CN107378407B - The construction method of round tube steel member is mutually passed through in a kind of big section - Google Patents

The construction method of round tube steel member is mutually passed through in a kind of big section Download PDF

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Publication number
CN107378407B
CN107378407B CN201710779384.5A CN201710779384A CN107378407B CN 107378407 B CN107378407 B CN 107378407B CN 201710779384 A CN201710779384 A CN 201710779384A CN 107378407 B CN107378407 B CN 107378407B
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round tube
steel member
tube steel
cutting
roll
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CN107378407A (en
Inventor
嵇雪飞
钱沨
沈培
郝旭珍
缪春燕
李季瑛
陆夏
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Zhongjian First Group Construction Co Ltd
China Construction First Group Corp Ltd
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Zhongjian First Group Construction Co Ltd
China Construction First Group Corp Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

The construction method of round tube steel member is mutually passed through in a kind of big section, including steps are as follows, step 1: first carrying out three-dimensional authentic modeling to round tube steel member using Creo software;Step 2: three-dimensional authentic model is subjected to setting-out expansion;Step 3: 1:1 plan view is imported in Sinocam software and works out cutting process, obtains steel plate cutting process file;Step 4: according to cutting process file, accurate blanking is carried out using fully automatic cutting machine bed;Step 5: steel plate is placed on roll-forming on veneer reeling machine again;Step 6: healing up to the round tube steel member of roll-forming and longitudinal seam welding;Step 7: the round tube steel member being welded is placed on progress fourth contact processing on veneer reeling machine;Step 8: round tube steel member length surplus is cut, cut end is located at the opposite side of intersecting mouth one end.The present invention solves traditional processing method consumption of materials big, cut quality and precision is difficult to ensure and production efficiency is low technical problem.

Description

The construction method of round tube steel member is mutually passed through in a kind of big section
Technical field
The invention belongs to steel member manufacture field, it is related to a kind of big section and mutually passes through round tube steel member and preparation method thereof.
Background technique
Intersection-line cutting machine is mostly used to process greatly the common round tube that mutually passes through now, this method is particularly suitable for into The intersecting mouth of product round tube is cut.But cutting is mutually passed through for big section round tube, the material cut down is arc, is difficult again Component needs rotate on large-scale moulding bed when utilizing, cause material loss larger, and cutting, and cut quality and precision are difficult to protect Card.It is rolled in addition, traditional steel plate generallys use symmetrical three rolls plate bending machine, when blanking needs one section of residue of pre-add straight Side is cut off after remaining steel plate roll-forming, is also resulted in material loss increasing, and increase working procedure, is reduced life Produce efficiency.
Summary of the invention
It is an object of the present invention to provide a kind of big sections mutually to pass through round tube steel member and preparation method thereof, to solve traditional processing Method consumption of materials is big, cut quality and precision is difficult to ensure and production efficiency is low technical problem.
To achieve the above object, the present invention adopts the following technical scheme that.
The construction method of round tube steel member is mutually passed through in a kind of big section, including steps are as follows.
Step 1: three-dimensional authentic modeling is first carried out to round tube steel member using Creo software;Three-dimensional authentic model when modeling Diameter DMouldEqual to round tube steel member actual pitch diameter i.e.:
DMould=DIt is real outer-tPlate thickness, wherein DIt is real outerFor the outer diameter of round tube steel member, tPlate thicknessFor the wall thickness of round tube steel member;
The length L of three-dimensional authentic modelMouldAdd 10 ~ 15mm surplus for practical round tube steel member length.
Step 2: carrying out setting-out expansion for three-dimensional authentic model, wherein the starting of evolute is open on three-dimensional authentic model Mutually passing through at the wave crest of end port for three-dimensional authentic model, the plan view of the 1:1 after export expansion are set.
Step 3: the plan view of 1:1 is imported in Sinocam software and works out cutting process, obtains cutting process file.
Step 4: placing steel plate to be cut in fully automatic cutting machine bed, according to cutting process file, adjusts to be cut Steel plate position, and accurate blanking is carried out along cutting line using fully automatic cutting machine bed, obtain the steel plate that cutting is completed.
Step 5: the steel plate that cutting is completed is placed on roll-forming on veneer reeling machine.
Step 6: healing up to the round tube steel member of roll-forming and longitudinal seam welding.
Step 7: the round tube steel member being welded is placed on progress fourth contact processing on veneer reeling machine.
