CN107377883B - Riser automatic processing apparatus for producing - Google Patents
Riser automatic processing apparatus for producing Download PDFInfo
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- CN107377883B CN107377883B CN201710808368.4A CN201710808368A CN107377883B CN 107377883 B CN107377883 B CN 107377883B CN 201710808368 A CN201710808368 A CN 201710808368A CN 107377883 B CN107377883 B CN 107377883B
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- frame body
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/08—Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates
- B22C9/088—Feeder heads
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- Mechanical Engineering (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
- Accommodation For Nursing Or Treatment Tables (AREA)
Abstract
The invention relates to an automatic riser processing production device, which comprises a left frame body and a right frame body, wherein a sliding rail A is arranged on a fixed plate, a clamping mechanism A, B is arranged on the sliding rail A, a lifting frame is arranged on a vertical frame body in the middle of the main frame body, a telescopic cylinder A is arranged on the vertical frame body and is connected with a connecting rod arranged in the middle of the lifting frame, a pneumatic lock A is arranged on the lifting frame, a sliding rail B is arranged below a jet orifice of a core shooter on one side of the main frame body, a supporting plate A is arranged on the sliding rail B, a linear motor A is arranged on the sliding rail B, a baffle A, B is arranged at the left end and the right end of the main frame body, an air pump is arranged on the main frame body, sliding rods are arranged on the left frame body and the right frame body, sliding sleeves are arranged on the sliding rods, sliding rail C are arranged on the left frame body and the right frame body, the sliding sleeves are connected with the sliding rail C, the left frame body and the right frame body are provided with a linear motor C, the lower end of the supporting plate B is connected with the sliding block, the sliding sleeve B is arranged between the sliding rails C, and the linear motor B is connected with the sliding rail B. The invention has the beneficial effects that: realizes the mechanization of riser processing and production, reduces the labor capacity of workers and greatly improves the production efficiency.
Description
Technical Field
The invention relates to equipment for riser production, in particular to an automatic riser processing and producing device.
Background
The riser is a supplement part which is added above or on the side surface of the casting to avoid the defect of the casting, and has the functions of exhausting and collecting slag; the existing equipment for producing the riser is generally only used for spraying the mixed slurry of the riser into the riser mold at a high speed by adopting a core shooter, and then manually moving the mold into a drying furnace for heating and drying, the production process seriously reduces the production efficiency, the weight of the aluminum casting mold is relatively large, the manual transportation is time-consuming and labor-consuming, the actual production process of the riser is combined with the relevant research and development units by our company, the intelligent research and development is carried out on the production equipment of the riser, and the blank of non-mechanized production in the technical field of riser processing is made up.
Disclosure of Invention
The technical problems to be solved by the invention are as follows: the automatic riser processing production device solves the problems of non-mechanized production and low production efficiency of the existing riser processing technology.
The invention adopts the technical proposal for solving the problems that:
an automatic riser processing and producing device comprises a main frame body 1, a left frame body 2, a right frame body 3, a fixed plate 4, a slide rail A5, a clamping mechanism A6, a vertical frame body 7, a lifting frame 8, a telescopic cylinder A9, a connecting rod 10, a pneumatic lock A11, a core shooter 12, a slide rail B13, a supporting plate A14, a linear motor A15, a supporting plate B16, a clamping mechanism B17, a baffle A18, a baffle B19, a telescopic airbag A20, a telescopic airbag B21, a telescopic airbag C22, an air pump 23, a slide rail C24, a slide block 25, a linear motor B26, a sliding rod 27, a sliding sleeve 29 and a linear motor C30, wherein the left end and the right end of the main frame body 1 are respectively provided with the left frame