CN107379207A - The manufacture craft of porous ceramics product - Google Patents
The manufacture craft of porous ceramics product Download PDFInfo
- Publication number
- CN107379207A CN107379207A CN201710668455.4A CN201710668455A CN107379207A CN 107379207 A CN107379207 A CN 107379207A CN 201710668455 A CN201710668455 A CN 201710668455A CN 107379207 A CN107379207 A CN 107379207A
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- China
- Prior art keywords
- mud
- base substrate
- pottery
- bottle
- ceramic
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/02—Producing shaped prefabricated articles from the material by turning or jiggering in moulds or moulding surfaces on rotatable supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
- B28B11/0845—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads for smoothing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C1/00—Apparatus or methods for obtaining or processing clay
- B28C1/02—Apparatus or methods for obtaining or processing clay for producing or processing clay suspensions, e.g. slip
- B28C1/04—Producing suspensions, e.g. by blunging or mixing; with means for removing stones
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Dispersion Chemistry (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses a kind of manufacture craft of porous ceramics product, comprise the following steps:S10, pug treatment process:Processing obtains mud fineness more than or equal to 300 mesh, the pottery pug of moisture accounting 23%~45%;The bad body formed process of S12, ceramic product:Obtain ceramic product base substrate;S14, ablating work procedure:Firing ceramics product base substrate is to obtain ceramic product.The S10 steps include following sub-step:S101, select mud:It is more than or equal to pottery mud of 98%, the high temperature resistant degree more than or equal to 1200 degree from degree containing mud;S102, processing pottery mud fineness:The pottery mud obtained to the S101 steps is processed, to obtain the pottery pug that fineness is more than or equal to 300 mesh;S103, pottery pug moisture content drain:The pottery pug vacuumized of moisture content accounting 23%~45% is obtained, it is standby.The ceramic product obtained by above-mentioned technique, which needs not move through glazing, can ensure its compactness, make ceramic product more ecosystem.
Description
Technical field
The present invention relates to a kind of manufacture craft of ceramic product, more particularly to a kind of manufacture craft of porous ceramics product.
Background technology
Ceramic product includes ceramic pan, bowl, spoon, altar, bottle etc. all utensils, and it with clay is raw material to be, by with
The technological process such as material, shaping, dry, roasting glazing is made.In traditional ceramic preparation method, for example, ceramic wine bottle, ceramic jar,
Ceramic bowl, ceramic pan etc. ceramic product, its glazing (such as colored glaze) process are the indispensable processes of ceramic making, are traced it to its cause
In:First, make the outward appearance of ceramic product brighter attractive in appearance, two, protect ceramic product and prevent ceramic product seepage;So, although pottery
There is above-mentioned advantage after porcelain products glazing, but also there is certain harm, such as cause ceramic product leaded, expert points out, this
Kind lead compound can be dissolved by acid, and when edible thing contacts with glaze paint, lead may be dissolved out by the organic acid in food.Though
Explicitly point out the lead tolerance or lead release of ceramic product in right relevant regulations, but for some bad operators in order to drop
Low cost, buying lead, the cheap ornament materials that cadmium content is high, performance is unstable;In addition, in production process, decoration area is excessive, roasting
Flower temperature is inadequate or PROCESS FOR TREATMENT is improper, all ceramic lead release can be caused not to be inconsistent standardization.To sum up, in consumer's purchase
During glaze ceramic product, because he (she) is not expert in row, do not have deeper understanding to the ceramic product of purchase, then then
Likely result in and be commercially available with certain harmfulness ceramic product.In recent years, people increasingly pay attention to the health of own bodies,
Be required to more and more higher to food, household articles, the container directly contacted with food or product etc., commercial type it " return
Uncut jade is returned very " product also increasingly liked by people, such as without bleaching paper handkerchief, such as chemical-free vegetables fruit etc..That
, how to accomplish " recovering one's original simplicity " for the above-mentioned ceramic product directly contacted with food it is pure how make it that ceramic product passes through
Natural pottery material makes shaping, and how to ensure in the case of without glazing the density of ceramic product, sees through sexual satisfaction correlation
Requirement, turn into urgent problem to be solved.
The content of the invention
For above-mentioned the deficiencies in the prior art, the technical problems to be solved by the invention are:A kind of raising yields is provided
Grouting process, manufacture craft and the ceramic wine bottle slip casting mould of ceramic wine bottle.
In order to solve the above technical problems, one aspect of the present invention is:A kind of porous ceramics product is provided
Manufacture craft, comprise the following steps:
S10, pug treatment process:Processing obtains mud fineness more than or equal to 300 mesh, the pottery of moisture accounting 23%~45%
Pug;
The bad body formed process of S12, ceramic product:Obtain ceramic product base substrate;
S14, ablating work procedure:Firing ceramics product base substrate is to obtain ceramic product.
Further, the S10 steps include following sub-step:
S101, select mud:It is more than or equal to pottery mud of 98%, the high temperature resistant degree more than or equal to 1200 degree from degree containing mud;
S102, processing pottery mud fineness:The pottery mud obtained to the S101 steps is processed, and is more than or is waited to obtain fineness
In the pottery pug of 300 mesh;
S103, pottery pug moisture content drain:The pottery pug vacuumized of moisture content accounting 23%~45% is obtained, it is standby.
Further, in S101 steps, choose part pottery mud and be put into experiment kiln of the temperature at 1200 degree~1300 degree
Interior calcine tests, with judge it is described pottery mud and high-temperature whether be more than 1200 degree, be more than or equal to so as to obtain high temperature resistant degree
1200 degree of pottery mud.
Further, the S102 steps include following sub-step:
S1021, will pottery mud and water press 1:1 ratio (about 50% water and about 50% pottery mud) is put into clay agitating ball mill
Ball milling is inside stirred, the mud mixture after stirring is delivered to by the first slurry sediment pool, institute by the first transfer passage after stirring
Stating in the first slurry sediment pool has the first stirring structure, to stir the mud mixture in it;Wherein, it is logical in the described first conveying
The first vibrating screen device is provided with road, the mud mixture after the stirring passes through the first vibrating screen device vibration screening
After be delivered to first slurry sediment pool;
S1022, the mud mixture in first slurry sediment pool is delivered to the second slurry sediment pool by the second transfer passage,
The slurry sediment pool has the second stirring structure, to stir the mud mixture in the second slurry sediment pool;Wherein, described second
It is provided with the second vibrating screen device on transfer passage, the mud mixture in first slurry sediment pool passes through second vibratory sieve
Second slurry sediment pool is delivered to after device vibration screening, so as to obtain the pottery pug that mud fineness is more than or equal to 300 mesh.
Further, the S12 steps include following sub-step:
S121, blank forming:The pottery pug obtained to the S103 steps using shaping mechanism carries out processing and forming, with into
Parison body;
S122, the modification of base substrate profile:Sanding and polishing is carried out to molding blank surface with to the molding blank shaping;
S123, the molding blank after 25 °~35 ° environment dry in the shade the polishing are to cause the molding blank after the polishing
Water content is less than 3%~8%, so as to obtain the ceramic product base substrate in the S12 steps.
Further, the porous ceramics product is ceramic jar;
In the S10 steps, it is 23%~35% that processing, which obtains mud fineness more than or equal to 300 mesh, moisture accounting,
Pottery pug;
In the S12 steps, the pottery pug that the S103 steps obtain is put in cloth bag blank machine described to be made
Unglazed ceramic porcelain altar base substrate.
Further, the cloth bag blank machine includes upper base substrate cloth bag blank machine and lower base substrate cloth bag blank machine, through described
Base substrate is descended to be combined to form the porous ceramics made from base substrate and the process lower base substrate on made from upper base substrate cloth bag blank machine
Altar base substrate.
Further, the ceramic product is ceramic wine bottle, in the S12 steps, is made using slip casting mould described
Porous ceramics bottle base substrate.
Further, the S14 steps include following sub-step:
S141, baking:By the ceramic product base substrate that the S12 steps are obtained in being baked to 45 in 60 °~80 ° of barn
~55 hours, so as to evaporate the moisture content of the ceramic product base substrate;
S142, calcining:Ceramic product base substrate after the S141 steps are toasted, which is placed in gas kiln, to be calcined 11~15 hours,
Take out, obtain the porous ceramics product.