Step 8: cutting the length surplus of fourth contact treated round tube steel member, and cut end, which is located at, mutually passes through end Opposite side.
Preferably, in step 2 evolute along round tube steel member the authentic model axially elongated setting of three-dimensional, evolute Tearing port width is 0.1mm ~ 0.5mm.
Preferably, three-dimensional authentic model carries out the concrete operations of setting-out expansion in step 2 are as follows: after setting tearing port, choosing The face group that the authentic model of three-dimensional of round tube steel member is unfolded as needs is selected, and selects a point on tearing port solid as benchmark Pinpoint motionless, click face group expansion order.
Preferably, when working out cutting process in step 3, the plan view of 1:1 is placed on the steel plate of dimension, if Set cutting torch model, cutting speed, arcing point, cutting offset and gas pressure value.
Preferably, the veneer reeling machine in step 5 is symmetrical three rolls plate bending machine or asymmetric three rolls plate bending machine or four-roller Veneer reeling machine.
Preferably, it is healed up in step 6 and longitudinal seam welding method particularly includes: when the round tube steel member two of roll-forming When side heals up, the gap at the place that heals up is subjected to spot welding, solder joint is arranged one every 800m ~ 1200mm, and every place's fusion length is not Less than 50mm;The gap at the place that heals up is welded after the completion of spot welding, weld reinforcement is not more than 2mm.
Preferably, longitudinal seam welding uses at the automatic welding center of the round tube steel member of roll-forming or special in step 6 It is carried out on automatic welding moulding bed, outside is all made of automatic submerged arc welding and is welded in the round tube steel member of roll-forming.
Preferably, the fourth contact processing for the round tube steel member being welded in step 7 is laggard at longitudinal seam welding completion 24 hours Row, method particularly includes: the round tube steel member being welded is placed on veneer reeling machine, rolling is repeated, eliminates remained straight edge, and benefit With the circularity for the round tube steel member that arc template pattern inspection is welded, arc template pattern is using computer lofting, full-automatic Numerical control cutting machine blanking.
Compared with prior art the invention has the characteristics that and beneficial effect.
1, the present invention is mutually passed through round tube using Creo 3 d modeling software and three rolls plate bending machine improvement rolling technology Production, saves steel plate materials, reduces working procedure, improve construction quality and efficiency, technically reliable, economical rationality.
2, it is correspondingly placed at using cutting process file on steel plate to be cut in the present invention, as the blanking punch of steel plate Type keeps steel plate cutting more accurate, and the maximum secondary use of part energy cut away, and steel board has been saved from source Material improves materials'use rate, reduces material loss, so that manufacturing cost reduces.
3, the construction method of round tube steel member is mutually passed through in big section in the present invention, reduce the expensive intersecting cutter of buying at This, and production method mature and reliable can be widely popularized, and roll the steel plate materials that the time saved remained straight edge in steel plate, be improved Stock utilization.
6, the present invention organically combines 3 d modeling software, Numerical Control Programming Software into manufacture of steel structure technique, solves conscientiously The problem determined in constructing, improves construction precision and efficiency, has saved cost, provide ginseng for the solution of other subsequent techniques It examines, such as the production of hemispherical dome component, has widened and solved the problems, such as thinking, increased solution to the problem.
7, the present invention in method compared with traditional production method, reduce working procedure, improve construction efficiency with Quality.
8, the present invention removes the operation in part workshop to office, completes on computers, so that operation more standardizes, marks Standardization, fining, while will theoretical and reality unification, software be combined with construction, and save material from source, reduced construction Process ensure that the efficiency and quality of construction, provide resolving ideas and method for subsequent more complicated component production.
