CN107362646B - Water smoke dust pelletizing system - Google Patents
Water smoke dust pelletizing system Download PDFInfo
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- CN107362646B CN107362646B CN201710778042.1A CN201710778042A CN107362646B CN 107362646 B CN107362646 B CN 107362646B CN 201710778042 A CN201710778042 A CN 201710778042A CN 107362646 B CN107362646 B CN 107362646B
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Abstract
The invention discloses a water mist dust removal system which comprises a centrifugal separation device, a water mist dust removal device and a demisting device which are arranged in a grading mode, wherein high-humidity high-temperature gas sequentially flows through each region, large-particle dust, fine-particle dust and moisture in the gas are sequentially removed through the structural design of a guide cylinder, a water distributor, a high-pressure superfine nozzle, a guide plate, a demister and the like in the device and different principle effects of each region, the dust removal rate can reach more than 99 percent for effectively removing dust and cooling high-humidity high-temperature dust-containing gas. Furthermore, the system can also integrate a water purification and circulation device, purify the overflow water of the water mist dust removal device and the demisting device through the water purification and circulation device, and flow the purified water into the centrifugal separation device and the water mist dust removal device again to realize the recycling of the water, greatly save the use amount of the water for dust removal and reduce the operation cost.
Description
Technical Field
The invention belongs to the technical field of environmental protection and treatment, and particularly relates to a water mist dust removal system applied to effectively removing dust in high-humidity (saturated) and high-temperature (not higher than 130 ℃) gas.
Background
In recent years, with rapid development of economy, atmospheric pollutants discharged from industrial kilns pose great harm to the surrounding environment, and therefore, a technology for removing particulate matters from dust-containing gas to reduce the emission thereof to the atmosphere is becoming more and more important.
Because of the limitation of energy source endowment conditions in China, coal is always the main primary energy source in China, and the energy structure mainly based on coal determines that carbon dioxide, sulfur dioxide, smoke dust, dust and the like generated by coal combustion are important factors for causing air pollution in China. Meanwhile, the emission of smoke dust and dust brought by the high-speed development of the industries such as metallurgy, cement, waste incineration and the like further increases the pressure of environmental protection. For the environment, dust discharged into the atmosphere can reduce the visibility of the atmosphere and cause soot type pollution after long-time floating; for human body, the absorbable dust can cause progressive pulmonary fibrosis and lung hypofunction, and the trace heavy metal elements and radioactive elements contained in the dust can also cause fatal diseases such as senile dementia, leukemia and the like. To mitigate these hazards, dust collectors have been widely adopted by various industrial sectors as the primary means and devices for atmospheric dust removal.
However, the dust removal difficulty in the high-humidity (saturated) and high-temperature (no higher than 130 ℃) gas is high, the dust removal efficiency of a single dust remover is low, the energy consumption is high, and a novel dust removal method and a novel dust removal device are needed to remove the dust in the high-humidity and high-temperature gas.
Disclosure of Invention
In order to solve the problems, the invention discloses a water mist dust removal system, which is used for further improving the removal rate of dust in high-humidity (saturated) and high-temperature (not higher than 130 ℃) gas.
The invention discloses a water mist dust removal system, which comprises a centrifugal separation device, a water mist dust removal device and a demisting device which are arranged in a grading manner, wherein,
the centrifugal separation device comprises a separation area body, a first air inlet, a first air outlet and an ash collecting bin positioned at the bottom of the separation area body, wherein a plurality of guide cylinders which are arranged in a honeycomb shape are vertically arranged in the separation area body, and the air inlet ends of the guide cylinders are communicated with the first air inlet through an air distribution unit; the air distribution unit is provided with air distribution disks with the same number as the guide cylinders, and the air distribution disks are correspondingly connected with the air inlet ends of the guide cylinders; the air outlet end of each guide cylinder is provided with an air outlet pipe, the first air outlet is provided with a fan, the top of the separation area body is provided with a cleaning unit for cleaning the guide cylinders and the air distribution unit, and the cleaning unit is provided with a plurality of cleaning spray heads;
the water mist dust removal device comprises a dust removal area body, a second air inlet, a second air outlet and a muddy water bin positioned at the bottom of the dust removal area body, wherein a first airflow guide plate is arranged in the dust removal area body, the dust removal area body is divided into a first air inlet channel and a dust removal chamber which are communicated through the first airflow guide plate, the first air inlet channel is communicated with the second air inlet, and the dust removal chamber is communicated with the second air outlet; a water distributor and at least one guide plate are arranged in the dust removing chamber from top to bottom, the water distributor is provided with a plurality of water mist nozzles with downward water outlets and an adjusting controller for adjusting the water outlet quantity and the water pressure, and the guide plate is provided with a plurality of guide holes; the second air inlet is communicated with the first air outlet through a pipeline;
the demisting device comprises a demisting zone body, a third air inlet, a third air outlet and a water purifying bin arranged at the bottom of the demisting zone body, wherein a second airflow guide plate is arranged in the demisting zone body, the demisting zone body is divided into a second air inlet channel and a demisting chamber which are communicated through the second airflow guide plate, the second air inlet channel is communicated with the third air inlet, the demisting chamber is communicated with the third air outlet, and a demister used for removing water vapor in air is arranged in the demisting chamber; the third air inlet is communicated with the second air outlet through a pipeline.
