flexible elongated elements, e.g. straps, for bundling or supporting articles
- B65D63/10—Non-metallic straps, tapes, or bands; Filamentary elements, e.g. strings, threads or wires; Joints between ends thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D63/00—Flexible elongated elements, e.g. straps, for bundling or supporting articles
- B65D63/10—Non-metallic straps, tapes, or bands; Filamentary elements, e.g. strings, threads or wires; Joints between ends thereof
- B65D63/1009—Adhesive tapes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/10—Esters; Ether-esters
- C08K5/12—Esters; Ether-esters of cyclic polycarboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/302—Applications of adhesives in processes or use of adhesives in the form of films or foils for bundling cables
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2400/00—Presence of inorganic and organic materials
- C09J2400/20—Presence of organic materials
- C09J2400/24—Presence of a foam
- C09J2400/243—Presence of a foam in the substrate
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2400/00—Presence of inorganic and organic materials
- C09J2400/20—Presence of organic materials
- C09J2400/26—Presence of textile or fabric
- C09J2400/263—Presence of textile or fabric in the substrate
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Adhesive Tapes (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Insulated Conductors (AREA)
- Package Frames And Binding Bands (AREA)
- Laminated Bodies (AREA)
Abstract
The present invention addresses the problem of providing a pressure-sensitive adhesive tape that, even when used for the attachment of an adherend containing a plasticizer, can maintain the attachment for a long period of time without causing peeling at the interface between the adherend and the pressure-sensitive adhesive layer. The present invention relates to a pressure-sensitive adhesive tape for use in the attachment of an adherend (a1) containing a plasticizer, which is characterized in that the pressure-sensitive adhesive tape has a pressure-sensitive adhesive layer (b1) on one surface side of an air-permeable substrate, and a pressure-sensitive adhesive layer (b2) on the other surface side of the air-permeable substrate, and the total basis weight of the pressure-sensitive adhesive layer (b1) and the pressure-sensitive adhesive layer (b2) is 125g/m2~175g/m2And the total gel fraction of the pressure-sensitive adhesive layer (b1) and the pressure-sensitive adhesive layer (b2) is 2 to 35% by mass.
Description
Technical Field
The present invention relates to an adhesive tape that can be used for fixing a member containing a plasticizer.
Background
A plurality of wires (wiring) mounted on an automobile, an electronic device, or the like are generally bundled by a bundling sheet including a polyvinyl chloride sheet and an adhesive tape.
As the binding sheet, specifically, a binding sheet in which an adhesive layer formed of an aqueous adhesive composition containing a rubber-based latex and an adhesive agent resin emulsion is laminated on one surface of a polyvinyl chloride sheet is known (for example, see patent document 1).
However, since the polyvinyl chloride sheet generally contains a large amount of plasticizer, if the plasticizer is transferred to the pressure-sensitive adhesive layer over time, peeling may occur at the interface between the polyvinyl chloride sheet and the pressure-sensitive adhesive layer. In particular, when the polyvinyl chloride sheet is bonded with the adhesive tape in order to bundle several wires in a form in which the polyvinyl chloride sheet having a thickness of about 0.2mm to 1mm is folded in half or wound in a roll, there is a possibility that the above-mentioned problems such as the binding and releasing may occur because a repulsive force of the plasticizer transferring from the polyvinyl chloride sheet to the adhesive tape with time and the polyvinyl chloride sheet trying to be slowly restored to a flat sheet state acts on the adhesive tape for a long time.
Documents of the prior art
Patent document
Patent document 1: japanese patent laid-open publication No. 2007-211231
Disclosure of Invention
Problems to be solved by the invention
The present invention addresses the problem of providing a pressure-sensitive adhesive tape that, even when used for the attachment of an adherend containing a plasticizer, can maintain the attachment for a long period of time without causing peeling at the interface between the adherend and the pressure-sensitive adhesive layer.
Means for solving the problems
The present inventors considered that the above-mentioned peeling with time may be caused by the plasticizer transferring to the pressure-sensitive adhesive layer and the pressure-sensitive adhesive layer softening, and studied to set the hardness of the pressure-sensitive adhesive layer before the plasticizer transferring to a high level in advance.
However, the pressure-sensitive adhesive layer may still not be able to effectively prevent the peeling over time. In particular, when the polyvinyl chloride sheet is bonded with an adhesive tape in order to bundle several wires in a form in which a polyvinyl chloride sheet having a thickness of about 0.2mm to 1mm is folded in two or wound in a cylindrical shape, the polyvinyl chloride sheet tends to peel off with time. Further, since the plasticizer is prevented from migrating into the hard pressure-sensitive adhesive layer, the plasticizer is concentrated at the interface between the polyvinyl chloride sheet and the pressure-sensitive adhesive layer, and may rather easily peel off at the interface.
Therefore, the present inventors have studied to further soften the adhesive layer before the plasticizer transfer, and as a result, have unexpectedly found that: when the gel fraction is set to a predetermined range, the peeling-off over time can be more effectively prevented.
That is, the present invention relates to a pressure-sensitive adhesive tape for use in the attachment of an adherend (a1) containing a plasticizer, the pressure-sensitive adhesive tape comprising a pressure-sensitive adhesive layer (b1) on one surface side of an air-permeable substrate, and a pressure-sensitive adhesive layer (b2) on the other surface side of the air-permeable substrate, wherein the total basis weight of the pressure-sensitive adhesive layer (b1) and the pressure-sensitive adhesive layer (b2) is 125g/m2~175g/m2And the total gel fraction of the pressure-sensitive adhesive layer (b1) and the pressure-sensitive adhesive layer (b2) is 2 to 35% by mass.
Effects of the invention
The pressure-sensitive adhesive tape of the present invention is capable of maintaining adhesion for a long period of time without causing peeling at the interface between an adherend and a pressure-sensitive adhesive layer even when used for adhesion of an adherend containing a plasticizer.
Detailed Description
The adhesive tape of the present invention has an adhesive layer (b1) on one surface side of an air-permeable substrate, and an adhesive layer (b2) on the other surface side of the air-permeable substrate, and the total basis weight of the adhesive layer (b1) and the adhesive layer (b2) is 125g/m2~175g/m2And the total gel fraction of the pressure-sensitive adhesive layer (b1) and the pressure-sensitive adhesive layer (b2) is 2 to 35 mass%, and the pressure-sensitive adhesive tape is used exclusively for the attachment of an adherend (a1) containing a plasticizer.
The pressure-sensitive adhesive tape can be used for bonding 2 or more adherends (a1) or bonding an adherend (a1) and an adherend other than the adherend (a 1).
As the pressure-sensitive adhesive layer (b1) and the pressure-sensitive adhesive layer (b2), those having a gel fraction in the range of 2 to 35 mass% in total were used. This can effectively prevent the occurrence of peeling over time even when the plasticizer is transferred to the pressure-sensitive adhesive layer (b1) or the like. The pressure-sensitive adhesive layer having a gel fraction in the range of 2 to 25 mass% is preferably used, and the pressure-sensitive adhesive layer having a gel fraction in the range of 2 to 15 mass% is more preferably used in terms of effectively preventing the occurrence of peeling over time even when the plasticizer is transferred to the pressure-sensitive adhesive layer (b1) or the like.
In addition, in the case of using a pressure-sensitive adhesive layer having a gel fraction in the above range as the pressure-sensitive adhesive layer (b1) and the pressure-sensitive adhesive layer (b2), since the plasticizer passes through the air-permeable substrate and is relatively uniformly dispersed in the pressure-sensitive adhesive layer (b1) and the pressure-sensitive adhesive layer (b2) provided on both surfaces of the air-permeable substrate, the plasticizer can be suppressed from being unevenly present at the interface between the adherend (a1) and the pressure-sensitive adhesive layer, and as a result, the interfacial peeling between the adherend (a1) and the pressure-sensitive adhesive layer can be effectively suppressed.
The gel fraction is a value calculated based on the dried mass of the pressure-sensitive adhesive layer remaining in the mixed solvent after immersing the pressure-sensitive adhesive tape, the mass of which was measured in advance, in the mixed solvent of 70 parts by mass of toluene and 30 parts by mass of methanol adjusted to 23 ℃ for 72 hours, and then vibrating the tape at a frequency of 40kHz for 15 minutes in an atmosphere of 23 ℃ using an ultrasonic device.
Gel fraction (% by mass) { (mass of binder layer remaining in mixed solvent)/(mass of binder layer before impregnation) } × 100
The mass of the pressure-sensitive adhesive layer constituting the pressure-sensitive adhesive tape before impregnation is a value obtained by subtracting the mass of the air-permeable substrate used for the production of the pressure-sensitive adhesive tape from the mass of the pressure-sensitive adhesive tape. The mass of the residual adhesive layer is a value obtained by subtracting the mass of the air-permeable base material from the mass of the residue after drying.
The gel fraction calculated by using the mixed solvent and applying ultrasonic vibration is not a value related to the gel fraction of the solvent alone with respect to toluene, but is a gel fraction resulting from a crosslinking reaction of a crosslinking agent or the like by cutting apparent bonding due to intermolecular and intramolecular hydrogen bonds of the pressure-sensitive adhesive layer.
The adhesive tape used had a total basis weight of 125g/m of the adhesive layer (b1) and the adhesive layer (b2)2~175g/m2The adhesive tape of (3). Thus, when the plasticizer in the adherend (a1) is transferred to the pressure-sensitive adhesive layers provided on both surfaces of the air-permeable substrate through the air-permeable substrate, the plasticizer in the adherend (a1) is relatively uniformly dispersed in the pressure-sensitive adhesive layer (b1) and the pressure-sensitive adhesive layer (b2), so that the presence of the plasticizer non-uniformly at the interface between the adherend (a1) and the pressure-sensitive adhesive layer can be suppressed, and as a result, the interfacial peeling between the adherend (a1) and the pressure-sensitive adhesive layer can be effectively suppressed. Further, by using the pressure-sensitive adhesive layer having a weight per unit area within the above range, the pressure-sensitive adhesive layer can be prevented from protruding from the end of the pressure-sensitive adhesive tape when the pressure-sensitive adhesive tape is stored before being attached to an adherend (a 1). The weight per unit area is preferably 135g/m2~155g/m2More preferably 138g/m2~145g/m2The range of (1).