The porous ceramics production technique of the present invention, mud and pottery mud manufacturing procedure are selected using above-mentioned so that after shaping
The compactness of ceramic product greatly increased, the compactness and sophistication of ceramic product can be ensured without glazing, made
The each leakproof of ceramic product, density reach relevant regulations and requirement made of obtaining.The outward appearance of natural and simple meets people
Demand, without attaching for any harmful element, directly contacted with food and can guarantee that food security, improve the purchase of consumer
It is intended to, is further able to the increase amount of selling.
Brief description of the drawings
Fig. 1 is the fabrication processing figure of the embodiment of ceramic product one of the present invention.
Fig. 2 a and Fig. 2 b are the structural representations of the first vibrating screen device.
Fig. 3 a and Fig. 3 b are the structural representations of the second vibrating screen device.
Fig. 4 is the fabrication processing figure of the embodiment of ceramic product one of the present invention.
Fig. 4 a are the structural representations of the lower embodiment of base substrate blank machine one in Fig. 4.
Fig. 4 b are the schematic diagrames of electric motor mounting structure in Fig. 4 a.
Fig. 5 is the fabrication processing figure of the embodiment of ceramic product one of the present invention.
Fig. 5 a to Fig. 5 c are the structural representations of ceramic wine bottle slip casting mould in Fig. 5.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
Fig. 1 is referred to, Fig. 1 is the fabrication processing figure of the embodiment of ceramic product one of the present invention.The present embodiment without glaze
The manufacture craft of ceramic product, comprises the following steps:
S10, pug treatment process:Processing obtains mud fineness more than or equal to 300 mesh, the pottery of moisture accounting 23%~45%
Pug;
In the present embodiment, the S10 includes following sub-step:
S101, select mud:It is more than or equal to pottery mud of 98%, the high temperature resistant degree more than or equal to 1200 degree from degree containing mud;
In determination mode of the degree containing mud more than or equal to 98%, one of which can be obtained by specialty chemical examination
Obtain the pottery mud that degree containing mud is more than or equal to 98%.
In the determination mode of the pottery mud high temperature resistant degree, the pottery mud that one of which can extract sub-fraction is directly placed into temperature
Degree, which is more than or equal in the experiment kiln of 1200 degree (1200 degree~1300 degree), be fired to 11~15 hours, and obtains the selection
The high temperature resistant degree of pottery mud whether reach standard, in the present embodiment, fraction pottery mud is put into experiment kiln of the temperature in 1280
Calcining 12 hours is carried out, so that it is determined that whether the high temperature resistant degree of the pottery mud is up to standard.
S102, processing pottery mud fineness:The pottery mud obtained to the S10 steps is processed, and is more than or is waited to obtain fineness
In the pottery pug of 300 mesh;
In the present embodiment, pottery mud fineness is processed by following sub-step, so that the pottery pug fineness after processing is more than or waited
In 300 mesh:
S1021, will pottery mud and water about press 1:1 ratio is put into clay agitating ball mill and is stirred ball milling, after stirring
Mud mixture after stirring is delivered to by the first slurry sediment pool by the first transfer passage, has first in first slurry sediment pool
Stirring structure, to stir the mud mixture in it;Wherein, the first vibratory sieve dress is provided with first transfer passage
Put, the mud mixture after the stirring ball-milling is heavy by being delivered to described first after the first vibrating screen device vibration screening
Stock tank, the mud mixture can be made old 3~5 days in first slurry sediment pool;
The clay agitating ball mill can use existing any clay agitating ball mill, and first conveying is led to
Road can be conveyance conduit, and its input is connected with the delivery outlet of the clay agitating ball mill, and output end is heavy with described first
Stock tank connects.First transfer passage can also design on the spot, such as in clay agitating ball mill and first slurry sediment pool
Between platform or ground dig passage etc..
First vibrating screen device includes:One frame body 70, the vibrating motor 72 located at the top of frame body 70, set
Sieves 74 in the bottom of frame body 70 and the elastic parts 76 located at the bottom surface of the frame body 70.The frame body
70 include a underframe 701, the multiple vertical rods 702 being erected on the underframe 701, the top horizontal stroke between adjacent two vertical rod 702
Bar 703 and the vibrating motor fixed mount 704 being laterally located between the cross bar 703 of relative two top, the vibrating motor 72 are fixed on
On the vibrating motor fixed mount 704.
The underframe 701 is rectangular, is formed by four foundation horizontal block head and the tail vertical connections, the sieves 74 is arranged at institute
To state in underframe 701, the pore size filter of the sieves 74 is set according to mud fineness, in the present embodiment, the sieves 74
Filter bores need to meet the condition that can pass through mud more than 250 mesh, by the mud that clay agitating ball mill is kneaded by the
One transfer passage is delivered on the sieves 74, and larger particle is filtered out via the sieves 74, and it is heavy to be then transferred to first
Stock tank.The bottom horizontal block is edge-on setting, and it has certain altitude, and the sieves 74 is then laterally located at four foundation horizontal blocks
Bottom, to form the top cap groove with certain altitude between the four foundation horizontal block and sieves 74.The vertical rod
702 be four, is erected on four perpendicular joints respectively.The top cross bar 703 is two, laterally located at two adjacent two it is vertical
Between bar 702, and two cross bars are parallel to each other.The vibrating motor fixed mount 704 is two hack levers, and two vibrating motors are fixed
The both ends of frame 704 are connected with two top cross bars 703 to be set up between the cross bar 703 of two top respectively.The vibrating motor 72
Opening position on shell corresponding to two hack levers is respectively arranged with one group of fixed structure, and each group of fixed structure includes being located at institute
State two fixed seats 781 on shell close to a corresponding hack lever position, be located on the shell above fixed seat 781
Two journal stirrups 782 and two screw rods 783, length direction of two fixed seat 781 along the shell is arranged at intervals, solid described two
Perforation is offered on the journal stirrup 782 of reservation 781 and two, corresponding to two fixed seats of each group of fixed structure on two fixed mounts
Offer corresponding screwed hole at punch position on 781, two screw rods 783 respectively from top to bottom sequentially pass through two journal stirrups 782,
The rear thread of two fixed seat 781 is fixed on two screwed holes of a corresponding hack lever.
In the present embodiment, the bottom of each foundation horizontal block is horizontal-extending inwards an edge block 705, the sieves 74
Four edges be then fixed on the inboards of four edge blocks 705 correspondingly.The elastic parts 76 is four groups, four groups
Elastic parts 76 is separately positioned on the bottom surface of four vertical junctions of underframe 701.Specifically:
Each group of elastic parts 76 includes a U-shaped shell fragment 761 (U-shaped profile), a helical spring (not shown)
And one lower end there is externally threaded screw rod 763, the helical spring vertically located at the U-shaped shell fragment 761 two elastic walls it
Between.One first via is offered in the perpendicular joints per adjacent two edge block 705, in the U-shaped bullet of each elastic parts 76
Opening position on two bullet walls of piece 761 corresponding to the first via offers the second via, in the present embodiment, this first vibration of institute
Screen device is placed on the ground with pit, therefore, is respectively provided with pit surrounding corresponding to the opening position of every one second via
There is fixing hole, the screw rod 763 of each group of elastic parts 76 sequentially passes through the first via, the second via above, spiral bullet
Corresponding with ground fixing hole coordinates with by first vibrating screen device after spring and underlying second via
It is fixed on the ground, and positioned at the surface of the pit.The lower semisection of first transfer passage then with the pit
Connection, by the slurry transportation by filtering into the first slurry sediment pool.
Above-mentioned elastic parts 76, using the combination of U-shaped shell fragment 761 and helical spring, elastic effect is ensure that, simultaneously
Helical spring can further increase the Rapid reset of U-shaped shell fragment 761 so that whole vibrating effect more preferably, enables frame body 70
It is enough to be vibrated with the vibration frequency of vibrating motor 72, it is further ensured that silt is effectively filtered in sieves 74 and can effectively reduced
Stifled sieve.
