CN107353391A - Halogen-free flameproof rigid polyurethane foam and preparation method thereof - Google Patents
Halogen-free flameproof rigid polyurethane foam and preparation method thereof Download PDFInfo
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- CN107353391A CN107353391A CN201710586698.3A CN201710586698A CN107353391A CN 107353391 A CN107353391 A CN 107353391A CN 201710586698 A CN201710586698 A CN 201710586698A CN 107353391 A CN107353391 A CN 107353391A
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/54—Polycondensates of aldehydes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/48—Polyethers
- C08G18/487—Polyethers containing cyclic groups
- C08G18/4883—Polyethers containing cyclic groups containing cyclic groups having at least one oxygen atom in the ring
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/61—Polysiloxanes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/77—Polyisocyanates or polyisothiocyanates having heteroatoms in addition to the isocyanate or isothiocyanate nitrogen and oxygen or sulfur
- C08G18/78—Nitrogen
- C08G18/79—Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K13/00—Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
- C08K13/04—Ingredients characterised by their shape and organic or inorganic ingredients
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/346—Clay
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/22—Expanded, porous or hollow particles
- C08K7/24—Expanded, porous or hollow particles inorganic
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2217—Oxides; Hydroxides of metals of magnesium
- C08K2003/2224—Magnesium hydroxide
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/011—Nanostructured additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/02—Flame or fire retardant/resistant
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/22—Halogen free composition
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/14—Applications used for foams
Abstract
The present invention proposes a kind of halogen-free flameproof rigid polyurethane foam and preparation method thereof, it is made up of component A and B component, the weight of component A and B component ratio is 1: 1~1.5, according to the number of parts by weight, component A is by 6~20 parts of phenolic resin, 60~80 parts of PPG, 5~10 parts of expansile graphite, 1~4 part of catalyst, 16~30 parts of composite flame-retardant agent, 15~30 parts of compositions of 1~3 part of polysiloxane-based foam stabiliser and foaming agent, B component is isocyanates, wherein, the composite flame-retardant agent is by magnesium hydroxide, waterglass, silane coupler is prepared with nano imvite.The foamed material improves fire resistance, reduces fire retardant to foamed material Effect on Mechanical Properties, also improves its foam performance.
Description
Technical field
The invention belongs to insulation material technical field, and in particular to a kind of halogen-free flameproof rigid polyurethane foam and its
Preparation method.
Background technology
In recent years, because fire of high-rise building frequently occurs, serious loss is brought to the country and people.It is former to study carefully it
Cause, mainly inflammable external-wall heat-insulation material cause, so the anti-flammability for improving external-wall heat-insulation material becomes people's research
Focus.Present organic insulation material most important on the market has two kinds, and one kind is polystyrene foam, and another kind is polyurethane foam
Foam.Wherein polystyrene foam is thermoplastic macromolecule material, and in heated combustion, polystyrene foam will melt trickling,
It is difficult to it is carried out fire-retardant.Contraction can be only decomposed and polyurethane foam belongs to thermoset macromolecule material, during heated combustion, will not
Trickling is melted as polystyrene foam, so causing the attention of people.
But these blown polyurethane materials face the major test in terms of fire prevention fire-fighting when acting on art work, by
In itself and do not have fire performance in polyurethane material, the normal quick ignition melting when touching burning things which may cause a fire disaster, and expand the condition of a disaster, because
This improves blown polyurethane materials and makes it have fire performance as the key subjects in this field.
The fire performance for improving blown polyurethane materials now is that enough fire prevention powders, example are added in polyurethane material
Such as aluminium hydroxide, nitrogen system fire prevention composition such as melamine, its heat discharges nitrogen and ammonia reduction combustable gas concentration, phosphorus system prevent
Fiery composition such as APP, it produces metaphosphoric acid after heated makes organics dehydration, carbon system fire prevention composition such as pentaerythrite.But this
Though the addition Deng composition can obviously improve the fire performance of blown polyurethane materials, the foaminess of polyurethane material is simultaneously big
Width reduces, all corners that can not be completely filled with the die cavity of foaming mould, therefore exquisite surface details can not be made.This
Outside, blown polyurethane materials also make the overall weight of material increase, while be unfavorable for indoor dress because of the addition of foregoing flameproof composition
The utilization of pool.