The total weight per unit area of the pressure-sensitive adhesive layer (b1) and the pressure-sensitive adhesive layer (b2) is expressed as 1m per unit area2) The total mass of the pressure-sensitive adhesive layer (b1) and the pressure-sensitive adhesive layer (b2) present in the pressure-sensitive adhesive tape (a) is a value calculated based on the following formula.
The total basis weight (g/m) of the adhesive layer (b1) and the adhesive layer (b2)2) { (mass of adhesive layer (b1) + (mass of adhesive layer (b2) }/(area of one surface side of adhesive tape)
The pressure-sensitive adhesive tape of the present invention is preferably a pressure-sensitive adhesive tape having a total thickness of 130 μm to 180 μm, and a pressure-sensitive adhesive tape having a thickness of 140 μm to 150 μm is more preferably a pressure-sensitive adhesive tape in which the interfacial separation between the adherend (a1) and the pressure-sensitive adhesive layer is effectively suppressed, and the pressure-sensitive adhesive layer is suppressed from protruding from the end of the pressure-sensitive adhesive tape during storage of the pressure-sensitive adhesive tape.
The pressure-sensitive adhesive layer (b1) and the pressure-sensitive adhesive layer (b2) are preferably those having a storage modulus at 23 ℃ of 0.08MPa to 0.12MPa measured by dynamic viscoelasticity spectroscopy measured at a frequency of 1Hz, and the use of a pressure-sensitive adhesive layer of 0.08MPa to 0.09MPa is more preferable in terms of being capable of providing excellent adhesion at the initial stage of attachment to an adherend (a1) and suppressing a decrease in adhesion with time due to transfer of a plasticizer.
Further, it is preferable that the pressure-sensitive adhesive layer (b1) and the pressure-sensitive adhesive layer (b2) are each a pressure-sensitive adhesive layer having a ratio (tan δ) of loss modulus to storage modulus at 60 ℃ measured by dynamic viscoelasticity spectrum at a frequency of 1Hz of 0.40 to 0.60, and it is more preferable that the pressure-sensitive adhesive layer having a ratio (tan δ) of 0.45 to 0.50 is used in order to obtain a pressure-sensitive adhesive tape which does not cause the plasticizer that can be transferred from the adherend (a1) with time to unevenly exist at the bonding interface with the adherend (a1) when the pressure-sensitive adhesive tape to be bonded to the adherend (a1) is left in an environment at 60 ℃.
Further, it is preferable that the pressure-sensitive adhesive layer (b1) and the pressure-sensitive adhesive layer (b2) are each a pressure-sensitive adhesive layer having a ratio (tan δ) of loss modulus to storage modulus at 100 ℃ measured by dynamic viscoelasticity spectrum at a frequency of 1Hz of 0.55 to 0.80, and it is more preferable that the pressure-sensitive adhesive layer having a ratio (tan δ) of 0.60 to 0.70 is used in order to obtain a pressure-sensitive adhesive tape which, when the pressure-sensitive adhesive tape to be bonded to the adherend (a1) is left in an environment at 100 ℃, does not cause the plasticizer which can be transferred from the adherend (a1) with time to be unevenly present at the bonding interface with the adherend (a1) and which retains excellent bonding strength and cohesive strength for a long period of time.
The ratio (tan δ) is a value calculated based on a formula of tan δ, i.e., loss modulus (Pa)/storage modulus (Pa).
The storage modulus at 23 ℃ and tan. delta. at 60 ℃ and 100 ℃ are the storage modulus measured at a frequency of 1Hz at a temperature of 23 ℃, 60 ℃ or 100 ℃ and the value calculated based on the storage modulus and the loss modulus, using a viscoelasticity tester (ARES-G2, trade name, manufactured by TA Instruments Japan, Inc.) sandwiched between parallel disks serving as a measuring part of the tester. As the test piece, a circular test piece obtained by cutting the adhesive tape of the present invention into a circle having a thickness of 2mm and a diameter of 8mm was used.
The pressure-sensitive adhesive tape including the pressure-sensitive adhesive layer (b1) and the pressure-sensitive adhesive layer (b2) having a storage modulus at 23 ℃ in the above range and tan δ at 60 ℃ and 100 ℃ is less likely to cause peeling due to the repulsive force or the like of the adherend (a1), and can effectively suppress interfacial peeling between the adherend (a1) and the pressure-sensitive adhesive layer due to transfer of a plasticizer from the adherend (a1) to the pressure-sensitive adhesive layer even when left in an environment of 100 ℃ or less.
The adhesive layer (b1) and the adhesive layer (b2) can be formed by using an adhesive, for example. As the adhesive, for example, an acrylic adhesive, a urethane adhesive, a synthetic rubber adhesive, a natural rubber adhesive, a silicone adhesive, or the like can be used, and an acrylic adhesive is preferably used.
The acrylic pressure-sensitive adhesive may be an acrylic pressure-sensitive adhesive containing an acrylic polymer and, if necessary, a crosslinking agent, an adhesion-imparting resin, or the like, and the use of an acrylic pressure-sensitive adhesive containing an acrylic polymer, a crosslinking agent, an adhesion-imparting resin, or the like is preferable in terms of obtaining a pressure-sensitive adhesive tape having a pressure-sensitive adhesive layer excellent in weather resistance and heat resistance.
As the acrylic polymer, an acrylic polymer obtained by polymerizing a monomer component including a (meth) acrylic monomer and the like can be used.
Examples of the (meth) acrylic monomer include (meth) acrylic esters having an alkyl group having 1 to 14 carbon atoms, such as methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, t-butyl (meth) acrylate, n-hexyl (meth) acrylate, n-octyl (meth) acrylate, isooctyl (meth) acrylate, isononyl (meth) acrylate, cyclohexyl (meth) acrylate, and 2-ethylhexyl (meth) acrylate, and preferably (meth) acrylic esters having an alkyl group having 4 to 9 carbon atoms are used, and more preferably n-butyl acrylate or 2-ethylhexyl acrylate are used alone or in combination. It is most preferable to use n-butyl acrylate having 4 carbon atoms in an amount of 60 mass% or more, which is suitable for the surface of the adherend (a1) from the initial stage of attachment, exhibits excellent adhesion, and, even after the plasticizer is transferred from the adherend (a1) to the pressure-sensitive adhesive layer over time, does not cause the plasticizer to unevenly exist at the adhesion interface (a1) and provides a pressure-sensitive adhesive tape that maintains excellent adhesion and cohesive strength for a long period of time.
The (meth) acrylic monomer having an alkyl group having 1 to 14 carbon atoms is used preferably in a range of 80 to 98.5% by mass, more preferably in a range of 90 to 98.5% by mass, based on the total amount of the monomer components used for producing the acrylic polymer.
In addition to the above-mentioned (meth) acrylic monomers, highly polar monomers such as highly polar vinyl monomers are preferably used.
The highly polar vinyl monomer may be a (meth) acrylic monomer having a carboxyl group, a nitrogen-containing vinyl monomer having an amino group or an amide group, or the like, used alone or in combination of 2 or more.
Among these, as the highly polar vinyl monomer, a nitrogen-containing vinyl monomer is preferably used in combination.
When the adherend (a1) is, for example, highly polar polyvinyl chloride, a plasticizer which is easily impregnated into the polyvinyl chloride molecules is often used in order to further effectively plasticize the polyvinyl chloride. Examples of the plasticizer include plasticizers having an aromatic ring and an ester group in the molecule. The plasticizer having a structure that is easily polarized between the aromatic ring and the ester group is easily impregnated into the polyvinyl chloride molecules.
In the case where the acrylic polymer in the pressure-sensitive adhesive layers (b1) and (b2) is an acrylic polymer having a carboxyl group, the carboxyl group has a very high polarity as in the case of the polyvinyl chloride, and therefore the plasticizer easily penetrates into the molecules of the acrylic polymer contained in the pressure-sensitive adhesive layers, and as a result, the pressure-sensitive adhesive layers tend to be plasticized and the adhesive strength thereof tends to be somewhat lowered.
Therefore, when the pressure-sensitive adhesive layer containing the acrylic polymer in which the nitrogen-containing vinyl monomer is used alone as the high-polarity vinyl monomer or the acrylic polymer is used in combination with the (meth) acrylic monomer having a carboxyl group is used, plasticization of the pressure-sensitive adhesive layer (b1) and the like by the plasticizer is more effectively suppressed, and as a result, excellent adhesion can be maintained for a long period of time.
Examples of the nitrogen-containing vinyl monomer include N-vinyl-2-pyrrolidone, N-vinylcaprolactam, acryloylmorpholine, dimethylaminoethylacrylate, N-dimethylacrylamide, N-isopropylacrylamide, and the like. The nitrogen-containing vinyl monomer is preferably 0.5 to 20% by mass, more preferably 0.8 to 10% by mass, and still more preferably 1.0 to 2.5% by mass, based on the total amount of the monomer components used for producing the acrylic polymer. Most preferably 1.0 to 1.9% by mass.
By adjusting the structural ratio of the nitrogen-containing vinyl monomer source constituting the acrylic polymer to the above range, the acrylic pressure-sensitive adhesive layer is moderately softened and is suitable for the surface of the adherend (a1) from the initial stage of attachment to exhibit excellent adhesive strength, and even after the plasticizer is transferred from the adherend (a1) to the pressure-sensitive adhesive layer over time, the plasticizer does not unevenly exist at the adhesive interface with the adherend (a1), and a pressure-sensitive adhesive tape that can maintain excellent adhesive strength and cohesive strength for a long period of time can be obtained.
The vinyl monomer having a carboxyl group is used preferably in a range of 0.2 to 5% by mass, more preferably in a range of 0.4 to 3% by mass, based on the total amount of the monomer components. Most preferably, it is used in the range of 1.5 to 2.5% by mass. When the amount of the vinyl monomer having a carboxyl group used is within the above range, excellent adhesion can be exhibited to a highly polar adherend (a1) such as a polyvinyl chloride resin from the initial stage of attachment.
