CN107415565A - A kind of moulding process of automobile decorative panel - Google Patents
A kind of moulding process of automobile decorative panel Download PDFInfo
- Publication number
- CN107415565A CN107415565A CN201710372512.4A CN201710372512A CN107415565A CN 107415565 A CN107415565 A CN 107415565A CN 201710372512 A CN201710372512 A CN 201710372512A CN 107415565 A CN107415565 A CN 107415565A
- Authority
- CN
- China
- Prior art keywords
- decorative panel
- adhesive
- moulding process
- automobile decorative
- coconut husk
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/043—Ornamental plaques, e.g. decorative panels, decorative veneers containing wooden elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/20—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising free carbon; comprising carbon obtained by carbonising processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
- B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/20—Applying plastic materials and superficially modelling the surface of these materials
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J103/00—Adhesives based on starch, amylose or amylopectin or on their derivatives or degradation products
- C09J103/02—Starch; Degradation products thereof, e.g. dextrin
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/04—Non-macromolecular additives inorganic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/38—Boron-containing compounds
- C08K2003/387—Borates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/07—Aldehydes; Ketones
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Analytical Chemistry (AREA)
- Wood Science & Technology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Forests & Forestry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
Abstract
The invention discloses a kind of moulding process of automobile decorative panel, the activated carbon prepared in this technique using coconut husk is added in automobile decorative panel, can play cocoanut active charcoal head bore gap is flourishing, absorption property is good, intensity is high, easy regeneration, economy and durability the advantages that, toxic gas in automotive interior trim material is absorbed, purify the air of automotive interior, the effect of daily taste removal to automotive interior can also be played simultaneously, harm of the pernicious gas to human body is reduced, ensure the health of human body.
Description
Technical field
The present invention relates to auto parts and components field, more particularly to a kind of moulding process of automobile decorative panel.
Background technology
In-car plaque is a kind of plank frame for decorating vehicle interior, by the material of the totally-enclosed parcel of automotive interior,
Automotive interior large area uses.This paper loading plate species is more in the market, but most of is by synthetic material system
It is standby, substantial amounts of chemicals is contained in this synthetic material, during the use of automobile, the release of meeting continuation has
Malicious pernicious gas, this gas understand do harm to huamn body, influence the health of human body.
The content of the invention
A kind of moulding process of automobile decorative panel, its step include:
(1)By in coconut husk particle mixed solution, stir, and charcoal activation process, rinsing, drying are carried out to it, produce coconut husk
Activated carbon;
(2)By step(1)The cocoanut active charcoal of preparation carries out being milled into powder standby;
(3)Wood skin is bonded on substrate, is compacted under 15-20MPa pressure;
(4)By size saw side, the edge sealing of decorative panel requirement, beat big mill, sharp edge chamfering and fine grinding;
(5)Adhesive is painted on decorative panel after fine grinding, by cocoanut active charcoal laying on the adhesive, dryness finalization 5-
Pressed after 10min;
(6)Using chamois leather by step(5)The sheet material parcel of preparation, is bonded edge with viscose glue, then spray seal coat;
(7)2-5 is sprayed successively all over base oil, then sprays 2-4 successively all over finish paint, carries out sanding and polishing after often spraying a finish paint, then spray next
All over finish paint, until spraying last all over finish paint.
Preferably, the step(1)The composition of mixed solution includes phosphoric acid, acetone, chlorine alum and heavy oil.
Preferably, the weight fraction of each composition is:10-40 parts phosphoric acid, 35-40 parts acetone, 7-15 part chlorine alum and 25-
40 parts of heavy oil.
Preferably, the step(2)Average grain diameter reaches 40um after middle cocoanut active charcoal is milled.
Preferably, the step(5)The middle adhesive used is amylum adhesive, and the ratio of its each component is:Water 65-
70%th, starch 25%, caustic soda 2.4-2.8%, borax 2.7-3.2%, formaldehyde 0.5-1.2%.
Preferably, its preparation technology of the amylum adhesive is:Each component is weighed into addition together, is stirred, adds
Heat is incubated 5min, is warming up to 90 DEG C to 60 DEG C, continues Heat preservation and is gelatinized completely to starch.
