CN107410836A - A kind of fruit juice clavacin ozone detoxification device and method - Google Patents
A kind of fruit juice clavacin ozone detoxification device and method Download PDFInfo
- Publication number
- CN107410836A CN107410836A CN201710224456.XA CN201710224456A CN107410836A CN 107410836 A CN107410836 A CN 107410836A CN 201710224456 A CN201710224456 A CN 201710224456A CN 107410836 A CN107410836 A CN 107410836A
- Authority
- CN
- China
- Prior art keywords
- ozone
- gas
- fruit juice
- clavacin
- detoxification
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 title claims abstract description 96
- 235000015203 fruit juice Nutrition 0.000 title claims abstract description 72
- 238000001784 detoxification Methods 0.000 title claims abstract description 39
- ZRWPUFFVAOMMNM-UHFFFAOYSA-N Patulin Chemical compound OC1OCC=C2OC(=O)C=C12 ZRWPUFFVAOMMNM-UHFFFAOYSA-N 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims description 10
- 230000006698 induction Effects 0.000 claims abstract description 11
- 238000001035 drying Methods 0.000 claims abstract description 7
- 239000007789 gas Substances 0.000 claims description 62
- 239000007788 liquid Substances 0.000 claims description 11
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 8
- 239000001301 oxygen Substances 0.000 claims description 8
- 229910052760 oxygen Inorganic materials 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 5
- 239000012530 fluid Substances 0.000 claims description 4
- 238000005949 ozonolysis reaction Methods 0.000 claims description 3
- 238000005868 electrolysis reaction Methods 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical group [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims 1
- 230000033228 biological regulation Effects 0.000 claims 1
- 229910052710 silicon Inorganic materials 0.000 claims 1
- 239000010703 silicon Substances 0.000 claims 1
- 230000001590 oxidative effect Effects 0.000 abstract description 2
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000012545 processing Methods 0.000 description 7
- 235000019987 cider Nutrition 0.000 description 3
- 235000012055 fruits and vegetables Nutrition 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000011160 research Methods 0.000 description 3
- 231100000678 Mycotoxin Toxicity 0.000 description 2
- 239000002636 mycotoxin Substances 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 229930195730 Aflatoxin Natural products 0.000 description 1
- XWIYFDMXXLINPU-UHFFFAOYSA-N Aflatoxin G Chemical compound O=C1OCCC2=C1C(=O)OC1=C2C(OC)=CC2=C1C1C=COC1O2 XWIYFDMXXLINPU-UHFFFAOYSA-N 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000003463 adsorbent Substances 0.000 description 1
- 239000005409 aflatoxin Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 239000002574 poison Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/42—Preservation of non-alcoholic beverages
Landscapes
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Oxygen, Ozone, And Oxides In General (AREA)
- Non-Alcoholic Beverages (AREA)
Abstract
The present invention relates to a kind of fruit juice clavacin ozone detoxification device, including ozonized gas generator, ozone concentration adjusting means, ozone flow regulator, ozone gas induction system, fruit juice induction system, fruit juice detoxification device, excessive ozone decomposer etc. to form.Gas is passed through fruit juice detoxification tank after drying as caused by ozone generator, it is sufficiently mixed with fruit juice, and utilizes the clavacin polluted in the strong oxidizing property degraded fruit juice of ozone.Clavacin in the system fruit juice capable of being fast degraded, safe and environment-friendly, non-secondary pollution.
Description
Technical field
The invention belongs to fruit and vegetable juice processing field, relates more particularly to fruit juice clavacin ozone detoxification device and method.
Background technology
It is the great food-safety problem that countries in the world fruit juice production industry faces that clavacin is polluted in cider, and China is
Cider production and consumption big country, often the cider of edible clavacin pollution can serious threat consumer health.State at present
The effective ways that inside and outside fruit juice production enterprise removes clavacin use macroreticular resin absorbing method.Although the method removes clavacin
Efficiency high, but the clavacin that detoxification cost is high, absorption is on resin easily causes secondary pollution, adsorbent to be emitted on to fruit juice
Very big environmental pollution is caused in environment to environment, can also cause the loss of fruit juice yield and nutriment.In recent years, utilization was smelly
The research of mycotoxin is more and more in oxygen technology degraded food, and ozone has strong oxidizing property, is confirmed in the laboratory research stage
The mycotoxins such as its energy efficient degradation aflatoxin, clavacin and DON, its catabolite is safe and reliable, pollution-free, to production
The advantages such as product qualitative effects are small, it can be expected to substitute adsorbing and removing method and realize commercial applications.