body 2 and the right frame body 3, the fixed plate 4 is respectively arranged on the main frame body 1, the left frame body 2 and the right frame body 3, the upper side of the fixed plate 4 is horizontally provided with the slide rail A5, the clamping mechanism A6 and the clamping mechanism B17 are respectively arranged on the slide rail A5, and the clamping mechanism A6 and the clamping mechanism B17 are the same clamping mechanism, the middle part of the main frame body 1 is vertically provided with a vertical frame body 7, the inside of the vertical frame body 7 is provided with a lifting frame 8 in a sliding way, the lifting frame 8 is a U-shaped lifting frame, the upper end of the vertical frame body 7 is provided with a telescopic air cylinder A9, a telescopic rod of the telescopic air cylinder A9 is connected with a connecting rod 10 arranged in the middle part of the lifting frame 8, two ends of the lifting frame 8 are symmetrically provided with pneumatic locks A11, one side of the main frame body 1 is provided with a core shooter 12, a sliding rail B13 is arranged below an injection port of the core shooter 12, a supporting plate A14 is slidingly arranged above the sliding rail B13, a linear motor A15 is arranged on the sliding rail B13, the linear motor A15 controls the displacement of the supporting plate A14, the left end and the right end of the main frame body 1 are respectively provided with a baffle A18 and a baffle B19, the baffle A18 is connected with a clamping mechanism B17 through a telescopic air bag A20, the clamping mechanism A6 is connected with an air bag B17 through a telescopic air bag B21, the clamping mechanism A6 is connected with the baffle B19 through a telescopic air bag C22, the air pump 23 is arranged on the lower side of the main frame body 1, the air pump 23 respectively controls the clamping mechanism A6, the clamping mechanism B17, the telescopic air cylinder A9, the telescopic air bag A20, the telescopic air bag B21 and the telescopic air bag C22, sliding rods 27 are horizontally and symmetrically arranged in the left frame body 2 and the right frame body 3, sliding sleeves 29 are arranged on the sliding rods 27, sliding rails C24 are vertically and symmetrically arranged on the inner sides of the left frame body 2 and the right frame body 3, the sliding sleeves 29 are connected with the sliding rails C24, linear motors C30 are horizontally and symmetrically arranged in the left frame body 2 and the right frame body 3, the telescopic rods of the linear motors C30 are connected with the sliding sleeves 29, sliding blocks 25 are arranged on the sliding rails C24, the lower ends of supporting plates B16 are connected with the sliding blocks 25, linear motors B26 are vertically arranged between the sliding rails C24 which are oppositely arranged, and the upper ends of the telescopic rods of the linear motors B26 are connected with the supporting plates B16.
The clamping mechanism A6 comprises a sliding base 31, sliding strips 32, a sliding plate 33, a vertical plate 34, a vertical column A35, a pneumatic motor 36, a vertical column B37, a clamping plate 38, a pneumatic lock B39, a telescopic cylinder B40, a telescopic cylinder C41 and a pneumatic lock C42, wherein the sliding strips 32 are symmetrically arranged on the left side of the upper part of the sliding base 31, the sliding plate 33 is arranged on the sliding strips 32 in a sliding manner, the vertical plate 34 and the vertical column A35 are respectively arranged on the sliding plate 33, the pneumatic motor 36 is arranged on the vertical plate 34, the vertical column B37 is arranged on the upper part of the sliding base 31 in a sliding manner, the clamping plate 38 is respectively and rotatably arranged on the vertical column A35 and the vertical column B37, the pneumatic lock B39 is symmetrically arranged on the clamping plate 38, the telescopic cylinder B40 and the telescopic cylinder C41 are respectively arranged at the left end and the right end of the sliding base 31, the telescopic rod of the telescopic cylinder B40 is connected with the sliding plate 33, the telescopic rod of the telescopic cylinder C41 is connected with the vertical column B37, and the pneumatic lock C42 is also arranged on the lower part of the clamping plate 38.
The upper end of the vertical frame body 7 is also provided with an alarm 43, and when the machine fails, an early warning signal is timely sent to maintenance personnel.
The universal wheels 28 are arranged at the lower ends of the main frame body 1, the left frame body 2 and the right frame body 3, so that the device is convenient to move and carry.