First slurry sediment pool by described is dug downwards to be formed, and first stirring structure includes:Transverse strands are located at
Support body 80 on the pool wall of first slurry sediment pool, the stirring motor 82 on the support body 80, stirred with described via driving belt
The drive 84 of the drive connection of motor 82 is mixed, is arranged on the support body 80 and upper end is connected with the drive 84, lower end is stretched
Enter the agitating shaft 86 in the mud of the first slurry sediment pool and the paddle located at the lower end of agitating shaft 86.Specifically:
In the present embodiment, this support body 80 include a crossbearer 801 and be symmetrically set in the side frames of the both sides of crossbearer 801
803, the both ends of the crossbearer 801 are connected with the pool wall, the center of the central point of the crossbearer 801 and first slurry sediment pool
The projection of point in the horizontal direction coincides.The crossbearer 801 is put together by the more bodies of rod being parallel to each other, described to cause
Crossbearer 801 has preset width, so as to install the parts such as the rotating wheel, stirring motor 82, and first can be used as to sink
The bridge of stock tank, corresponding service work etc. is carried out thereon with so that related personnel tramples.
Side frame 803 per side includes tilting hack lever along the length direction spaced at least two of the crossbearer 801,
The upper beveled end of at least bar of side frames 803 is connected to the corresponding side of the crossbearer 801, and lower beveled end is downwards and to the pond of corresponding side
Wall direction tilts extension so as to be connected with bottom of pond.
A rectangular motor fixing frame 88, the 82 vertical frame of stirring motor are equipped with one end of the crossbearer 801
In the motor fixing frame 88 of the rectangle, its output shaft down and is higher than the crossbearer 801, the height with the drive 84
Degree is consistent, and two tilting bars 809 are provided between the motor fixing frame 88 and the crossbearer 801 of the rectangle frame to reinforce
State motor fixing frame 88.The center position of the crossbearer 801 is provided with a fixed plate 805, stood in the fixed plate 805
Provided with a sleeve 807, some triangle reinforcement plates are provided between the perisporium of the sleeve 807 and the fixed plate 805.It is described
Agitating shaft 86 is arranged on the sleeve 807, and upper end is higher by the top surface of the sleeve 807 to be connected with the drive 84,
The lower end of the agitating shaft 86 is stretched into mud behind the gap through adjacent two bodies of rod, and the agitating shaft 86 is located at institute
State the center of the first slurry sediment pool.
S1022, the mud mixture in first slurry sediment pool is delivered to the second slurry sediment pool by the second transfer passage,
The slurry sediment pool has the second stirring structure, to stir the mud mixture in the second slurry sediment pool;Wherein, described second
It is provided with the second vibrating screen device on transfer passage, the mud mixture in first slurry sediment pool passes through second vibratory sieve
Second slurry sediment pool is delivered to after device vibration screening, so as to obtain the pottery pug that mud fineness is more than or equal to 300 mesh.
Before second slurry sediment pool is delivered to, the mud mixture need to be stirred using first stirring structure
Uniformly (generally stir 10~30 minutes).In the present embodiment, the second stirring structure and the first stirring in second slurry sediment pool
Structure is same or similar, just no longer repeats one by one herein.
Second vibrating screen device is in addition to the structure of above-mentioned first vibratory sieve, in addition to one removes iron construction, institute
State except iron construction may be provided between the second vibrating screen device and the second transfer passage, for removing irony contained by mud.It is described
Except iron construction can by an opening upwards half frame-shaped runner, be laterally located at the iron removing stick groups of some rotations on the runner
Into.In this way, mud due to iron removing stick autorotation, therefore will not block mud by having to pass through iron removing stick during runner.In addition,
The filter bores aperture of the sieves of second vibrating screen device is less than the aperture of the sieves of first vibrating screen device.This
In embodiment, the filter bores aperture of the sieves of second filtering sieve device need to meet to make pottery pugs more than 300 mesh
The condition passed through.
S103, pottery pug moisture content drain:Obtain the pottery pug of moisture content accounting 23%~45%, 23%~45% pottery mud
Material is the pottery pug after being evacuated, standby.
In this step, any a pottery mud extruder for vacuumizing function on the market can be used to by S102 steps
Pottery mud carries out extruding control water, vacuumized, so as to obtain the pottery pug that moisture accounting is 23%~45%.
The bad body formed process of S12, ceramic product:Obtain ceramic product base substrate;
In the present embodiment, the S12 steps mainly include following sub-step:
S121, blank forming:The pottery pug obtained to the S103 steps using shaping mechanism carries out processing and forming, with into
Parison body;
S122, the modification of base substrate profile:Sanding and polishing is carried out to molding blank surface with to the molding blank shaping;
S123, the molding blank after 25 °~35 ° environment dry in the shade the polishing are to cause the molding blank after the polishing
Water content is less than 3%~8%, so as to obtain the ceramic product base substrate in the S12 steps.
The ceramic product blank forming mechanism can use existing any one depending on the shape of processed product
The corresponding shaping mechanism of kind is molded the ceramic product base substrate, and process can use existing any forming ceramic products
Base substrate process, is no longer repeated one by one herein.
S14, ablating work procedure:Firing ceramics product base substrate is to obtain ceramic product.
The ablating work procedure can use existing any ablating work procedure to obtain final ceramic product.
Embodiment of the present invention, mud and pottery mud manufacturing procedure are selected using above-mentioned so that ceramic product after shaping it is close
Solidity is greatly increased, and can ensure the compactness and sophistication of ceramic product without glazing so that manufactured ceramics production
The each leakproof of product, density reach relevant regulations and requirement.The outward appearance of natural and simple meets the needs of people, without any
Attaching for harmful element, directly contacts with food and can guarantee that food security, improves the desire to buy of consumer, is further able to increase
The amount of selling.
Fig. 4 is referred to, Fig. 4 is the fabrication processing figure of the embodiment of ceramic product one of the present invention.The ceramics of the present embodiment
Product is ceramic jar, and the manufacture craft of the ceramic jar is described in detail below.
The manufacture craft of the ceramic jar comprises the following steps:
S20, pug treatment process:Processing obtains mud fineness more than or equal to 300 mesh, the pottery of moisture accounting 23%~35%
Pug;In this specific embodiment, the moisture content accounting is about 30%, and pottery mud accounting is about 70%;In other examples, root
According to the requirement of different embodiments, any one value during the moisture content accounting mutually can should be 23%~35%;And make pottery mud accounting according to
The moisture content accounting is adjusted accordingly, such as when moisture content accounting is 23%, pottery mud accounting is then 77%, when moisture content accounting
For 35% when, the pottery mud accounting is then 65%.
The bad body formed process of S22, ceramic jar:Obtain ceramic jar base substrate;
This step includes following sub-step:
S221, ceramic jar blank forming:The pottery pug obtained using cloth bag blank machine to the S103 steps is molded
Processing, to be molded the ceramic jar base substrate;
In the present embodiment, the cloth bag blank machine includes upper base substrate cloth bag blank machine and lower base substrate cloth bag blank machine, through institute
State upper base substrate made from base substrate cloth bag blank machine and (it is artificial right to use by lower base substrate pairing made from the lower base substrate
Close, healing, or use special pairing equipment) form the Unglazed ceramic porcelain altar base substrate.Below to the lower base substrate cloth bag blank machine
Structure be described in detail elaboration:
Fig. 4 a and Fig. 4 b are referred to, the lower base substrate cloth bag blank machine includes:
Pedestal 1, the lower base substrate cloth bag being installed on pedestal 1 make mould 2, for driving the lower base substrate cloth bag to make mould
Motor component 3, the electric motor mounting structure for being installed on the motor component 3 on the pedestal 1 of the rotation of tool 2
4th, it is set up in the toolbox 5 of the top of pedestal 1.Specifically:
On pedestal 1:
The pedestal 1 includes base body 10 and a rotation peace of mould 2 is made for installing the lower base substrate cloth bag
Assembling structure 12 is so that the lower base substrate cloth bag making mould 2 can rotate when being driven by motor on base body 1.