In view of this, how to design it is a set of can utilize ozone technology removing fruit juice in clavacin equipment, turn into the industry
One problem of scientific research technical staff's urgent need to resolve.
The content of the invention
For in existing juice production technology, not utilizing the clavacin polluted in ozone detoxification technology degraded fruit juice
The shortcomings that equipment and existing adsorbing and removing technology, the invention provides a set of fruit juice clavacin ozone detoxification device.
The invention provides a kind of fruit juice clavacin ozone detoxification device, it is by ozonized gas generator, ozone concentration
Adjusting means, ozone flow regulator, ozone gas induction system, fruit juice induction system, fruit juice detoxification device, excessive ozone
Decomposer forms；The ozone generator is the ozone generator that ozone gas is produced by low-voltage electrolysis water law；It is described smelly
Oxygen concentration adjusting device is by concentration of ozone gas detector, gas pump, gas valve switch, speed regulator and gas-drying apparatus group
Into；The ozone flow regulator is made up of gas flowmeter and gas valve switch；The ozone induction system includes gas
Body pump, conveyance conduit, gas valve switch composition；The fruit juice induction system is filled by fruit juice, liquid conducting pipes, liquid pump,
Fluid flowmeter, Liquid valve switch composition；The fruit juice detoxification device is made up of detoxification filling, ozone gas disperser；It is described
Excessive ozone decomposer decomposes pipe, heating mantle and temperature control device by ozone gas and formed.Ozone gas caused by ozone generator
Body (moisture) is dried by gas-drying apparatus first, and dry ozone gas is dense by entering ozone under the conveying of gas pump
Spend detector and carry out concentration mensuration, the ozone gas that Concentration Testing is crossed enters flowmeter by pipeline, determined by flowmeter smelly
Oxygen input quantity；Fruit juice detoxification device is finally entered, gas distributor makes ozone gas be dispersed in fruit juice, reaches quick de-
Poison, the gas (containing ozone gas) after detoxification enter ozonolysis equipment, and catabolite oxygen is discharged into air.Preferably, institute
It is silicone tube to state conveyance conduit.
Present invention also offers a kind of method that clavacin in fruit juice carries out detoxification, it is including the use of above-mentioned fruit juice
Clavacin ozone detoxification device handles the step of fruit juice.
Preferably, institute's method specifically includes following steps：
S1：Wet ozone gas is dried by the gas-drying apparatus caused by ozone generator, obtains dry ozone
Gas；
S2：The dry ozone gas is set to be carried out by entering the ozone concentration detector under gas pump conveying
Concentration mensuration；
S3：The dry ozone gas is flowed through the flowmeter, determine ozone input quantity；
S4：The dry ozone gas is set to enter in fruit juice detoxification device, the gas distributor makes ozone gas uniform
It is scattered in fruit juice, reaches rapid detoxification；
S5：The gas containing ozone after detoxification is set to enter ozonolysis equipment, catabolite oxygen is discharged into air.
Beneficial effects of the present invention：It the composite can be widely applied in fruit and vegetable juice processing enterprise, polluted with reducing in fruit juice
Harm of the clavacin to the mankind.
The present invention has been developed that mini-plant is applied in garden stuff processing laboratory.
Brief description of the drawings
Fig. 1 is a whole set of fruit juice clavacin ozone detoxification device of the present invention.
In figure：1st, ozone generator, 2, gas-drying apparatus, 3, gas pump, 4, ozone concentration detector, 5, gas flow
Meter, 6, clavacin ozone detoxification tank, 7, ozone gas decomposer, 8, liquid pump, 9, liquid pump, the 10, first juice tank, 11,
Second juice tank, 12, ozone gas disperser, 13, fluid flowmeter, F1, the first ozone gas valve switch are F2, second smelly
Carrier of oxygen valve switch, F3, the 3rd ozone gas valve switch, F4, the first fruit juice valve switch, F5, the second fruit juice valve are opened
Close, F6, the 3rd fruit juice valve switch, F7, the 4th fruit juice valve switch, F8, the 5th fruit juice valve switch, F9, the 6th fruit juice valve
Door switch, F10, the 7th fruit juice valve switch.