Since the carboxyl group is highly polar as described above, if it is present in a large amount in the pressure-sensitive adhesive layer (b1) or the like, a pressure-sensitive adhesive layer that is easily plasticized by the plasticizer derived from the adherend (a1) may be formed. Therefore, it is preferable that the vinyl monomer having a carboxyl group is used in the above-mentioned range, since the plasticizer is prevented from entering the pressure-sensitive adhesive layer (b1) and the adhesive strength is less decreased by the influence of the plasticizer, and a pressure-sensitive adhesive tape having excellent adhesive strength and cohesive strength for a long time can be obtained.
As the high-polarity vinyl monomer, in addition to the high-polarity vinyl monomer, other high-polarity vinyl monomers such as a monomer having a sulfonic acid group such as vinyl acetate, ethylene oxide-modified succinic acid acrylate, 2-acrylamido-2-methylpropanesulfonic acid, a terminal alkoxy-modified (meth) acrylate such as 2-methoxyethyl (meth) acrylate, 2-phenoxyethyl (meth) acrylate, and the like can be used.
The other highly polar vinyl monomer is used preferably in a range of 0.2 to 5% by mass, more preferably in a range of 0.4 to 3% by mass, based on the total amount of the monomer components. Most preferably, it is used in the range of 2.0 to 3.0 mass%. When the amount of the other highly polar vinyl monomer used is within the above range, the adhesive strength to the surface of an adherend (a1) having a high polarity such as a polyvinyl chloride resin from the initial stage of adhesion becomes high, and the adhesive tape does not have the polarity of the vinyl monomer having a carboxyl group, so that the plasticizer is less likely to enter into the intermolecular space of the acrylic polymer, and even after the plasticizer is transferred from the adherend (a1) to the adhesive layer over time, the adhesive tape can maintain excellent adhesive strength and cohesive strength for a long period of time.
As the monomer that can be used for producing the acrylic polymer, a monomer having a functional group that can react with a crosslinking agent described later can be used, and for example, a (meth) acrylic monomer having a hydroxyl group can be used.
Examples of the (meth) acrylic monomer having a hydroxyl group include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, and 6-hydroxyhexyl (meth) acrylate.
The hydroxyl group-containing (meth) acrylic monomer is preferably used in a range of 0.05 to 2.0 mass%, more preferably in a range of 0.1 to 0.5 mass%, based on the total amount of the monomer components, and the gel fraction of the pressure-sensitive adhesive layer (b1) and the pressure-sensitive adhesive layer (b2) is easily adjusted to the above-mentioned range in the range of 0.1 to 0.2 mass%, and as a result, excellent adhesive strength is exhibited by being suitable for the surface of the adherend (a1) from the initial stage of attachment, and even when a plasticizer is transferred from the adherend (a1) to the pressure-sensitive adhesive layer over time, the crosslinked structure between the acrylic polymers does not inhibit the fluidity of the plasticizer, and the plasticizer is prevented from unevenly existing at the adhesive interface with the adherend (a1), and therefore, an adhesive tape that can maintain excellent adhesive strength and cohesive strength for a long period of time can be obtained.
The acrylic polymer can be produced by polymerizing the monomer component by a known method such as solution polymerization, bulk polymerization, suspension polymerization, or emulsion polymerization, and is preferably produced by solution polymerization in order to improve the production efficiency of the pressure-sensitive adhesive tape and reduce the production cost thereof.
As the acrylic polymer, an acrylic polymer having a weight average molecular weight in the range of 30 to 150 ten thousand is preferably used, and an acrylic polymer having a weight average molecular weight in the range of 50 to 100 ten thousand is preferably used.
The weight average molecular weight can be measured by Gel Permeation Chromatography (GPC). More specifically, the GPC measurement apparatus used herein was "SC 8020" manufactured by TOSOH CORPORATION, and the measurement was performed under the following GPC measurement conditions in terms of polystyrene equivalent.
(measurement conditions of GPC)
Sample concentration: 0.5% by mass (tetrahydrofuran solution)
Sample injection amount: 100 μ L
Eluent: tetrahydrofuran (THF)
Flow rate: 1.0mL/min
Column temperature (measurement temperature): 40 deg.C
Column: TSKgel GMHHR-H manufactured by TOSOH CORPORATION "
The detector: differential refraction
As the binder that can be used for forming the binder layer (b1) and the binder layer (b2), a binder containing a crosslinking agent in addition to the acrylic polymer is preferably used. By using the pressure-sensitive adhesive containing the crosslinking agent, the pressure-sensitive adhesive tape can have excellent adhesive strength to the surface of the adherend (a1) from the initial stage of attachment, and can maintain excellent adhesive strength and cohesive strength for a long period of time even after the plasticizer is transferred from the adherend (a1) to the pressure-sensitive adhesive layer over time.
The crosslinking agent may be selected from, for example, an isocyanate crosslinking agent, an epoxy crosslinking agent, a chelate crosslinking agent, an aziridine crosslinking agent, an oxazoline crosslinking agent, and the like, depending on the type of crosslinkable functional group of the acrylic polymer. The content of the crosslinking agent is preferably 0.3 to 1.8 parts by mass, more preferably 0.6 to 1.3 parts by mass, and most preferably 0.6 to 0.9 parts by mass, based on 100 parts by mass of the acrylic polymer.
The content of the crosslinking agent may be appropriately selected and used so that the pressure-sensitive adhesive layer (b1) and the pressure-sensitive adhesive layer (b2) having the gel fraction can be formed.
In order to further improve the adhesion of the pressure-sensitive adhesive tape, a pressure-sensitive adhesive containing an adhesion-imparting resin may be used as the pressure-sensitive adhesive.
As the adhesion-imparting resin, a rosin-based resin, a terpene-based resin, an aliphatic (C5-based) or aromatic (C9-based) petroleum resin, a styrene-based resin, a phenol-based resin, a xylene-based resin, a methacrylic resin, or the like can be used. Among them, as the adhesion-imparting resin, a rosin-based resin is preferably used, and a polymerized rosin-based resin is preferably used.
The adhesion-imparting resin is preferably used in an amount of 5 to 50 parts by mass per 100 parts by mass of the acrylic polymer, and more preferably 10 to 30 parts by mass of the adhesion-imparting resin because it can impart excellent adhesion to the adherend (a1) at the initial stage of adhesion and can suppress a decrease in adhesion with time due to the transfer of the plasticizer.
An embodiment of the pressure-sensitive adhesive tape of the present invention includes a pressure-sensitive adhesive tape having the pressure-sensitive adhesive layer (b1) and the pressure-sensitive adhesive layer (b2) on both sides of an air-permeable substrate (core).
The adhesive tape of the present invention can be produced by the following steps: for example, a step of forming the adhesive layer (b1) and the adhesive layer (b2) by applying the adhesive to the surface of a release liner and drying the adhesive; and a step of transferring the adhesive layers to both sides of the air-permeable substrate.
(breathable base Material)
As the air-permeable substrate, a substrate is used in which a plasticizer is transferred from the adherend (a1) to the pressure-sensitive adhesive layer and then the plasticizer can pass through the air-permeable substrate (core), and the use of the substrate is preferable in that interfacial peeling between the adherend (a1) and the pressure-sensitive adhesive layer in contact therewith is effectively suppressed.
As the air-permeable substrate, a test piece obtained by laminating 10 air-permeable substrates is preferably used, the Gurley (Gurley) type air permeability of the test piece measured according to JIS P8117 is 0.35 sec/100 ml or less, more preferably 0.05 sec/100 ml to 0.3 sec/100 ml, and in the case of using a substrate in the range of 0.1 sec/100 ml to 0.2 sec/100 ml, the plasticizer is relatively uniformly dispersed throughout the adhesive layer formed on both surfaces of the air-permeable substrate, and as a result, interfacial peeling between the adherend (a1) and the adhesive layer in contact therewith can be effectively suppressed.
The gray type air permeability is an air permeability obtained by laminating 10 air-permeable substrates, using 10 overlapped substrates as a test piece, and measuring the air permeability according to JIS P8117. The assay is as follows: the passage time was measured by superposing and fixing 10 core substrates at 23 ℃ and 50% RH, dropping an inner cylinder having an inner diameter of 28.6mm and a weight of 567g, and measuring the passage time of 100ml of air.
As the air-permeable substrate, an air-permeable substrate having a thickness of 10 to 50 μm, preferably 20 to 45 μm is used. By using the air-permeable base material having the above thickness, the pressure-sensitive adhesive layer (b1) and the pressure-sensitive adhesive layer (b2) are impregnated into the void portion of the air-permeable base material, and the plasticizer transferred from the adherend (a1) is allowed to pass through, so that the presence of unevenness of the plasticizer in the pressure-sensitive adhesive layer (b1) and the pressure-sensitive adhesive layer (b2) can be suppressed, and a pressure-sensitive adhesive tape that can maintain excellent adhesive strength and cohesive strength for a long period of time can be obtained. Further, by using the air-permeable substrate having the thickness described above, the pressure-sensitive adhesive layer (b1) and the pressure-sensitive adhesive layer (b2) are impregnated into the void portions of the air-permeable substrate, whereby the tensile strength of the air-permeable substrate is improved, and a pressure-sensitive adhesive tape having excellent handling properties in the cutting step or the sticking step can be obtained.
The air-permeable substrate is preferably a nonwoven fabric substrate or a porous film substrate because the air permeability in the above range can be easily ensured. Specific examples of the air-permeable substrate include a nonwoven fabric substrate, a woven fabric substrate, and a fiber fabric (mesh substrate) made of monofilaments, and a nonwoven fabric substrate which is easily provided with a high tensile elastic modulus even when it is thin, or a mesh substrate which is easily provided with a high gray air permeability is preferably used.