The working principle of the invention is as follows: the core shooter sprays the riser mixture into the riser mold at a high speed, a linear motor A is started to enable a supporting plate A to move the riser mold between clamping plates of a clamping mechanism B, a pneumatic lock C, a telescopic cylinder B and a telescopic cylinder C are started to enable a pin shaft of the pneumatic lock B to be inserted into a groove of an upper mold of the riser mold, a pin shaft of the pneumatic lock C is inserted into a lower mold hanging ring of the riser mold at the moment, and then the linear motor A is started to enable the supporting plate A to return to the original position; starting a pneumatic motor to enable the clamping plate to rotate 180 degrees, wherein the lower die of the riser die is positioned at the upper side, a pin shaft of the pneumatic lock C is retracted, starting a pneumatic lock A to enable the pin shaft of the pneumatic lock A to be inserted into a groove of the lower die of the riser die, starting a telescopic cylinder A to enable the lifting frame to ascend, and separating the lower die of the riser die from the upper die of the riser die; simultaneously starting the telescopic air bag B and the telescopic air bag C to enable the clamping mechanism B to move to the right frame body; at this time, the clamping mechanism A is displaced into the vertical frame to finish the same working steps as the clamping mechanism B; starting a linear motor C to drive a sliding rail C to horizontally displace so that a supporting plate B extends below an upper die of a riser die, starting the linear motor B so that the supporting plate B is positioned at the lower side of the upper die of the riser die, and at the moment, retracting a pin shaft of a pneumatic lock B, wherein the upper die of the riser die is positioned on the supporting plate B; and (3) starting the linear motor C to drive the sliding rail C to horizontally reversely displace, and taking out the riser mold with the forming riser for upper mold.
The invention has the beneficial effects that: 1. the riser automatic processing production device has stable operation performance, realizes the mechanization of riser processing production, greatly reduces the labor capacity of workers, greatly improves the production efficiency of riser production, and has wide market popularization prospect. 2. The upper end of the vertical frame body is also provided with an alarm, and when the machine fails, an early warning signal is timely sent to maintenance personnel. 3. The universal wheels are arranged at the lower ends of the main frame body, the left frame body and the right frame body, so that the device is convenient to move and carry.
Drawings
Fig. 1 is a schematic structural view of the present invention.
The device comprises a 1-main frame body, a 2-left frame body, a 3-right frame body, a 4-fixed plate, a 5-sliding rail A, a 6-clamping mechanism A, a 7-vertical frame body, an 8-lifting frame, a 9-telescopic cylinder A, a 10-connecting rod, a 11-pneumatic lock A, a 12-core shooter, a 13-sliding rail B, a 14-supporting plate A, a 15-linear motor A, a 16-supporting plate B, a 17-clamping mechanism B, a 18-baffle A, a 19-baffle B, a 20-telescopic air bag A, a 21-telescopic air bag B, a 22-telescopic air bag C, a 23-air pump, a 24-sliding rail C, a 25-sliding block, a 26-linear motor B, a 27-sliding rod, a 28-universal wheel, a 29-sliding sleeve, a 30-linear motor C, a 31-sliding base, a 32-sliding bar, a 33-sliding plate, a 34-vertical plate, a 35-vertical column A, a 36-pneumatic motor, a 37-vertical column B, a 38-clamping plate, a 39-pneumatic lock B, a 40-telescopic cylinder B, a 41-telescopic cylinder C, a 42-pneumatic lock C and a 43-pneumatic lock C.
Detailed Description
Embodiments of the present invention are further described below with reference to the accompanying drawings.
