CN107419550A - 一种仿皮革针织复合面料的制备方法 - Google Patents

一种仿皮革针织复合面料的制备方法 Download PDF

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CN107419550A
CN107419550A CN201710733594.0A CN201710733594A CN107419550A CN 107419550 A CN107419550 A CN 107419550A CN 201710733594 A CN201710733594 A CN 201710733594A CN 107419550 A CN107419550 A CN 107419550A
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prefabricated
knitted composite
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simulated leather
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何立峰
顾敏芬
钟国能
刘江南
汪治燕
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Ningbo Daqian Textile Co Ltd
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Abstract

一种仿皮革针织复合面料的制备方法，涉及一种针织面料，仿皮革针织复合面料包括基布、无纺布和聚氨酯涂层，步骤A：在基布上均匀的涂抹热熔胶，然后在热熔胶上放置无纺布形成预制面料；步骤B：对预制面料进行加热；步骤C：在预制面料上的无纺布表面均匀的涂抹聚氨酯涂料，涂抹完后在20~25℃下静置24h，使之形成聚氨酯涂层；步骤D：通过染色剂对预制面料进行染色；步骤E：对预制面料进行烘干；步骤F：对预制面料进行复定型。本方法生产出的仿皮革面料由全棉或涤棉成分的基布、无纺布和聚氨酯涂层构成，相比现有的皮革具有仿真度高，透气性好，可降解的特性，是一种对环境友好型面料。

