CN107398490B - Automobile oil pipe bending method - Google Patents

Automobile oil pipe bending method Download PDF

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Publication number
CN107398490B
CN107398490B CN201710695477.XA CN201710695477A CN107398490B CN 107398490 B CN107398490 B CN 107398490B CN 201710695477 A CN201710695477 A CN 201710695477A CN 107398490 B CN107398490 B CN 107398490B
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China
Prior art keywords
oil pipe
shaped wheel
bending
driven
infrared
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CN201710695477.XA
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CN107398490A (en
Inventor
王全中
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Shaanxi Qiming Chuangyan Network Technology Co.,Ltd.
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CHONGQING SUTENG MACHINERY MANUFACTURING Co Ltd
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Publication of CN107398490A publication Critical patent/CN107398490A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D7/00Bending rods, profiles, or tubes
    • B21D7/08Bending rods, profiles, or tubes by passing between rollers or through a curved die
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D3/00Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
    • B21D3/02Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts by rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D7/00Bending rods, profiles, or tubes
    • B21D7/16Auxiliary equipment, e.g. for heating or cooling of bends

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Length Measuring Devices By Optical Means (AREA)

Abstract

This patent discloses automobile oil pipe bending methods, comprising the following steps: step 1: preparing, needs the bending device using automobile oil pipe;Step 2: sorting will need the oil pipe of bending process to be transported at bending device;Step 3: preceding inspection is subjected to displacement oil pipe using active V shaped wheel and the cooperation of driven V shaped wheel, and when oil pipe starts a leak because of damage, the oil pipe of damage is filtered out using the first warning system;In step 4, using the cooperation of active V shaped wheel and driven V shaped wheel, the bending of oil pipe is realized according to the angle of oil pipe bending;Step 5: rear to examine, the infrared receiver hole on threaded rod is opposite with the nozzle of oil pipe, and the oil pipe of damage is filtered out using the second warning system;Step 6: collecting, qualified oil pipe is collected at one.This programme mainly solves the problems, such as that the bending mode of current automobile oil pipe is unable to control oil pipe bending angle.