Embodiment
The principle and feature of the present invention are described below in conjunction with example, the given examples are served only to explain the present invention, and
It is non-to be used to limit the scope of the present invention.
Fig. 1 is the structure chart of complete equipment：First, second and third ozone gas valve switch F1, F2, F3 is opened, and by the
2nd, three, four fruit juice valve switch F5, F6 and F7 are closed, and are then opened ozone concentration detector 4 and are preheated 10min, then will be smelly
Oxygen Generator 1 and gas pump 3 are opened, and wait the testing result of ozone concentration detector 4 stable.Now by the five, the six fruit juice valves
Switch F8 and F9 to close, open first, seven fruit juice valve switch F4 and F10, open liquid pump 8, and pass through fluid flowmeter 13
Coutroi velocity, after the second juice tank 11 enters detoxification tank 6, ozone gas is filled fruit juice by ozone gas disperser 12 with fruit juice
Divide mixing, ozone gas flow direction flows to contrast with fruit juice, and after ozone fully contacts 3-5min with fruit juice, fruit juice enters first
Juice tank 10, complete a During Detoxification.If the fruit juice clavacin content after detoxification is not up to safety requirements, can be opened
5th, six fruit juice valve switch F8 and F9, start liquid pump 9, fruit juice is transported to the second juice tank 11, then repeats above-mentioned step
Suddenly, secondary detoxification is carried out, until clavacin content reaches safety requirements.After the completion of detoxification, the fruit juice that remains in detoxification tank 6
By second and third, four fruit juice valve switch F5, F6 and F7 discharge.
Gas pump, liquid pump, fruit juice detoxification tank, juice tank and valve are made from ozone proof stainless steel material；
Ozone induction system is made of stainless steel and silica gel tube material；Flowmeter uses the material manufacture of resistance to oxidation.
It is an advantage of the invention that by ozone technology commercial applications in fruit juice clavacin remove, have detoxification efficiency it is good,
The safe and environment-friendly, advantage such as production cost is low.
The present invention can remove clavacin link application in fruit and vegetable juice processing.
The ozone concentration set in the present invention and processing time need according to clavacin contaminant capacity in fruit juice, fruit juice pH with
And fruit juice concn determines, general clavacin content and fruit juice concn is higher, pH is lower, ozone concentration is higher, processing time
It is longer, for clavacin in fruit juice of preferably degrading, its quality is kept to greatest extent, preferably with low concentration ozone, suitably
Extend processing time.
The foregoing is only presently preferred embodiments of the present invention, be not intended to limit the invention, it is all the present invention spirit and
Within principle, any modification, equivalent substitution and improvements made etc., it should be included in the scope of the protection.
Claims (4)
1. a kind of fruit juice clavacin ozone detoxification device, it is characterised in that by ozonized gas generator, ozone concentration regulation dress
Put, ozone flow regulator, ozone gas induction system, fruit juice induction system, fruit juice detoxification device, excessive ozone decompose dress
Put composition；The ozone generator is the ozone generator that ozone gas is produced by low-voltage electrolysis water law；The ozone concentration
Adjusting means is made up of concentration of ozone gas detector, gas pump, gas valve switch, speed regulator and gas-drying apparatus；It is described
Ozone flow regulator is made up of gas flowmeter and gas valve switch；The ozone induction system includes gas pump, defeated
Send pipeline, gas valve switch composition；The fruit juice induction system is filled by fruit juice, liquid conducting pipes, liquid pump, fluid flow
Meter, Liquid valve switch composition；The fruit juice detoxification device is made up of detoxification filling, ozone gas disperser；The excessive ozone
Decomposer decomposes pipe, heating mantle and temperature control device by ozone gas and formed.
2. fruit juice clavacin ozone detoxification device according to claim 1, it is characterised in that the conveyance conduit is silicon
Sebific duct.