Therefore, the foaminess for proposing that blown polyurethane materials can be taken into account simultaneously and the fire prevention for improving weight are needed in this area badly
Polyurethane material and fire proof construction, in favor of the demand for development of each application field.
The content of the invention
The present invention proposes a kind of halogen-free flameproof rigid polyurethane foam, and the foamed material improves fire resistance, drops
Low fire retardant also improves its foam performance to foamed material Effect on Mechanical Properties.
The technical proposal of the invention is realized in this way:
A kind of halogen-free flameproof rigid polyurethane foam, is made up of component A and B component, the weight of component A and B component
Than for 1: 1~1.5, according to the number of parts by weight, component A is by 6~20 parts of phenolic resin, 60~80 parts of PPG, expansion
5~10 parts of graphite of property, 1~4 part of catalyst, 16~30 parts of composite flame-retardant agent, 1~3 part of polysiloxane-based foam stabiliser and
15~30 parts of compositions of foaming agent, B component is isocyanates, wherein, the composite flame-retardant agent is by magnesium hydroxide, waterglass, silane
Coupling agent is prepared with nano imvite.
Preferably, the preparation method of the composite flame-retardant agent:
After first magnesium hydroxide is mixed with waterglass, silane coupler is added after being again heated to 100~120 DEG C, side is stirred,
Reaction time is 20~25min, is subsequently cooled to 50~60 DEG C, adds nano imvite and stirs, is cooled to room temperature i.e.
Can.
Preferably, the silane coupler is KH570, KH792 or DL602.
Preferably, the PPG is 350~500mgKOH/g PPG, and including but not limited to sucrose gathers
Ethoxylated polyhydric alcohol 4110 (hydroxyl value 430-470mgKOH/g) and/or Sucrose polyethers polyalcohol 835 (hydroxyl value 420-480mgKOH/g).
Preferably, the catalyst is N, the mixing of N- dimethyl cyclohexyl amines, dibutyl tin laurate and stannous octoate
Thing.
Preferably, the polysiloxane-based foam stabiliser is polyether modified silicon oil, and the foaming agent is ether, such
Foaming agent is free of halogen, environmentally friendly.
Preferably, the polyisocyanates is the more benzene of polymethylene that the mass percent of NCO group is 30~32wt%
Quito isocyanates.
It is a further object to provide a kind of preparation method of halogen-free flameproof rigid polyurethane foam, including
Following steps:
By phenolic resin, PPG, foaming agent premixing, while add expansile graphite, polysiloxanes class A foam A
Stabilizer, catalyst and composite flame-retardant agent obtain component A, and using isocyanates as B component, component A is mixed into hair with B component
Bubble, obtains polyurethane adiabatic heat-insulation foam material.
Beneficial effects of the present invention:
Composite flame-retardant agent in the halogen-free flameproof rigid polyurethane foam of the present invention is by magnesium hydroxide, waterglass, silicon
Alkane coupling agent is prepared with nano imvite, its not only increase dispersiveness of the magnesium hydroxide in polyurethane and its with it is poly-
Compatibility between urethane macromolecular chain, plays synergistic effect to the flame retardant effect of magnesium hydroxide, and wherein waterglass not only acts as pair
Magnesium hydroxide modified effect, additionally it is possible to promote polyurethane foam to foam.
The good basic reason of phenolic resin fire resistance is the free radical capture effect of its high fixing carbon and phenolic hydroxyl group, at this
Phenolic resin and polyurethane are combined in invention, had complementary advantages, the fire resistance of hard polyurethane foam can be significantly improved.The present invention
Halogen-free flameproof rigid polyurethane foam simultaneously there is higher fire resistance and excellent mechanical property.
