CN107377494A - A kind of accurate steel balls automatic polishing technique - Google Patents

A kind of accurate steel balls automatic polishing technique Download PDF

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Publication number
CN107377494A
CN107377494A CN201710623996.5A CN201710623996A CN107377494A CN 107377494 A CN107377494 A CN 107377494A CN 201710623996 A CN201710623996 A CN 201710623996A CN 107377494 A CN107377494 A CN 107377494A
Authority
CN
China
Prior art keywords
steel ball
cleaning
screening
air knife
automatic polishing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710623996.5A
Other languages
Chinese (zh)
Inventor
何海航
朱明清
崔鑫明
周勇
薛勇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Lixing General Steel Ball Co Ltd
Original Assignee
Jiangsu Lixing General Steel Ball Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Lixing General Steel Ball Co Ltd filed Critical Jiangsu Lixing General Steel Ball Co Ltd
Priority to CN201710623996.5A priority Critical patent/CN107377494A/en
Publication of CN107377494A publication Critical patent/CN107377494A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/12Apparatus having only parallel elements
    • B07B1/14Roller screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/42Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/46Constructional details of screens in general; Cleaning or heating of screens
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B7/00Drying solid materials or objects by processes using a combination of processes not covered by a single one of groups F26B3/00 and F26B5/00

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The present invention relates to a kind of accurate steel balls automatic polishing technique, including cleaning and unify steel ball surface automatically, automatic blanking carries out the water removal of the phase of air knife one, three steps of drying of being rolled into special air blade.The advantage of the invention is that:By being improved to traditional polishing, steel ball is cleaned first with cleaning cylinder, air knife A is recycled to carry out pre cleaning to steel ball surface water, finally surface residual water is carried out to steel ball to dry, and steel ball is rolled using air knife B during drying, ensure drying effect, using above-mentioned this handling process, can be on the basis of technological requirement be ensured, reduce the greasy influence of cloth, the pollution to environment is reduced, and eddy current inspection can be fully met to steel ball surface cleannes, the requirement of brightness.