As a preferred scheme, the air distribution plate adopts an upper-lower double-layer structure, and the size and the angle of air inflow are adjusted through the relative position between the double-layer structures.
As a preferred scheme, the guide cylinder is of a cylindrical structure, the top of the guide cylinder is provided with a plurality of inclined air inlet holes as air inlet ends and is communicated with the first air inlet through an air distribution disc, the top of the guide cylinder is also provided with an air outlet pipe penetrating through the air distribution disc as an air outlet end, the bottom of the guide cylinder is provided with a section of conical structure, and the bottom of the conical structure is provided with an ash falling pipe; each cleaning spray head and the air outlet pipe are arranged in a staggered way, and the water outlet of each cleaning spray head is positioned below the air outlet of the air outlet pipe; the air distribution disc is provided with an air outlet pipe hole for inserting an air outlet pipe of the guide cylinder; the gas enters the gas distribution unit from the first gas inlet, obliquely enters the guide cylinder through the gas distribution disc and each oblique gas inlet, is discharged out of the guide cylinder through the gas outlet pipe after centrifugal separation, and is collected to the first gas outlet to be discharged under the action of the fan.
As a preferred scheme, the isolation unit is arranged below the cleaning unit, the isolation unit is provided with a plurality of isolation plates which are matched with the size and the position of the cleaning spray head, the isolation plates have a movable overturning function and are used for blocking gas in the body of the dust removal area from entering the cleaning spray head when the system is in dust removal operation, and the isolation plates overturn a certain angle to enable spray liquid to directly fall into the gas distribution unit and the guide cylinder when the system is maintained and cleaned.
As a preferred scheme, water smoke dust collector's second air inlet arranges in the top of dust removal district body, and the one end of first air current deflector is fixed in the top surface of dust removal district body, and the other end extends to the bottom of dust removal district body and with the bottom surface certain distance of interval to cut apart into the first inlet channel and the clean room that are linked together with the dust removal district body, the air current gets into first inlet channel from the second air inlet, and flows to the clean room by first inlet channel.
As a preferred scheme, in the water mist dust removal device, a water mist spray head of a water distributor is a high-pressure ultra-fine spray nozzle which is uniformly arranged on the cross section of a dust removal chamber so as to form a fine water film covering the cross section of the dust removal chamber.
As a preferable scheme, in the defogging device, the defogger comprises a three-section baffle plate, and each section of baffle plate is mutually independent and is connected with an angle adjuster for adjusting the inclination angle of the baffle plate.
As a preferred scheme, the ash collecting bin, the muddy water bin and the water purifying bin are all provided with a charge level meter and an automatic discharge valve which are linked mutually.
As a preferred scheme, the system also comprises a water purification and circulation device, overflow ports are arranged on the muddy water bin of the water mist dust removal device and the purified water bin of the demisting device, water discharged from the overflow ports of the muddy water bin and the purified water bin flows into the water purification and circulation device through a pipeline, and the water is purified by the water purification and circulation device and then is sent into the centrifugal separation device to be used as the centrifugal separation device for periodic cleaning water and/or sent into the demisting device to be used as atomized dust removal water.
As a preferred scheme, the water purification and circulation device comprises a purification chamber body, an overflow water receiving port, a water replenishing port, a circulating water self-purification interface, a circulating water using port and a sewage discharging port, wherein a circulating water self-purification filler area is arranged in the purification chamber body, a precipitation area and a clear water area are arranged at the bottom of the purification chamber body, water purified by the circulating water self-purification filler area falls into the clear water area, and water discharged by the overflow ports of the muddy water bin and the purified water bin is communicated with the overflow water receiving port through a pipeline and flows into the precipitation area; the circulating water port is arranged at the side of the clear water area and sends water in the clear water area to the centrifugal separation device through a pipeline and a delivery pump to be used as regular cleaning water of the centrifugal separation device and to be sent to the water mist dust removal device to be used as atomizing dust removal water; the circulating water self-purification interface is arranged at the side of the precipitation zone and introduces water in the precipitation zone into the circulating water self-purification filler zone through a pipeline and a delivery pump for purification; the water replenishing port is used for periodically replenishing water for the water purifying and circulating device; the sewage draining port is used for draining sewage regularly in the settling area and the clear water area.
The water mist dust removal system disclosed by the invention has the following beneficial effects:
(1) the centrifugal separation device, water smoke dust collector, the three functional areas of defogging device have been integrated, adopt the mode that sets up in grades, high humid high-temperature gas flows through each region in proper order, under the different principle effect in each district, detach large granule dust in the gas in proper order, tiny particle dust and moisture, effectively remove dust and cool down to high humid, high temperature dusty gas, the clearance can reach more than 99%, make the dirt in high humid, high humid dusty gas, the thorough separation of water clean.