As the material of the nonwoven fabric substrate, a known and conventional nonwoven fabric used as a nonwoven fabric of the pressure-sensitive adhesive tape can be used. Typical examples thereof include hemp such as abaca, cellulose fibers such as rayon, regenerated cellulose, and wood pulp, chemical fibers such as acetate fibers, polyester fibers, polyvinyl alcohol fibers, and polyamide fibers, and mixtures thereof. Further, if necessary, impregnation with a viscose or impregnation with a thermoplastic resin as a binder may be performed.
For the purpose of improving the strength of the nonwoven fabric, it is preferable to add a known and conventional reinforcing agent to the nonwoven fabric production process. The reinforcing agent can be used alone or in combination with an internal reinforcing agent or an external reinforcing agent. As the internal reinforcing agent, polyacrylamide resin, urea-formaldehyde resin, melamine-formaldehyde resin, epoxy-polyamide resin, or the like can be used. Particularly, polyamidoamine epichlorohydrin resin, which is epoxy-polyamide resin, is preferable because the interlayer strength of the nonwoven fabric is remarkably improved. The amount of the internal reinforcing agent added is preferably 0.2 to 1% by mass, and more preferably 0.3 to 0.5% by mass, based on the nonwoven fabric. On the other hand, as the external enhancer, starch; thermoplastic resins such as viscose, carboxymethyl cellulose, polyvinyl alcohol, and polyacrylamide. Among them, the above-mentioned internal reinforcing agent is preferably used in order to improve the interlayer strength of the nonwoven fabric substrate.
The weight per unit area of the nonwoven fabric substrate is preferably 5 to 15g/m2More preferably 7 to 12g/m2. Furthermore, the density of the nonwoven fabric substrate is preferably 0.15 to 0.35g/m3More preferably 0.2 to 0.3g/m3. In the weight per unit area range of the nonwoven fabric substrate, the pressure-sensitive adhesive layer (b1) and the pressure-sensitive adhesive layer (b2) are impregnated into the void portion of the nonwoven fabric substrate, and the plasticizer transferred from the adherend (a1) is allowed to pass through, so that the presence of unevenness of the plasticizer in the pressure-sensitive adhesive layer (b1) and the pressure-sensitive adhesive layer (b2) can be suppressed, and a pressure-sensitive adhesive tape that can maintain excellent adhesive strength and cohesive strength for a long period of time can be obtained. Further, by using the nonwoven fabric substrate having the weight per unit area, the pressure-sensitive adhesive layer (b1) and the pressure-sensitive adhesive layer (b2) are impregnated into the void part of the substrate, so that the tensile strength of the nonwoven fabric substrate is improved, and the handling workability in the cutting step or the sticking step can be improved.
The paper making method of the nonwoven fabric substrate is not particularly limited, and various paper making methods using a cylinder paper machine, a short-wire paper machine, a fourdrinier paper machine, an inclined short-wire paper machine, and the like can be used as the paper making method by a known wet method.
As the porous film substrate, a mesh substrate formed by weaving known monofilament fibers such as polyester resin, amide resin, polyacrylate resin, etc. into a mesh can be used. Among them, a polyester resin having a high tensile elastic modulus or tensile strength is preferably used as the monofilament. As the form of the mesh base material, a mesh base material having a thickness of 10 to 50 μm is used, in which monofilaments having a fiber diameter of 5 to 25 μm are alternately woven into MD and TD at intervals of 80 to 300 filaments per 1 inch. Preferably, the net-shaped base material is 10 to 50 μm thick, and is formed by alternately weaving 100 to 200 monofilaments having a fiber diameter of 5 to 25 μm per 1 inch in MD and TD. In the range of the fiber diameter of the mesh-like base material, the plasticizer transferred from the adherend (a1) passes through the voids of the base material impregnated with the pressure-sensitive adhesive layer (b1) and the pressure-sensitive adhesive layer (b2), so that the presence of unevenness of the plasticizer in the pressure-sensitive adhesive layer (b1) and the pressure-sensitive adhesive layer (b2) can be suppressed, and a pressure-sensitive adhesive tape having excellent adhesive strength and cohesive strength maintained for a long period of time can be obtained. Further, by using the mesh-shaped substrate having the above thickness, the pressure-sensitive adhesive layer (b1) and the pressure-sensitive adhesive layer (b2) are impregnated into the cavity portion of the substrate, so that the tensile strength of the mesh-shaped substrate is improved, and the handling workability in the cutting step or the sticking step can be improved.
The pressure-sensitive adhesive tape of the present invention obtained by the above method may have a release liner laminated on the pressure-sensitive adhesive layer (b1) and the pressure-sensitive adhesive layer (b 2). As the release liner, for example, paper such as kraft paper, cellophane or high-quality paper, polyethylene, polypropylene (Oriented polypropylene (OPP), cast polypropylene (CPP)), a resin film such as polyethylene terephthalate, a laminated paper obtained by laminating the paper and the resin film, a paper obtained by applying a plug treatment to the paper with clay or polyvinyl alcohol, and the like, and paper obtained by peeling one or both surfaces of which is treated with a silicone resin or the like can be used.
(adherend (a1))
As the adherend (a1), for example, an adherend containing a plasticizer and polyvinyl chloride, or a plasticizer and rubber can be used.
Examples of the plasticizer include phthalate esters such as di-2-ethylhexyl phthalate, diisononyl phthalate and diisodecyl phthalate, phosphate esters such as trioctyl phosphate, aliphatic dibasic acid esters such as dioctyl adipate, diisononyl adipate and diisodecyl adipate, trimellitic acid esters such as tri-2-ethylhexyl trimellitate, and epoxy plasticizers such as butyl epoxy stearate. The plasticizer may be a combination of 2 or more. The pressure-sensitive adhesive tape of the present invention is preferably used for an adherend containing a phthalate ester as the plasticizer, and is more preferably used for an adherend containing diisononyl phthalate, since plasticization of a polyvinyl chloride sheet can be efficiently performed, a polyvinyl chloride sheet can be plasticized with a small amount of addition, and a decrease in adhesive strength due to the plasticizer can be effectively prevented.
The content of the plasticizer is preferably in the range of 15 to 30% by mass relative to the mass of the adherend (a1), and more preferably in the range of 20 to 26% by mass relative to the mass of the adherend (a 1). The adherend (a1) having the plasticizer content within the above range is preferable because sufficient flexibility for bundling wiring is provided even in a low-temperature environment of about 5 ℃ or lower, and the amount of transfer of the plasticizer from the adherend to the pressure-sensitive adhesive tape is more effectively suppressed.
The plasticizer-containing adherend (a1) may contain an inorganic filler such as calcium carbonate, talc, calcined clay, kaolin, aluminum hydroxide, titanium oxide, or an organic pigment for coloring, in order to impart appropriate impact resistance depending on the application. The amount of the inorganic additive used is preferably 10 to 60% by mass based on the mass of the polyvinyl chloride or the rubber, and the amount of the inorganic additive used is 20 to 40% by mass, so that excellent impact resistance and flexibility at a level sufficient for bundling wiring can be both satisfied. As the organic pigment, carbon black or the like can be used. The organic pigment is used in an amount of 2 to 10% by mass based on the mass of the polyvinyl chloride or the rubber, and the impact resistance and flexibility can be maintained.
The thickness of the plasticizer-containing adherend (a1) is preferably 0.2mm to 1mm, and the thickness of the plasticizer-containing adherend (a1) is more preferably 0.3mm to 0.5mm because it has sufficient levels of flexibility and easy adhesion for bundling wires, and the adherend (a1) is less likely to stretch when the wires are bent, and the bundling of the wires is less likely to loosen. The surface of the plasticizer-containing adherend (a1) may have an embossed pattern or the like as needed. The embossed pattern may be provided on the surface of the adherend (a1) by passing the adherend (a1) between metal nip rollers heated to 80 ℃ or higher.
The plasticizer-containing adherend (a1) can be formed into a sheet shape by any film-forming method such as T-die extrusion molding, calender molding, blow molding, or the like, while the resin composition is in a molten state at a high temperature.
(sheet for binding wire)
The adhesive tape of the present invention obtained by the above method can be used, for example, for bonding and fixing a sheet for bundling 2 or more wires used in a vehicle or the like. The sheet is a sheet for wiring bundling, which is obtained by continuously attaching an adhesive tape cut into a roll of 15mm width in the flow direction to one end of a long adherend (a1) cut into a roll of 50mm width.
In order to evaluate the flaking resistance due to the plasticizer transfer during the stock storage, the sheet may be left to stand under a moist heat condition of, for example, 60 ℃ and 80% RH for several days. The wet heat condition is preferably set to a temperature not higher than the softening temperature of the adherend (a 1). Specifically, the plate is preferably left at a temperature of 40 to 70 ℃ and a humidity of 70 to 90% RH for 3 to 10 days. When the moist heat condition is within the above range, the adherend (a1) is less thermally deformed, and rapid transfer of the plasticizer is suppressed, and the plasticizer is easily uniformly dispersed in the pressure-sensitive adhesive layer (b1) and the pressure-sensitive adhesive layer (b 2).
The adherend (a1) and the sheet to which the pressure-sensitive adhesive tape is attached are attached to one end of the same sheet surface to which the pressure-sensitive adhesive tape is not attached, while wrapping 2 or more wires in the center, or the adherend (a1) and the sheet to which the pressure-sensitive adhesive tape is attached are attached to one end of the back surface in a roll shape while wrapping 2 or more wires in the center, thereby bundling 2 or more wires.
Further, as a method for confirming uniform dispersion after transfer of the plasticizer into the pressure-sensitive adhesive layer, for example, a case of using diisononyl phthalate as the plasticizer and using an acrylic pressure-sensitive adhesive as the pressure-sensitive adhesive used for formation of the pressure-sensitive adhesive layer (b1) and the pressure-sensitive adhesive layer (b2) is exemplified, and the values are values measured by the following methods (1) to (3).