The base body 10 includes underframe, top frame and side frame.The underframe is by positioned at the first bottom of same level
Cross bar 101a, the second bottom cross bar 102a, the 3rd bottom cross bar 103a and the 4th bottom cross bar 104a enclose to be formed, second bottom cross bar
102a and the 3rd bottom cross bar 103a first end the both ends vertical connection with the first bottom cross bar 101a respectively, the 4th bottom
Cross bar 104a both ends the second end vertical connection with the second bottom cross bar 102a and the 3rd bottom cross bar 103a respectively, with this shape
Into the underframe of box shape.The top frame is parallel positioned at the top of the underframe, by pushing up cross bar positioned at the first of same level
101b, the second top cross bar 102b, the 3rd top cross bar 103b and the 4th top cross bar 104b enclose to be formed, the second top cross bar 102b
And the 3rd top cross bar 103b the first end both ends vertical connection with the described first top cross bar 101b respectively, the 4th top cross bar
104b both ends the second end vertical connection with the described second top cross bar 102b and the 3rd top cross bar 103b respectively, with this formed with
The top frame that the underframe shape matches.The side frame include the first side frame 101c, the second side frame 102c, the 3rd side frame 103c with
And the 4th side frame 104c, the lower end of the first side frame 101c is vertically connected at the friendship of first bottom cross bar and the second bottom cross bar
Place is met, upper end is vertically connected at the first top cross bar 101b and the second top cross bar 102b junction;Second side frame
102c lower end is vertically connected at the junction of first bottom cross bar and the 3rd bottom cross bar, and upper end is vertically connected at described first
Push up the tops of cross bar 101b and the 3rd cross bar 103b junction;The lower end of the 3rd side frame 103c is vertically connected at second bottom
Cross bar 102a and the 4th bottom cross bar 104a junction, upper end are vertically connected at the second top cross bar 102b and described the
Four top cross bar 104b junction;The lower end of the 4th side frame 104c be vertically connected at the 3rd bottom cross bar 103a with it is described
4th bottom cross bar 104a junction, upper end are vertically connected at the 3rd top cross bar 103b and the described 4th top cross bar 104b's
Junction, with this, the base body 10 is set to form the frame structure of tetragonal body.
The base body 10 also includes frame in the first chassis block 104 and the second chassis block 105 on the underframe, described
The second bottom cross bar 102a and the 3rd bottom cross bar are respectively fixed in the both ends of first chassis block 104 and the second chassis block 105
103a upper surface, there is gap between the first chassis block 104 and the second chassis block 105, they are parallel to each other.
The base body 10 also includes frame in the first upper frame block 106 in the top frame and the second upper frame in parallel
Block 107, the first end of the first upper frame block 106 and the second upper frame block 107 are (relative with the first top cross bar 101b medial surface
In the 4th top cross bar 104b one side) connection, medial surface of second end with the described 4th top cross bar 104b is (relative to the first top
Cross bar 101b one side) connection, the upper surface of the first upper frame block 106 and the second upper frame block 107 and first to fourth top are horizontal
Bar 104b is respectively positioned on same plane, and has gap between the first upper frame block 106 and the second upper frame block 107.This pedestal
Each frame block, cross bar, the side frame of body 10 are made using materials such as steel, metals, bloom, the iron that workshop can be utilized to discard
Block etc. welding assembly forms, and saves cost of manufacture, and frame structure causes its hollow sky with installation rotary mounting structure 12
Between, make total layout more compact simple.
In the present embodiment, the length direction of two upper frame blocks is vertical with the length direction of two chassis blocks, and they are in floor projection
Perpendicular cross-like on face, in this way, distribution of force can be made evenly.
The output axis connection of the rotary mounting structure 12 and the motor component 3, the rotary mounting structure 12
Lower end be installed on the underframe, upper end protrudes from the upper surface of the top frame (from above-mentioned two upper frames block through the top frame
Between gap pass).Specifically, the rotary mounting structure 12 includes being fixed on the first chassis block 104 and the second bottom
The mounting seat 121 with axis hole on frame block 105, the rotary shaft being erected in the axis hole (not shown) of the mounting seat 121
123 and the rotating wheel 125 that is sheathed in the rotary shaft 123, the lower base substrate cloth bag make mould 2 and the rotary shaft
123 upper ends connect.Wherein, the mounting seat 121 is fixed on the first chassis block 104 and the second chassis block 105 including one
The circular base plate on surface, the cylindrical boss with circular base plate one, the axis hole are opened on the cylindrical boss.
The rotary shaft 123 under external force can be around its axis rotation, so as to drive the lower base substrate cloth bag system for being fixed thereon end
Make mould 2 to rotate, the upper end of the rotary shaft 123 can be fixed on the first upper frame block 106 and second by a bearing and be pushed up
Between frame block 107, and pass in the top frame of the base body 10, to cause upper surface to be higher by the top frame of the base body 10
Upper surface.The rotating wheel 125 is sheathed in the rotary shaft 123 and the space between the top frame and the underframe
It is interior, external member that the rotating wheel 125 includes being sheathed in the rotary shaft 123, wheel rim and it is connected to the external member outer peripheral face
Some spokes (not shown) between the wheel rim inner peripheral surface, some spokes around the external member outer peripheral face radially
Distribution.In the present embodiment, the rotating wheel 125 is belt pulley, has the groove coordinated with belt in wheel rim outer peripheral face.The lower base
Body cloth bag making mould 2 is cylindrical, and mold cavity shapes (can be with the height of the ceramic jar according to the lower semisection part of ceramic jar
1/2 position in direction is separation, and using lower part as lower semisection, above section is upper semisection) shape match, be molded
When, cloth bag is rotated on into the lower base substrate cloth bag and made in mould 2, then the pottery pug of scheduled volume is put into cloth bag, make cutter
Component 5 is moved downward to insert in cloth bag, and it is the plastic lower base substrate to rotate lower base substrate cloth bag to make mould 2.
The lower base substrate cloth bag makes mould 2 and the rotary shaft 123 is concentric, is located at after being fixed in rotary shaft 123
First upper frame block 106 and the top of the second upper frame block 107.The content that this rotary mounting structure 12 is installed on the base body 10 is empty
In, rationally using interior absolutely empty of the base body 10, without taking other spaces so that entirely lower base substrate cloth bag makes
The structure arrangement of machine is more compact simple, drives rotating wheel 125 to rotate by motor, and then rotates the rotary shaft 123,
So that lower base substrate cloth bag at its upper end makes the concomitant rotation of mould 2.
It should be appreciated that above description describes the pedestal of this lower base substrate cloth bag maker only as a preferable example
1 structure, it is not limited to the pedestal 1 of the lower base substrate cloth bag maker, in various embodiments, can made as needed
Some are developed, such as in the case where not considering layout, space-consuming, volume, cost of manufacture, pedestal 1 can be directly designed to reality
Heart cylinder, tetragonal body structure, so, the rotary shaft 123 and rotating wheel 125 of rotary mounting structure 12 are directly loaded on solid construction
On center, the rotating wheel 125 for then driving rotary mounting structure 12 by motor again rotates, so as to drive lower base substrate cloth bag
Mould 2 is made to rotate.The effect of pedestal 1 mainly makes the installation of mould 2 for lower base substrate cloth bag and can rotated, as long as can expire
This function of foot, and it is above-mentioned preferably, pedestal 1 not only makes mould 2 for lower base substrate cloth bag and installed, also for motor group
Part 3 is installed, and is specifically shown in described below.
The motor component 3 can use any electricity that existing any one can drive rotary shaft 123 to rotate
Thermomechanical components, therefore, just do not remake and repeat one by one herein.
On electric motor mounting structure 4:
The electric motor mounting structure 4 includes an installation base plate 40, one for being used to install motor and is used to pacify installation base plate 40
On the side frame of base body 10 and another side frame can be fixed on relative to the rotational structure 42 and one that the side frame rotates
It is upper and for the rotational angle of installation base plate 40 to be adjusted so as to adjusting the degree of tautness of the belt of motor component 3
External thread rod 44, the side frame of fixed external thread rod 44 is adjacent with the side frame for installing the installation base plate 40, installation base plate 40, installation
The side frame of the installation base plate 40, another side frame line of fixed external thread rod 44 are in similar triangle.Specifically:
The installation base plate 40 is installed on the first side frame 101c by rotational structure 42, described in the present embodiment
Rotational structure 42 includes the rotation seat 421 being welded on the first side frame 101c and rotation is installed on the rotation seat 421
On rotary shaft 423.In other examples, the rotational structure 42 can be any hinge structure on the market,
Pin-jointed structure etc..