Referring to fig. 1, the riser automatic processing production device according to this embodiment includes a main frame 1, a left frame 2, a right frame 3, a fixing plate 4, a slide rail A5, a clamping mechanism A6, a vertical frame 7, a lifting frame 8, a telescopic cylinder A9, a connecting rod 10, a pneumatic lock a11, a core shooter 12, a slide rail B13, a pallet a14, a linear motor a15, a pallet B16, a clamping mechanism B17, a baffle a18, a baffle B19, a telescopic airbag a20, a telescopic airbag B21, a telescopic airbag C22, an air pump 23, a slide rail C24, a slide block 25, a linear motor B26, a slide rod 27, a slide sleeve 29 and a linear motor C30, wherein the left and right ends of the main frame 1 are respectively provided with the left and right frames 2, the right frames 3, the fixing plate 4 is respectively provided with the main frame 1, the left frame 2 and the right frames 3, the upper side of the fixing plate 4 is horizontally provided with the slide rail A5, the clamping mechanism A6 and the clamping mechanism B17 are respectively provided with the slide rail A5, the clamping mechanism A6 and the clamping mechanism B17 are the same clamping mechanism, the middle part of the main frame body 1 is vertically provided with a vertical frame body 7, the inside of the vertical frame body 7 is slidably provided with a lifting frame 8, the lifting frame 8 is a U-shaped lifting frame, the upper end of the vertical frame body 7 is provided with a telescopic cylinder A9, a telescopic rod of the telescopic cylinder A9 is connected with a connecting rod 10 arranged in the middle part of the lifting frame 8, two ends of the lifting frame 8 are symmetrically provided with a pneumatic lock A11, one side of the main frame body 1 is provided with a core shooter 12, a sliding rail B13 is arranged below an injection orifice of the core shooter 12, a supporting plate A14 is arranged on the sliding rail B13 in a sliding manner, a linear motor A15 is arranged on the sliding rail B13, the linear motor A15 controls the displacement of the supporting plate A14, the left end and the right end of the main frame body 1 are respectively provided with a baffle A18 and a baffle B19, the baffle A18 is connected with the clamping mechanism B17 through a telescopic air bag A20, the clamping mechanism A6 is connected with the clamping mechanism B17 through a telescopic air bag B21, the clamping mechanism A6 is connected with the baffle B19 through a telescopic airbag C22, the air pump 23 is arranged on the lower side of the main frame body 1, the air pump 23 respectively controls the air pressure in the clamping mechanism A6, the clamping mechanism B17, the telescopic air cylinder A9, the telescopic airbag A20, the telescopic airbag B21 and the telescopic airbag C22, sliding rods 27 are horizontally and symmetrically arranged in the left frame body 2 and the right frame body 3, sliding sleeves 29 are arranged on the sliding rods 27, sliding rails C24 are vertically and symmetrically arranged on the inner sides of the left frame body 2 and the right frame body 3, the sliding sleeves 29 are connected with the sliding rails C24, linear motors C30 are horizontally and symmetrically arranged in the left frame body 2 and the right frame body 3, the telescopic rods of the linear motors C30 are connected with the sliding sleeves 29, sliding blocks 25 are arranged on the sliding rails C24, the lower ends of the supporting plates B16 are connected with the sliding blocks 25, linear motors B26 are vertically arranged between the sliding rails C24 and the upper ends of the telescopic rods of the linear motors B26 are connected with the supporting plates B16.
The clamping mechanism A6 comprises a sliding base 31, sliding strips 32, a sliding plate 33, a vertical plate 34, a vertical column A35, a pneumatic motor 36, a vertical column B37, a clamping plate 38, a pneumatic lock B39, a telescopic cylinder B40, a telescopic cylinder C41 and a pneumatic lock C42, wherein the sliding strips 32 are symmetrically arranged on the left side of the upper part of the sliding base 31, the sliding plate 33 is arranged on the sliding strips 32 in a sliding manner, the vertical plate 34 and the vertical column A35 are respectively arranged on the sliding plate 33, the pneumatic motor 36 is arranged on the vertical plate 34, the vertical column B37 is arranged on the upper part of the sliding base 31 in a sliding manner, the clamping plate 38 is respectively and rotatably arranged on the vertical column A35 and the vertical column B37, the pneumatic lock B39 is symmetrically arranged on the clamping plate 38, the telescopic cylinder B40 and the telescopic cylinder C41 are respectively arranged at the left end and the right end of the sliding base 31, the telescopic rod of the telescopic cylinder B40 is connected with the sliding plate 33, the telescopic rod of the telescopic cylinder C41 is connected with the vertical column B37, and the pneumatic lock C42 is also arranged on the lower part of the clamping plate 38.
The upper end of the vertical frame body 7 is also provided with an alarm 43, and when the machine fails, an early warning signal is timely sent to maintenance personnel.
The universal wheels 28 are arranged at the lower ends of the main frame body 1, the left frame body 2 and the right frame body 3, so that the device is convenient to move and carry.
