CN107352980A - A kind of aluminum oxide ceramic membrane with super hydrophobic surface and preparation method thereof - Google Patents

A kind of aluminum oxide ceramic membrane with super hydrophobic surface and preparation method thereof Download PDF

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CN107352980A
CN107352980A CN201710559242.8A CN201710559242A CN107352980A CN 107352980 A CN107352980 A CN 107352980A CN 201710559242 A CN201710559242 A CN 201710559242A CN 107352980 A CN107352980 A CN 107352980A
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ceramic membrane
aluminum oxide
super hydrophobic
hydrophobic surface
preparation
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张庆
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Wuhu Baoyi Amusement Equipment Co Ltd
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Wuhu Baoyi Amusement Equipment Co Ltd
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Abstract

A kind of aluminum oxide ceramic membrane with super hydrophobic surface, it is characterised in that alumina powder and fluxing agent are mixed first, using titanium sulfate as presoma, modified Membranes On Alumina Particles Surface;Then ceramic membrane is prepared using inversion of phases the tape casting and high temperature sintering;Ceramic membrane is finally used into microwave radiation technology, surface grafting fluorosilicone, obtains the aluminum oxide ceramic membrane with super hydrophobic surface.The alumina ceramic membrane of the present invention, surface grafting fluorosilicone, realize by hydrophilic to hydrophobic modification, extend the application of ceramic membrane.