(2) According to the gas temperature, humidity, dust content and the like of the gas to be treated and the effect and treatment efficiency which need to be achieved, the structures of the guide cylinder, the water distributor, the high-pressure ultrafine nozzle, the ash collecting bin and the muddy water bin in the device are designed, and the selection control of relevant structure operation parameters of the centrifugal separation device, the water mist dust removal device and the demisting device is carried out in the working process, so that the dust in the high-humidity (saturated) and high-temperature (not higher than 130 ℃) dust-containing gas is effectively removed, the purified gas can be cooled through the demisting device, and favorable conditions are provided for the subsequent system treatment.
(3) The system can also integrate a water purification and circulation device, purifies the overflow water of the water mist dust removal device and the demisting device through the water purification and circulation device, and then flows the purified water into the centrifugal separation device and the water mist dust removal device so as to realize the recycling of the water, greatly save the use amount of the water for dust removal and reduce the operation cost.
(4) The system comprehensively utilizes the centrifugal separation and water mist dust removal principles, can realize dust removal and temperature reduction, can be directly used for removing dust in high-humidity and high-temperature gas, and is matched with a demisting device to dehumidify purified gas, so that the dust, the gas and the water are separated cleanly and thoroughly; the water circulation of the whole device is further realized through water purification and circulation devices, so that the water for dust removal and atomization is recycled, the whole layout is reasonable, the operation is simple, and the operation and maintenance cost is low.
Drawings
FIG. 1 is a general structure diagram of a water mist dust removing system disclosed in the embodiment.
Fig. 2 is a schematic structural diagram of a centrifugal separation device in the water mist dust removing system disclosed in the embodiment.
FIG. 3 is a schematic structural view of a water mist dust removing device in a water mist dust removing system according to an embodiment
FIG. 4 is a schematic structural view of a mist removing device in a mist dust removing system according to an embodiment of the disclosure
FIG. 5 is a schematic view of a water purification and circulation device in a water mist dust removal system
FIG. 6 is a schematic view of a partial structure of a guide shell in the water mist dust removing system according to the embodiment
FIG. 7 is a schematic structural view of an air distribution plate in the water mist dust removing system disclosed in the embodiment
FIG. 8 is a schematic diagram of a structure of a partition board in a water mist dust removing system according to an embodiment
Reference numerals:
centrifugal separation device 1: the device comprises a separation area body 101, an air inlet 102, an air outlet 103, an air distribution disc 104, an upper layer air distribution disc 1041, a lower layer air distribution disc 1042, an air outlet pipe hole 1043, a guide cylinder 105, an ash collecting bin 106, a cleaning spray head 107, a separation plate 108, a fixed end 1081, a movable end 1082, a movable ring 1083, a gravity flap valve 109, a material level meter 110, an automatic discharge valve 111, an air outlet pipe 112, an ash falling pipe 113, a heat insulation jacket 114 and an inclined air inlet hole 115;
water smoke dust collector 2: the device comprises a dust removing area body 201, an air inlet 202, an air outlet 203, a water distributor 204, an adjusting controller 205, a high-pressure superfine nozzle 206, a guide plate 207, a muddy water bin 208, an overflow port 209, a liquid level meter 210, an automatic discharge valve 211, an airflow guide plate 212, an air inlet channel 213 and a dust chamber 214;
defogging device 3: a demisting area body 301, an air inlet 302, an air outlet 303, an airflow guide plate 304, a baffle plate 305, an angle regulator 306, a clear water bin 307, an automatic discharge valve 308, an overflow port 309, a liquid level meter 310, an air inlet channel 311 and a demisting chamber 312;
water purification and circulation device 4: the device comprises a purification chamber body 401, a circulating water self-purification filling area 402, an overflow plate 403, an overflow water receiving port 404, a water replenishing port 405, a circulating water self-purification interface 406, a circulating water using port 407, a sewage draining port 408, a settling area 409, a clear water area 410, a circulating water self-purification lift pump 411 and a liquid level meter 412.
Detailed Description
The invention is further described with reference to the following drawings and specific embodiments.
The embodiment of the invention discloses an energy-saving water mist dust removal system, the system passes through structural design, comprehensive utilization centrifugal separation, the water mist dust removal principle, adopt the hierarchical formula setting, set up centrifugal separation device respectively, water mist dust removal device, defogging device, high humidity (saturation), high temperature (not higher than 130 ℃) gas flows through each region in proper order, remove dust through gravity centrifugal separation and water film, under the different principle effect in each district of folded plate defogging, detach large granule dust in the gas in proper order, fine granule dust and moisture, realize that the dust removal rate reaches more than 99% in the high temperature, high humidity dusty gas, dirt, gas, the clean thorough of separation of water. The system has the functions of cooling and dedusting, and has the advantages of reasonable device layout, simple operation, clean and thorough separation of dust, gas and water, cyclic use of atomizing water and low operation cost. The material of each device body can be stainless steel or ceramic.