(1) Standard Curve preparation
A pressure-sensitive adhesive tape (C1) was produced by applying a pressure-sensitive adhesive obtained by uniformly adding 10 parts by mass of a plasticizer to 100 parts by mass of the solid content of an acrylic pressure-sensitive adhesive to the surface of a release liner, drying the pressure-sensitive adhesive to form a pressure-sensitive adhesive layer, and transferring the pressure-sensitive adhesive layer to both surfaces of a nonwoven fabric substrate.
Next, an acrylic pressure-sensitive adhesive to which no plasticizer is added is applied to the surface of the release liner and dried to form a pressure-sensitive adhesive layer, and the pressure-sensitive adhesive layer is transferred to both surfaces of the nonwoven fabric substrate to produce a pressure-sensitive adhesive tape (C0).
Next, the infrared absorption spectrum of the surface of the pressure-sensitive adhesive layer of the pressure-sensitive adhesive tape (C1) was measured by the ATR method, and the infrared absorption spectrum was obtained (D1).
Next, the infrared absorption spectrum of the surface of the pressure-sensitive adhesive layer of the pressure-sensitive adhesive tape (C0) was measured by the ATR method, and the infrared absorption spectrum was obtained (D0).
Next, the infrared absorption spectrum (D0) (difference spectrum) was subtracted from the infrared absorption spectrum (D1) to extract the infrared absorption spectrum (E1) of the plasticizer.
1285cm from the plasticizer-derived infrared absorption spectrum (E1)-1Height of absorption peak of (F1).
Next, the infrared absorption spectrum of the surface of the pressure-sensitive adhesive layer of the pressure-sensitive adhesive tape (C1) was measured by the ATR method to obtain an infrared absorption spectrum (D1). Next, 1160cm derived from the acrylic polymer was measured from the above infrared absorption spectrum (D1)-1Height of absorption peak of (G1).
Next, an acrylic adhesive containing 20 parts by mass of a plasticizer, an acrylic adhesive containing 30 parts by mass of a plasticizer, and an acrylic adhesive containing 40 parts by mass of a plasticizer were prepared for each of 100 parts by mass of the solid content of the acrylic adhesive, and each adhesive was applied to the surface of a release liner and dried to form an adhesive layer, which was transferred to both surfaces of a nonwoven fabric substrate to prepare 4 kinds of adhesive tapes.
Next, the infrared absorption spectrum of the surface of the pressure-sensitive adhesive layer of the 4 kinds of pressure-sensitive adhesive tapes was measured by the ATR method. 1285cm from the plasticizer was measured by the above 4 kinds of infrared absorption spectra-1And 1160cm derived from an acrylic acid polymer-1The height of the absorption peak of (1).
The vertical axis represents the amount of plasticizer added to 100 parts by mass of the solid content of the acrylic adhesive [ parts by mass ]]And the horizontal axis represents 1285cm derived from the plasticizer-1Relative to 1160cm derived from the acrylic acid polymer (F1)-1The ratio (F1/G1) of the heights (G1) of the absorption peaks, and the amounts of the plasticizer added to the 4 types of pressure-sensitive adhesive tapes and the values corresponding to the ratio (F1/G1) were plotted to prepare a calibration curve.
The infrared absorption spectrum was measured using a Fourier transform infrared spectrophotometer (FT/IR-4100, Japan Spectroscopy).
(2) Measurement of amount of plasticizer on surface of adhesive layer
The release liner was removed from the surface of the pressure-sensitive adhesive layer (b1) of any pressure-sensitive adhesive tape, and then the tape was attached to an adherend (a1) containing a plasticizer, and left under moist heat conditions such as 60 ℃ and 80% RH for 9 days to obtain a pressure-sensitive adhesive tape (C2).
Next, the release liner was removed from the surface of the pressure-sensitive adhesive layer (b2) of the pressure-sensitive adhesive tape (C2), the infrared absorption spectrum (D2) of the surface of the pressure-sensitive adhesive layer (b2) was measured by the ATR method, and 1285cm of plasticizer-derived substance was obtained from the infrared absorption spectrum (D2)-1With 1160cm derived from an acrylic acid polymer-1The ratio (F2/G2) of the heights of absorption peaks (G2).
Next, the horizontal axis of the calibration curve was used to apply the F2/G2, and the content (H2) [ parts by mass ] of the plasticizer contained in the pressure-sensitive adhesive layer (b2) of the pressure-sensitive adhesive tape (C2) was calculated. The content of the plasticizer represents the amount of plasticizer transferred from the polyvinyl chloride sheet material [ parts by mass ] when the pressure-sensitive adhesive layer (b2) from which the plasticizer is removed is assumed to be 100 parts by mass.
Next, the pressure-sensitive adhesive layer (b1) in contact with the adherend (a1) was peeled off, and the content (J2) [ parts by mass ] of the plasticizer contained in the surface of the pressure-sensitive adhesive layer (b1) was calculated in the same manner as described above.
(3) Evaluation of uniform dispersibility of plasticizer
The uniform dispersibility of the plasticizer can be evaluated based on the difference between the content (H2) of the plasticizer and the content (J2) of the plasticizer determined by the above method, and when the difference between the content (H2) and the content (J2) is within a range of ± 2 parts by mass, the adhesive tape having excellent uniform dispersibility of the plasticizer can be evaluated.
The amount of the plasticizer transferred from the adherend (a1) to the pressure-sensitive adhesive layer (b1) and the pressure-sensitive adhesive layer (b2) constituting the pressure-sensitive adhesive tape is preferably 0 to 35 parts by mass, and more preferably 0 to 20 parts by mass. When the amount of the plasticizer to be transferred is 35 parts by mass or less, the plasticizer can be dispersed relatively uniformly in the pressure-sensitive adhesive layer (a), and therefore, the plasticizer does not inhibit adhesion between the adherend (a1) and the pressure-sensitive adhesive layer (a), and good peel resistance can be maintained.
(T-shaped peeling adhesion)
The pressure-sensitive adhesive tape from which the release liner was removed from the pressure-sensitive adhesive layer (b1) was attached to an adherend (a1-1), and cut into a width of 15mm and a length of 100mm to prepare a test piece. The test piece was left to stand at 60 ℃ and 80% RH for 9 days. The adherend (a1-2) to which the pressure-sensitive adhesive tape was not attached was cut into a width of 15mm and a length of 100mm, and left under the same conditions as those for the above test piece.
After the above-mentioned placing, the test piece and the adherend (a1-2) were taken out to an atmosphere of 23 ℃ and 50% RH, the adherend (a1-2) was attached to the surface of the test piece from which the release liner was peeled off from the pressure-sensitive adhesive layer (b2), and the 2kg roller was reciprocated 1 time and left to stand in this atmosphere for 30 minutes to bond them.
One end of the adherend (a1-2) was fixed to the lower jaw of the stretching device section of the Tensilon tensile testing machine, and the adherend (a1-1) was fixed to the upper jaw of the stretching device section of the Tensilon tensile testing machine, and the adhesion (T-peel adhesion) was measured by stretching the upper jaw at a speed of 3 mm/min.
The higher the value of the above adhesion, the better the peeling resistance in the binding and holding of the wiring. The range of the adhesion is preferably 1.5N/15mm or more, and more preferably 2.0N/15mm or more. In the measurement of the adhesion, the adhesive layer is preferably broken by aggregation. When the adherend (a1-1) is peeled off from the pressure-sensitive adhesive tape at the interface, it means that the plasticizer transferred from the adherend (a1-1) is unevenly present at the interface between the adherend (a1) and the pressure-sensitive adhesive layer (b1) and the pressure-sensitive adhesive layer (b2), but the cohesive failure can be said to mean that the plasticizer is evenly dispersed in the pressure-sensitive adhesive layer (b1) and the pressure-sensitive adhesive layer (b 2).
The following examples are intended to illustrate the present invention more specifically.
(example 1)
(1-1) preparation of acrylic adhesive composition (S)
In a reaction vessel equipped with a stirrer, a reflux condenser, a nitrogen inlet tube, and a thermometer, 93.4 parts by mass of butylacrylate, 3 parts by mass of vinyl acetate, 2.5 parts by mass of acrylic acid, 1 part by mass of N-vinyl-2-pyrrolidone, 0.1 part by mass of 2-hydroxyethyl acrylate, and 0.2 part by mass of 2, 2' -azobisisobutyronitrile as a polymerization initiator were dissolved in 100 parts by mass of ethyl acetate, and polymerization was carried out at 80 ℃ for 8 hours to obtain an acrylic polymer solution having a weight average molecular weight of 70 ten thousand. To 100 parts by mass of the acrylic polymer (solid content), 15 parts by mass of a rosin ester resin a-100 (available from seikagawa chemical industries co., Ltd.) and 15 parts by mass of a polymerized rosin ester resin D-135 (available from seikagawa chemical industries co., Ltd.) were added, and the mixture was diluted with toluene and mixed to obtain an acrylic pressure-sensitive adhesive composition (S) having a nonvolatile content of 40 mass%.
(1-2) double-sided adhesive tape S-1
An isocyanate-based crosslinking agent (available from TOSOH CORPORATION, CORONATE L-45E, SOLID COMPONENT) was added to 100 parts by mass of the acrylic pressure-sensitive adhesive composition (S)45 mass%) of 0.52 part by mass, and the weight per unit area after drying was 69g/m after stirring for 15 minutes with a dissolver stirrer2The pressure-sensitive adhesive layer was obtained by applying the pressure-sensitive adhesive layer to a release liner with a roll coater and drying the coating in a 85 ℃ dryer for 3 minutes. The content of the crosslinking agent (solid content) was 0.76 parts by mass based on 100 parts by mass of the acrylic polymer (solid content).
2 adhesive layers were prepared by the above method, laminated on both sides of a nonwoven fabric A (NIPPON PAPER PAPYLIA CO., LTD. No.1215) having a thickness of 43 μm, passed at a speed of 1 m/min through a pressure-applying side of 0.4MPa to a roller (TESTER SANGYO CO., SA-1010, LTD. TM., small bench test laminator) heated to 100 ℃ and then incubated in a dryer at 40 ℃ for 48 hours to prepare adhesive layers having a total basis weight of 138g/m on both sides of the nonwoven fabric2And a double-sided pressure-sensitive adhesive tape having a pressure-sensitive adhesive layer with a gel fraction of 10 mass% and a thickness of 145 [ mu ] m. The nonwoven fabric No.1215 had a Gray air permeability of 0.2 sec/100 ml.