The side of the installation base plate 40 is affixed with the rotary shaft 423 (such as welding), and the side corresponds to the rotation
One section of seat 421, which has, avoids breach 401, influences rotating effect to avoid contacting with rotation seat 421, and the installation matrix is in
Rectangular block shape, the side close to the rotational structure 42 on the installation base plate 40 offer two the first vertical bar holes
402, the side away from the rotational structure 42 offers two the second vertical bar holes 403, institute on the installation base plate 40
State two the first vertical bar holes 402 and two the second vertical bar holes 403 are distributed in the installation base plate 40 in matrix form
On.Opening position corresponding to the first vertical 402 and second vertical bar hole 403 of bar hole on the motor is respectively equipped with a peace
Ear 404 is filled, two mounting holes are offered corresponding to the opening position of corresponding two vertical bar holes on each mounting ear 404,
When motor is installed, the first nut check is utilized after four bolts are sequentially passed through into corresponding vertical bar hole, mounting hole respectively.Four
Individual vertical bar hole can be with the height of regulation motor, so as to adjust the height for the belt for being placed on motor output shaft end, to cover
Can be horizontal in the belt on motor output shaft and rotating wheel 125.
The side convex away from the rotational structure 42 is provided with a journal stirrup with perforation on the installation base plate 40
405, for being arranged in the external thread rod 44, the installation base plate 40 is limited in external thread rod by two second nuts 441
On 44.In the present embodiment, the first end of the external thread rod 44 is welded in the inner side of the second side frame 102c (relative to first
Side frame 101c side), the second end is forward and to the first side frame 101c direction inclination extension, in this way, working as the installation base plate
40 to the second side frame 102c direction rotate when, the journal stirrup 405 can be to external screw thread after being arranged on the external thread rod 44
The second extreme direction action of bar 44, so as to the distance between regulation motor and the rotating wheel 125, when suitable position is arrived in regulation
Afterwards, two second nuts 441 are located at the two sides of journal stirrup 405 respectively, and the second nut 441 is tightened to relative direction, so as to by described in
Installation base plate 40 is limited in the suitable position.In this way, come regulation motor relative to the rotating wheel 125 away from
From so as to adjust the degree of tautness for the belt being placed on motor output shaft and rotating wheel 125, to reach optimal drive state.
It should be appreciated that above description describes the motor of this lower base substrate cloth bag maker only as a preferable example
Mounting structure 4, it is not limited to the mounting means of the electric motor mounting structure 4, in various embodiments, can be according to need
Make some differentiation, such as in the case where not motor position is easy to adjust, degree of tautness is easy to adjust, saves arrangement space etc.,
Motor directly can be directly fixed on any part that can be fixed on the side of base body 10 by a motor rack, example
Such as ground, it is not required that by setting external thread rod 44, installation base plate 40, the rotation mode of installation base plate 40 come regulation motor
Position.
On toolbox 5:
The toolbox 5 includes the mounting bracket 50 located at the side of base body 10, located at the base body 10
The horizontal frame 52 of relative opposite side, located at the upper end of mounting bracket 50 and the cutter mounting structure 54 that can spin upside down and
The cutter 56 being installed on the cutter mounting structure 54.
The mounting bracket 50 is erected on the outer of the tops of the second bottom cross bar 102a and second cross bar 102b of the base body 10
Side, the U-shaped seat 501 for the cutter mounting structure 54 installation is provided with the top of the mounting bracket 50.The horizontal frame 52
Including it is vertical located at the described 3rd top cross bar 103b upper surface corresponding to the montant of the opening position of the mounting bracket 50 and
Level corresponds to the horizon bar of the opening position of institute's U-shaped seat 501 on the montant, for remote for the cutter mounting structure 54
One end horizontal of the U-shaped seat 501 is thereon.
In the present embodiment, the mounting bracket 50 is formed by relative weld of two I-shaped steel and steels, and two I-shaped steel and steels are docked and form rectangle
In space, the U-shaped seat is inserted in the upper end of the coffin by a rotating shaft, in this way, described can enable U-shaped seat to exist
Rotated on the mounting bracket 50, so as to adjust the deflection angle of cutter.
The rear end of the cutter mounting structure 54 is installed in the U-shaped seat 501 by pin (not shown) and can
Rotated around the pin, the both ends of the pin are connected with the two side of the U-shaped seat 501, and its length direction is horizontal with second bottom
The tops of bar 102a and second cross bar 102b is parallel.Specifically:
The cutter mounting structure 54 is including the rollover stand 541 in long shape and is installed on the side of rollover stand 541
Face and perpendicular Cutting tool installation manner plate 542.The rear end of the rollover stand 541 is arranged on the pin with can be around the pin
Rotate, and its rear end is provided with a counterweight balance structure 543, and the counterweight balance structure 543 includes being arranged at the cutter
The hook of the rear end of mounting structure 54 and the counterweight being hung on the hook stick together.
In the present embodiment, the width that the rollover stand 541 makes the stage casing part of mould 2 corresponding to lower base substrate cloth bag is more than
Hindfoot portion (being installed on the part in U-shaped seat 501) width, front section is in shaft-like.
In the present embodiment, the Cutting tool installation manner plate 542 is mounted on the stage casing part of the rollover stand 541.
Further optimizable, the Cutting tool installation manner plate 542 is mounted on the stage casing part by an adjustable structure,
The adjustment structure is as follows:
The adjustment structure includes:
The two first elongated adjustment holes 551 set along the stage casing partial width direction parallel interval of the rollover stand 541, two
The length direction of first elongated adjustment hole 551 is parallel with the length direction of the rollover stand 541;
The first half of the Cutting tool installation manner plate 542 is arranged at along the width parallel interval of the Cutting tool installation manner plate 542
Two second elongated adjustment holes 552 being divided to, length direction and the Cutting tool installation manner plate 542 of the two second elongated adjustment hole 552
Length direction it is parallel, when the Cutting tool installation manner plate 542 is installed vertically on the one side of the stage casing part, described two second
Elongated adjustment hole 552 is vertical with described two first elongated adjustment holes 551 to form " well " shape;
Two mounting blocks 553, a rectangular retaining plate (not shown), four installation bolts 555 and four locking nut (figures
It is not shown), the Cutting tool installation manner plate 542 is placed in the side of the stage casing part of the rollover stand 541 and hung down with the rollover stand 541
Directly to cause described two first elongated adjustment holes 551 and described two second elongated adjustment holes 552 to vertically form " well " shape, described two
Mounting blocks 553 are vertical at the side of the stage casing part to be set with two first elongated hole square crossings, the rectangular retaining plate
Opening position in the side away from the rollover stand 541 on the Cutting tool installation manner plate 542 corresponding to two mounting blocks 553, described four
Installation bolt 555 sequentially passes through two first elongated adjustment holes 551 respectively, two second elongated adjustment holes 552 and rectangle are fixed
Connected one to one on plate after four fixing holes of corresponding position with four locking nuts.
Above-mentioned adjustment structure, by two first elongated adjustment holes 551, the Cutting tool installation manner plate 542 can be adjusted described
The position of the length direction of rollover stand 541, so as to ensure to make mould when the rollover stand 541 is horizontally placed at the lower base substrate cloth bag
During 2 top, the Cutting tool installation manner plate 542 can be located at the surface that the lower base substrate cloth bag makes the center of mould 2, lead to
The height of the Cutting tool installation manner plate 542 can be adjusted by crossing two second elongated adjustment holes 552, so as to according to where mould height come
It is adjusted so that the blank that this toolbox 5 can adapt to more ceramic jars makes.
The lower end outside face (one side for corresponding to the acting surface of cutter 56) of the Cutting tool installation manner plate 542 is arcwall face, should
Arc gradually collapses to the medial surface of Cutting tool installation manner plate 542 downwards.