The working principle of the specific embodiment is as follows: the core shooter sprays the riser mixture into the riser mold at a high speed, a linear motor A is started to enable a supporting plate A to move the riser mold between clamping plates of a clamping mechanism B, a pneumatic lock C, a telescopic cylinder B and a telescopic cylinder C are started to enable a pin shaft of the pneumatic lock B to be inserted into a groove of an upper mold of the riser mold, a pin shaft of the pneumatic lock C is inserted into a lower mold hanging ring of the riser mold at the moment, and then the linear motor A is started to enable the supporting plate A to return to the original position; starting a pneumatic motor to enable the clamping plate to rotate 180 degrees, wherein the lower die of the riser die is positioned at the upper side, a pin shaft of the pneumatic lock C is retracted, starting a pneumatic lock A to enable the pin shaft of the pneumatic lock A to be inserted into a groove of the lower die of the riser die, starting a telescopic cylinder A to enable the lifting frame to ascend, and separating the lower die of the riser die from the upper die of the riser die; simultaneously starting the telescopic air bag B and the telescopic air bag C to enable the clamping mechanism B to move to the right frame body; at this time, the clamping mechanism A is displaced into the vertical frame to finish the same working steps as the clamping mechanism B; starting a linear motor C to drive a sliding rail C to horizontally displace so that a supporting plate B extends below an upper die of a riser die, starting the linear motor B so that the supporting plate B is positioned at the lower side of the upper die of the riser die, and at the moment, retracting a pin shaft of a pneumatic lock B, wherein the upper die of the riser die is positioned on the supporting plate B; and (3) starting the linear motor C to drive the sliding rail C to horizontally reversely displace, and taking out the riser mold with the forming riser for upper mold.
The beneficial effects of this concrete implementation are that: 1. the riser automatic processing production device has stable operation performance, realizes the mechanization of riser processing production, greatly reduces the labor capacity of workers, greatly improves the production efficiency of riser production, and has wide market popularization prospect. 2. The upper end of the vertical frame body is also provided with an alarm, and when the machine fails, an early warning signal is timely sent to maintenance personnel. 3. The universal wheels are arranged at the lower ends of the main frame body, the left frame body and the right frame body, so that the device is convenient to move and carry.
The embodiments of the present invention are not limited to the above embodiments, and all the similar structures and variations using the present invention are within the scope of the present invention.
Claims (2)
1. The utility model provides a riser automatic processing apparatus for producing which characterized in that: including body frame (1), left side support body (2), right side support body (3), fixed plate (4), slide rail A (5), fixture A (6), support frame (7), crane (8), telescopic cylinder A (9), connecting rod (10), pneumatic lock A (11), core shooter (12), slide rail B (13), layer board A (14), linear electric motor A (15), layer board B (16), fixture B (17), baffle A (18), baffle B (19), telescopic airbag A (20), telescopic airbag B (21), telescopic airbag C (22), air pump (23), slide rail C (24), slider (25), linear electric motor B (26), slide bar (27), sliding sleeve (29) and linear electric motor C (30), body frame (1) left and right end sets up left side support body (2), right side support body (3) respectively, fixed plate (4) all set up on body frame (1), left side support body (2), linear electric motor A (15), fixed plate (4) upside level sets up slide rail A (5), slide rail A (5) set up on slide rail C (23), slide rail C (24), slide rail C (25), slide mechanism A (6) and fixture A (17) hold, fixture A (6) respectively The clamping mechanism B (17) is the same clamping mechanism, the middle part of the main frame body (1) is vertically provided with the vertical frame body (7), the inside of the vertical frame body (7) is slidingly provided with the lifting frame (8), just the lifting frame (8) is a U-shaped lifting frame, the upper end of the vertical frame body (7) is provided with the telescopic cylinder A (9), the telescopic rod of the telescopic cylinder A (9) is connected with the connecting rod (10) arranged in the middle part of the lifting frame (8), the two ends of the lifting frame (8) are symmetrically provided with the pneumatic lock A (11), one side of the main frame body (1) is provided with the core shooter (12), the lower part of the injection orifice of the core shooter (12) is provided with