(example 2)
(2-1) double-sided adhesive tape S-2
A double-sided pressure-sensitive adhesive tape S-2 was obtained in the same manner as in example 1, except that the amount of the isocyanate crosslinking agent (available from TOSOH CORPORATION, CORONATE L-45E, and 45 mass% in solid content) was changed from 0.52 part by mass to 0.39 part by mass. The gel fraction of the adhesive layer was 2 mass%. The content of the crosslinking agent (solid content) was 0.57 parts by mass based on 100 parts by mass of the acrylic polymer (solid content).
(example 3)
(3-1) double-sided adhesive tape S-3
A double-sided pressure-sensitive adhesive tape S-3 was obtained in the same manner as in example 1, except that the amount of the isocyanate crosslinking agent (available from TOSOH CORPORATION, CORONATE L-45E, and 45 mass% in solid content) was changed from 0.52 part by mass to 0.71 part by mass. The gel fraction of the adhesive layer was 30 mass%. The content of the crosslinking agent (solid content) was 1.04 parts by mass per 100 parts by mass of the acrylic polymer (solid content).
(example 4)
(4-1) preparation of acrylic adhesive composition (T)
Adding 75g deionized water and Aqualon KH-1025 (manufactured by first Industrial pharmaceutical Co., Ltd.) as a surfactant into a container; 20 parts by mass of an active ingredient and LATEMUL PD-104 (manufactured by Kao corporation) as a surfactant; the active ingredient was 20 mass% ]37.5 parts by mass, and was uniformly dissolved. To this solution, 227.5 parts by mass of N-butyl acrylate, 227.5 parts by mass of 2-ethylhexyl acrylate, 25 parts by mass of methyl methacrylate, 6 parts by mass of N-vinyl-2-pyrrolidone, 4 parts by mass of acrylic acid, 10 parts by mass of methacrylic acid, and 0.2 part by mass of lauryl mercaptan as a chain transfer agent were added and emulsified to obtain 632.7 parts by mass of an emulsion (1).
333.35 parts by mass of deionized water were charged into a reaction vessel equipped with a stirrer, reflux condenser, nitrogen inlet, thermometer, and dropping funnel, and the temperature was raised to 60 ℃ while blowing nitrogen. Under stirring, 7.59 parts by mass of a part of the emulsion (1), 2.5 parts by mass of an aqueous ammonium persulfate solution [ 6% by mass of active ingredient ], and 2.5 parts by mass of an aqueous sodium bisulfite solution [ 2% by mass of active ingredient ] were added, and the mixture was polymerized for 1 hour while maintaining 60 ℃.
Subsequently, the remaining 625.11 parts by mass of the emulsion (1) and 50 parts by mass of an aqueous solution of ammonium persulfate [ 1% by mass of the active ingredient ] were subjected to dropwise polymerization for 6 hours while keeping the reaction vessel at 60 ℃ using a different funnel.
Subsequently, 2.5 parts by mass of an aqueous ammonium persulfate solution [ 6% by mass of the active ingredient ] and 2.5 parts by mass of an aqueous sodium bisulfite solution [ 2% by mass of the active ingredient ] were added dropwise over 1 hour while keeping the reaction vessel at 60 ℃ using different funnels.
After completion of the dropwise addition, the reaction vessel was stirred for 1 hour while being maintained at 60 ℃, and then the contents were cooled and adjusted with ammonia water [ active ingredient 10% by mass ] so that the pH became 7.2. This was filtered through a 200-mesh metal screen to obtain an acrylic polymer emulsion (1). The acrylic polymer emulsion (1) thus obtained had a solid content of 50% by mass, an average particle diameter of 333nm and a weight average molecular weight of 80 ten thousand.
To 1000 parts by mass of the acrylic polymer emulsion (1), 25 parts by mass of EPOCROS WS-700[ manufactured by JASCO Co., Ltd., water-soluble type, nonvolatile content 25% by mass, oxazoline group content 4.5mmol/g (solid) ] as an oxazoline crosslinking agent, and SUPER ESTER E-865NT [ manufactured by KAPPA CHEMICAL INDUSTRIAL CO., LTD ] as an adhesion-imparting resin were added; the softening point was 160 ℃ and the solid content was 50 mass% ]200 parts by mass, Surfynol PSA-336 (manufactured by Air Products Japan Inc.) 2.5 parts by mass as a leveling agent, and Surfynol DF-110D (manufactured by Air Products Japan Inc.) 2.5 parts by mass as an antifoaming agent. After stirring uniformly, the mixture was filtered through a 200-mesh wire gauze. The mixture was incubated at 23 ℃ for 30 days to obtain an acrylic adhesive composition (T). The content of the crosslinking agent (solid content) was 1.28 parts by mass based on 100 parts by mass of the acrylic polymer (solid content).
(4-2) double-sided adhesive tape T-1
Except that the weight per unit area after drying was 65g/m2Manner (2) except that the pressure-sensitive adhesive layer was coated on the release liner by a roll coater, the total basis weight of the pressure-sensitive adhesive layers provided on both surfaces of the nonwoven fabric was 130g/m in the same manner as in example 12And a double-sided adhesive tape T-1 having a thickness of 140 μm. The gel fraction of the adhesive layer was 28 mass%.
(example 5)
(5-1) preparation of acrylic adhesive composition (U)
An emulsion type polymerized rosin ESTER based adhesion-imparting resin, i.e., SUPER ESTER E-865NT [ manufactured by KAKIDA CHEMICAL INDUSTRIAL CO., LTD.); the softening point is 160 ℃, and the solid content is 50 mass%]An acrylic pressure-sensitive adhesive composition (U) was obtained in the same manner as in example 4, except that the amount was reduced from 200 parts by mass to 50 parts by mass. Obtained by the same method as in example 4 except that the acrylic pressure-sensitive adhesive composition (U) was used instead of the acrylic pressure-sensitive adhesive composition (T)The weight per unit area is 130g/m2And a double-sided adhesive tape U-1 having a thickness of 140 μm. The gel fraction of the adhesive layer was 26 mass%. The content of the crosslinking agent (solid content) was 1.28 parts by mass based on 100 parts by mass of the acrylic polymer (solid content).
(example 6)
A double-sided adhesive tape S-5 was obtained in the same manner as in example 1, except that a mesh-like substrate B having a thickness of 50 μm, which was formed by alternately weaving polyester monofilaments having a fiber diameter of 25 μm into MD and TD so as to form 132 filaments per 1 inch, was used as the substrate. The web substrate had a Gray air permeability of 0.1 sec/100 ml.
(example 7)
(7-1) preparation of acrylic adhesive composition (V)
In a reaction vessel equipped with a stirrer, a reflux condenser, a nitrogen inlet tube, and a thermometer, 93.4 parts by mass of butylacrylate, 3 parts by mass of methyl acrylate, 2.3 parts by mass of acrylic acid, 1.2 parts by mass of N-isopropylacrylamide, 0.1 part by mass of 2-hydroxyethyl acrylate, and 0.2 part by mass of 2, 2' -azobisisobutyronitrile as a polymerization initiator were dissolved in 100 parts by mass of ethyl acetate, and polymerization was carried out at 80 ℃ for 8 hours to obtain an acrylic copolymer solution having a weight average molecular weight of 80 ten thousand. To 100 parts by mass of the solid content of the acrylic copolymer, 15 parts by mass of rosin ester resin A-100 (available from Mitsukawa chemical Co., Ltd.) and 15 parts by mass of polymerized rosin ester resin D-135 (available from Mitsukawa chemical Co., Ltd.) were added, and the mixture was diluted with methyl ethyl ketone and mixed to obtain an acrylic pressure-sensitive adhesive composition (V) having a nonvolatile content of 45 mass%.
(7-2) double-sided adhesive tape V-1
A double-sided pressure-sensitive adhesive tape V-1 was obtained in the same manner as in example 1, except that the amount of the isocyanate-based crosslinking agent (available from TOSOH CORPORATION, CORONATE L-45E, solid content: 45% by mass) was changed to 1.24 parts by mass. The gel fraction of the adhesive layer was 2 mass%. The content of the crosslinking agent (solid content) was 1.61 parts by mass per 100 parts by mass of the acrylic polymer (solid content).
(example 8)
(8-1) preparation of acrylic adhesive composition (W)
76.4 parts by mass of n-butyl acrylate, 18.6 parts by mass of 2-ethylhexyl acrylate, 1.2 parts by mass of acrylic acid, 3.9 parts by mass of vinyl acetate, 0.1 part by mass of 2-hydroxyethyl acrylate, and 98 parts by mass of ethyl acetate were put into a reaction vessel equipped with a stirrer, reflux condenser, nitrogen gas inlet, and thermometer, and the temperature was raised to 80 ℃ while blowing nitrogen gas under stirring. Thereafter, 2 parts by mass of azobisisobutyronitrile solution (solid content: 5% by mass) dissolved in advance in ethyl acetate was added. Thereafter, the mixture was held at 80 ℃ for 8 hours under stirring, and then the content was cooled to obtain an acrylic copolymer solution having a weight average molecular weight of 52 ten thousand. An acrylic pressure-sensitive adhesive composition (W) having a nonvolatile content of 47 mass% was obtained by mixing 25 parts by mass of a polymerized rosin ester resin PCJ (manufactured by Harima Chemicals Group, inc.) with respect to 100 parts by mass of the acrylic copolymerized solid content. The content of the crosslinking agent (solid content) was 1.08 parts by mass based on 100 parts by mass of the acrylic polymer (solid content).
(8-2) double-sided adhesive tape W-1
A double-sided pressure-sensitive adhesive tape W-1 was obtained in the same manner as in example 1, except that the amount of the isocyanate crosslinking agent (available from TOSOH CORPORATION, CORONATE L-45E, 45 mass% in solid content) was changed to 0.90 parts by mass. The gel fraction of the adhesive layer was 2 mass%.