9, in roll of steel plate bowlder, plate both ends respectively have a segment length due to not reaching upper roller without being bent, referred to as Plate is started the curved minimum arm of force in technique and is called theoretical remained straight edge, the size and equipment of this section of straight flange by remained straight edge Structure and its curve form are related, usually 1.5 ~ 2.5 times to coiled steel plate plate thickness;Traditional handicraft solves to remain there are three types of mode altogether The problem of remaining straight flange, first, multiple bent into shape is carried out with universal mold on press machine, the disadvantage is that Forming Quality is poor, efficiency It is low, and need to be equipped with the equipment such as suitable press machine;Second, particular manufacturing craft pre-bending is used on three rolls plate bending machine, the disadvantage is that needing According to the made corresponding template of round tube diameter matches, higher cost;Third, in blanking, steel plate lengthens formation process head, makes to remain Remaining straight flange is in technique head, for cutting, the disadvantage is that generating biggish material loss;And the present invention, when rolling, steel plate is placed in volume Between the roll shaft up and down of trigger, when the decline of upper roll shaft, steel plate is just occured bending and deformation by the effect of moment of flexure, due to upper and lower The rotation of roll shaft drives steel plate mobile, occurs that steel plate depressed position continuously by the frictional force between roll shaft and steel plate Variation completes roll-forming work, Forming Quality is good, high-efficient, solves traditional system technique to form smooth curved surface Higher cost, Forming Quality be poor, low efficiency and the defect for generating biggish material loss.
Detailed description of the invention
The present invention will be further described in detail with reference to the accompanying drawing.
Fig. 1 is the three-dimensional authentic model schematic of round tube steel member established in step 1 in the present invention.
Procedure chart when Fig. 2 is the three-dimensional authentic model expansion of round tube steel member of the present invention.
Fig. 3 is the state diagram that the plan view after the authentic model expansion of three-dimensional of the invention is placed on steel plate to be cut.
Fig. 4 is that the steel plate that the cutting in the present invention is completed is placed on the procedure chart that veneer reeling machine is rolled.
Fig. 5 is the procedure chart to heal up to roll-forming round tube steel member in the present invention.
Fig. 6 is the procedure chart for carrying out fourth contact processing in the present invention to the round tube steel member being welded.
Fig. 7 is the template pattern schematic diagram utilized in step seven of the invention.
Appended drawing reference: 1-three-dimensional authentic model, 2-evolutes, 3-Xiang Guanduan, 4-plan views, 5-steel to be cut What plate, 6-cutting lines, the steel plate of 7-cutting completions, 8-veneer reeling machines, the round tube steel member of 9-roll-formings, 10-were welded Round tube steel member, 11-template patterns.
Specific embodiment
The present embodiment is the construction method that round tube steel member is mutually passed through in big section, first authentic to round tube steel member progress three-dimensional to build Mould, then setting-out expansion is carried out, derived information works out cutting process, carries out blanking using fully automatic cutting machine bed, then steel plate is put It sets on veneer reeling machine, is rolled using improved technique, finally carry out the longitudinal seam welding of round tube steel member and cut surplus.
The construction method of round tube steel member is mutually passed through in this big section, including steps are as follows.
Step 1: according to structural drawings, building for three-dimensional authentic model 1 is first carried out to round tube steel member using Creo software Mould;The authentic authentic model 1 of three-dimensional of 1:1 is established in order to improve oxygen evolution rate, the thickness of three-dimensional authentic model 1 is selected as tPlate thickness=1mm; The diameter D of three-dimensional authentic model 1MouldEqual to the actual pitch diameter of round tube steel member, it may be assumed that DMould=DIt is real outer-tPlate thickness;In practice of construction, steel plate Although being extended when rolling, round tube steel member has the radial welding contraction of part, theoretical calculation knot in longitudinal seam welding Practical experience is closed, steel plate extension is roughly the same with weld contraction value, therefore theoretical steel plate width can be used as the reality of steel plate cutting Border width;The length L of three-dimensional authentic model 1MouldFor physical length plus 10 ~ 15mm surplus;Prevention assembly error carries out cutting correction And axial shrinkage when longitudinal seam welding;Creo 3 d modeling software is opened, new established model is soft at this time into Element Design module Part default units are as follows: newton, millimeter, second are accurately drawn according to structural drawings using functions such as the stretchings, cutting, rotation of software Rounding pipe steel member (thin-wall circular tube).
Step 2: three-dimensional authentic model 1 is subjected to setting-out expansion, wherein the starting of evolute 2 is opened on three-dimensional authentic model 1 Mouth, which is arranged at the wave crest for mutually passing through 3 ports of end of three-dimensional authentic model 1, (to be passed through the edge line at end 3 mutually as sine curve, has after expansion Wave crest and trough);The plan view 4 of 1:1 after export expansion.
Step 3: the plan view 4 of 1:1 being imported in Sinocam software and works out cutting process, obtains cutting process file, Include the shape etc. of steel plate after cutting path, cutting in cutting process file, when cutting, control cutting torch according to this route into Row cutting.