As shown in figure 1, the energy-saving water mist dust removal system comprises a centrifugal separation device 1, a water mist dust removal device 2, a demisting device 3 and a water purification and circulation device 4.
As shown in fig. 2, the centrifugal separation apparatus 1 mainly includes a separation region body 101, a tapered ash collection bin 104 located at the bottom of the separation region body 101, a separation guide cylinder 105, a cleaning nozzle 107, a partition plate 108 and the like located inside the separation region body 101, and a gravity flap valve 109, a level meter 110, an automatic discharge valve 111 and the like disposed on the ash collection bin 104. The separation area 101 has an air inlet 102 on the sidewall near the top, an air outlet 103 on the top, and a blower (not shown).
The separation area body 101 is provided with a plurality of guide cylinders 105 arranged in a vertical honeycomb shape, and the top of each guide cylinder 105 is provided with an air distribution unit. As shown in fig. 6, the guide shell 105 is a core unit of the centrifugal separation device 1, and it can remove large particle dust in gas by gravity centrifugation. The guide shell 105 is a cylindrical structure, the top of the guide shell is provided with a plurality of inclined air inlet holes 115 as air inlet ends which are communicated with the first air inlet 102 through the air distribution plate 104, the top is also provided with an air outlet pipe 112 as an air outlet end, the bottom of the guide shell is provided with a section of conical structure, and the bottom of the conical structure is provided with an ash falling pipe 113.
The air distribution unit is provided with a plurality of air distribution disks 104 which are equal to the guide shell 105 in number and correspond to the positions of the guide shell. Referring to fig. 7, the air distributor 104 may have a double-layer structure, i.e., an upper air distributor 1041 in fig. (a) and a lower air distributor 1042 in fig. (b), the air distributor 104 has an air outlet hole 1043 in the middle for inserting the air outlet pipe 112 in the guide cylinder 105, and the size and angle of the air inlet amount can be adjusted by adjusting the relative position between the double-layer structure.
The gas enters the gas distribution unit from the first gas inlet 102, obliquely enters the guide cylinder 105 through the gas distribution plate 104 and the oblique gas inlet hole 115, is discharged from the gas outlet pipe 112 after centrifugal separation, and is collected to the first gas outlet 103 to be discharged after the action of the fan.
In order to ensure the cleanness in the separation area body 101, a cleaning unit is arranged at the top of the separation area body 101 and is used for periodically cleaning the guide cylinder 105, the gas distribution unit and other internal structures of the separation area body 101, and the cleaning unit is provided with a plurality of cleaning nozzles 107 with downward water outlets. Further, in order to prevent the cleaning nozzle 107 from being clogged due to long-term use, an isolation unit having a plurality of isolation plates 108 is disposed below the cleaning unit. The partition plate 108 is correspondingly disposed below the cleaning nozzle 107, and is a movable structure that can be turned over. When the cleaning unit normally operates, the cleaning unit does not work, the isolation plate 108 is horizontally arranged and is used for isolating gas in the separation area body 101 from entering the cleaning spray head 107 and preventing the cleaning spray head 107 from being blocked; when the cleaning device is needed for stopping work, the cleaning device can be vertically turned over for a certain angle, even 90 degrees, so that the cleaning nozzle 107 can smoothly spray water to clean the air distribution unit and the guide cylinder 105. Referring to fig. 8, a schematic structural diagram of the isolation plate 108 is shown in the embodiment, and the isolation plate 108 includes a fixed end 1081, a movable end 1082 and a movable ring 1083, the fixed end 1081 may be transversely fixed inside the separation region body 101 through a bracket, the movable end 1082 is transversely fixed through the movable ring 1083, and the movable ring 1083 is manually controlled, so that the isolation plate 108 can turn over the separation plate, thereby achieving the isolation of gas or the forward flow of the spray liquid. Of course, the partition board 108 is not limited to this structure in practical applications, and may be designed to be automatically turned or in other forms.
A gravity flap valve 109 is arranged between the ash falling pipe 113 of the guide cylinder 105 and the ash collecting bin 106, a valve plate of the gravity flap valve 109 is automatically opened under the gravity action of dust accumulated in the ash falling pipe 113, and after materials fall, a counterweight lever system automatically resets the valve plate so as to automatically open the blanking after the ash falling pipe 113 accumulates dust for the next time.
An automatic discharge valve 111 is arranged at the bottom of the ash collecting bin 106, a level meter 110 is arranged on the side wall of the ash collecting bin, the automatic discharge valve 111 and the level meter 110 have a linkage effect, when the material height reaches a high level of a set parameter of the level meter 110, the automatic discharge valve 111 is opened for discharging, and when the material height reaches a low level of the set parameter of the level meter 110, the automatic discharge valve 111 is closed.
The outer wall of the separation area body 101 is provided with a heat-insulating jacket 114 to ensure the constant temperature inside the guide shell 105 and reduce the influence of the external environment temperature on the centrifugal separation effect of the guide shell 105.