Comparative example 1
A double-sided pressure-sensitive adhesive tape S-6 was obtained in the same manner as in example 1, except that the amount of the isocyanate crosslinking agent (available from TOSOH CORPORATION, CORONATE L-45E, 45 mass% in solid content) was changed from 0.52 part by mass to 1.1 part by mass. The gel fraction of the adhesive layer was 42 mass%. The content of the crosslinking agent (solid content) was 1.61 parts by mass per 100 parts by mass of the acrylic polymer (solid content).
Comparative example 2
In example 1, except that the weight per unit area after drying was set to 50g/m for the release liner2Except that the nonwoven fabric was prepared in the same manner as in example 1The total weight per unit area of the adhesive layers on both sides was 100g/m2And a double-sided adhesive tape S-7 having an adhesive layer thickness of 110 μm.
Comparative example 3
A double-sided pressure-sensitive adhesive tape S-8 was obtained in the same manner as in example 1, except that the amount of the isocyanate crosslinking agent (available from TOSOH CORPORATION, CORONATE L-45E, 45 mass% in solid content) was changed from 0.52 part by mass to 1.9 parts by mass. The gel fraction of the adhesive layer was 52 mass%. The content of the crosslinking agent (solid content) was 2.78 parts by mass based on 100 parts by mass of the acrylic polymer (solid content).
[ preparation of adherend ]
A polyvinyl chloride resin mixture was prepared using 100 parts by mass of polyvinyl chloride (degree of polymerization of 1400), 34 parts by mass of diisononyl phthalate, 25 parts by mass of calcium carbonate, 3 parts by mass of carbon black, and 3 parts by mass of a barium-zinc stabilizer. The obtained polyvinyl chloride resin mixture was subjected to calender molding (processing temperature: 170 ℃ C.) to obtain a polyvinyl chloride sheet having a thickness of 0.4 mm.
[ evaluation method of gel fraction ]
The double-sided adhesive tapes obtained in the examples and comparative examples were cut into a size of 40mm × 50mm, and the release liners were peeled off to prepare test pieces. After measuring the mass of the test piece, the test piece was immersed in a mixed solvent of 70 parts by mass of toluene and 30 parts by mass of methanol adjusted to 23 ℃ for 72 hours, and then vibrated at a frequency of 40kHz for 15 minutes at 23 ℃ using an ultrasonic device (manufactured by AS ONE Corporation, trade name: US CLEANER US-5R).
After the vibration, the mass of the substance remaining in the mixed solvent was measured after drying for 1 hour using a dryer (105 ℃ C.).
The gel fraction was calculated based on the above mass and the following formula.
Gel fraction (% by mass) { (mass of binder layer remaining in mixed solvent)/(mass of binder layer before impregnation) } × 100
The mass of the pressure-sensitive adhesive layer constituting the pressure-sensitive adhesive tape before impregnation is a value obtained by subtracting the mass of the air-permeable base material used for the production from the mass of the double-sided pressure-sensitive adhesive tape. The mass of the residual adhesive layer is a value obtained by subtracting the mass of the air-permeable base material from the mass of the residue after drying.
[ method for evaluating dynamic viscoelasticity ]
A plurality of pressure-sensitive adhesive layers used in the production of the double-sided pressure-sensitive adhesive tapes in the examples and comparative examples were stacked to have a thickness of 2mm, and the resultant was cut into a cylindrical shape having a diameter of 8mm to obtain a test piece. A viscoelastic tester (trade name: ARES-G2, manufactured by TA Instruments Japan, Inc.) was used to hold a test piece between parallel disks serving as a measuring part of the tester, and the storage modulus and the loss modulus were measured at a frequency of 1Hz at a temperature of 23 ℃, 60 ℃ and 100 ℃. The ratio (tan δ) of the loss modulus to the storage modulus is calculated by the following equation. tan δ ═ loss modulus (Pa)/storage modulus (Pa)
[ evaluation method of initial adhesion (T-shaped peeling adhesion) ]
The initial adhesion was measured according to JIS Z0237. Specifically, the measurement was performed by the following method.
The double-sided pressure-sensitive adhesive tape from which one release liner was removed was attached to an adherend (a1-1), and cut into a width of 15mm and a length of 100mm to prepare a test piece. The test piece was left at 23 ℃ and 50% RH for 1 day. Furthermore, the adherend (a1-2) to which the double-sided pressure-sensitive adhesive tape was not attached was cut into a width of 15mm and a length of 100mm, and left under the same conditions as those for the above test piece.
After the above-mentioned placing, the test piece and the adherend (a1-2) were adhered to the surface of the test piece from which the other release liner was removed under an atmosphere of 23 ℃ and 50% RH, and the adherend (a1-2) was reciprocated 1 time by a 2kg roller, and then allowed to stand under this atmosphere for 30 minutes to bond them.
The adhesive force (T-peel adhesive force) was measured by fixing one end of the adherend (a1-2) to the lower chuck of the tensile apparatus section of a Tensilon tensile tester, fixing the adherend (a1-1) to the upper chuck of the tensile apparatus section of the Tensilon tensile tester, and stretching the upper chuck at a rate of 3 mm/min.
[ method for evaluating adhesion after long-term storage (T-shaped peeling adhesion) ]
In the same manner as the above-mentioned method for evaluating the initial adhesive strength, the double-sided pressure-sensitive adhesive tape from which one release liner was removed was attached to an adherend (a1-1), and a test piece cut into a width of 15mm and a length of 100mm and an adherend (a1-2) cut into a width of 15mm and a length of 100mm were left under a moist heat condition such as 60 ℃ and 80% RH for 9 days, and then taken out to an atmosphere of 23 ℃ and 50% RH, and the adherend (a1-2) was attached to the surface of the test piece from which the other release liner was removed, and a 2kg roller was reciprocated 1 time, and left to stand in this atmosphere for 30 minutes to bond them.
The adhesive force (T-peel adhesive force) was measured by fixing one end of the adherend (a1-2) to the lower chuck of the tensile apparatus section of a Tensilon tensile tester, fixing the adherend (a1-1) to the upper chuck of the tensile apparatus section of the Tensilon tensile tester, and stretching the upper chuck at a rate of 3 mm/min.
In the measurement of the above adhesive strength, the manner of peeling of the pressure-sensitive adhesive tape from the adherend (a1-1) or the adherend (a1-2) was evaluated according to the following criteria.
[ evaluation standards ]
And (3) coagulation destruction: the adhesive layer is cohesively broken to peel off the adherend
Interface stripping: in the test piece placed before the wet-hot setting, the interface between the polyvinyl chloride sheet and the double-sided adhesive tape was peeled off
(1) Standard Curve preparation
A double-sided pressure-sensitive adhesive tape (C1) was produced by applying a pressure-sensitive adhesive layer to the surface of a release liner and drying the pressure-sensitive adhesive layer, wherein 10 parts by mass of diisononyl phthalate, which is a plasticizer for polyvinyl chloride sheets, was added to 100 parts by mass of the solid content of the acrylic pressure-sensitive adhesive composition (S), and transferring the pressure-sensitive adhesive layer to both sides of a nonwoven fabric a (NIPPON PAPER PAPYLIA co., ltd., No.1215) having a thickness of 43 μm.
Next, an acrylic pressure-sensitive adhesive composition (S) containing no plasticizer was applied to the surface of the release liner and dried to form a pressure-sensitive adhesive layer, and the pressure-sensitive adhesive layer was transferred to both sides of the nonwoven fabric a to produce a double-sided pressure-sensitive adhesive tape (C0).
Next, the infrared absorption spectrum of the surface of the pressure-sensitive adhesive layer of the double-sided pressure-sensitive adhesive tape (C1) was measured by the ATR method, and the infrared absorption spectrum was obtained (D1).
Next, the infrared absorption spectrum of the surface of the pressure-sensitive adhesive layer of the double-sided pressure-sensitive adhesive tape (C0) was measured by the ATR method, and the infrared absorption spectrum was obtained (D0).
Next, the infrared absorption spectrum (D0) (difference spectrum) was subtracted from the infrared absorption spectrum (D1) to extract the infrared absorption spectrum (E1) of the plasticizer.
1285cm derived from diisononyl phthalate measured by the above infrared absorption Spectroscopy (E1)-1Height of absorption peak of (F1).
Next, the infrared absorption spectrum of the surface of the pressure-sensitive adhesive layer of the double-sided pressure-sensitive adhesive tape (C1) was measured by the ATR method to obtain an infrared absorption spectrum (D1). Next, 1160cm derived from the acrylic polymer was measured from the above infrared absorption spectrum (D1)-1Height of absorption peak of (G1).
Next, 20 parts by mass of diisononyl phthalate used as a plasticizer for a polyvinyl chloride sheet, 30 parts by mass of diisononyl phthalate used as a plasticizer for a polyvinyl chloride sheet, and 40 parts by mass of diisononyl phthalate used as a plasticizer for a polyvinyl chloride sheet were prepared, respectively, and each adhesive was applied to the surface of a release liner and dried to form an adhesive layer, and the adhesive layer was transferred to both surfaces of the nonwoven fabric a, thereby producing 4 types of double-sided adhesive tapes.
Next, the release liner of any of the 4 kinds of double-sided adhesive tapes was removed, and the infrared absorption spectrum of the surface of the adhesive layer was measured by the ATR method. Measuring 1285cm derived from diisononyl phthalate by the 4 infrared absorption spectra-1And 1160c derived from an acrylic acid polymerm-1The height of the absorption peak of (1).
The amount of diisononyl phthalate [ part by mass ] added to 100 parts by mass of the acrylic copolymer was set in the vertical axis]And the abscissa is 1285cm from diisononyl phthalate-1Relative to 1160cm derived from the acrylic acid polymer (F1)-1The ratio (F1/G1) of the heights of the absorption peaks (G1) of the 4 kinds of double-sided pressure-sensitive adhesive tapes was plotted, and a calibration curve was prepared by plotting the amount of diisononyl phthalate contained in the 4 kinds of double-sided pressure-sensitive adhesive tapes and the value corresponding to the ratio (F1/G1).