the slide rail B (13), the upper side of the slide rail B (13) is provided with the support plate A (14), the slide rail B (13) is provided with the linear motor A (15), the linear motor A (15) controls the displacement of the support plate A (14), the left end and the right end of the main frame body (1) are respectively provided with the baffle A (18) and the baffle B (19), the baffle A (18) is connected with the clamping mechanism B (17) through the telescopic air bag A (20), the telescopic air bag A (6) is connected with the clamping mechanism B (17) through the telescopic air bag A (21) and the telescopic air bag B (21), an air pump (23) is arranged at the lower side of the main frame body (1), the air pump (23) respectively controls a clamping mechanism A (6), a clamping mechanism B (17), a telescopic air cylinder A (9), a telescopic air bag A (20), a telescopic air bag B (21) and a telescopic air bag C (22), sliding rods (27) are horizontally and symmetrically arranged in the left frame body (2) and the right frame body (3), sliding sleeves (29) are arranged on the sliding rods (27), sliding rails C (24) are vertically and symmetrically arranged at the inner sides of the left frame body (2) and the right frame body (3), the sliding sleeves (29) are connected with the sliding rails C (24), linear motors C (30) are horizontally and symmetrically arranged in the left frame body (2) and the right frame body (3), the telescopic rods of the linear motors C (30) are connected with the sliding sleeves (29), sliding blocks (25) are arranged on the sliding rails C (24), linear motors B (26) are vertically arranged between the sliding rails C (24) which are oppositely arranged, and the upper ends of the linear motors B (26) are connected with the sliding blocks (16);
the clamping mechanism A (6) comprises a sliding base (31), a sliding strip (32), a sliding plate (33), a vertical plate (34), a vertical column A (35), a pneumatic motor (36), a vertical column B (37), a clamping plate (38), a pneumatic lock B (39), a telescopic cylinder B (40), a telescopic cylinder C (41) and a pneumatic lock C (42), wherein the sliding strip (32) is symmetrically arranged on the left side of the upper part of the sliding base (31), the sliding plate (33) is arranged on the sliding strip (32), the vertical plate (34) and the vertical column A (35) are respectively arranged on the sliding plate (33), the pneumatic motor (36) is arranged on the right side of the upper part of the sliding base (31), the vertical column B (37) is arranged on the vertical column A (35) and the vertical column B (37) in a rotating way, the pneumatic lock B (39) is symmetrically arranged on the clamping plate (38), the rotary shaft of the pneumatic motor (36) is in transmission with the clamping plate (38) on the vertical column A (35), the left end and the right end of the sliding base (31) are respectively provided with the telescopic cylinder B (40), the telescopic cylinder B (41) is connected with the telescopic cylinder B (41) and the telescopic cylinder B (41) in a telescopic rod (41), the lower part of the clamping plate (38) is also provided with a pneumatic lock C (42);
universal wheels (28) are arranged at the lower ends of the main frame body (1), the left frame body (2) and the right frame body (3).
2. An automatic feeder head processing apparatus as claimed in claim 1, wherein: an alarm (43) is also arranged at the upper end of the vertical frame body (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710808368.4A CN107377883B (en) | 2017-09-09 | 2017-09-09 | Riser automatic processing apparatus for producing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710808368.4A CN107377883B (en) | 2017-09-09 | 2017-09-09 | Riser automatic processing apparatus for producing |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107377883A CN107377883A (en) | 2017-11-24 |
| CN107377883B true CN107377883B (en) | 2023-08-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710808368.4A Active CN107377883B (en) | 2017-09-09 | 2017-09-09 | Riser automatic processing apparatus for producing |
Country Status (1)
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| CN (1) | CN107377883B (en) |
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| US7882885B2 (en) * | 2008-02-18 | 2011-02-08 | United Technologies Corporation | Systems and methods for reducing the potential for riser backfilling during investment casting |
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| CN106311989A (en) * | 2016-10-31 | 2017-01-11 | 常州先进制造技术研究所 | Automatic core shooting and die splitting system for casting head production |
| CN107096895A (en) * | 2017-06-30 | 2017-08-29 | 湖州炜炎环保科技有限公司 | A kind of fiber high temperature rising head particular manufacturing craft |
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| CN107377883A (en) | 2017-11-24 |
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