Description

A kind of accurate steel balls automatic polishing technique
Technical field
The present invention relates to steel ball production field, more particularly to a kind of accurate steel balls automatic polishing technique.
Background technology
, it is necessary to by cold-heading, photosphere, heat treatment, hard grind, slightly grind, detect a flaw, lappingout and cleaning in the manufacturing process of steel ball Etc. several big processes.After slightly process is ground, it is sent into before flaw detection process, it is necessary to which preferred clean to steel ball surface, to remove The particles such as the mill slag of influence quality of surface adhesion and lapping liquid, meanwhile, steel ball appearance defect can be checked in time, prevent from grinding Slag, lapping liquid enter next procedure.
Current traditional polishing process is still carried out oil removing polishing, made using traditional three step glossings, i.e. corncob With sodium oleate soap heat scalding and boil, be polished production with cloth angle again, this glossing surface brightness reaches wanting for flaw detection Ask, but cleannes do not reach requirement, and the greasy dust of cloth brings larger puzzlement to flaw detection management and production, influences the effect of flaw detection, Simultaneously the shortcomings that larger in terms of environmental management being present:1st, the largely solid waste such as useless corncob, useless cloth angle is produced;2nd, make an uproar Sound is big;3rd, it is short to scald boil liquid service life, once all left and right failures, not only high processing costs, and waste liquid is difficult to handle, can not return Receive and utilize.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of accurate steel balls automatic polishing technique, technological requirement is being ensured On the basis of, the greasy influence of cloth is reduced, reduces the pollution to environment, and eddy current inspection can be fully met steel ball surface is cleaned Degree, the requirement of brightness.
In order to solve the above technical problems, the technical scheme is that:A kind of accurate steel balls automatic polishing technique, it is innovated Point is:Including cleaning and unifying automatically steel ball surface, the automatic blanking progress phase of air knife one water removal, baking of being rolled into special air blade Do three steps.
Further, the step is specially:
a)Cleaning and automatically unified steel ball surface:First, pending steel ball is put into cleaning cylinder, the cleaning cylinder is one The hollow cylindrical structure of upper end open, have a cleaning delivery port, then, add into cleaning cylinder in the bottom of cleaning cylinder Enter the oil removing cleaning that degreaser first carries out single order section to steel ball, after the completion of cleaning, from the delivery port of cleaning cylinder by degreaser Discharge, then clear water is added into cleaning cylinder, the clear water that the two-stage is carried out to steel ball cleans;
b)Automatic blanking carries out the water removal of the phase of air knife one:Steel ball after two-stage cleaning, which is sent into separating sieve, carries out size of different sizes The screening process of steel ball, while during screening, pre cleaning is carried out to the surface water of steel ball using air knife;
c)Roll and dry into special air blade:Steel ball after pre cleaning is delivered on conveying crawler belt and conveyed, in the process of conveying In, carry out drying and processing to steel ball using the heating tube for being arranged on conveying crawler belt lower end, the temperature of drying for 115-130 DEG C it Between, the time of drying is 14-16min, while during drying, using being arranged on the air knife of conveying crawler belt upper end to steel ball Rolled, the temperature for the wind that air knife is blown out is 80 DEG C.
Further, in the step a, duration of the oil removing in stage cleaning is 2-3min, the clear water of two-stage The duration of cleaning is 1-2min.
Further, in the step b, the temperature that air knife carries out pre cleaning is 80 DEG C.
Further, in the step b, the separating sieve includes
One steel ball buffer unit, the steel ball buffer unit are arranged on the discharge port end of heat-treatment production line, including a receiver, It is provided with striker plate at the both ends of receiver, the receiver has several in yi word pattern and the discharging opening of column distribution;
One sieve unit, the sieve unit are arranged on the discharge port end of receiver, including a pair of the discharging opening 1 with receiver The screening group answered, every group of screening group are collectively formed by the screening bar of two and column distribution, and appearance steel ball is left between two screening bars The gap passed through, and the gap between two screening bars can be adjusted by governor motion;
One splicing unit, the splicing unit are included positioned at the small-bore steel ball picking-up container A sieved below bar and positioned at screening bar The heavy caliber steel ball picking-up container B of side.
Further, the governor motion include with any driving cylinder for being connected of screening bar in each screening group, and can be by Driving cylinder driving is away from or close to the same as another screening bar in group.
Further, the governor motion includes a gangbar, and the gangbar is with being located at the same side in each screening group Screening bar is connected, and the gangbar is driven along the distribution arrangement of screening group by driving cylinder and moved back and forth.