Description

一种仿皮革针织复合面料的制备方法
技术领域
本发明涉及一种针织面料，特别涉及一种仿皮革面料。
背景技术
皮革是经脱毛和鞣制等物理、化学加工所得到的已经变性不易腐烂的动物皮。革是由天然蛋白质纤维在三维空间紧密编织构成的，其表面有一种特殊的粒面层，具有自然的粒纹和光泽，手感舒适。在人类进化的过程中，人们发现一些植物的汁液或矿物油对皮革具有一定的鞣性，原料皮通过汁液的浸泡，更具有透气性，防腐性。从而使板质具有柔软、抗撕裂性、耐曲折性等物化性能。这个时期的皮才真正具备了革制品的特性。而这种汁液我们称之为鞣剂。制革业发展到上个世纪中期形成稳定的鞣剂大致分为以下三类：1．植物鞣剂：主要有栲胶，用于工业用革或底革。2．矿物鞣剂：主要有铬盐、铝盐，用于各种民用革。如服装等。3．有机鞣剂：主要有甲醛、戊二醛等，用于毛皮裘皮及各类细杂皮。由于皮革的材料和结构原因，大部分的皮革透气性不佳，在夏天使用非常不舒服，同时因为物理加工以及化学加工时需要使用助剂的原因，现有的皮革大部分生产流程都不环保，且皮革成品也不易降解。
发明内容
本发明针对现有技术中的不足，提供了一种仿皮革针织复合面料的制备方法，本方法生产出的仿皮革面料由基布、无纺布和聚氨酯涂层构成，相比现有的皮革具有仿真度高，透气性好，可降解的特性，在制造过程中无需化学助剂，是一种对环境友好型面料。
为了解决上述技术问题，一种仿皮革针织复合面料的制备方法，仿皮革针织复合面料包括基布、无纺布和聚氨酯涂层，织造方法包括以下几个步骤，步骤A：在基布上均匀的涂抹热熔胶，然后在热熔胶上放置无纺布形成预制面料；步骤B：对预制面料进行加热，在5min~15min内将预制面料温度升温到80℃至100℃，然后保持至少10分钟，再然后在20min内将温度降至20℃；步骤C：在预制面料上的无纺布表面均匀的涂抹聚氨酯涂料，涂抹完后在20~25℃下静置24h，使之形成聚氨酯涂层；步骤D：通过染色剂对预制面料进行染色；步骤E：对预制面料进行烘干；步骤F：对预制面料进行复定型，复定型完成后得到一种仿皮革针织复合面料。
上述技术方案中，优选的，所述的基布为包括全棉或涤棉成分的汗布、棉毛、二线绒布、三线绒布。
上述技术方案中，优选的，所述的无纺布为已聚丙烯树脂为原料的无纺布。
上述技术方案中，优选的，在步骤D中染色时需要加入添加剂，所述的添加剂为有机硅类消泡剂、除油剂、固色剂、匀染剂中的一种或几种混合物。
上述技术方案中，优选的，在步骤F中，将预制面料通过定型机进行复定型，其中轧液率在70%~90%、压辊压力在2Kpa~5KPa、烘箱温度在100℃~120℃、速度在15 m/s~35 m/s。
本发明的仿皮革面料由基布、无纺布、聚氨酯涂层，通过热熔胶复合而成。基布一般选择全棉或涤棉成分的汗布、棉毛、二线绒布、三线绒布等，基布主要提供成品的基础手感。无纺布主要成分为聚丙烯树脂，其作用为成品提供表面肌理、适当的挺括度及弹性回复性。聚氨酯涂层主要由聚氨酯和溶剂组成，主要用于模仿皮革表面光泽以及手感。本仿皮革面料的制造原理为通过模仿真皮原有结构，以基布、无纺布、聚氨酯涂层相互复合，通过在聚氨酯涂与基布中间添加无纺布，解决现有产品虽然柔软，但韧性不足，曲回运动生硬，弹性差的问题。同时采用已聚丙烯树脂为原料的无纺布和全棉或涤棉成分的基布，从原料上解决现有产品不佳的透气性以及不可降解的情况，减少环境污染。
与现有技术相比，本发明的有益效果是：本方法生产出的仿皮革面料由全棉或涤棉成分的基布、无纺布和聚氨酯涂层构成，相比现有的皮革具有仿真度高，透气性好，可降解的特性，在制造过程中无需化学助剂，是一种对环境友好型面料。
具体实施方式
下面结合具体实施方式对本发明作进一步详细描述。
实施例1，一种仿皮革针织复合面料的制备方法，其特征为，仿皮革针织复合面料包括基布、无纺布和聚氨酯涂层，所述的基布为全棉汗布。所述的无纺布为已聚丙烯树脂为原料的无纺布。
织造方法包括以下几个步骤：步骤A，在基布上均匀的涂抹热熔胶，然后在热熔胶上放置无纺布形成预制面料。步骤B，对预制面料进行加热，在5min内将预制面料温度升温到80℃，然后保持至少10分钟，再然后在20min内将温度降至20℃。步骤C：在预制面料上的无纺布表面均匀的涂抹聚氨酯涂料，涂抹完后在20~25℃下静置24h，使之形成聚氨酯涂层。步骤D，通过染色剂对预制面料进行染色；在染色时需要加入添加剂，所述的添加剂为有机硅类消泡剂、除油剂、固色剂、匀染剂中的一种或几种混合物。步骤E，对预制面料进行烘干。步骤F，将预制面料通过定型机进行复定型，其中轧液率在80%、压辊压力在2Kpa、烘箱温度在100℃、速度在15 m/min。复定型完成后得到一种仿皮革针织复合面料。
实施例2，一种仿皮革针织复合面料的制备方法，其特征为，仿皮革针织复合面料包括基布、无纺布和聚氨酯涂层，所述的基布为涤棉二线绒布。所述的无纺布为已聚丙烯树脂为原料的无纺布。
织造方法包括以下几个步骤：步骤A，在基布上均匀的涂抹热熔胶，然后在热熔胶上放置无纺布形成预制面料。步骤B，对预制面料进行加热，在15min内将预制面料温度升温到100℃，然后保持至少10分钟，再然后在20min内将温度降至20℃。步骤C：在预制面料上的无纺布表面均匀的涂抹聚氨酯涂料，涂抹完后在20~25℃下静置24h，使之形成聚氨酯涂层。步骤D，通过染色剂对预制面料进行染色；在染色时需要加入添加剂，所述的添加剂为有机硅类消泡剂、除油剂、固色剂、匀染剂中的一种或几种混合物。步骤E，对预制面料进行烘干。步骤F，将预制面料通过定型机进行复定型，其中轧液率在83%、压辊压力在5KPa、烘箱温度在120℃、速度在35 m/min。复定型完成后得到一种仿皮革针织复合面料。
实施例3，一种仿皮革针织复合面料的制备方法，其特征为，仿皮革针织复合面料包括基布、无纺布和聚氨酯涂层，所述的基布为全棉棉毛。所述的无纺布为已聚丙烯树脂为原料的无纺布。
织造方法包括以下几个步骤：步骤A，在基布上均匀的涂抹热熔胶，然后在热熔胶上放置无纺布形成预制面料。步骤B，对预制面料进行加热，在10min内将预制面料温度升温到90℃，然后保持至少10分钟，再然后在20min内将温度降至20℃。步骤C：在预制面料上的无纺布表面均匀的涂抹聚氨酯涂料，涂抹完后在20~25℃下静置24h，使之形成聚氨酯涂层。步骤D，通过染色剂对预制面料进行染色；在染色时需要加入添加剂，所述的添加剂为有机硅类消泡剂、除油剂、固色剂、匀染剂中的一种或几种混合物。步骤E，对预制面料进行烘干。步骤F，将预制面料通过定型机进行复定型，其中轧液率在80%、压辊压力在3KPa、烘箱温度在110℃、速度在25 m/min。复定型完成后得到一种仿皮革针织复合面料。
实施例4，一种仿皮革针织复合面料的制备方法，其特征为，仿皮革针织复合面料包括基布、无纺布和聚氨酯涂层，所述的基布为三线绒布。所述的无纺布为已聚丙烯树脂为原料的无纺布。
织造方法包括以下几个步骤：步骤A，在基布上均匀的涂抹热熔胶，然后在热熔胶上放置无纺布形成预制面料。步骤B，对预制面料进行加热，在10min内将预制面料温度升温到90℃，然后保持至少10分钟，再然后在20min内将温度降至20℃。步骤C：在预制面料上的无纺布表面均匀的涂抹聚氨酯涂料，涂抹完后在20~25℃下静置24h，使之形成聚氨酯涂层。步骤D，通过染色剂对预制面料进行染色；在染色时需要加入添加剂，所述的添加剂为有机硅类消泡剂、除油剂、固色剂、匀染剂中的一种或几种混合物。步骤E，对预制面料进行烘干。步骤F，将预制面料通过定型机进行复定型，其中轧液率在78%、压辊压力在4KPa、烘箱温度在100℃、速度在30 m/min。复定型完成后得到一种仿皮革针织复合面料。