Beneficial effect:The invention provides a kind of moulding process of automobile decorative panel, prepared in this technique using coconut husk
Activated carbon is added in automobile decorative panel, can play the prosperity of cocoanut active charcoal head bore gap, absorption property is good, intensity is high, easily again
The advantages that life, economy and durability, the toxic gas in automotive interior trim material is absorbed, purifies the air of automotive interior,
The effect of daily taste removal to automotive interior can also be played simultaneously, the step(1)The composition of mixed solution includes phosphoric acid, third
Ketone, chlorine alum and heavy oil, the weight fraction of each composition are:10-40 parts phosphoric acid, 35-40 parts acetone, 7-15 part chlorine alum and 25-
40 parts of heavy oil, the described component can be in coconut husk charcoal activation process so that coconut husk charcoal activation rate greatly improves, and can carry
The porosity of high cocoanut active charcoal, the step(2)Average grain diameter reaches 40um after middle cocoanut active charcoal is milled, under this kind of particle diameter
Cocoanut active charcoal reaches broad sense Nano Particle so that the specific surface area of cocoanut active charcoal greatly increases, and improves the suction of activated carbon
Receive performance, the step(5)The middle adhesive used is amylum adhesive, and the ratio of its each component is:Water 65-70%, starch
25%th, caustic soda 2.4-2.8%, borax 2.7-3.2%, formaldehyde 0.5-1.2%, its preparation technology of the amylum adhesive are:Will be each
Component weighs addition together, is stirred, and is heated to 60 DEG C, is incubated 5min, is warming up to 90 DEG C, continues Heat preservation to starch
Gelatinization completely, the part is bioadhesive, compared to artificial synthesized adhesive, its green non-pollution.
Embodiment
To be easy to understand the technical means, the inventive features, the objects and the advantages of the present invention, with reference to
Embodiment, the present invention is expanded on further.
Embodiment 1:
A kind of moulding process of automobile decorative panel, its step include:
(1)By in coconut husk particle mixed solution, stir, and charcoal activation process, rinsing, drying are carried out to it, produce coconut husk
Activated carbon, the composition of mixed solution include 20 parts of phosphoric acid, 40 parts of acetone, 10 parts of chlorine alum and 30 parts of heavy oil;
(2)By step(1)The cocoanut active charcoal of preparation be milled into that powder is standby, and average grain diameter reaches after cocoanut active charcoal is milled
40um;
(3)Wood skin is bonded on substrate, is compacted under 15MPa pressure;
(4)By size saw side, the edge sealing of decorative panel requirement, beat big mill, sharp edge chamfering and fine grinding;
(5)Adhesive is painted on decorative panel after fine grinding, by cocoanut active charcoal laying on the adhesive, dryness finalization
Pressed after 5min, adhesive is amylum adhesive, and the ratio of its each component is:Water 69%, starch 25%, caustic soda 2.4%,
Borax 2.7%, formaldehyde 0.9%, its preparation technology of amylum adhesive are:Each component is weighed into addition together, is stirred, is heated
To 60 DEG C, 5min is incubated, is warming up to 90 DEG C, continued Heat preservation and be gelatinized completely to starch;
(6)Using chamois leather by step(5)The sheet material parcel of preparation, is bonded edge with viscose glue, then spray seal coat;
(7)2 times base oils are sprayed successively, then spray 2 times finish paints successively, sanding and polishing is carried out after often spraying a finish paint, then are sprayed next all over face
Paint, until spraying last all over finish paint.
Embodiment 2:
A kind of moulding process of automobile decorative panel, its step include:
(1)By in coconut husk particle mixed solution, stir, and charcoal activation process, rinsing, drying are carried out to it, produce coconut husk
Activated carbon, the composition of mixed solution include 25 parts of phosphoric acid, 35 parts of acetone, 9 parts of chlorine alum and 31 parts of heavy oil;
(2)By step(1)The cocoanut active charcoal of preparation be milled into that powder is standby, and average grain diameter reaches after cocoanut active charcoal is milled
40um;
(3)Wood skin is bonded on substrate, is compacted under 18MPa pressure;
(4)By size saw side, the edge sealing of decorative panel requirement, beat big mill, sharp edge chamfering and fine grinding;
(5)Adhesive is painted on decorative panel after fine grinding, by cocoanut active charcoal laying on the adhesive, dryness finalization 5-
Pressed after 10min, adhesive is amylum adhesive, and the ratio of its each component is:Water 69.1%, starch 25%, caustic soda
2.6%th, borax 2.8%, formaldehyde 0.5%, its preparation technology of amylum adhesive are:Each component is weighed into addition together, stirring is mixed
Close, be heated to 60 DEG C, be incubated 5min, be warming up to 90 DEG C, continue Heat preservation and be gelatinized completely to starch;
(6)Using chamois leather by step(5)The sheet material parcel of preparation, is bonded edge with viscose glue, then spray seal coat;
(7)5 times base oils are sprayed successively, then spray 4 times finish paints successively, sanding and polishing is carried out after often spraying a finish paint, then are sprayed next all over face
Paint, until spraying last all over finish paint.