3. a kind of fruit juice clavacin ozone poison-removing method, it is characterised in that including the use of the fruit juice described in claim 1 or 2
Clavacin ozone detoxification device handles the step of fruit juice.
4. fruit juice clavacin ozone poison-removing method according to claim 3, it is characterised in that comprise the following steps：
S1：Wet ozone gas is dried by the gas-drying apparatus caused by ozone generator, obtains dry ozone gas；
S2：The dry ozone gas is set to carry out concentration by entering the ozone concentration detector under gas pump conveying
Measure；
S3：The dry ozone gas is flowed through the flowmeter, determine ozone input quantity；
S4：The dry ozone gas is set to enter in fruit juice detoxification device, the gas distributor makes ozone gas dispersed
In fruit juice, reach rapid detoxification；
S5：The gas containing ozone after detoxification is set to enter ozonolysis equipment, catabolite oxygen is discharged into air.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710224456.XA CN107410836A (en) | 2017-04-07 | 2017-04-07 | A kind of fruit juice clavacin ozone detoxification device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710224456.XA CN107410836A (en) | 2017-04-07 | 2017-04-07 | A kind of fruit juice clavacin ozone detoxification device and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107410836A true CN107410836A (en) | 2017-12-01 |
Family
ID=60423461
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710224456.XA Pending CN107410836A (en) | 2017-04-07 | 2017-04-07 | A kind of fruit juice clavacin ozone detoxification device and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107410836A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1268317A (en) * | 1999-03-24 | 2000-10-04 | 中国科学院水生生物研究所 | Preparation method of detoxicated algae |
| CN2835228Y (en) * | 2005-11-09 | 2006-11-08 | 蓝孚医疗科技（山东）有限公司 | Device for producing high concentration ozone disinfectant for medical use |
| CN202508507U (en) * | 2012-02-28 | 2012-10-31 | 北京旺业正汉环保科技有限公司 | Grain reservation device employing ozone sterilization |
| CN103053877A (en) * | 2013-01-22 | 2013-04-24 | 山东农业大学 | Grain and oil agricultural product fungaltoxin detoxifying equipment |
| CN103482752A (en) * | 2013-10-15 | 2014-01-01 | 无锡艾科瑞思产品设计与研究有限公司 | Device and method for eliminating algal toxin in water body through ultraviolet light-micro ozone technology |
| CN103951028A (en) * | 2014-04-10 | 2014-07-30 | 北京林业大学 | Water treatment method for catalytic ozonation of refractory organics in water by ceramic membrane |
| CN104366162A (en) * | 2014-11-17 | 2015-02-25 | 江南大学 | Method for quickly reducing vomitoxin in wheat |
| CN106071661A (en) * | 2016-06-08 | 2016-11-09 | 江南大学 | A kind of method of deoxynivalenol in the most effectively degraded grain |
-
2017
- 2017-04-07 CN CN201710224456.XA patent/CN107410836A/en active Pending
Patent Citations (8)
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|---|---|---|---|---|
| CN1268317A (en) * | 1999-03-24 | 2000-10-04 | 中国科学院水生生物研究所 | Preparation method of detoxicated algae |
| CN2835228Y (en) * | 2005-11-09 | 2006-11-08 | 蓝孚医疗科技（山东）有限公司 | Device for producing high concentration ozone disinfectant for medical use |
| CN202508507U (en) * | 2012-02-28 | 2012-10-31 | 北京旺业正汉环保科技有限公司 | Grain reservation device employing ozone sterilization |
| CN103053877A (en) * | 2013-01-22 | 2013-04-24 | 山东农业大学 | Grain and oil agricultural product fungaltoxin detoxifying equipment |
| CN103482752A (en) * | 2013-10-15 | 2014-01-01 | 无锡艾科瑞思产品设计与研究有限公司 | Device and method for eliminating algal toxin in water body through ultraviolet light-micro ozone technology |
| CN103951028A (en) * | 2014-04-10 | 2014-07-30 | 北京林业大学 | Water treatment method for catalytic ozonation of refractory organics in water by ceramic membrane |
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| 李艳玲，等: "臭氧对苹果汁中棒曲霉素的降解效果研究", 《食品工业科技》 * |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20171201 |