Description

Automobile oil pipe bending method
Technical field
The present invention relates to the bending fields of stick, profile or pipe.
Background technique
Automobile pipeline is the important component of automobile, is needed during automobile assembling according to different vehicles, different Arragement construction oil pipe is processed into different angles, with meet use position requirement and location arrangements.
Currently, oil pipe wrap direction mostly uses bending machine or bending tool, work efficiency is high for bending machine, and homogeneity of product can To guarantee, but bending machine can only carry out bending process to straight oil pipe, can not implement to adjust to molded oil pipe.In addition, bending Machine cannot detect the oil pipe before processing and after processing, can not judge whether oil pipe has damage.It is needed in oil pipe assembly station The method for often using craft orthopedic when adjusting oil pipe angle, craft is orthopedic not only laborious but also cannot be guaranteed that oil pipe angle is consistent Property.
Summary of the invention
It, can not in a manner of solving the bending of current automobile oil pipe the invention is intended to provide a kind of automobile oil pipe bending method The problem of control oil pipe bending angle.
In order to achieve the above object, base case of the invention is as follows: automobile oil pipe bending method, including following step It is rapid:
Step 1: preparing, need the bending device using automobile oil pipe, including pedestal, the pedestal is equipped with the first support Arm and the second support arm;It is equipped with threaded rod on first support arm, the first pivoted arm, and screw thread are connected on the threaded rod Bar is connected with adjusting nut far from the threaded one end of the first support arm;First pivoted arm is equipped with support shaft, and in support shaft It is successively rotatably connected to driven gear and driven V shaped wheel from left to right;Second support arm is equipped with motor, and turn of motor The driving gear that can be engaged with driven gear and the active V with the cooperation transport of driven V shaped wheel are successively connected on axis from left to right Type wheel;Second support arm is hinged with the second pivoted arm far from one end of pedestal, and is equipped between the first pivoted arm and the second pivoted arm Transmission arm, the transmission arm are equipped with the infrared transmitter for detecting oil pipe surface;Energy is removably connected on the pedestal Across the detection axis of oil pipe, the detection axis is equipped with the first infrared remote receiver, and the first infrared remote receiver is electrically connected with first Alarm device;The threaded rod is equipped with alarm room and the infrared receiver hole that communicates with alarm room, equipped with second in the alarm room Infrared remote receiver, and the second infrared remote receiver is electrically connected with the second alarm device;
Step 2: sorting will need the oil pipe of bending process to be transported at bending device;
Step 3: preceding inspection will test axis and connect with pedestal, then by oil pipe pass through detection axis and be placed in active V shaped wheel with from Between dynamic V shaped wheel;Start infrared transmitter and motor, drives active V shaped wheel and driving gear to rotate using motor, so that oil pipe In the drive bottom offset of active V shaped wheel;Meanwhile the infrared ray action that infrared transmitter issues is on oil pipe, when oil pipe is because of damage And when starting a leak, infrared ray passes through loophole and acts on the first infrared remote receiver, and the first infrared remote receiver passes to signal First alarm device, so that the first alarm device warning note staff;
Step 4: bending will test axis and disassemble from pedestal, close motor;By oil pipe be placed in active V shaped wheel with Between driven V shaped wheel;According to the angular turn threaded rod that oil pipe is bent, the first pivoted arm and the second pivoted arm one are driven using threaded rod Rotation is played, so that driven V shaped wheel is moved using threaded rod as pivot center and active V shaped wheel is cooperated to realize the bending to oil pipe;Together When, using engaging for driven gear and driving gear, guiding and check and correction can be played the role of to the movement of driven V shaped wheel, into And driven V shaped wheel is avoided to be staggered with active V shaped wheel, improve the precision of oil pipe bending;
Step 5: after oil pipe bending, the positioning of threaded rod is realized using the connection of adjusting nut and threaded rod for rear inspection;And And the infrared receiver hole at this time on threaded rod is opposite with the nozzle of oil pipe;Start infrared transmitter, when the bending place of oil pipe occurs When damage, the infrared ray that infrared transmitter issues acts on the second infrared remote receiver through infrared receiver hole, the second infrared receiver Signal is passed to the second alarm device by device, so that the second alarm device warning note staff;
Step 6: collecting, qualified oil pipe is collected at one.