Description

A kind of aluminum oxide ceramic membrane with super hydrophobic surface and preparation method thereof
Technical field
The invention belongs to ceramic field, more particularly to a kind of aluminum oxide ceramic membrane and its system with super hydrophobic surface Preparation Method.
Background technology
With developing rapidly for membrane separation technique, all kinds of membrane materials are widely used in the fields such as food, medicine, biochemistry, Requirement of the people to membrane structure, performance also improves constantly.The seperation film used at present in industrial production, daily life is mostly high score Sub- material, including polytetrafluoroethylene (PTFE), polypropylene etc., belong to the polymer of organic monomer, this kind of film has quick solidifying, prepares letter The advantages that single.But due to the characteristic of high polymer material in itself, film is easily swelled, aging, and irreversible deformation occurs, in harshness Less stable in environment.By contrast, ceramic membrane is due to excellent heat endurance, chemical stability and being readily cleaned again The advantages that raw and be that numerous scholars are of interest, be used widely at present in fields such as food, medicine, chemical industry, metallurgy, particularly Played a significant role in water treatment field.
The content of the invention
It is an object of the invention to provide a kind of good aluminum oxide flat ceramic with super hydrophobic surface of chemical stability Film and preparation method thereof.
In order to realize above-mentioned purpose, the present invention adopts the following technical scheme that:
A kind of aluminum oxide ceramic membrane with super hydrophobic surface, it is characterised in that first by alumina powder and fluxing agent Mixing, using titanium sulfate as presoma, is modified Membranes On Alumina Particles Surface;Then inversion of phases the tape casting and high temperature sintering are used Prepare ceramic membrane;Ceramic membrane is finally used into microwave radiation technology, surface grafting fluorosilicone, obtains the oxidation with super hydrophobic surface Aluminium ceramic membrane.
The described aluminum oxide ceramic membrane with super hydrophobic surface, it is characterised in that its by following steps prepare and Into:
(1)By kaolin, zinc oxide with 1:0.9-1.1 mass ratio mixing, is placed in 80-90 DEG C of vacuum drying chamber and dries 5- 6h, then through wet ball grinding, drying, pulverize and sieve to obtain the mixed-powder of 200-250 mesh, it is stand-by;
(2)By alumina powder and mixed-powder with 1:0.02-0.03 mass ratio is placed in reaction vessel, is added equivalent to oxygen Change the deionized water of 15-20 times of aluminium micropowder weight part, ultrasonic vibration 50-60min, make its fully dispersed, sulphur is added dropwise while stirring Sour titanium solution, magnetic agitation 30-40min, is then added dropwise ammoniacal liquor and adjusts the pH value of system to 9.5-10.5, continue magnetic at room temperature Power stirs 2-3h, filtering, washing, dries, obtains surface modification alumina powder;
(3)By polyether sulfone, polyvinylpyrrolidone and 1-Methyl-2-Pyrrolidone with 1:1.5-1.8:6-8 mass ratio mixing, It is placed in ball mill, drum's speed of rotation at the uniform velocity stirs 1.5-2h under conditions of being 300-400r/min, forms uniform and stable gather Compound mixed liquor;The surface modification alumina powder of 2-3 times of parts by weight is added, drum's speed of rotation is 600-800r/min condition Lower ball milling mixing 6-8h, obtains homogeneous ceramic slurry;
(4)By ceramic slurry by froth in vacuum after, pour into curtain coating grinding tool material fluid bath in, adjust knife away from, control scraper lead It is 2-3m/min to draw speed, uses the smooth polyester film in surface as carrier band, and the ceramic slurry in groove is evenly laid out in carrier band Surface;
(5)The film strips level being cast is immersed in coagulating bath, standing 20-24h makes its curing molding, then takes out in air Middle dry 40-48h, dried raw embryo body cuts into required size, is put into Muffle furnace, with 2-3 DEG C/min heating rate Temperature programming is incubated 5-6h, is cooled to 500 DEG C with 4-5 DEG C/min rate of temperature fall, naturally cools to room to 1450-1550 DEG C Temperature, obtain ceramic membrane;
(6)By 17 fluorine decyl triethoxysilanes, deionized water and absolute ethyl alcohol with 1:4-5:95-100 mass ratio mixing, Magnetic agitation 5-6h at room temperature, obtain silicon fluoride solution;By the quiet stain of ceramic membrane in silicon fluoride solution 20-24h, take out, be placed in Microwave heats 50-60s in micro-wave oven;Again will by the quiet stain of ceramic membrane in silicon fluoride solution 20-24h, take out, be placed in micro-wave oven Microwave heats 50-60s;Dried in 90-100 DEG C of vacuum drying chamber, obtain a kind of aluminum oxide flat board with super hydrophobic surface Ceramic membrane.
The preparation method of the described aluminum oxide ceramic membrane with super hydrophobic surface, it is characterised in that step(2)In Titanium and the mass ratio of aluminum oxide are 1 in titanium sulfate solution:200-250.
The preparation method of the described aluminum oxide ceramic membrane with super hydrophobic surface, it is characterised in that step(4)'s Knife is away to scrape distance of the edge of a knife away from polyester film, and knife is away from for 0.5-0.6mm.
The preparation method of the described aluminum oxide ceramic membrane with super hydrophobic surface, it is characterised in that step(5)'s The environment of Muffle furnace high-temperature calcination is atmospheric atmosphere.
The preparation method of the described aluminum oxide ceramic membrane with super hydrophobic surface, it is characterised in that step(6)'s The power of micro-wave oven is 700-800W.
By above-mentioned technical scheme, the beneficial effects of the invention are as follows:
The present invention obtains mixed-powder first by kaolin and zinc oxide combination drying, wet ball grinding, drying;Then will oxidation After aluminium micro mist and mixed-powder mixing, using titanium sulfate as presoma, presoma is made with titanium sulfate, by cladding process to aluminum oxide Powder surface is modified;On the one hand, the introducing of kaolin and titanium dioxide, kaolin can be used as fluxing agent, big of aluminum oxide Realize that neck sinters by the reaction of the solid solution reaction and solid-phase sintering of titanium dioxide and aluminum oxide between grain, and then realize oxidation The low temperature preparation of aluminium ceramic membrane, reduce the sintering temperature for reducing alumina ceramic membrane.The present invention uses phase inversion and curtain coating The method that method is combined prepares ceramic membrane idiosome, through high temperature sintering, has been effectively maintained using the film institute after phase inversion solidification With typical asymmetric double Rotating fields, a support body layer comprising big finger-like pore and the separating layer comprising aperture, so as to To porous alumina ceramic film.Ceramic membrane is used microwave radiation technology by the present invention, surface grafting fluorosilicone, obtains having super-hydrophobic The aluminum oxide ceramic membrane on surface, realize by hydrophilic to hydrophobic modification, extend the application of ceramic membrane.
Embodiment
The aluminum oxide ceramic membrane with super hydrophobic surface of the present embodiment, it is prepared by following steps:
(1)By kaolin, zinc oxide with 1:0.9 mass ratio mixing, is placed in 90 DEG C of vacuum drying chamber and dries 6h, then through wet Method ball milling, drying, pulverizes and sieves to obtain the mixed-powder of 250 mesh, stand-by;
(2)By alumina powder and mixed-powder with 1:0.03 mass ratio is placed in reaction vessel, is added equivalent to aluminum oxide The deionized water that 20 times of micropowder weight part, ultrasonic vibration 60min, make its fully dispersed, titanium sulfate solution, room are added dropwise while stirring The lower magnetic agitation 40min of temperature, ammoniacal liquor is then added dropwise and adjusts the pH value of system to 10, continue magnetic agitation 3h, filtering, washing, Dry, obtain surface modification alumina powder;
(3)By polyether sulfone, polyvinylpyrrolidone and 1-Methyl-2-Pyrrolidone with 1:1.8:8 mass ratio mixing, is placed in ball In grinding machine, drum's speed of rotation at the uniform velocity stirs 2h under conditions of being 400r/min, forms uniform and stable mixed with polymers liquid;Add The surface modification alumina powder of 3 times of parts by weight, drum's speed of rotation are ball milling mixing 8h under conditions of 800r/min, are obtained homogeneous Ceramic slurry;
(4)By ceramic slurry by froth in vacuum after, pour into curtain coating grinding tool material fluid bath in, adjust knife away from, control scraper lead It is 3m/min to draw speed, uses the smooth polyester film in surface as carrier band, and the ceramic slurry in groove is evenly laid out in carrier band table Face;
(5)The film strips level being cast is immersed in coagulating bath, standing 24h makes its curing molding, then takes out in atmosphere 48h is dried, dried raw embryo body cuts into required size, is put into Muffle furnace, with 2 DEG C/min heating rate temperature programming To 1500 DEG C, 5h is incubated, 500 DEG C is cooled to 5 DEG C/min rate of temperature fall, naturally cools to room temperature, obtain ceramic membrane;
(6)By 17 fluorine decyl triethoxysilanes, deionized water and absolute ethyl alcohol with 1:5:95 mass ratio mixing, at room temperature Magnetic agitation 6h, obtain silicon fluoride solution;By the quiet stain of ceramic membrane in silicon fluoride solution 24h, take out, be placed in microwave in micro-wave oven Heat 60s;Again will by the quiet stain of ceramic membrane in silicon fluoride solution 24h, take out, be placed in micro-wave oven microwave and heat 60s;100℃ Vacuum drying chamber in dry, obtain a kind of aluminum oxide ceramic membrane with super hydrophobic surface.
The step of the present embodiment(2)Titanium and the mass ratio of aluminum oxide are 1 in middle titanium sulfate solution:250.
The step of the present embodiment(4)Knife away to scrape distance of the edge of a knife away from polyester film, knife is away from for 0.5mm.
The step of the present embodiment(5)The environment of Muffle furnace high-temperature calcination be atmospheric atmosphere.
The step of the present embodiment(6)The power of micro-wave oven be 700-800W.