The Cutting tool installation manner is opened in the latter half of the Cutting tool installation manner plate 542, the present embodiment on the cutter 56
If two the 3rd elongated adjustment holes, the length direction of two the 3rd elongated adjustment hole and the length side of the Cutting tool installation manner plate 542
To vertical, in this way, the outside position of the cutter 56 can be adjusted, so that the interior diameter of lower base substrate is adjusted
Section.
Using the above-mentioned structure of toolbox 5, counterweight balance structure 543 is set in the rear end of rollover stand 541, works as toolbox
After 5 are flat on the horizontal frame 52, counterweight balanced action can be played.Two first elongated regulations are set on rollover stand 541
Hole 551, two second elongated adjustment holes 552 are set on Cutting tool installation manner plate 542, Cutting tool installation manner plate 542 is installed vertically on upset
When on frame 541, the position of mould 2 and height can be made according to lower base substrate cloth bag to adjust the position of cutter 56, so as to
Enough it is applied to different size, the mould of height so that this lower base substrate cloth bag blank machine scope of application is wider, is set on cutter 56
Two the 3rd elongated adjustment holes, the position of cutter 56 inwardly or outwardly can be adjusted, so as to adjust the interior diameter of lower base substrate.
To sum up, above-mentioned lower base substrate cloth bag blank machine, its floor space is small, compact-sized, can be applicable different size of mould
Tool, it is applied widely.When carrying out lower base substrate and making, can with the installation base plate 40 of regulation motor with the degree of tautness of the belt,
Ensure Drive the result, then, cloth bag is placed in the lower base substrate cloth bag and made in the die cavity of mould 2, blank (pug) is placed in
In the cloth bag, then, the rollover stand 541 is horizontally placed on the horizontal frame 52, cutter peace is adjusted according to die location
The position of loading board 542 and/or cutter 56, cutter 56 is located at the die cavity center of the mould straight down, finally, start driving
Electric machine assembly 3, the rotating wheel 125 is driven to rotate, the rotating wheel 125 drives the axis of rotation, so that base body
Lower base substrate cloth bag on 10 makes mould 2 and rotates base.
The upper base substrate cloth bag blank machine structure is similar to the lower base substrate cloth bag blank machine structure, it is only necessary to by lower base substrate
Cloth bag making mould 2 is replaced by makes mould with upper base substrate cloth bag, no longer repeats one by one herein.
S222, the modification of ceramic jar base substrate profile:Sanding and polishing is carried out to ceramic jar billet surface with to the ceramic jar base
Body shaping;
In this step, existing any one can be used to modify the dresser of ceramic jar profile, equipment, mechanism etc.
Profile modification is carried out, here is omitted.
S223, the ceramic jar base substrate after 25 °~35 ° environment dry in the shade the polishing with cause after the polishing into parison
Body water content is less than 3%~8%.
S24, ablating work procedure:Firing ceramics altar base substrate is to obtain ceramic jar.
In the present embodiment, including following sub-step:
S241, baking:By the ceramic product base substrate that the S22 steps are obtained in being baked to 45 in 60 °~80 ° of barn
~55 hours, so as to evaporate the moisture content of the ceramic product base substrate, the moisture content of ceramic product base substrate is set to be oven-dried completely or at least
Less than 0.05%;
S242, calcining:Ceramic product base substrate after the S241 steps are toasted, which is placed in gas kiln, to be calcined 11~15 hours,
Preferably 12 hours, take out, obtain the porous ceramics product.
Fig. 5 is referred to, Fig. 5 is the fabrication processing figure of the embodiment of ceramic product one of the present invention.The ceramics of the present embodiment
Product is ceramic wine bottle, and the manufacture craft of the ceramic wine bottle is described in detail below.
The manufacture craft of the ceramic wine bottle comprises the following steps:
S30, pug treatment process:Processing obtains mud fineness more than or equal to 300 mesh, the pottery of moisture accounting 40%~45%
Pug;Preferably 45%;
The bad body formed process of S32, ceramic wine bottle:Obtain ceramic wine bottle base substrate;
In this step, using ceramic wine bottle base substrate described in slip casting mould injection forming, following sub-step is specifically included:
S321, mud is injected into from the inlet of ceramic wine bottle slip casting mould (hereinafter referred to as gypsum slip casting mould) it is described
In the ceramic wine bottle profile die cavity of gypsum slip casting mould;
S322, shaping, when the bottle wall of the bottle green compact in gypsum slip casting mould is molded to predetermined thickness, from the injection
Mouth pours out the mud in green compact;
Different according to the capacity of bottle to be formed in the present embodiment, the thickness of the bottle wall is varied from, such as with one
Exemplified by the bottle of jin capacity, body thickness can be in 3mm or so, and bottleneck thickness can then can be in 6mm along thickness in 5mm or so, bottleneck
Left and right.In order to be molded the thickness, the time requirement for pouring out the mud in green compact also differs, such as when environment temperature is 30~45
When spending, pouring out the time of mud can be less than 15 minutes, such as at 35 degree or so, molding time can be 13 minutes, that is, be molded 13
The mud in green compact is poured out after minute;When environment temperature is spent for 0-15, molding time becomes with the change of environment temperature again
Change, mud can be poured out after 30~45 minutes, such as at 8 degree or so, mud can be poured out after 37 minutes, so that wall thickness reaches
Mark.To sum up, the molding time shortens with the rise of temperature.
The control of the molding time mainly meets that the thickness of the bottle green compact meets pre-provisioning request, bottle
Thickness is depending on the demand of different embodiments.In the present embodiment, the body thickness of the bottle is needed in 2mm~4mm, compared with
Good is 3mm, and the thickness of bottleneck is in 4mm~7mm, preferably 5mm, and bottleneck edge is then thicker than 1~3mm of bottleneck, preferably thick 1mm,
As 6mm.
S323, the demoulding.In this step, molded after the inwall mass dryness fraction arrival pre-provisioning request of bottle green compact is spilt described in take out wine
Since bottle green compact, the timing outwelling after mud of its demoulding time, be equally to make to change accordingly with the change of temperature,
With the rise of temperature, demoulding time shortens, and with the reduction of temperature, demoulding time increase, does not make specific time restriction herein.
S34, ablating work procedure:Firing ceramics bottle base substrate is to obtain ceramic wine bottle.
, it is necessary to pre-production gypsum slip casting mould before the S321.In the present embodiment, as preferable, the stone
Cream slip casting mould includes:
With ceramic wine bottle profile die cavity, the gypsum slip casting mould includes the first half module 6a and the second half module 6b, described
First half module 6a the first land area 600a has one the first half die cavity, is convexly equipped on the first land area 600a positioned at described
Four raised 61a around the first half die cavities, the second half module 6b the second land area 600b have the second half die cavity, projections
In corresponded on the second land area 600b described four raised 61a opening positions and with four of its male-female engagement 61b that are recessed;
After the first half module 6a and the second half module 6b matched moulds, the first half die cavity and the second half die cavities form described ceramic wine bottle
Profile die cavity;
Specifically, Fig. 5 a to Fig. 5 c are referred to, the ceramic wine bottle profile die cavity includes body die cavity, positioned at the bottle
Bottleneck die cavity at the top of body die cavity and the bottom of bottle die cavity positioned at the body cavity bottom;The first half die cavity includes first
Half body die cavity 601a, the first half bottleneck die cavity 602a at the top of the first half body die cavity 601a and positioned at described first
The first half bottom of bottle die cavity 603a of half body die cavity 601a bottoms;The second half die cavity includes symmetrical the second half body die cavity
601b, the second half bottleneck die cavity 602b at the top of the second half body die cavity 601b and positioned at the second half body die cavity
The second half bottom of bottle die cavity 603b of 601b bottoms;After the first half module 6a and the second half module 6b matched moulds, the first half body
Die cavity 601a and the second half body die cavity 601b forms the body die cavity, the first half bottleneck die cavity 602a and the second half bottles
Neck die cavity 602b forms the bottleneck die cavity, and the first half bottom of bottle die cavity 603a and the second half bottom of bottle die cavity 603b form described
Bottom of bottle die cavity.