Further, it is provided with baffle plate on the outside of two screening bars in every group of screening group.
Further, in the step c, heating tube is a S-shaped tubulose knot extended along the conveying direction of conveying crawler belt Structure.
The advantage of the invention is that:In the present invention, by being improved to traditional polishing, justify first with cleaning Cylinder cleans to steel ball, recycles air knife A to carry out pre cleaning to steel ball surface water, and finally carrying out surface residual water to steel ball enters Row drying, and steel ball is rolled using air knife B during drying, ensure drying effect, using above-mentioned this processing Technique, it can reduce the greasy influence of cloth on the basis of technological requirement is ensured, reduce the pollution to environment, and can expire completely Sufficient eddy current inspection is to steel ball surface cleannes, the requirement of brightness.
By the setting of tipping mechanism, cylinder upset will can be entirely cleaned, will fall the steel ball cleaned in cylinder so as to convenient Enter next procedure.
Setting for separating sieve, using bar is sieved to being sieved by steel ball, by two kinds of steel ball sieves of different size Branch away, and classification storage, it would be desirable to the steel ball of bore deliver to later process and be processed, so as to effectively avoid from Heat-treatment production line is delivered in the steel ball in next procedure there is two kinds of specifications, influences being smoothed out for processing.
Setting for governor motion, independent regulation can be carried out by the corresponding screening bar of a driving cylinder, Regulation can be synchronized to all screening bars using a driving cylinder, can according to specific operating mode unrestricted choice, so as to Realize the variation of regulation.
By screening bar outside set baffle plate, steel ball can be avoided when by sieving bar, bigbore steel ball from Side is fallen in small-bore steel ball picking-up container A, it is ensured that the steel ball in picking-up container is same specification.
In the present invention, for the setting of heating tube, by being designed to extend along the conveying direction of conveying crawler belt S-shaped tubular structure, also for uniformly being heated to the steel ball that conveys on conveying crawler belt, it is ensured that heating effect.
Brief description of the drawings
The present invention is further detailed explanation with reference to the accompanying drawings and detailed description.
Fig. 1 is the schematic diagram of the accurate steel balls automatic polishing device of the present invention.
Fig. 2 is the schematic diagram of the separating sieve in the present invention.
Fig. 3 is the first structural representation of governor motion in the present invention.
Fig. 4 is second of structural representation of adjustment structure in the present invention.
Embodiment
The following examples can make professional and technical personnel that the present invention be more fully understood, but therefore not send out this It is bright to be limited among described scope of embodiments.
A kind of accurate steel balls automatic polishing device as shown in Figure 1, a kind of accurate steel balls as shown in Figure 1 and Figure 2 are thrown automatically Light on line, including
One cleaning unit, the cleaning unit include a cleaning cylinder 102, and the cleaning cylinder 102 is the open circles of a upper end open Column structure, cleaning cylinder 102 bottom have one cleaning delivery port 101, cleaning cylinder 102 can be driven by tipping mechanism into Row is swung.
Tipping mechanism is specially:The both ends of cleaning cylinder 102 are fixed on a cylinder stent by bearing block, the cleaning Cylinder 102 can be promoted the tie point along cleaning cylinder 102 and cylinder stent to be swung by driving cylinder.Pass through tipping mechanism Set, will can entirely clean cylinder 102 and overturn, the steel ball cleaned in cylinder 102 is poured into next procedure so as to convenient.
One separation unit, the separation unit include a separating sieve 103, and the separating sieve 103 is arranged on going out for cleaning cylinder 102 Expect at end, an air knife A104 is additionally provided with the upper end of separating sieve 103.
Schematic diagram as shown in Figure 2 understands that separating sieve 103 includes
One steel ball buffer unit, the steel ball buffer unit are arranged on the discharge port end of cleaning cylinder 102, including a receiver 1, The both ends of receiver 1 are provided with striker plate, and receiver 1 has several in yi word pattern and the discharging opening 2 of column distribution.
One sieve unit, the sieve unit are arranged on the discharge port end of receiver 1, including the discharging opening one with receiver 1 Screening group corresponding to one, every group of screening group are collectively formed by the screening bar 4 of two and column distribution, left between two screening bars 4 Hold the gap that steel ball passes through, and the gap between two screening bars 4 can be adjusted by governor motion.
The outside of two screening bars 4 in every group of screening group is provided with baffle plate.By setting gear in the outside of screening bar 4 Plate, steel ball can be avoided when by sieving bar, bigbore steel ball is fallen in small-bore steel ball picking-up container A from side, really The steel ball protected in picking-up container is same specification.