The principle and advantage of base case: in step 1, before oil pipe bending process, whether detectable oil pipe has damaged condition. Bending process can be carried out to oil pipe according to the bending degree of oil pipe;Simultaneously, moreover it is possible to the oil pipe after bending is detected, it is main to examine Geodetic side is the bending place of oil pipe, can detect whether damaged condition.In step 2, the oil pipe of bending process will be needed to concentrate fortune It transports at bending device, facilitates disposed of in its entirety.In step 3, make oil pipe using active V shaped wheel and the cooperation of driven V shaped wheel Displacement is cooperated on the first infrared remote receiver when oil pipe starts a leak because of damage using the infrared ray that infrared transmitter issues First alarm device, can filter out the oil pipe of damage, and remove it.In step 4, oil pipe is realized according to the angle of oil pipe bending Bending, it is strong operability, practical.In step 5, cooperate the second infrared receiver using the infrared ray that infrared transmitter issues The second alarm device can detect the oil pipe after bending on device, filter out the oil pipe of damage, and remove it.It, will in step 6 Qualified oil pipe is collected at one, and management is facilitated.
In addition:
1, when the bending device is transported for oil pipe, oil pipe is placed between active V shaped wheel and driven V shaped wheel;Starting Motor drives active V shaped wheel and driving gear to rotate using motor;Active V shaped wheel drive oil pipe transported, oil pipe drive from Dynamic V shaped wheel rotation can carry out straightening processing to oil pipe using active V shaped wheel and driven V shaped wheel;Driving gear and driven gear Gear drive can improve the stability of tubing transmission, moreover it is possible to play the role of contraposition to active V shaped wheel and driven V shaped wheel, into And guarantee the accuracy of tubing transmission.
2, when the bending device is adjusted the oil pipe (molded oil pipe) of bending, the oil pipe of bending is placed in actively Between V shaped wheel and driven V shaped wheel;Start motor, drives active V shaped wheel and driving gear to rotate using motor, active V shaped wheel is matched Closing driven V shaped wheel can drive the oil pipe of bending mobile, the gear drive of driving gear and driven gear can to active V shaped wheel and from Dynamic V shaped wheel plays the role of limit and contraposition;Drive one end of bending oil pipe mobile to direction, cooperation active V shaped wheel and Driven V shaped wheel can be adjusted the angle of bending oil pipe or be adjusted to straight oil pipe.
3, active V shaped wheel and driven V shaped wheel can play the role of limit to oil pipe, and the active V shaped wheel of rotation cooperates driven V Type wheel can play the role of straightening to the oil pipe of transmission, moreover it can be used to adjust the bending degree of molded oil pipe;Active V shaped wheel with The cooperation of driven V shaped wheel can be to the bending process for realizing oil pipe, and during oil pipe bending process, active V shaped wheel is in static shape State mainly realizes bending using extruding force of the driven V shaped wheel to oil pipe, and driven V shaped wheel can rotate when squeezing oil pipe, extruding force It is dispersed on driven V shaped wheel, so that the stress of oil pipe bending place is more evenly, and then ensure that the bending effect of oil pipe, Reduce the spoilage of oil pipe bending.
4, driving gear can play limit, contraposition and guiding to active V shaped wheel and driven V shaped wheel with engaging for driven gear Effect, can improve active V shaped wheel and driven V shaped wheel movement stability, moreover it is possible to improve oil pipe transport and bending it is accurate Degree.
5, this programme structure is simple, and practicability is extremely strong.
Preferred embodiment one: as the preferred embodiment of basic scheme, oil pipe qualified in step 5 is carried out clearly using clear water It washes;The above-mentioned setting of clearance, oil pipe can be stained with dirt in bending process, and the cleaning of oil pipe can be improved using clear water cleaning tubing Degree.
Preferred embodiment two: the oil pipe after cleaning is dried 8-10h by preferably one preferred embodiment;Clearance is above-mentioned Setting, the oil pipe after cleaning are both economically and environmentally beneficial by the way of natural drying.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the bending device embodiment of automobile oil pipe of the present invention.
Specific embodiment
Below by specific embodiment, the present invention is described in further detail:
Appended drawing reference in Figure of description includes: pedestal 1, the first support arm 2, the second support arm 3, threaded rod 4, first Pivoted arm 5, adjusting nut 6, support shaft 7, driven gear 8, driven V shaped wheel 9, motor 10, driving gear 11, active V shaped wheel 12, Two pivoted arms 13, transmission arm 14, infrared transmitter 15, detection axis 16, the first infrared remote receiver 17, the first alarm device 18, alarm room 19, infrared receiver hole 20, the second infrared remote receiver 21, the second alarm device 22, angle scale 23, through-hole 24, angle indicator 25, first Limiting slot 26, the second limiting slot 27, locking nut 28, swing handle 29.
Embodiment is substantially as shown in Fig. 1: the bending device of automobile oil pipe, including pedestal 1, on pedestal 1 from left to right according to Secondary consolidation the first support arm 2 and the second support arm 3;It is equipped with threaded rod 4 on first support arm 2, is connected with first on threaded rod 4 Pivoted arm 5, and the right end of threaded rod 4 is threaded with adjusting nut 6 and locking nut 28, using locking nut 28 to adjusting nut 6 are limited, and the locating effect to threaded rod 4 is further increased.Support shaft 7 is connected on first pivoted arm 5, and in support shaft 7 It is successively rotatably connected to driven gear 8 and driven V shaped wheel 9 from left to right;Motor 10, and motor are installed on the second support arm 3 The driving gear 11 that can be engaged with driven gear 8 is successively connected in 10 shaft from left to right and is cooperated with driven V shaped wheel 9 and is transported Defeated active V shaped wheel 12.