Embodiment
Embodiment 1
A kind of halogen-free flameproof rigid polyurethane foam, is made up of component A and B component, the weight of component A and B component
Than for 1: 1.3, according to the number of parts by weight, component A is by 13 parts of phenolic resin, 411070 parts of Sucrose polyethers polyalcohol, dilatancy
22 parts of 7 parts of graphite, 2 parts of catalyst, 24 parts of composite flame-retardant agent, 2 parts of polyether modified silicon oil and ether compositions, B component is quality
Percentage is 30wt% poly methylene poly phenyl poly isocyanate.Catalyst is N, N- dimethyl cyclohexyl amines, tin dilaurate two
The mixture of butyl tin and stannous octoate.
The preparation method of composite flame-retardant agent:
After first magnesium hydroxide is mixed with waterglass, KH570 is added after being again heated to 100 DEG C, side stirring, the reaction time is
25min, 50 DEG C are subsequently cooled to, add nano imvite and stir, be cooled to room temperature.
The preparation method of halogen-free flameproof rigid polyurethane foam:
By phenolic resin, Sucrose polyethers polyalcohol 4110, ether premixing, while add expansile graphite, polyether-modified
Silicone oil, catalyst and composite flame-retardant agent obtain component A, by the polymethylene polyphenyl polyisocyanic acid that mass percent is 30wt%
Ester, by component A and B component mixed foaming, obtains polyurethane adiabatic heat-insulation foam material as B component.
Embodiment 2
A kind of halogen-free flameproof rigid polyurethane foam, is made up of component A and B component, the weight of component A and B component
Than for 1: 1, according to the number of parts by weight, component A is by 6 parts of phenolic resin, 83560 parts of Sucrose polyethers polyalcohol, expansile graphite
15 parts of 10 parts, 1 part of catalyst, 16 parts of composite flame-retardant agent, 1 part of polyether modified silicon oil and ether form, and B component is quality percentage
Number is 32wt% poly methylene poly phenyl poly isocyanate, wherein, the composite flame-retardant agent is by magnesium hydroxide, waterglass, silicon
Alkane coupling agent is prepared with nano imvite.Catalyst is N, N- dimethyl cyclohexyl amines, dibutyl tin laurate and octanoic acid
The mixture of stannous.
The preparation method of composite flame-retardant agent:
After first magnesium hydroxide is mixed with waterglass, KH792 is added after being again heated to 120 DEG C, side stirring, the reaction time is
20min, 60 DEG C are subsequently cooled to, add nano imvite and stir, be cooled to room temperature.
The preparation method of halogen-free flameproof rigid polyurethane foam:
By phenolic resin, Sucrose polyethers polyalcohol 835, ether premixing, while add expansile graphite, polyether-modified silicon
Oil, catalyst and composite flame-retardant agent obtain component A, by the poly methylene poly phenyl poly isocyanate that mass percent is 32wt%
As B component, by component A and B component mixed foaming, polyurethane adiabatic heat-insulation foam material is obtained.
Embodiment 3
A kind of halogen-free flameproof rigid polyurethane foam, is made up of component A and B component, the weight of component A and B component
Than for 1: 1.5, according to the number of parts by weight, component A is by 20 parts of phenolic resin, 83580 parts of Sucrose polyethers polyalcohol, dilatancy stone
30 parts of 5 parts of ink, 4 parts of catalyst, 30 parts of composite flame-retardant agent, 3 parts of polyether modified silicon oil and ether compositions, B component is quality hundred
Fraction be 32wt% poly methylene poly phenyl poly isocyanate, wherein, the composite flame-retardant agent by magnesium hydroxide, waterglass,
Silane coupler is prepared with nano imvite.Catalyst is N, N- dimethyl cyclohexyl amines, dibutyl tin laurate with it is pungent
The mixture of sour stannous.
The preparation method of composite flame-retardant agent:
After first magnesium hydroxide is mixed with waterglass, DL602 is added after being again heated to 110 DEG C, side stirring, the reaction time is
20min, 50 DEG C are subsequently cooled to, add nano imvite and stir, be cooled to room temperature.