In the present invention, governor motion has two kinds of different structures, and the first is separately adjustable structure, its structure such as Fig. 3 It is shown, including pass through connecting rod A12 and sieve with the driving cylinder A11 that any screening bar 4 is connected in each screening group, driving cylinder A11 Divide bar 4, and sieve bar 4 to be driven by driving cylinder A11 away from or close to another screening bar 4 in group.
Be for second linkage adjustment structure, its structure as shown in figure 4, including a gangbar 21, the gangbar 21 with it is each Screening bar 4 in screening group positioned at the same side is connected between gangbar 21 and screening bar 4 and is connected by connecting rod B22, gangbar 21 are moved back and forth by driving cylinder B23 drivings along the distribution arrangement of screening group.
By setting two kinds of different governor motions, can be carried out by the corresponding screening bar of a driving cylinder independent Regulation, regulation can also be synchronized to all screening bars using a driving cylinder, can according to specific operating mode unrestricted choice, So as to which the variation of regulation can be realized.
One splicing unit, splicing unit are included positioned at the small-bore steel ball picking-up container A3 of the lower section of screening bar 4 and positioned at screening The heavy caliber steel ball picking-up container B5 of the side of bar 4.
One heated transportation unit, heated transportation unit are arranged at the discharge end of separating sieve 103, including a conveying crawler belt 105, conveying crawler belt 105 upper end be provided with a pair along conveying crawler belt 105 conveying directions and column distribution air knife B107, The lower end of conveying crawler belt 105 is provided with a heating tube 106, a discharge port plate is provided with the discharge end of conveying crawler belt 105 108。
Heating tube 106 is a S-shaped tubular structure extended along the conveying direction of conveying crawler belt 105.For heating tube 106 Setting, by the S-shaped tubular structure for being designed to extend along the conveying direction of conveying crawler belt 105, also for can Uniformly the steel ball conveyed on conveying crawler belt 105 is heated, it is ensured that heating effect.
Accurate steel balls automatic polishing technique in the present invention is achieved especially by following step:
The first step, automatically cleaning and unified steel ball surface:First, pending steel ball is put into cleaning cylinder 102, then, The oil removing cleaning that degreaser first carries out single order section to steel ball is added into cleaning cylinder 102, after the completion of cleaning, from cleaning cylinder Degreaser is discharged at 102 delivery port 101, then clear water is added into cleaning cylinder 102, the clear water of two-stage is carried out to steel ball Clean, in above-mentioned cleaning process, the duration of the oil removing cleaning in a stage is 2-3min, and the clear water cleaning of two-stage continues Time is 1-2min.
Second step, automatic blanking carry out the water removal of the phase of air knife one:Steel ball after two-stage cleaning, which is sent into separating sieve, to be carried out greatly The screening process of small different size steel balls, the steel ball cleaned from cleaning cylinder 102 can enter in receiver 1 first, and connect Steel ball in charging tray 1 discharges from each discharging opening 2 respectively, when by screening group, according to the two of front and rear processing kinds of different sizes Steel ball size, regulate the gap between two screening bars 4 in same group using governor motion, steel ball is passing through screening During bar 4, small-bore steel ball can be directly from falling in small-bore steel ball picking-up container A3 between two screening bars 4, and heavy caliber Steel ball can unanimously be rolled from screening bar 4, until drop in the heavy caliber steel ball picking-up container B5 at screening bar side end, Simultaneously during screening, pre cleaning is carried out to the surface water of steel ball using air knife A104, air knife A104 is carrying out pre cleaning When, it is 80 DEG C that it, which blows the temperature of place's wind,.
3rd step, roll and dry into special air blade:Steel ball after pre cleaning, as needed by small-bore steel ball picking-up container Steel ball in A3 or heavy caliber steel ball picking-up container B5 is delivered on conveying crawler belt 105 and conveyed, and during conveying, utilizes heating tube 106 pairs of steel balls carry out drying and processings, and between the temperature of drying is 115-130 DEG C, the time of drying is 14-16min, while is being dried In dry process, steel ball is rolled using air knife B, to ensure drying effect, the temperature for the wind that air knife B107 is blown out is 80 DEG C, the steel ball after drying terminates enters in discharge port plate 108, completes polishing.
It should be understood by those skilled in the art that the present invention is not limited to the above embodiments, above-described embodiment and explanation Merely illustrating the principles of the invention described in book, without departing from the spirit and scope of the present invention, the present invention also have Various changes and modifications, these changes and improvements all fall within the protetion scope of the claimed invention.The claimed scope of the invention By appended claims and its equivalent thereof.