Claims (5)

1.一种仿皮革针织复合面料的制备方法，其特征为，仿皮革针织复合面料包括基布、无纺布和聚氨酯涂层，织造方法包括以下几个步骤，
步骤A：在基布上均匀的涂抹热熔胶，然后在热熔胶上放置无纺布形成预制面料；
步骤B：对预制面料进行加热，在5min~15min内将预制面料温度升温到80℃至100℃，然后保持至少10分钟，再然后在20min内将温度降至20℃；
步骤C：在预制面料上的无纺布表面均匀的涂抹聚氨酯涂料，涂抹完后在20~25℃下静置24h，使之形成聚氨酯涂层；
步骤D：通过染色剂对预制面料进行染色；
步骤E：对预制面料进行烘干；
步骤F：对预制面料进行复定型，复定型完成后得到一种仿皮革针织复合面料。
2.根据权利要求1所述的一种仿皮革针织复合面料的制备方法，其特征为，所述的基布为包括全棉或涤棉成分的汗布、棉毛、二线绒布、三线绒布。
3.根据权利要求1所述的一种仿皮革针织复合面料的制备方法，其特征为，所述的无纺布为已聚丙烯树脂为原料的无纺布。
4.根据权利要求1所述的一种仿皮革针织复合面料的制备方法，其特征为，在步骤D中染色时需要加入添加剂，所述的添加剂为有机硅类消泡剂、除油剂、固色剂、匀染剂中的一种或几种混合物。
5.根据权利要求1所述的一种仿皮革针织复合面料的制备方法，其特征为，在步骤F中，将预制面料通过定型机进行复定型，其中轧液率在70%~90%、压辊压力在2Kpa~5KPa、烘箱温度在100℃~120℃、速度在15 m/min~35 m/min。
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