The preparation method of halogen-free flameproof rigid polyurethane foam:
By phenolic resin, Sucrose polyethers polyalcohol 835, ether premixing, while add expansile graphite, polyether-modified silicon
Oil, catalyst and composite flame-retardant agent obtain component A, by the poly methylene poly phenyl poly isocyanate that mass percent is 32wt%
As B component, by component A and B component mixed foaming, polyurethane adiabatic heat-insulation foam material is obtained.
Test example
The halogen-free flameproof rigid polyurethane foam that embodiment 1-3 is prepared is subjected to compression strength and oxidation refers to
The performance measurements such as number, the results are shown in Table 1.
The embodiment 1-3 halogen-free flameproof rigid polyurethane foam performance parameters of table 1
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
God any modification, equivalent substitution and improvements made etc., should be included in the scope of the protection with principle.
Claims (8)
1. a kind of halogen-free flameproof rigid polyurethane foam, it is characterised in that be made up of component A and B component, component A and B groups
The weight ratio divided is 1: 1~1.5, and according to the number of parts by weight, component A is by 6~20 parts of phenolic resin, PPG 60~80
Part, 5~10 parts of expansile graphite, 1~4 part of catalyst, 16~30 parts of composite flame-retardant agent, polysiloxane-based foam stabiliser 1~3
15~30 parts of compositions of part and foaming agent, B component is isocyanates, wherein, the composite flame-retardant agent is by magnesium hydroxide, water glass
Glass, silane coupler and nano imvite are prepared.
2. halogen-free flameproof rigid polyurethane foam according to claim 1, it is characterised in that the composite flame-retardant agent
Preparation method:
After first magnesium hydroxide is mixed with waterglass, silane coupler, side stirring, reaction are added after being again heated to 100~120 DEG C
Time is 20~25min, is subsequently cooled to 50~60 DEG C, adds nano imvite and stirs, is cooled to room temperature.
3. halogen-free flameproof rigid polyurethane foam according to claim 2, it is characterised in that the silane coupler
For KH570, KH792 or DL602.
4. halogen-free flameproof rigid polyurethane foam according to claim 1, it is characterised in that the PPG
For 350~500mgKOH/g PPG.
5. halogen-free flameproof rigid polyurethane foam according to claim 1, it is characterised in that the catalyst is N,
The mixture of N- dimethyl cyclohexyl amines, dibutyl tin laurate and stannous octoate.
6. halogen-free flameproof rigid polyurethane foam according to claim 1, it is characterised in that described polysiloxane-based
Foam stabiliser is polyether modified silicon oil, and the foaming agent is ether.
7. halogen-free flameproof rigid polyurethane foam according to claim 1, it is characterised in that the polyisocyanates
The poly methylene poly phenyl poly isocyanate that mass percent for NCO group is 30~32wt%.
8. the preparation method of halogen-free flameproof rigid polyurethane foam as claimed in claim 1, it is characterised in that including with
Lower step:
By phenolic resin, PPG, foaming agent premixing, while add expansile graphite, polysiloxane-based foam stabilization
Agent, catalyst and composite flame-retardant agent obtain component A, and using isocyanates as B component, component A and B component mixed foaming obtain
To polyurethane adiabatic heat-insulation foam material.
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Cited By (2)
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CN111961249A (en) * | 2020-08-30 | 2020-11-20 | 宁波耀众模塑科技有限公司 | Production and manufacturing formula of surface flame-retardant layer of polyurethane foaming product |
CN112226070A (en) * | 2020-10-19 | 2021-01-15 | 山东博顺新材料有限责任公司 | High-flame-retardant polyurethane material added with expanded graphite and preparation method thereof |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111961249A (en) * | 2020-08-30 | 2020-11-20 | 宁波耀众模塑科技有限公司 | Production and manufacturing formula of surface flame-retardant layer of polyurethane foaming product |
CN112226070A (en) * | 2020-10-19 | 2021-01-15 | 山东博顺新材料有限责任公司 | High-flame-retardant polyurethane material added with expanded graphite and preparation method thereof |
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