Claims (6)

1. a kind of aluminum oxide ceramic membrane with super hydrophobic surface, it is characterised in that first by alumina powder and fluxing Agent is mixed, and using titanium sulfate as presoma, Membranes On Alumina Particles Surface is modified;Then burnt using inversion of phases the tape casting and high temperature Knot prepares ceramic membrane;Ceramic membrane is finally used into microwave radiation technology, surface grafting fluorosilicone, obtains the oxygen with super hydrophobic surface Change aluminium ceramic membrane.
2. the aluminum oxide ceramic membrane with super hydrophobic surface according to claims 1, it is characterised in that it is by such as Lower step is prepared:
(1)By kaolin, zinc oxide with 1:0.9-1.1 mass ratio mixing, is placed in 80-90 DEG C of vacuum drying chamber and dries 5- 6h, then through wet ball grinding, drying, pulverize and sieve to obtain the mixed-powder of 200-250 mesh, it is stand-by;
(2)By alumina powder and mixed-powder with 1:0.02-0.03 mass ratio is placed in reaction vessel, is added equivalent to oxygen Change the deionized water of 15-20 times of aluminium micropowder weight part, ultrasonic vibration 50-60min, make its fully dispersed, sulphur is added dropwise while stirring Sour titanium solution, magnetic agitation 30-40min, is then added dropwise ammoniacal liquor and adjusts the pH value of system to 9.5-10.5, continue magnetic at room temperature Power stirs 2-3h, filtering, washing, dries, obtains surface modification alumina powder;
(3)By polyether sulfone, polyvinylpyrrolidone and 1-Methyl-2-Pyrrolidone with 1:1.5-1.8:6-8 mass ratio mixing, It is placed in ball mill, drum's speed of rotation at the uniform velocity stirs 1.5-2h under conditions of being 300-400r/min, forms uniform and stable gather Compound mixed liquor;The surface modification alumina powder of 2-3 times of parts by weight is added, drum's speed of rotation is 600-800r/min condition Lower ball milling mixing 6-8h, obtains homogeneous ceramic slurry;
(4)By ceramic slurry by froth in vacuum after, pour into curtain coating grinding tool material fluid bath in, adjust knife away from, control scraper lead It is 2-3m/min to draw speed, uses the smooth polyester film in surface as carrier band, and the ceramic slurry in groove is evenly laid out in carrier band Surface;
(5)The film strips level being cast is immersed in coagulating bath, standing 20-24h makes its curing molding, then takes out in air Middle dry 40-48h, dried raw embryo body cuts into required size, is put into Muffle furnace, with 2-3 DEG C/min heating rate Temperature programming is incubated 5-6h, is cooled to 500 DEG C with 4-5 DEG C/min rate of temperature fall, naturally cools to room to 1450-1550 DEG C Temperature, obtain ceramic membrane;
(6)By 17 fluorine decyl triethoxysilanes, deionized water and absolute ethyl alcohol with 1:4-5:95-100 mass ratio mixing, Magnetic agitation 5-6h at room temperature, obtain silicon fluoride solution;By the quiet stain of ceramic membrane in silicon fluoride solution 20-24h, take out, be placed in Microwave heats 50-60s in micro-wave oven;Again will by the quiet stain of ceramic membrane in silicon fluoride solution 20-24h, take out, be placed in micro-wave oven Microwave heats 50-60s;Dried in 90-100 DEG C of vacuum drying chamber, obtain a kind of aluminum oxide flat board with super hydrophobic surface Ceramic membrane.
3. the preparation method of the aluminum oxide ceramic membrane with super hydrophobic surface according to claims 2, its feature It is, step(2)Titanium and the mass ratio of aluminum oxide are 1 in middle titanium sulfate solution:200-250.
4. the preparation method of the aluminum oxide ceramic membrane with super hydrophobic surface according to claims 2, its feature It is, step(4)Knife away to scrape distance of the edge of a knife away from polyester film, knife is away from for 0.5-0.6mm.
5. the preparation method of the aluminum oxide ceramic membrane with super hydrophobic surface according to claims 2, its feature It is, step(5)The environment of Muffle furnace high-temperature calcination be atmospheric atmosphere.
6. the preparation method of the aluminum oxide ceramic membrane with super hydrophobic surface according to claims 2, its feature It is, step(6)The power of micro-wave oven be 700-800W.
CN201710559242.8A 2017-07-11 2017-07-11 A kind of aluminum oxide ceramic membrane with super hydrophobic surface and preparation method thereof Pending CN107352980A (en)