The infrared absorption spectrum was measured using a Fourier transform infrared spectrophotometer (FT/IR-4100, Japan Spectroscopy).
A calibration curve was prepared by the same method as described above except that the acrylic pressure-sensitive adhesive composition (T), the acrylic pressure-sensitive adhesive composition (U), the acrylic pressure-sensitive adhesive composition (V), and the acrylic pressure-sensitive adhesive composition (W) were used instead of the acrylic pressure-sensitive adhesive composition (S).
(2) Measurement of amount of plasticizer on surface of adhesive layer
The release liner was removed from the surface of the pressure-sensitive adhesive layer corresponding to the pressure-sensitive adhesive layer (b1) of the double-sided pressure-sensitive adhesive tapes obtained in examples and comparative examples, and then the double-sided pressure-sensitive adhesive tape was attached to the polyvinyl chloride-made sheet containing a plasticizer and left to stand under moist heat conditions such as 60 ℃ and 80% RH for 9 days to obtain a double-sided pressure-sensitive adhesive tape (C2).
Next, the release liner was removed from the surface of the pressure-sensitive adhesive layer corresponding to the pressure-sensitive adhesive layer (b2) of the double-sided pressure-sensitive adhesive tape (C2) after the above-mentioned placement, the infrared absorption spectrum (D2) of the surface of the pressure-sensitive adhesive layer (b2) was measured by the ATR method, and 1285cm of diisononyl phthalate-derived substance was obtained based on the infrared absorption spectrum (D2)-1With 1160cm derived from an acrylic acid polymer-1The ratio (F2/G2) of the heights of absorption peaks (G2).
Next, the horizontal axis of the calibration curve was used to apply the F2/G2, and the content (H2) of the plasticizer contained in the pressure-sensitive adhesive layer corresponding to the pressure-sensitive adhesive layer (b2) of the pressure-sensitive adhesive tape (C2) was calculated [ parts by mass ]. When the pressure-sensitive adhesive layer corresponding to the pressure-sensitive adhesive layer (b2) from which the plasticizer was removed was assumed to be 100 parts by mass, the content of the plasticizer indicated the amount of plasticizer transferred from the polyvinyl chloride sheet material [ parts by mass ].
Next, the pressure-sensitive adhesive layer (b1) in contact with the polyvinyl chloride sheet was peeled off from the surface of the polyvinyl chloride sheet, and the content (J2) of the plasticizer contained in the surface of the pressure-sensitive adhesive layer (b1) [ parts by mass ] was calculated in the same manner as described above.
(3) Evaluation of uniform dispersibility of plasticizer
The uniform dispersibility of the plasticizer was evaluated based on the difference between the diisononyl phthalate content (H2) determined by the above method and the diisononyl phthalate content (J2) according to the following evaluation criteria.
Good: the difference between the content (H2) and the content (J2) is within ± 2 parts by mass, and the uniform dispersibility of the plasticizer is excellent.
X: the difference between the content (H2) and the content (J2) was within the range of ± 2 parts by mass, and the uniform dispersibility of the plasticizer was poor.
[ evaluation method of flaking resistance ]
One side of the double-sided adhesive tape obtained by cutting the double-sided adhesive tape obtained in examples and comparative examples to a width of 15mm was stuck to one end of the polyvinyl chloride sheet cut to a width of 50mm under an atmosphere of 23 ℃ and 50% RH, and a 2kg roller was reciprocated 1 time and pressed. Subsequently, a test piece of the polyvinyl chloride sheet to which the double-sided adhesive tape was attached was cut into a length of 100mm, and a test piece having a length of 100mm and a width of 50mm was prepared and left to stand at 60 ℃ and 80% RH for 9 days.
Next, the polyvinyl chloride sheet was bent at the center under an atmosphere of 23 ℃ and 50% RH, and the other adhesive layer was attached to the end portion (center bending attachment).
In the same manner, a test piece of the polyvinyl chloride sheet to which the adhesive tape was attached was left to stand in an atmosphere of 60 ℃ and 80% RH for 9 days, and then the polyvinyl chloride sheet was bent into a cylindrical shape in an atmosphere of 23 ℃ and 50% RH, and the other adhesive layer was attached to one end of the back surface thereof (spiral winding attachment).
Using test pieces obtained by leaving test pieces obtained by the above center bending attachment and spiral winding attachment at 23 ℃ and 50% RH for 24 hours, their peeling resistance was evaluated according to the following criteria.
Very good: neither of the test pieces subjected to the center bending attachment nor the spiral winding attachment was peeled off.
O: the peeling length of the test piece subjected to the center bending attachment and the spiral winding attachment was less than 3 mm.
And (delta): one of the test pieces subjected to the center bending attachment and the spiral winding attachment was peeled off at a length of 3mm or more.
X: the test pieces subjected to the center bending attachment and the spiral winding attachment each had a peeling length of 3mm or more.
[ Gla's permeability of base Material ]
The substrates used in the above examples and comparative examples were fixed by stacking 10 substrates at 23 ℃ and 50% RH, and the time required for 100ml of air to pass through the inner cylinder having a diameter of 28.6mm and a weight of 567g by dropping was measured. As a measuring device, a Gray air permeability manufactured by Toyo Seiki Seiko according to JIS P8117 was used.
[ Table 1]
[ Table 2]
[ Table 3]
Claims (9)
1. An adhesive tape, characterized in that it isThe pressure-sensitive adhesive tape for attaching an adherend (a1) containing a plasticizer has a pressure-sensitive adhesive layer (b1) on one surface side of an air-permeable substrate, and a pressure-sensitive adhesive layer (b2) on the other surface side of the air-permeable substrate, and the total weight per unit area of the pressure-sensitive adhesive layer (b1) and the pressure-sensitive adhesive layer (b2) is 125g/m2~175g/m2And the total gel fraction of the adhesive layer (b1) and the adhesive layer (b2) is 2 to 15 mass%, the adhesive layer (b1) and the adhesive layer (b2) are formed by using an acrylic adhesive containing an acrylic polymer, a crosslinking agent, and an adhesion-imparting resin, the acrylic polymer being formed by polymerizing a monomer component, and the monomer component includes a (meth) acrylate having an alkyl group with 1 to 14 carbon atoms and a nitrogen-containing vinyl monomer.
2. The adhesive tape according to claim 1,
the air-permeable substrate is a nonwoven fabric substrate or a porous membrane substrate having a thickness of 10 to 50 μm.
3. The adhesive tape according to claim 1 or 2,
the structure from the nitrogen-containing vinyl monomer is a structure from N-vinyl-2-pyrrolidone, N-vinyl caprolactam, acryloyl morpholine, dimethylaminoethyl acrylate, N-dimethylacrylamide or N-isopropylacrylamide.
4. The adhesive tape according to claim 1 or 2,
the air-permeable substrate is laminated in 10 sheets to obtain a test piece, and the Gray air permeability of the test piece measured according to JIS P8117 is 0.35 second/100 ml or less.
5. The adhesive tape according to claim 1 or 2,
the adhesive layer (b1) and the adhesive layer (b2) have a storage modulus at 23 ℃ in the range of 0.08MPa to 0.12MPa based on a dynamic viscoelasticity spectrum measured at a frequency of 1Hz, a ratio (tan delta) of a loss modulus at 60 ℃ to a storage modulus in the range of 0.40 to 0.60 based on a dynamic viscoelasticity spectrum measured at a frequency of 1Hz, and a ratio (tan delta) of a loss modulus at 100 ℃ to a storage modulus in the range of 0.55 to 0.80 based on a dynamic viscoelasticity spectrum measured at a frequency of 1 Hz.
6. The adhesive tape according to claim 1 or 2,
the adherend (a1) is a film or sheet-like object having a thickness in the range of 0.2mm to 1mm, and containing a plasticizer in the range of 15% to 30% by mass relative to the mass of the adherend (a 1).
7. The adhesive tape according to claim 1 or 2,
the plasticizer is phthalate plasticizer.
8. A wiring-binding sheet having a structure in which the pressure-sensitive adhesive tape according to any one of claims 1 to 7 is attached to the adherend (a 1).
9. An article formed by bundling 2 or more wires by the wire bundling sheet according to claim 8.
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CN107429131B (en) * | 2015-06-29 | 2021-02-19 | Dic株式会社 | Adhesive tape, sheet for bundling wire harness, and article |
JPWO2019066060A1 (en) * | 2017-09-28 | 2020-09-10 | 積水化学工業株式会社 | Adhesive composition and adhesive tape |
CN112105701A (en) * | 2018-06-15 | 2020-12-18 | Dic株式会社 | Adhesive composition |
JP7310135B2 (en) * | 2018-12-27 | 2023-07-19 | 東洋インキScホールディングス株式会社 | Adhesive sheet for vinyl chloride film containing plasticizer and acrylic adhesive |
WO2020206073A1 (en) * | 2019-04-04 | 2020-10-08 | Avery Dennison Corporation | Reinforced label assembly |
CN113825609B (en) * | 2019-05-24 | 2024-04-26 | Dic株式会社 | Adhesive sheet, article, and method for producing article |
JP7342507B2 (en) * | 2019-08-08 | 2023-09-12 | Dic株式会社 | Adhesive composition and adhesive film |
JP7404024B2 (en) * | 2019-10-18 | 2023-12-25 | 日東電工株式会社 | Adhesive tape for wire harness |
JP7453927B2 (en) * | 2021-02-12 | 2024-03-21 | 住友電装株式会社 | Fusion sheets and wiring materials |
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Publication number | Publication date |
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WO2017002634A1 (en) | 2017-01-05 |
CN112960274B (en) | 2023-04-25 |
JPWO2017002634A1 (en) | 2017-07-06 |
JP6256560B2 (en) | 2018-01-10 |
JP6094921B1 (en) | 2017-03-15 |
JP2017014529A (en) | 2017-01-19 |
CN112960274A (en) | 2021-06-15 |
CN107429131A (en) | 2017-12-01 |
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