Step 4: placing steel plate 5 to be cut in fully automatic cutting machine bed, according to cutting process file, adjusts to be cut 5 position of steel plate, and carry out accurate blanking along cutting line 6 using fully automatic cutting machine bed, obtain the steel plate 7 that cutting is completed;
Step 5: the steel plate 7 that cutting is completed is placed on roll-forming on veneer reeling machine 8.
Step 6: healing up to the round tube steel member 9 of roll-forming and longitudinal seam welding;When the round tube steel structure of roll-forming When 9 two sides of part heal up, the gap at the place that heals up is subjected to spot welding, solder joint is arranged one every 1000mm, and every place's fusion length is not Less than 50mm;The gap at the place that heals up is welded after the completion of spot welding, weld reinforcement is not more than 2mm.
Certainly in other embodiments, the distance of solder joint can be true within the scope of 800m ~ 1200mm according to construction environment It is fixed.
Step 7: after longitudinal seam welding is completed 24 hours, it is enterprising that the round tube steel member 10 being welded is placed on veneer reeling machine 8 The processing of row fourth contact;The round tube steel member 10 being welded is placed on veneer reeling machine 8, rolling is repeated, eliminates remained straight edge, and benefit Check the circularity of round tube steel member 10 being welded with arc template pattern 11, arc template pattern 11 using computer lofting, Full-automatic numerical control cutting machine blanking.
Step 8: cutting the length surplus of fourth contact treated round tube steel member, and cut end, which is located at, mutually passes through end 3 Opposite side.
In the present embodiment, three-dimensional authentic model 1 axial elongated setting of the evolute 2 along round tube steel member, exhibition in step 2 Burst at the seams 2 tearing port width be 0.1mm ~ 0.5mm.
In the present embodiment, three-dimensional authentic model 1 carries out the concrete operations of setting-out expansion in step 2 are as follows: sets tearing port Afterwards, select the authentic model 1 of three-dimensional of round tube steel member as the face group for needing to be unfolded, and select a point on tearing port as Benchmark fixed point is motionless, clicks the expansion order of face group.
When working out cutting process in the present embodiment, in step 3, the plan view 4 of 1:1 is placed on the steel plate of dimension On, setting cutting torch model, cutting speed, arcing point, cutting offset and gas pressure value.
In the present embodiment, veneer reeling machine 8 in step 5 can be with symmetrical three rolls plate bending machine or with three rollers of asymmetry Veneer reeling machine can also use four-roll plate bending machine;It is as follows to cut rolling for the steel plate 7 completed.
1, equipment is rolled;Generally there are two types of modes for steel pipe processing, suppress and roll, since compacting has impression to surface of steel plate Damage and compacting internal stress are excessive, generally use roll-forming;Common veneer reeling machine has symmetrical three rolls plate bending machine, asymmetry Three rolls plate bending machine, four-roll plate bending machine, wherein symmetrical three rolls plate bending machine is because structure is simple, compact, light-weight, easy to operate, most It is common.
2, principle is rolled;When rolling, steel plate is placed between the roll shaft up and down of veneer reeling machine, and when the decline of upper roll shaft, steel plate is just By moment of flexure effect and occur bending and deformation, due to the rotation of upper and lower roll shaft, the frictional force passed through between roll shaft and steel plate is driven Steel plate is mobile, and steel plate depressed position is made continuously to change, to form smooth curved surface, completes roll-forming work Make.
3, steel plate rolls;
It a) is D to internal diameter when symmetrical three rolls plate bending machine rolls1Round tube steel member, roll radius of curvature be D1/2+ It is as shown in Figure 4 to roll rear shape by 300mm.
B) it when the round tube steel member of roll-forming heals up, is pushed at the position Fig. 4, according to proper sequence principle, under each Height 50mm is pressed, then carries out turning to both ends and heal up, shape is as shown in Figure 5 after healing up;When both ends remained straight edge is healed up, it is necessary to The defects of guaranteeing to heal up, it is smooth to locate, and joint gap controls between 0 ~ 2mm, does not allow misalignment.
In the present embodiment, longitudinal seam welding is used at the automatic welding center of the round tube steel member 9 of roll-forming in step 6 Or carried out on Special Automatic welding positioner, outside is all made of automatic submerged arc welding and is welded in the round tube steel member 9 of roll-forming It connects.