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Cited By (8)

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CN108126532A (en) * 2017-12-12 2018-06-08 朱文杰 A kind of preparation method of hydrophobic ceramic film
CN110893324A (en) * 2019-12-06 2020-03-20 北京工业大学 Method for preparing hydrophobic porous cordierite ceramic membrane for desalination by taking high-silicon solid waste as raw material through tape casting
CN111013403A (en) * 2019-11-15 2020-04-17 河北工业大学 Preparation method of hollow flat ceramic membrane
CN111229060A (en) * 2020-01-13 2020-06-05 北京工业大学 Method for preparing hydrophobic porous wollastonite ceramic membrane for desalination by tape casting by taking high-silicon high-calcium industrial solid waste as raw material
CN112844062A (en) * 2020-12-24 2021-05-28 深圳市超导新材料有限公司 Preparation method of graphene-rare earth doped zinc oxide nano ceramic microfiltration membrane composite material
CN112934012A (en) * 2021-01-28 2021-06-11 华北电力大学 Tubular ceramic membrane surface super-hydrophobic modification method based on polytetrafluoroethylene
CN112957927A (en) * 2021-03-05 2021-06-15 湖北第二师范学院 Porous ceramic oil-water separation membrane taking red mud waste residues as raw materials and preparation method thereof
CN115121130A (en) * 2022-03-07 2022-09-30 北京工业大学 Preparation method of hydrophobic ceramic membrane for separating volatile organic compounds in water body

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CN101941836A (en) * 2010-08-30 2011-01-12 济源市更新瓷料有限公司 Low-temperature ceramic-firing high-density alumina ceramic granulation powder and preparation method thereof
CN103224719A (en) * 2013-02-04 2013-07-31 湖北大学 Fluorosilicone material for super-hydrophobic coating and its preparation method and use method
CN106861456A (en) * 2017-04-26 2017-06-20 山东工业陶瓷研究设计院有限公司 A kind of oily waste water treatment earthenware slab film and preparation method thereof

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Publication number Priority date Publication date Assignee Title
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CN108126532A (en) * 2017-12-12 2018-06-08 朱文杰 A kind of preparation method of hydrophobic ceramic film
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CN115121130B (en) * 2022-03-07 2023-09-01 北京工业大学 Preparation method of hydrophobic ceramic membrane for separating volatile organic compounds in water body

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