Faced out in the inner chamber of the first half bottleneck die cavity 602a and be arranged with one the first half bottleneck edge die cavity 604a, institute
The circumference (half cycle) of inner cavity surfaces of the first half bottleneck edge die cavity 604a along the first half bottleneck die cavity 602a is stated through described
The first half bottleneck die cavity 602a.The second half bottleneck die cavity 602b inner cavity surface corresponding to the second half bottleneck die cavity
602b opening position is outwards arranged with one the second half bottleneck edge die cavity 604b, and the second half bottleneck edge die cavity 604b is along institute
The second half bottleneck die cavity 602b circumference (half cycle) is stated through the second half bottleneck die cavity 602b.With this, first half module
After 6a and the second half module 6b matched moulds, after the first half bottleneck edge die cavity 604a and the second half bottleneck edge die cavity 604b pairings
Form the neck edge that an external diameter is more than the bottleneck external diameter.
Further optimize, gypsum slip casting mould also includes dismountable bottom of bottle shaping submodule tool 62, the bottom of bottle shaping
Submodule tool 62 is in cake shape or cone-shaped, and the bottom of bottle cavity shape matches with the sub- mold shape of the bottom of bottle.This implementation
In mode, the outer peripheral face of the bottom of bottle shaping submodule tool 62 is the arcwall face or taper surface or V-arrangement face or waveform outwards to arch upward
Face (the present embodiment is taper surface or V-arrangement face).
The bottom of bottle die cavity include positioned at the body cavity bottom and communicate therewith bottom of bottle subtype chamber 6031, positioned at institute
The bottom of bottle shaping submodule tool installation cavity 6032 stated the bottom of bottom of bottle subtype chamber 6031 and communicated therewith, the bottom of bottle subtype chamber 6031 are used
In bottom of bottle portion of the shaping with predetermined thickness, the bottom of bottle shaping submodule tool installation cavity 6032 is used to removably install the bottle
Bottom shaping submodule tool.
The bottom of bottle subtype chamber 6031 is outwardly and downwardly extended by the bottom of the body die cavity to be formed, and in it radially
The direction of bottom of bottle shaping submodule tool installation cavity 6032 is gradually big.In the bottom rounding Y1 of the inner peripheral surface of the bottom of bottle subtype chamber 6031,
The joining place (junction) of the bottom of bottle subtype chamber 6031 and the body die cavity is inside kink 605, and in the rank
Meet place rounding Y2.After vertical profile, bottom section inwardly and downwardly curved arc or the inclination of the body die cavity, and bottom of bottle die cavity is then downward
And outwards curved arc or inclination.
Further, the diameter of the axial direction (short transverse) of the bottom of bottle shaping submodule tool 62 is all higher than or equal to the bottle
Bottom is molded the internal diameter of sub- chamber 6031.The bottom of bottle shaping submodule has 62 from the axial direction (height with the ceramic wine slip casting mould
Degree direction is in the same direction) be divided into two sections, i.e., using the horizontal level where the tip portion in above-mentioned V-arrangement face (outer peripheral face) as waypoint
621, bottom face to one section of the waypoint 621 from bottom of bottle shaping submodule tool 62 is hypomere 622, with the waypoint 621
One section to top end face (towards the one side of the body die cavity) is epimere 623, the epimere 623 of the bottom of bottle shaping submodule tool
Diameter system is gradually big to the direction of hypomere 622, and the hypomere 622 of bottom of bottle shaping submodule tool 62 is to small gradually small, so that outside it
The V-shaped face of side face.Waypoint 621 in the present embodiment is located at bottom of bottle shaping close to the top end face, the i.e. waypoint 621
Submodule tool 62 middle epimere, it will be appreciated that, in other examples, the waypoint 621 may be located on the bottom of bottle into
Type submodule has any fragment position of 62 axial directions, such as stage casing, middle hypomere etc..
Accordingly, the cavity geometry of the bottom of bottle shaping submodule tool installation cavity 6032 and bottom of bottle shaping submodule tool 62
Shape matches, have by the bottom of bottle be molded sub- chamber 6031 bottom extend downwardly and outwardly the epimere 6032 ' that is formed and
The hypomere 6032 " extended downwardly and inwardly by the epimere 6032 ', the epimere of the bottom of bottle shaping submodule tool installation cavity 6032
6032 ' the horizontal position where with the joining place (waypoint of i.e. described bottom of bottle shaping submodule tool installation cavity 6032) of hypomere 6032 "
Put the horizontal level phase where with the waypoint 621 of bottom of bottle shaping submodule tool (epimere 623 and the joining place of hypomere 622)
Match somebody with somebody.
As it is further preferred that bottom of bottle shaping submodule has the hypomere 6032 " of installation cavity 6032 highly more than described
The height of hypomere 622 of bottom of bottle shaping submodule tool, so that bottom of bottle shaping submodule tool is placed in the bottom of bottle shaping submodule tool
After in installation cavity 6032, the bottom of the bottom of bottle shaping submodule tool installation cavity 6032 is molded the bottom of submodule tool less than the bottom of bottle
Face.
In present embodiment, independent bottom of bottle is set to be molded submodule tool 62 and bottom of bottle die cavity, and bottom of bottle die cavity is set
The bottom of bottle for being calculated as being connected with the body die cavity is molded sub- chamber 6031 and the bottom of bottle being connected with its bottom is molded sub- mould installion
Chamber 6032, the bottle are molded the bottom of bottle thickness after being molded in the different embodiments of predetermined thickness (or height) of sub- chamber.Due to
The bottom that the diameter of epimere 6032 ' of the bottom of bottle shaping submodule tool installation cavity 6032 is molded sub- chamber 6031 by the bottom of bottle is downward
It is gradually big, therefore, after bottom of bottle shaping submodule tool 62 is placed in the bottom of bottle shaping submodule tool installation cavity 6032, the bottle
The top surface (bottom of bottle forming surface) of bottom shaping submodule tool 62 is placed exactly in the bottom face that the bottom of bottle is molded sub- chamber 6031, to be formed
The bottom surface of bottom of bottle is stated, and the bottom of bottle is molded where the joining place (kink 605) of sub- chamber 6031 and the body die cavity
Horizontal plane then just forms the upper top surface of the bottom of bottle, and because the epimere 623 of bottom of bottle shaping submodule tool is outward-dipping
Extend shape, therefore can effectively prevent mud from entering in bottom of bottle shaping submodule tool installation cavity 6032, bottle shaping
Mould is spacing by the cone point progress of the inner cavity surface of the bottom of bottle die cavity, prevents the bottom of bottle shaping submodule tool 62 described
The short transverse action of ceramic wine bottle slip casting mould.The bottom of bottle shaping submodule tool installation cavity 6032 and bottom of bottle shaping submodule
The removably of tool so that in the demoulding, be easy to relevant staff first to remove bottom of bottle shaping submodule tool, then make bottle again
Green compact depart from slip casting mould.
In the present embodiment, after die sinking, the first half bottom of bottle die cavity 603a on the first half module 6a and positioned at
Second bottle of half bottom of bottle die cavity on two half module 6b is in the shape of similar fan-shaped (facing).
As it is further preferred that the first half bottom of bottle die cavity 603a and/or the second half bottom of bottle die cavity 603b chamber table
A projection 63 is provided with face, the opening position corresponding to the projection 63 on the outer peripheral face of bottom of bottle shaping submodule tool 62 is set
It is equipped with the groove with its spacing cooperation.The raised 61a faces of the projection 63 are trapezoidal, and the projection 63 is by corresponding half bottom of bottle
The bottom of die cavity is gradually high towards the direction of the body die cavity, and its benefit is both can effectively to have limited the bottom of bottle shaping submodule
Tool 62 from the height of the ceramic wine bottle slip casting mould (or axially) direction action, and can effectively limit the limitation bottom of bottle into
Type submodule tool 62 acts from circumferential direction rotation, moreover it is possible to facilitates the bottom of bottle shaping submodule tool 62 to put or take.In the present embodiment,
Inner peripheral surface of the projection 63 located at the second half bottom of bottle die cavity 603a.