Referring to fig. 3, the water mist dust removing device 2 mainly includes a dust removing area main body 201, a mud water tank 208 located at the bottom of the dust removing area main body 201 and having a cone-shaped structure, an air inlet 202 located at the top of the dust removing area main body 201, an air outlet 203, a water distributor 204 arranged in the dust removing area main body 201, an adjusting controller 205, a high-pressure fine spray nozzle 206, a guide plate 207, an air flow guide plate 212, an overflow port 209 arranged on the mud water tank 208, a liquid level meter 210, and an automatic discharge valve 211.
The air inlet 202 is arranged at the top of the dust removing zone body 201 and is communicated with the air outlet 103 of the centrifugal separation device 1 through a pipeline. The air outlet 203 is opened on the top surface of the dust removing area body 201.
One end of the airflow guiding plate 212 is fixed at the top surface air inlet 202 of the dust removing area body 201, and the other end is a suspended end which extends downwards to a position with a certain distance from the bottom of the dust removing area body 201. The interior of the dust removing area body 201 is divided by the airflow guide plate 212 into an air inlet passage 213 communicating with the air inlet 202 and a dust removing chamber 214 communicating with the air outlet 203. In fig. 3, the airflow guiding plate 212 and the inner wall of the dust-removing area main body 201 enclose to form an air inlet channel 213, and the other side of the airflow guiding plate 212 is a dust-removing chamber 214 located at the central position in the dust-removing area main body 201.
The water distributor 204 is transversely arranged at the top of the dust removing chamber 214, so that water for water mist dust removal is uniformly distributed. The water distributor 204 can be set to be a double-layer structure, and water quantity and water pressure can be adjusted according to the dust removal requirement through the adjusting controller 205. Furthermore, the water can be atomized by arranging the high-pressure ultra-fine nozzle 206, so that the sprayed water forms a fine water film covering the cross section of the dust removing chamber 214, and fine dust particles in the dust-containing gas are separated from the gas under the action of the water mist and fall into the mud water bin 208.
The lower part of the water distributor 204 is also provided with at least one guide plate 207, and the guide plate 207 is provided with a plurality of guide holes which are uniformly distributed, so that the gas can uniformly flow from bottom to top. In the embodiment, the flow guide plate is constructed to include a horizontal short plate and an inclined short plate which is connected with the edge of the horizontal short plate and is inclined upwards, and the other end of the inclined short plate is fixed on the inner wall of the dust chamber or the airflow guide plate.
The muddy water bin 208 is of a conical structure, adopts a partition structure, is provided with an overflow area and a settling area, the settling area at the bottom of the muddy water bin is provided with an automatic discharge valve 211, and the side wall of the overflow area close to the top of the muddy water bin is provided with an overflow port 209 and a liquid level meter 210. The interior material of muddy water storehouse is mainly the mixture of water and dust, the mixture stratifies gradually under the action of gravity, the supernatant passes through overflow mouth 209 and connecting tube and flows into the overflow water receiving opening 404 of aqueous cleaning and circulating device 4, the bottom turbid liquid passes through automatic discharge valve 211 and level gauge 210's linkage effect, highly reach the high liquid level of level gauge 210 setting parameter when the liquid level, automatic discharge valve 211 is opened and is unloaded, it highly reaches the low liquid level of level gauge 210 setting parameter to unload to the liquid material, automatic discharge valve 211 closes.
The muddy water bin 208 adopts a partition structure and is provided with an overflow area and a precipitation area, the precipitated clean water enters a water purification and circulation device to be used as atomized water for water mist dust removal and make-up water thereof, and the precipitate is discharged into a subsequent treatment system.
Referring to fig. 4, the demister 3 mainly comprises a demisting zone body 301, a clean water tank 307, an air inlet 302, an air outlet 303, an air flow guide plate 304, a baffle 305 and an angle regulator 306 which are arranged in the demisting zone body 301, and an automatic discharge valve 308, an overflow port 309 and a liquid level gauge 310 which are arranged in the clean water tank 307.
The air inlet 302 is arranged at the top of the demisting zone body 301 and is communicated with the air outlet 203 of the water mist dust removing device 2 through a pipeline. The air outlet 303 is formed on the top surface of the demisting zone body 301 and is directly communicated with the outside.
One end of the airflow guiding plate 304 is fixed at the top surface air inlet 302 of the demisting zone body 301, and the other end is a suspended end which extends downwards to a certain distance away from the bottom of the demisting zone body 301. The interior of the demisting zone body 301 is divided by the airflow guide plate 304 into an air inlet passage 311 communicating with the air inlet 302 and a demisting chamber 312 communicating with the air outlet 303. The airflow guiding plate 304 and the inner wall of the demisting zone body 301 enclose to form an air inlet channel 311, and the other side of the airflow guiding plate 304 is a demisting chamber 312 located at the central position in the demisting zone body 301.
The baffle 305 is a three-stage system with an angle adjuster 306 disposed in each stage to form a mist eliminator in the mist elimination chamber 312. . The angle of the baffle 305 can be adjusted by the angle adjuster 306 according to the gas flow rate, flow rate and water droplet trapping effect to achieve the best defogging effect.