Claims (9)

  1. A kind of 1. accurate steel balls automatic polishing technique, it is characterised in that:Including cleaning and unifying automatically steel ball surface, automatic blanking Carry out the water removal of the phase of air knife one, three steps of drying of being rolled into special air blade.
  2. 2. accurate steel balls automatic polishing technique according to claim 1, it is characterised in that:The step is specially:
    a)Cleaning and automatically unified steel ball surface:First, pending steel ball is put into cleaning cylinder, the cleaning cylinder is one The hollow cylindrical structure of upper end open, have a cleaning delivery port, then, add into cleaning cylinder in the bottom of cleaning cylinder Enter the oil removing cleaning that degreaser first carries out single order section to steel ball, after the completion of cleaning, from the delivery port of cleaning cylinder by degreaser Discharge, then clear water is added into cleaning cylinder, the clear water that the two-stage is carried out to steel ball cleans;
    b)Automatic blanking carries out the water removal of the phase of air knife one:Steel ball after two-stage cleaning, which is sent into separating sieve, carries out size of different sizes The screening process of steel ball, while during screening, pre cleaning is carried out to the surface water of steel ball using air knife;
    c)Roll and dry into special air blade:Steel ball after pre cleaning is delivered on conveying crawler belt and conveyed, in the process of conveying In, carry out drying and processing to steel ball using the heating tube for being arranged on conveying crawler belt lower end, the temperature of drying for 115-130 DEG C it Between, the time of drying is 14-16min, while during drying, using being arranged on the air knife of conveying crawler belt upper end to steel ball Rolled, the temperature for the wind that air knife is blown out is 80 DEG C.
  3. 3. accurate steel balls automatic polishing technique according to claim 2, it is characterised in that:In the step a, a stage The duration of oil removing cleaning is 2-3min, and the duration of the clear water cleaning of two-stage is 1-2min.
  4. 4. accurate steel balls automatic polishing technique according to claim 2, it is characterised in that:In the step b, air knife is carried out The temperature of pre cleaning is 80 DEG C.
  5. 5. accurate steel balls automatic polishing technique according to claim 2, it is characterised in that:In the step b, the sorting Sieve includes
    One steel ball buffer unit, the steel ball buffer unit are arranged on the discharge port end of heat-treatment production line, including a receiver, It is provided with striker plate at the both ends of receiver, the receiver has several in yi word pattern and the discharging opening of column distribution;
    One sieve unit, the sieve unit are arranged on the discharge port end of receiver, including a pair of the discharging opening 1 with receiver The screening group answered, every group of screening group are collectively formed by the screening bar of two and column distribution, and appearance steel ball is left between two screening bars The gap passed through, and the gap between two screening bars can be adjusted by governor motion;
    One splicing unit, the splicing unit are included positioned at the small-bore steel ball picking-up container A sieved below bar and positioned at screening bar The heavy caliber steel ball picking-up container B of side.
  6. 6. accurate steel balls automatic polishing on line according to claim 5, it is characterised in that:The governor motion include with it is each The connected driving cylinder of any screening bar in individual screening group, and can be driven by driving cylinder away from or close to another screening in group Bar.
  7. 7. accurate steel balls automatic polishing on line according to claim 5, it is characterised in that:The governor motion includes one Lever, the gangbar with each screening group be located at the same side screening bar be connected, the gangbar by driving cylinder drive along The distribution arrangement of screening group is moved back and forth.
  8. 8. accurate steel balls automatic polishing on line according to claim 5, it is characterised in that:Two sieves in every group of screening group Divide on the outside of bar and be provided with baffle plate.
  9. 9. accurate steel balls automatic polishing on line according to claim 2, it is characterised in that:In the step c, heating tube is The one S-shaped tubular structure extended along the conveying direction of conveying crawler belt.
CN201710623996.5A 2017-07-27 2017-07-27 A kind of accurate steel balls automatic polishing technique Pending CN107377494A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710623996.5A CN107377494A (en) 2017-07-27 2017-07-27 A kind of accurate steel balls automatic polishing technique

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710623996.5A CN107377494A (en) 2017-07-27 2017-07-27 A kind of accurate steel balls automatic polishing technique

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Publication Number Publication Date
CN107377494A true CN107377494A (en) 2017-11-24

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Country Status (1)

Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108787414A (en) * 2018-07-04 2018-11-13 山东科技大学 A kind of adaptive sorting unit of steel ball based on eddy current detection
CN111014001A (en) * 2019-12-30 2020-04-17 苏州嘉诺环境工程有限公司 Roller screen and material blocking prevention method of roller screen

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CN206064793U (en) * 2016-08-31 2017-04-05 山东东阿钢球集团有限公司 A kind of steel ball grinding delivering sorting cleaning device
CN106733668A (en) * 2016-12-25 2017-05-31 重庆天运汽车配件有限公司 A kind of steel ball sorting technique

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108787414A (en) * 2018-07-04 2018-11-13 山东科技大学 A kind of adaptive sorting unit of steel ball based on eddy current detection
WO2020006987A1 (en) * 2018-07-04 2020-01-09 山东科技大学 Eddy current detection-based adaptive steel ball sorting device
CN111014001A (en) * 2019-12-30 2020-04-17 苏州嘉诺环境工程有限公司 Roller screen and material blocking prevention method of roller screen

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