Aforementioned four projection 61a positive oval in shape, its by raised 61a top gradually downward and bent outward arc
Into, be integrally formed with the first half module 6a, that is, four raised 61a be by the first half module 6a matched moulds towards
Second half module 6b directions are arched upward, and form arc convex 61a faces.In this way, each raised 61a raised 61a faces do not have
Corner angle, it is more soft, prevent from damaging another half module in matched moulds, meanwhile, it is highly convenient for matched moulds positioning.
In aforementioned four projection 61a, two of which projection 61a (leans on positioned at the first half body die cavity 601a top respectively
Nearly the first half bottleneck die cavity 602a one end) both sides, two other raised 61a is respectively positioned at the first half body die cavity 601a's
The both sides of bottom.Four depressions 61b is located at the people and states the opening position that four raised 61a are corresponded on the second half module 6b.
Intelligible, in other examples, the raised 61a and depression 61b quantity are not limited to aforementioned four,
The position of setting is also not limited to the position described in the present embodiment, such as in certain embodiments, the raised 61a and depression
61b is two, three, five, six, eight etc., and the present embodiment is to consider quantity, position and the preferable situation of effect
And set.
Using above-mentioned gypsum slip casting mould molding bottle base substrate, special bottom of bottle shaping submodule tool is set up, and in body type
The bottom of chamber sets the bottom of bottle forming cavity to match with bottom of bottle shaping submodule tool, and traditional direct inside by body base
The bottom of bottle molding mode of horizontal-extending formation is compared, and bottom of bottle shaping submodule tool being positioned over freely is molded positioned at the bottom of bottle
In the bottom of bottle shaping submodule tool installation cavity in sub- bottom of chamber portion, the top surface of the bottom of bottle shaping submodule tool is that the bottom of bottle is molded sub- chamber
Bottom surface, namely be shaped to the bottom surface of bottom of bottle, and the bottom of bottle be molded sub- chamber with where the kink of the body die cavity
Horizontal plane then be bottom of bottle top surface.After die sinking, first remove a wherein half module, then from horizontal direction (or bottom of bottle shaping son
The radial direction of mould) the bottom of bottle shaping submodule tool is removed, finally the bottle green compact are departed from an other half module, using this again
Kind structure and mode, will not damage, damage, scratch bottle green compact, greatly ensure that the complete appearance of ceramic wine bottle, improve
The yields of ceramic wine bottle, so as to improve the producing efficiency of ceramic wine bottle, reduce waste rate.
It should be noted that accounting or percentage referred to above is mass percent.
Embodiments of the present invention are these are only, are not intended to limit the scope of the invention, it is every to utilize the present invention
The equivalent structure or equivalent flow conversion that specification and accompanying drawing content are made, or directly or indirectly it is used in other related technologies
Field, it is included within the scope of the present invention.
Claims (9)
1. a kind of manufacture craft of porous ceramics product, comprises the following steps:
S10, pug treatment process:Processing obtains mud fineness more than or equal to 300 mesh, the pottery mud of moisture accounting 23%~45%
Material;
The bad body formed process of S12, ceramic product:Obtain ceramic product base substrate;
S14, ablating work procedure:Firing ceramics product base substrate is to obtain ceramic product.
2. the manufacture craft of porous ceramics product as claimed in claim 1, it is characterised in that the S10 steps include following
Sub-step:
S101, select mud:It is more than or equal to pottery mud of 98%, the high temperature resistant degree more than or equal to 1200 degree from degree containing mud;
S102, processing pottery mud fineness:The pottery mud obtained to the S101 steps is processed, and is more than or equal to obtaining fineness
The pottery pug of 300 mesh;
S103, pottery pug moisture content drain:The pottery pug vacuumized of moisture content accounting 23%~45% is obtained, it is standby.
3. the manufacture craft of porous ceramics product as claimed in claim 2, it is characterised in that:
In S101 steps, choose part pottery mud and be put into temperature calcine tests in 1200 degree~1300 degree of experiment kiln, with
Judge the pottery mud and whether high-temperature is more than 1200 degree, so as to obtain high temperature resistant degree more than or equal to 1200 degree of pottery mud.
4. the manufacture craft of porous ceramics product as claimed in claim 2, it is characterised in that the S102 steps include following
Sub-step:
S1021, will pottery mud and water press 1:1 ratio (about 50% water and about 50% pottery mud) is put into clay agitating ball mill
Row stirring ball-milling, the mud mixture after stirring is delivered to by the first slurry sediment pool by the first transfer passage after stirring, described
There is the first stirring structure in one slurry sediment pool, to stir the mud mixture in it;Wherein, on first transfer passage
The first vibrating screen device is provided with, the mud mixture after the stirring passes through defeated after the first vibrating screen device vibration screening
Deliver to first slurry sediment pool;
S1022, the mud mixture in first slurry sediment pool is delivered to the second slurry sediment pool by the second transfer passage, it is described
Slurry sediment pool has the second stirring structure, to stir the mud mixture in the second slurry sediment pool;Wherein, in the described second conveying
It is provided with the second vibrating screen device on passage, the mud mixture in first slurry sediment pool passes through second vibrating screen device
Second slurry sediment pool is delivered to after vibration screening, so as to obtain the pottery pug that mud fineness is more than or equal to 300 mesh.
5. the manufacture craft of porous ceramics product as claimed in claim 1, it is characterised in that the S12 steps include following
Sub-step:
S121, blank forming:The pottery pug obtained to the S103 steps using shaping mechanism carries out processing and forming, with into parison
Body;
S122, the modification of base substrate profile:Sanding and polishing is carried out to molding blank surface with to the molding blank shaping;
S123, the molding blank after 25 °~35 ° environment dry in the shade the polishing are to cause the molding blank after the polishing aqueous
Amount is less than 3%~8%, so as to obtain the ceramic product base substrate in the S12 steps.
6. the manufacture craft of the porous ceramics product as any one of claim 1 to 5, it is characterised in that:The no glaze
Ceramic product is ceramic jar;
In the S10 steps, processing obtains mud fineness more than or equal to 300 mesh, the pottery mud that moisture accounting is 23%~35%
Material;
In the S12 steps, the pottery pug that the S103 steps obtain is put in cloth bag blank machine so that the no glaze is made
Ceramic jar base substrate.
7. the manufacture craft of porous ceramics product as claimed in claim 6, it is characterised in that:The cloth bag blank machine includes upper
Base substrate cloth bag blank machine and lower base substrate cloth bag blank machine, through described in upper base substrate made from the upper base substrate cloth bag blank machine and process
Lower base substrate is combined to form the Unglazed ceramic porcelain altar base substrate made from lower base substrate.
8. the manufacture craft of porous ceramics product as claimed in claim 1, it is characterised in that:The ceramic product is ceramic wine
Bottle, in the S12 steps, the porous ceramics bottle base substrate is made using slip casting mould.
9. the manufacture craft of porous ceramics product as claimed in claim 1, it is characterised in that the S14 steps include following
Sub-step:
S141, baking:By the ceramic product base substrate that the S12 steps are obtained in being baked to 45~55 in 60 °~80 ° of barn
Hour, so as to evaporate the moisture content of the ceramic product base substrate;
S142, calcining:Ceramic product base substrate after the S141 steps are toasted, which is placed in gas kiln, to be calcined 11~15 hours, is taken
Go out, obtain the porous ceramics product.
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CN111995363A (en) * | 2020-08-14 | 2020-11-27 | 江苏盛容醇金科技发展有限公司 | Glaze-free pottery jar and manufacturing process thereof |
CN112441811A (en) * | 2020-11-23 | 2021-03-05 | 江苏盛容醇金科技发展有限公司 | Method for manufacturing low-wine-loss glaze-free wine-making pottery jar |
CN112500121A (en) * | 2020-11-23 | 2021-03-16 | 江苏盛容醇金科技发展有限公司 | Method for manufacturing liquid permeation resistant unglazed pottery jar for wine brewing |
CN112552018A (en) * | 2020-11-23 | 2021-03-26 | 江苏盛容醇金科技发展有限公司 | Glaze-free pottery jar for brewing wine and manufacturing method thereof |
CN112936554A (en) * | 2021-01-25 | 2021-06-11 | 陶瓷工业设计研究院(福建)有限公司 | Energy-saving environment-friendly ceramic production equipment |
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Application publication date: 20171124 |