The purified water bin 307 is in a conical structure and is used for recovering moisture condensed from the gas in the baffling process, and after the water flows to the water purification and circulation device 4 through the overflow port 309 and is purified, the water serves as make-up water for dust removal of the dust removal area 3, and also serves as regular cleaning water and make-up water for a centrifugal separation device. The materials in the purified water bin are mainly water and partial dust, the supernatant flows into an overflow water receiving opening 404 of the water purification and circulation device 4 through an overflow opening 308 and a connecting pipeline, the turbid liquid on the bottom layer passes through the linkage effect of an automatic discharge valve 309 and a liquid level meter 310, when the liquid level height reaches the high liquid level of the set parameter of the liquid level meter 310, the automatic discharge valve 309 is opened for discharging, the height of the discharged liquid material reaches the low liquid level of the set parameter of the liquid level meter 310, and the automatic discharge valve 309 is closed.
As shown in fig. 5, the water purification and circulation device 4 mainly includes a purification chamber body 401, a self-purification filling area 402 for circulating water, an overflow plate 403, an overflow water receiving opening 404, a water replenishing opening 405, a self-purification interface 406 for circulating water, a recycled water opening 407, and a sewage outlet 408.
The circulating water self-purification filler area 402 is arranged inside the purification chamber body 401, the filler is made of polyester fiber materials, and bottom cobblestones are used as cushion layers and are mainly used for purifying water bodies and removing particle impurities in water.
The overflow plate 403 is located at the bottom of the clean room body 401, and divides the bottom of the clean room body 401 into a clean water area 410 and a settling area 409. The water after self-purification of the filler water body falls into the clean water area 410, and the water introduced from the overflow water receiving port 404 enters the precipitation area 409 for recycling water.
The overflow water receiving port 404 is communicated with the overflow port 209 of the water mist dust removing device 2 and the overflow port 309 of the defogging device 3 through pipelines and is used for receiving the overflow water of the water mist dust removing device 2 and the defogging device 3.
The water replenishing port 405 is used for water purification and regular water replenishing of the circulating device, and normal use of system functions is guaranteed when overflow water flow is small and discharge capacity is large.
The circulating water self-purification interface 406 is connected with water overflowing from the water mist dust removal device 2 and the demisting device 3 through a delivery pump and a pipeline to purify water.
The water purified by the water purification and circulation device 4 is supplied to the centrifugal separation device 1 through the circulation water port 407 by connecting a transfer pump and a pipe, and is used as regular cleaning water for the centrifugal separation device 1, and is supplied to the mist dust removal device 2 as atomizing dust removal water and makeup water.
The blowdown port 408 is used to periodically blowdown the settling zone 409 and the clean water zone 410.
The working principle of the system is as follows:
when the water mist dust removing system operates, high-humidity and high-temperature dust-containing gas enters the separation region body 101 through the air inlet 102, enters the centrifugal guide cylinder 105 through the inclined air inlet 115 of the guide cylinder after being uniformly distributed through the air distribution disc 104, dust particles are attached to the inner wall of the centrifugal guide cylinder 105 and fall into the bottom dust collecting bin 106 under the gravity centrifugal action, most dust particles are removed at the moment, the gas purified by the centrifugal separation device 1 is discharged through the air outlet pipe 112, and is discharged out of the centrifugal separation device 1 through the air outlet 103 under the action of a fan. When the ash collecting bin 106 at the bottom of the guide cylinder 105 reaches a designed value of the accumulated ash weight, the gravity flap valve 109 automatically discharges the ash and discharges the ash into a subsequent treatment system, and after the ash is discharged, the valve is automatically closed until the next discharge is carried out.
The dedusting gas discharged from the gas outlet 103 of the centrifugal separation device 1 enters the gas inlet 202 of the water mist dedusting device 2 through a pipeline and then enters the dedusting chamber 214 along the gas inlet channel 213, the water distributor 204 is arranged at the top of the dedusting area body 201 to ensure that water at the top is uniformly distributed, the water quantity and the water pressure can be adjusted through the adjusting controller 205, a fine water film is formed under the action of the high-pressure ultrafine nozzle, the gas meets the water film in the water mist dedusting device, dust particles in the gas are removed to the greatest extent, and the gas purified by the water mist dedusting device 2 is discharged from the gas outlet 203. In the process, the water mist dust removal device also has a cooling effect, so that the temperature of the gas is greatly reduced. The water with fine dust falls into the bottom muddy water bin 208, the precipitated clean water body is discharged from the overflow port 209 and enters the water purification and circulation device 4 through a pipeline to be used as atomized water for water mist dust removal and make-up water thereof, and the precipitate is discharged into a subsequent treatment system through the action of the automatic discharge valve 211.