Embodiment 3:
A kind of moulding process of automobile decorative panel, its step include:
(1)By in coconut husk particle mixed solution, stir, and charcoal activation process, rinsing, drying are carried out to it, produce coconut husk
Activated carbon, the composition of mixed solution include 30 parts of phosphoric acid, 35 parts of acetone, 7 parts of chlorine alum and 28 parts of heavy oil;
(2)By step(1)The cocoanut active charcoal of preparation be milled into that powder is standby, and average grain diameter reaches after cocoanut active charcoal is milled
40um;
(3)Wood skin is bonded on substrate, is compacted under 20MPa pressure;
(4)By size saw side, the edge sealing of decorative panel requirement, beat big mill, sharp edge chamfering and fine grinding;
(5)Adhesive is painted on decorative panel after fine grinding, by cocoanut active charcoal laying on the adhesive, dryness finalization 5-
Pressed after 10min, adhesive is amylum adhesive, and the ratio of its each component is:Water 67.8%, starch 25%, caustic soda
2.8%th, borax 3.2%, formaldehyde 1.2%, its preparation technology of amylum adhesive are:Each component is weighed into addition together, stirring is mixed
Close, be heated to 60 DEG C, be incubated 5min, be warming up to 90 DEG C, continue Heat preservation and be gelatinized completely to starch;
(6)Using chamois leather by step(5)The sheet material parcel of preparation, is bonded edge with viscose glue, then spray seal coat;
(7)3 times base oils are sprayed successively, then spray 3 times finish paints successively, sanding and polishing is carried out after often spraying a finish paint, then are sprayed next all over face
Paint, until spraying last all over finish paint.
The sample for extracting each embodiment is tested and analyzed, and is compareed with prior art, draws following data:
Whether absorbent properties are had | Absorptivity/% | Water resistance/penetration period/h | Wearability(/ day abrasion 1%) | |
Embodiment 1 | It is | 65 | 40 | 379 |
Embodiment 2 | It is | 75 | 48 | 382 |
Embodiment 3 | It is | 67 | 42 | 375 |
Prior art index | It is no | 0 | 30 | 300 |
It can be drawn according to above table data, when implementing 2 parameter of embodiment, the automobile decorative panel of the invention prepared, its
Performance is possesses absorbent properties, and absorptivity reaches 75%, and water resistance is a length of 48h when being impregnated with, and anti-wear performance is to wear for 383 days
1%, and prior art standard does not possess absorbent properties, water resistance is a length of 30h when being impregnated with, and anti-wear performance is to wear for 300 days
1%, therefore the automobile decorative panel that the moulding process of automobile decorative panel of the present invention obtains, possess absorbent properties, can purify in automobile
Portion's air, absorbent properties are good, and water resistance is good, and wearability is high.
The invention provides a kind of moulding process of automobile decorative panel, the activated carbon prepared in this technique using coconut husk is added to vapour
In car decorative panel, it can play that cocoanut active charcoal head bore gap is flourishing, absorption property is good, intensity is high, easy regeneration, economy and durability etc. are excellent
Point, the toxic gas in automotive interior trim material is absorbed, purify the air of automotive interior, while can also play day
Often to automotive interior taste removal the effect of, the step(1)The composition of mixed solution includes phosphoric acid, acetone, chlorine alum and heavy oil, described
The weight fraction of each composition is:10-40 parts phosphoric acid, 35-40 parts acetone, 7-15 part chlorine alum and 25-40 part heavy oil, the described component
Can be in coconut husk charcoal activation process so that coconut husk charcoal activation rate greatly improves, and can improve the hole of cocoanut active charcoal
Rate, the step(2)Average grain diameter reaches 40um after middle cocoanut active charcoal is milled, and cocoanut active charcoal reaches broad sense under this kind of particle diameter
Nano Particle so that the specific surface area of cocoanut active charcoal greatly increases, and improves the absorbent properties of activated carbon, the step(5)
The middle adhesive used is amylum adhesive, and the ratio of its each component is:Water 65-70%, starch 25%, caustic soda 2.4-2.8%,
Borax 2.7-3.2%, formaldehyde 0.5-1.2%, its preparation technology of the amylum adhesive are:Each component is weighed into addition together,
It is stirred, is heated to 60 DEG C, be incubated 5min, be warming up to 90 DEG C, continues Heat preservation and be gelatinized completely to starch, the part is made a living
Thing adhesive, compared to artificial synthesized adhesive, its green non-pollution.