Above-mentioned technique, will be theoretical unified with reality, and software is combined with construction, has been saved material from source, has been reduced construction Process ensure that the efficiency and quality of construction, provide resolving ideas and method for subsequent more complicated component production.

Claims (6)

1. the construction method that round tube steel member is mutually passed through in a kind of big section, which is characterized in that comprise the following steps that
Step 1: three-dimensional authentic modeling is first carried out to round tube steel member using Creo software;Three-dimensional authentic model (1) when modeling Diameter DMouldEqual to round tube steel member actual pitch diameter i.e.:
DMould=DIt is real outer-tPlate thickness, wherein DIt is real outerFor the outer diameter of round tube steel member, tPlate thicknessFor the wall thickness of round tube steel member;
The length L of three-dimensional authentic model (1)MouldAdd 10 ~ 15mm surplus for practical round tube steel member length;
Step 2: carrying out setting-out expansion for three-dimensional authentic model (1), wherein on three-dimensional authentic model (1) evolute (2) starting Opening setting mutually passing through at the wave crest of end (3) port in three-dimensional authentic model (1), the plan view (4) of the 1:1 after export expansion; Along the authentic model (1) of three-dimensional of round tube steel member, axially elongated setting, the tearing port width of evolute (2) are evolute (2) 0.1mm~0.5mm;The authentic model of three-dimensional (1) carries out the concrete operations of setting-out expansion are as follows: after setting tearing port, selection circle The face group that the authentic model (1) of three-dimensional of pipe steel member is unfolded as needs, and select a point on tearing port solid as benchmark Pinpoint motionless, click face group expansion order;
Step 3: the plan view (4) of 1:1 is imported in Sinocam software and works out cutting process, obtains cutting process file;
Step 4: steel plate to be cut (5) are placed in fully automatic cutting machine bed, according to cutting process file, are adjusted to be cut Steel plate (5) position, and accurate blanking is carried out along cutting line (6) using fully automatic cutting machine bed, obtain the steel plate that cutting is completed (7);
Step 5: the steel plate (7) that cutting is completed is placed on roll-forming on veneer reeling machine (8);
Step 6: healing up to the round tube steel member (9) of roll-forming and longitudinal seam welding;
Step 7: the round tube steel member (10) being welded is placed on progress fourth contact processing on veneer reeling machine (8);
Step 8: cutting the length surplus of fourth contact treated round tube steel member, and cut end is located at pair for mutually passing through end (3) Side.
2. the construction method that round tube steel member is mutually passed through in a kind of big section according to claim 1, it is characterised in that: step 3 When middle establishment cutting process, the plan view (4) of 1:1 is placed on the steel plate of dimension, setting cutting torch model, cutting speed Degree, arcing point, cutting offset and gas pressure value.
3. the construction method that round tube steel member is mutually passed through in a kind of big section according to claim 2, it is characterised in that: step 5 In veneer reeling machine (8) be symmetrical three rolls plate bending machine or asymmetric three rolls plate bending machine or four-roll plate bending machine.
4. the construction method that round tube steel member is mutually passed through in a kind of big section according to claim 2, it is characterised in that: step 6 In healed up and longitudinal seam welding method particularly includes: when round tube steel member (9) two sides of roll-forming heal up, will heal up place Gap carry out spot welding, solder joint every 800m ~ 1200mm be arranged one, every place's fusion length be not less than 50mm;After the completion of spot welding The gap at the place that heals up is welded, weld reinforcement is not more than 2mm.
5. the construction method that round tube steel member is mutually passed through in a kind of big section according to claim 4, it is characterised in that: step 6 Middle longitudinal seam welding is enterprising using the automatic welding center of the round tube steel member (9) in roll-forming or in Special Automatic welding positioner Row, the interior outside of the round tube steel member (9) of roll-forming are all made of automatic submerged arc welding and are welded.
6. the construction method that round tube steel member is mutually passed through in a kind of big section according to claim 5, it is characterised in that: step 7 In be welded round tube steel member (10) fourth contact processing longitudinal seam welding complete 24 hours after carry out, method particularly includes: will weld The round tube steel member (10) connected, which is placed on veneer reeling machine (8), is repeated rolling, eliminates remained straight edge, and lean on using arc template The circularity for the round tube steel member (10) that mould inspection is welded, arc template pattern are cut using computer lofting, full-automatic numerical control Machine blanking.
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