The clean gas after the dual functions of centrifugal separation by the centrifugal separation device 1 and water film dust removal by the water mist dust removal device 2 enters the gas inlet 302 through a pipeline and enters the demisting chamber 312 of the demisting device 3 along the gas inlet channel 311. The three-section baffle 305 in the demisting chamber 312 can be adjusted by the angle adjuster 306 according to the requirement of condensed moisture, the operation is flexible, and the demisted clean dry gas is discharged through the gas outlet 303. The condensed water enters a bottom purified water bin 307, and the precipitated clean water is discharged from an overflow port 309 and enters the water purification and circulation device 4 through a pipeline to be used as atomized water for water mist dust removal and make-up water thereof. Thus, the dust of the high-humidity and high-temperature gas and the moisture in the gas are removed.
In the process, the ash collecting bin 106, the muddy water bin 208 and the water purifying bin 307 of the water mist dust removing system are respectively provided with a material level meter, namely a material level meter 110, a liquid level meter 210 and a liquid level meter 310, the bottom of the water mist dust removing system is provided with an electric valve, namely a gravity flap valve 109, an automatic discharge valve 211 and an automatic discharge valve 308, the material level meter and the electric valve are in linkage control, when the material level in the bin reaches a certain height, the electric valve at the bottom automatically opens for sewage discharge and discharges into a subsequent treatment system, and the valve automatically closes after the material level reaches a low material level.
The water overflowed from the water mist dust removing device 2 and the demisting device 3 flows into the precipitation area 409 through an overflow water receiving port 404 of the water purifying and circulating device 4, and then is sent to the upper part of the purifying chamber body 401 through a circulating water self-purification lift pump 411 and a pipeline, and after the filler in the circulating water self-purification filler area 402 has the filtering and purifying effect, the granular impurities and the like in the water are removed. The filler water body falls into a clear water area after self-purification, and is respectively sent to the centrifugal separation device 1 as regular cleaning water of the centrifugal separation device and sent to the water mist dust removal device 2 as atomizing dust removal water and supplementing water through a connecting conveying pump and a pipeline.
Although the embodiments of the present invention have been described above with reference to the accompanying drawings, the present invention is not limited to the above-described embodiments and application fields, and the above-described embodiments are illustrative, instructive, and not restrictive. Those skilled in the art, having the benefit of this disclosure, may effect numerous modifications thereto without departing from the scope of the invention as defined by the appended claims.
Claims (9)
1. A water mist dust removal system, which is characterized by comprising a centrifugal separation device, a water mist dust removal device and a demisting device which are arranged in a grading way,
the centrifugal separation device comprises a separation area body, a first air inlet, a first air outlet and an ash collecting bin positioned at the bottom of the separation area body, wherein a plurality of guide cylinders which are arranged in a honeycomb shape are vertically arranged in the separation area body, and the air inlet ends of the guide cylinders are communicated with the first air inlet through an air distribution unit; the air distribution unit is provided with air distribution disks with the same number as the guide cylinders, and the air distribution disks are correspondingly connected with the air inlet ends of the guide cylinders; the air outlet end of each guide cylinder is provided with an air outlet pipe, the first air outlet is provided with a fan, the top of the separation area body is provided with a cleaning unit for cleaning the guide cylinders and the air distribution unit, and the cleaning unit is provided with a plurality of cleaning spray heads;
the water mist dust removal device comprises a dust removal area body, a second air inlet, a second air outlet and a muddy water bin positioned at the bottom of the dust removal area body, wherein a first airflow guide plate is arranged in the dust removal area body, the dust removal area body is divided into a first air inlet channel and a dust removal chamber which are communicated through the first airflow guide plate, the first air inlet channel is communicated with the second air inlet, and the dust removal chamber is communicated with the second air outlet; a water distributor and at least one guide plate are arranged in the dust removing chamber from top to bottom, the water distributor is provided with a plurality of water mist nozzles with downward water outlets and an adjusting controller for adjusting the water outlet quantity and the water pressure, and the guide plate is provided with a plurality of guide holes; the second air inlet is communicated with the first air outlet through a pipeline;
the demisting device comprises a demisting zone body, a third air inlet, a third air outlet and a water purifying bin arranged at the bottom of the demisting zone body, wherein a second airflow guide plate is arranged in the demisting zone body, the demisting zone body is divided into a second air inlet channel and a demisting chamber which are communicated through the second airflow guide plate, the second air inlet channel is communicated with the third air inlet, the demisting chamber is communicated with the third air outlet, and a demister used for removing water vapor in air is arranged in the demisting chamber; the third air inlet is communicated with the second air outlet through a pipeline;
the cleaning unit is arranged below the cleaning unit, the isolation unit is provided with a plurality of isolation plates matched with the cleaning spray heads in size and position, the isolation plates have a movable overturning function, and the isolation plates are used for blocking gas in the dust removal area body from entering the cleaning spray heads when the system is in dust removal operation, and overturning at a certain angle to enable the spray liquid to directly fall into the gas distribution unit and the guide cylinder when the system is maintained and cleaned.
2. The water mist dust removal system of claim 1, wherein: the air distribution plate adopts an upper-lower double-layer structure, and the size and the angle of air inflow are adjusted through the relative position between the double-layer structures.