Above-described is only the preferred embodiment of the present invention, it is noted that for one of ordinary skill in the art
For, without departing from the concept of the premise of the invention, various modifications and improvements can be made, these belong to the present invention
Protection domain.
Claims (6)
1. a kind of moulding process of automobile decorative panel, it is characterised in that its step includes:
(1)By in coconut husk particle mixed solution, stir, and charcoal activation process, rinsing, drying are carried out to it, produce coconut husk
Activated carbon;
(2)By step(1)The cocoanut active charcoal of preparation carries out being milled into powder standby;
(3)Wood skin is bonded on substrate, is compacted under 15-20MPa pressure;
(4)By size saw side, the edge sealing of decorative panel requirement, beat big mill, sharp edge chamfering and fine grinding;
(5)Adhesive is painted on decorative panel after fine grinding, by cocoanut active charcoal laying on the adhesive, dryness finalization 5-
Pressed after 10min;
(6)Using chamois leather by step(5)The sheet material parcel of preparation, is bonded edge with viscose glue, then spray seal coat;
(7)2-5 is sprayed successively all over base oil, then sprays 2-4 successively all over finish paint, carries out sanding and polishing after often spraying a finish paint, then spray next
All over finish paint, until spraying last all over finish paint.
A kind of 2. moulding process of the automobile decorative panel described in claim 1, it is characterised in that the step(1)Mixed solution
Composition include phosphoric acid, acetone, chlorine alum and heavy oil.
3. mixed solution according to claim 2, it is characterised in that the weight fraction of each composition is:10-40 part phosphorus
Acid, 35-40 parts acetone, 7-15 part chlorine alum and 25-40 part heavy oil.
A kind of 4. moulding process of the automobile decorative panel described in claim 1, it is characterised in that the step(2)Middle coconut husk is lived
Average grain diameter reaches 40um after property charcoal is milled.
A kind of 5. moulding process of the automobile decorative panel described in claim 1, it is characterised in that the step(5)It is middle to use
Adhesive is amylum adhesive, and the ratio of its each component is:Water 65-70%, starch 25%, caustic soda 2.4-2.8%, borax 2.7-
3.2%th, formaldehyde 0.5-1.2%.
6. amylum adhesive according to claim 5, it is characterised in that its preparation technology of the amylum adhesive is:Will
Each component weighs addition together, is stirred, and is heated to 60 DEG C, is incubated 5min, is warming up to 90 DEG C, continues Heat preservation and extremely forms sediment
Powder is gelatinized completely.
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CN201710372512.4A CN107415565A (en) | 2017-05-24 | 2017-05-24 | A kind of moulding process of automobile decorative panel |
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CN201710372512.4A CN107415565A (en) | 2017-05-24 | 2017-05-24 | A kind of moulding process of automobile decorative panel |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108753222A (en) * | 2018-06-22 | 2018-11-06 | 安徽索亚装饰材料有限公司 | A kind of wallpaper adhesive reducing Form aldehyde release |
CN111203193A (en) * | 2020-01-21 | 2020-05-29 | 北京健翔嘉业日用品有限责任公司 | Coconut shell activated carbon fiber material with adsorption solubilization function |
CN111546459A (en) * | 2020-03-27 | 2020-08-18 | 安徽紫荆花壁纸股份有限公司 | Preparation method of wall decoration plate |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108753222A (en) * | 2018-06-22 | 2018-11-06 | 安徽索亚装饰材料有限公司 | A kind of wallpaper adhesive reducing Form aldehyde release |
CN111203193A (en) * | 2020-01-21 | 2020-05-29 | 北京健翔嘉业日用品有限责任公司 | Coconut shell activated carbon fiber material with adsorption solubilization function |
CN111546459A (en) * | 2020-03-27 | 2020-08-18 | 安徽紫荆花壁纸股份有限公司 | Preparation method of wall decoration plate |
CN111546459B (en) * | 2020-03-27 | 2022-05-03 | 安徽紫荆花壁纸股份有限公司 | Preparation method of wall decoration plate |
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