The upper end of second support arm 3 is hinged with the second pivoted arm 13, and is connected with connection between the first pivoted arm 5 and the second pivoted arm 13 Swing arm 14 is equipped with the infrared transmitter 15 for detecting oil pipe surface on transmission arm 14;Being threaded on pedestal 1 can pass through The detection axis 16 of oil pipe is equipped with the first infrared remote receiver 17 in detection axis 16, and the first infrared remote receiver 17 is electrically connected with One alarm device 18;The infrared receiver hole 20 for being provided with alarm room 19 on threaded rod 4 and being communicated with alarm room 19, the interior peace in alarm room 19 Equipped with the second infrared remote receiver 21, and the second infrared remote receiver 21 is electrically connected with the second alarm device 22.
Including angle scale 23, angle scale 23 and the first support arm 2 are affixed, and 23 mountain of angle scale is provided with threaded rod 4 and passes through Through-hole 24;The angle indicator 25 that can be read on angle scale 23 is provided on the side wall of threaded rod 4, according to the bending degree of oil pipe Need to rotate threaded rod 4, so that 4 upper angle pointer 25 of threaded rod is parked in the bending degree one of numerical value and oil pipe on angle scale 23 It causes, further increases the precision of oil pipe bending;In addition, 25 fit angle disk 23 of angle indicator can also play limit to threaded rod 4 The effect of position.
In addition, being provided in support shaft 7 to the first limiting slot 26 of the limit of driven gear 8 and to the limit of driven V shaped wheel 9 Second limiting slot 27;Driven V shaped wheel 9 is limited using the second limiting slot 27, and then avoids driven gear 8 and driven V Type wheel 9 is subjected to displacement.Threaded rod 4 is provided with swing handle 29;The rotation that threaded rod 4 is driven using swing handle 29, is more convenient for It is artificial to hold.
Automobile oil pipe bending method, comprising the following steps:
Step 1: preparing, need the bending device using automobile oil pipe;
Step 2: sorting will need the oil pipe of bending process to be transported at bending device;
Step 3: preceding inspection will test axis 16 and connect with pedestal 1, then oil pipe is passed through detection axis 16 and is placed in active V-type Between wheel 12 and driven V shaped wheel 9;Start infrared transmitter 15 and motor 10, drives active V shaped wheel 12 and active using motor 10 Gear 11 rotates, so that drive bottom offset of the oil pipe in active V shaped wheel 12;Meanwhile the infrared ray that infrared transmitter 15 issues is made For oil pipe, when oil pipe starts a leak because of damage, infrared ray passes through loophole and acts on the first infrared remote receiver 17, the Signal is passed to the first alarm device 18 by one infrared remote receiver 17, so that 18 warning note staff of the first alarm device;
Step 4: bending will test axis 16 from disassembling on pedestal 1, close motor 10;Oil pipe is placed in active V Between type wheel 12 and driven V shaped wheel 9;According to the angular turn threaded rod 4 that oil pipe is bent, the first pivoted arm 5 is driven using threaded rod 4 It is rotated together with the second pivoted arm 13, so that driven V shaped wheel 9 is moved using threaded rod as pivot center and cooperates active V shaped wheel 12 real Now to the bending of oil pipe;Meanwhile engaging using driven gear 8 and driving gear 11, the movement of driven V shaped wheel 9 can be risen To the effect of guiding and check and correction, and then driven V shaped wheel 9 is avoided to be staggered with active V shaped wheel 12, improves the accurate of oil pipe bending Degree;
Step 5: after oil pipe bending, the positioning of threaded rod 4 is realized using the connection of adjusting nut 6 and threaded rod 4 for rear inspection; Also, the infrared receiver hole 20 at this time on threaded rod 4 is opposite with the nozzle of oil pipe;Start infrared transmitter 15, it is curved when oil pipe When damaging at folding, the infrared ray that infrared transmitter 15 issues acts on the second infrared remote receiver 21 through infrared receiver hole 20 On, signal is passed to the second alarm device 22 by the second infrared remote receiver 21, so that 22 warning note staff of the second alarm device;
Step 6: cleaning cleans oil pipe qualified in step 5 using clear water;
Step 7: the oil pipe after cleaning is dried 9h by sunning;
Step 8: collecting, the oil pipe after sunning is collected at one.
What has been described above is only an embodiment of the present invention, and the common sense such as well known specific structure and/or characteristic are herein in scheme It does not describe excessively.It should be pointed out that for those skilled in the art, without departing from the structure of the invention, also Several modifications and improvements can be made, these also should be considered as protection scope of the present invention, these all will not influence of the invention real The effect and patent practicability applied.The scope of protection required by this application should be based on the content of the claims, specification In the records such as specific embodiment can be used for explaining the content of claim.