3. The water mist dust removal system of claim 1 or 2, wherein: the guide cylinder is of a cylindrical structure, the top of the guide cylinder is provided with a plurality of inclined air inlet holes as air inlet ends and is communicated with the first air inlet through the air distribution disc, the top of the guide cylinder is also provided with an air outlet pipe penetrating through the air distribution disc as an air outlet end, the bottom of the guide cylinder is provided with a section of conical structure, and the bottom of the conical structure is provided with an ash falling pipe; each cleaning spray head and the air outlet pipe are arranged in a staggered way, and the water outlet of each cleaning spray head is positioned below the air outlet of the air outlet pipe; the air distribution disc is provided with an air outlet pipe hole for inserting an air outlet pipe of the guide cylinder; the gas enters the gas distribution unit from the first gas inlet, obliquely enters the guide cylinder through the gas distribution disc and each oblique gas inlet, is discharged out of the guide cylinder through the gas outlet pipe after centrifugal separation, and is collected to the first gas outlet to be discharged under the action of the fan.
4. The water mist dust removal system of claim 1, wherein: the second air inlet of the water mist dust removal device is arranged at the top of the dust removal area body, one end of the first air flow guide plate is fixed on the top surface of the dust removal area body, the other end of the first air flow guide plate extends to the bottom of the dust removal area body and is spaced from the bottom surface by a certain distance so as to divide the dust removal area body into a first air inlet channel and a dust removal chamber which are communicated, and air flow enters the first air inlet channel from the second air inlet and flows to the dust removal chamber through the first air inlet channel.
5. The water mist dust removal system of claim 1, wherein: in the water mist dust removing device, a water mist spray head of the water distributor is a high-pressure superfine spray nozzle which is uniformly arranged on the cross section of the dust removing chamber so as to form a layer of fine water film covering the cross section of the dust removing chamber.
6. The water mist dust removal system of claim 1, wherein: in the defogging device, the defogger comprises a three-section type baffle plate, and each section of baffle plate is mutually independent and is connected with an angle adjuster for adjusting the inclination angle of the baffle plate.
7. The water mist dust removal system of claim 1, wherein: the ash collecting bin, the muddy water bin and the water purifying bin are all provided with a material level meter and an automatic discharging valve which are linked mutually.
8. The water mist dust removal system of claim 1, wherein: still include aqueous cleaning and circulating device, the overflow mouth has been arranged to water smoke dust collector's muddy water storehouse and defogging device's clean water storehouse, and muddy water storehouse and clean water storehouse's overflow mouth exhaust water flows into aqueous cleaning and circulating device through the pipeline, and the centrifugal separation device is sent into as the regular clean water of centrifugal separation device and/or send into the defogging device as atomizing dust removal water after aqueous cleaning and circulating device purifies again.
9. The water mist dust removal system of claim 8, wherein: the water purification and circulation device comprises a purification chamber body, an overflow water receiving port, a water replenishing port, a circulating water self-purification interface, a circulating water using port and a sewage draining port, wherein,
the purifying chamber body is internally provided with a circulating water self-purification filler area, the bottom of the purifying chamber body is provided with a precipitation area and a clear water area, water purified by the circulating water self-purification filler area falls into the clear water area, and water discharged by overflow ports of the muddy water bin and the clear water bin is communicated with an overflow water receiving port through a pipeline and flows into the precipitation area;
the circulating water port is arranged at the side of the clear water area and sends water in the clear water area to the centrifugal separation device through a pipeline and a delivery pump to be used as regular cleaning water of the centrifugal separation device and to be sent to the water mist dust removal device to be used as atomizing dust removal water;
the circulating water self-purification interface is arranged at the side of the precipitation zone and introduces water in the precipitation zone into the circulating water self-purification filler zone through a pipeline and a delivery pump for purification;
the water replenishing port is used for periodically replenishing water for the water purifying and circulating device;
the sewage draining port is used for draining sewage regularly in the settling area and the clear water area.
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| CN107881967B (en) * | 2017-11-25 | 2019-03-08 | 湖南大中建筑工程有限公司 | A kind of construction ground dust device for reducing dust |
| CN108159850B (en) * | 2017-12-25 | 2019-12-06 | 刘毅 | Water mist fluid cold stripper, dehumidification and demisting device and dehumidification and demisting method thereof |
| CN109622228B (en) * | 2018-12-26 | 2020-05-22 | 宁波大红鹰学院 | Electrostatic dust collection device |
| CN111715005B (en) * | 2020-06-16 | 2022-06-21 | 上海建工四建集团有限公司 | Device for purifying air with dust |
| CN113004951A (en) * | 2021-04-10 | 2021-06-22 | 沈晓军 | Coal gas belt cleaning device for chemical industry |
| CN114307480B (en) * | 2021-11-19 | 2023-04-14 | 桂林矿山机械有限公司 | Water mist dust removal device for calcium hydroxide production line and calcium hydroxide production line |
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