Claims (3)

1. automobile oil pipe bending method, it is characterised in that: the following steps are included:
Step 1: prepare, need the bending device using automobile oil pipe, including pedestal, the pedestal be equipped with the first support arm and Second support arm;It is equipped with threaded rod on first support arm, the first pivoted arm is connected on the threaded rod, and threaded rod is remote Threaded one end from the first support arm is connected with adjusting nut;First pivoted arm is equipped with support shaft, and from a left side in support shaft Driven gear and driven V shaped wheel are successively rotatably connected to the right side;Second support arm is equipped with motor, and in the shaft of motor It is successively connected with the driving gear that can be engaged with driven gear and the active V shaped wheel with the cooperation transport of driven V shaped wheel from left to right; Second support arm is hinged with the second pivoted arm far from one end of pedestal, and linkage is equipped between the first pivoted arm and the second pivoted arm Arm, the transmission arm are equipped with the infrared transmitter for detecting oil pipe surface;Being removably connected on the pedestal can pass through The detection axis of oil pipe, the detection axis is equipped with the first infrared remote receiver, and the first infrared remote receiver is electrically connected with the first alarm Device;The threaded rod is equipped with alarm room and the infrared receiver hole that communicates with alarm room, infrared equipped with second in the alarm room Receiver, and the second infrared remote receiver is electrically connected with the second alarm device;
Step 2: sorting will need the oil pipe of bending process to be transported at bending device;
Step 3: preceding inspection will test axis and connect with pedestal, then oil pipe is passed through detection axis and is placed in active V shaped wheel and driven V Between type wheel;Start infrared transmitter and motor, drives active V shaped wheel and driving gear to rotate using motor, so that oil pipe exists The drive bottom offset of active V shaped wheel;Meanwhile the infrared ray action that infrared transmitter issues is on oil pipe, when oil pipe is due to damage When starting a leak, infrared ray passes through loophole and acts on the first infrared remote receiver, and signal is passed to the by the first infrared remote receiver One alarm device, so that the first alarm device warning note staff;
Step 4: bending will test axis from disassembling on pedestal, close motor;By oil pipe be placed in active V shaped wheel with from Between dynamic V shaped wheel;According to the angular turn threaded rod that oil pipe is bent, the first pivoted arm and the second pivoted arm are driven together using threaded rod Rotation, so that driven V shaped wheel is moved using threaded rod as pivot center and active V shaped wheel is cooperated to realize the bending to oil pipe;Meanwhile Using engaging for driven gear and driving gear, guiding and check and correction can be played the role of to the movement of driven V shaped wheel, and then keep away Exempt from driven V shaped wheel to be staggered with active V shaped wheel, improves the precision of oil pipe bending;
Step 5: after oil pipe bending, the positioning of threaded rod is realized using the connection of adjusting nut and threaded rod for rear inspection;Also, this When threaded rod on infrared receiver hole it is opposite with the nozzle of oil pipe;Start infrared transmitter, when the bending place of oil pipe is damaged When, the infrared ray that infrared transmitter issues acts on the second infrared remote receiver through infrared receiver hole, and the second infrared remote receiver will Signal passes to the second alarm device, so that the second alarm device warning note staff;
Step 6: collecting, qualified oil pipe is collected at one.
2. automobile oil pipe bending method according to claim 1, it is characterised in that: by oil pipe benefit qualified in step 5 It is cleaned with clear water.
3. automobile oil pipe bending method according to claim 2, it is characterised in that: the oil pipe after cleaning is dried 8- 10h。
CN201710695477.XA 2017-08-15 2017-08-15 Automobile oil pipe bending method Active CN107398490B (en)

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Application Number Priority Date Filing Date Title
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CN107398490B true CN107398490B (en) 2018-12-18

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH105878A (en) * 1996-06-14 1998-01-13 Chiyoda Kogyo Kk Full automatic tube bending equipment
WO2005044541A1 (en) * 2003-10-27 2005-05-19 Ncf Industries, Inc. Method and apparatus for bending composite reinforced pipe
CN2794672Y (en) * 2005-04-08 2006-07-12 沈阳气体压缩机股份有限公司 Adjustable bending pipe tool
CN202290881U (en) * 2011-08-16 2012-07-04 宝山钢铁股份有限公司 Step missing detection device for pre-bending machine
CN104338811A (en) * 2013-08-01 2015-02-11 常州市勤泰工具厂 Oil tube bending and correcting tool
CN104722617A (en) * 2015-03-09 2015-06-24 安徽中鼎金亚汽车管件制造有限公司 Automobile oil pipe pressing machine
CN107649606A (en) * 2017-11-14 2018-02-02 江门市新会区沃昌工贸有限公司 A kind of automatic bending tube machine with warning function

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH105878A (en) * 1996-06-14 1998-01-13 Chiyoda Kogyo Kk Full automatic tube bending equipment
WO2005044541A1 (en) * 2003-10-27 2005-05-19 Ncf Industries, Inc. Method and apparatus for bending composite reinforced pipe
CN2794672Y (en) * 2005-04-08 2006-07-12 沈阳气体压缩机股份有限公司 Adjustable bending pipe tool
CN202290881U (en) * 2011-08-16 2012-07-04 宝山钢铁股份有限公司 Step missing detection device for pre-bending machine
CN104338811A (en) * 2013-08-01 2015-02-11 常州市勤泰工具厂 Oil tube bending and correcting tool
CN104722617A (en) * 2015-03-09 2015-06-24 安徽中鼎金亚汽车管件制造有限公司 Automobile oil pipe pressing machine
CN107649606A (en) * 2017-11-14 2018-02-02 江门市新会区沃昌工贸有限公司 A kind of automatic bending tube machine with warning function

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Effective date of registration: 20200923

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