CN107350612B - Multi-angle transverse wire steel wire mesh welding device and welding method - Google Patents
Multi-angle transverse wire steel wire mesh welding device and welding method Download PDFInfo
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- CN107350612B CN107350612B CN201710800396.1A CN201710800396A CN107350612B CN 107350612 B CN107350612 B CN 107350612B CN 201710800396 A CN201710800396 A CN 201710800396A CN 107350612 B CN107350612 B CN 107350612B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/002—Resistance welding; Severing by resistance heating specially adapted for particular articles or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/08—Making wire network, i.e. wire nets with additional connecting elements or material at crossings
- B21F27/10—Making wire network, i.e. wire nets with additional connecting elements or material at crossings with soldered or welded crossings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/36—Auxiliary equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/22—Nets, wire fabrics or the like
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/80—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in fisheries management
- Y02A40/81—Aquaculture, e.g. of fish
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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Abstract
The invention belongs to the technical field of transverse wire positioning devices and welding methods for welding machines, and discloses a multi-angle welding device and a multi-angle welding method for a transverse wire steel wire mesh. The main technical characteristics are as follows: the welding machine comprises a lower beam with a lower electrode, an upper beam with an upper electrode, a base, a turntable, a rotating mechanism, a longitudinal wire conveying frame, a longitudinal wire conveying hole, a welding machine frame, an upper beam fixing frame and an upper beam fixing frame, wherein the lower beam with the lower electrode, the upper beam with the upper electrode and the lower beam with the upper electrode are arranged on the base, the turntable is arranged on the base, the rotating mechanism is connected with the base through a rotating mechanism, the rotating mechanism is connected with a control mechanism in a control mode, the longitudinal wire conveying frame is provided with the longitudinal wire conveying hole, the turntable is provided with the welding machine frame, the upper beam fixing frame is arranged above the welding machine frame, the upper beam is fixed on the upper beam fixing frame, the upper electrode is connected with the upper beam through a cylinder, the lower electrode is provided with a fixed length, and the lower beam is arranged below the upper beam fixing frame. According to the angle of each transverse wire in the mesh, the transverse wires are driven to rotate for a certain angle by rotating the rotary table and the upper electrode, so that the multi-angle welding of the transverse wires is realized.
Description
Technical Field
The invention belongs to the technical field of metal mesh welding devices and welding methods, and particularly relates to a multi-angle welding device for a transverse wire steel mesh and a welding method.
Background
In the silk screen welding field, some special silk screens are like breeding cage spacer with net etc. because the spacer net is right trapezoid, its hypotenuse intersects certain angle with indulge the silk, has some special purpose's net piece in addition, and the silk direction is unanimous indulges, and the multiple angle of horizontal silk direction, the net piece of above-mentioned special purpose mainly adopts following two kinds of modes welding at present: firstly, the method adopts pure manual welding, and an operator adopts manual welding according to the length and the placing direction of the transverse wires and the longitudinal wires in the net sheets, and the method has the defects of high labor intensity, low working efficiency, poor welding quality and large errors of the angles and the positions of the transverse wires and the longitudinal wires of the net sheets; secondly, adopt the mould to put, manual welding, make the mould according to horizontal silk and the position of indulging the silk in the net piece, place horizontal silk and indulging the silk in the mould, like this, although greatly reduced the error, still have intensity of labour, the defect that work efficiency is low.
Disclosure of Invention
The invention aims to solve the first technical problem of providing a multi-angle transverse wire steel wire mesh welding device which realizes multi-angle welding of transverse wires, can realize continuous mechanical production and is convenient to use.
In order to solve the problems, the multi-angle transverse wire steel wire mesh welding device adopts the technical scheme that: the welding machine comprises a lower beam with a lower electrode, an upper beam with an upper electrode, a base, a turntable, a rotating mechanism, a longitudinal wire conveying frame, a longitudinal wire conveying hole, a welding machine frame, an upper beam fixing frame and an upper beam fixing frame, wherein the lower beam with the lower electrode, the upper beam with the upper electrode and the lower beam with the upper electrode are arranged on the base, the turntable is arranged on the base, the rotating mechanism is connected with the base through a rotating mechanism, the rotating mechanism is connected with a control mechanism in a control mode, the longitudinal wire conveying frame is provided with the longitudinal wire conveying hole, the turntable is provided with the welding machine frame, the upper beam fixing frame is arranged above the welding machine frame, the upper beam is fixed on the upper beam fixing frame, the upper electrode is connected with the upper beam through a cylinder, the lower electrode is provided with a fixed length, and the lower beam is arranged below the upper beam fixing frame.
The additional technical characteristics are as follows:
an origin induction switch is arranged on the rotary table;
the air cylinders are controlled by pressure regulating valves, the pressure regulating valves comprise a first pressure regulating valve and a second pressure regulating valve, the first pressure regulating valve controls the second air cylinder counted from the outer side, and the second pressure regulating valve controls other air cylinders except the air cylinder controlled by the first pressure regulating valve.
The second technical problem to be solved by the invention is to provide a welding method using the multi-angle transverse wire steel wire mesh welding device.
In order to solve the problems, the method for welding by using the multi-angle transverse wire steel wire mesh welding device adopts the technical scheme that:
the method comprises the following steps:
first, parameters of the control mechanism are set
Correspondingly arranging a control mechanism to control the rotation angle of the rotary disc according to the angle of each transverse wire in the net sheet;
second, inserting the longitudinal filament and putting the transverse filament
Inserting the longitudinal filaments into the longitudinal filament conveying hole, and placing the transverse filaments in a transverse filament hopper;
thirdly, rotating the turntable while blanking
The transverse wire falls to the front of the fixed length from the transverse wire hopper and is attracted by a magnet on the fixed length, the rotating disc is controlled to rotate by the control mechanism according to the inclined angle of the transverse wire and the longitudinal wire during blanking, and the rotating disc drives the welding machine frame to rotate to a set position;
fourthly, transversely pushing the transverse wire
Transversely moving the transverse wire to a specified position through a wire-shooting mechanism according to the position of the transverse wire;
fifth step of welding
The control mechanism controls the cylinder to press downwards to drive the upper electrode to move downwards, so that the upper electrode is pressed above the transverse wire to complete welding;
sixthly, the turntable drives the welding machine frame to reset
After welding is finished, the control mechanism controls the turntable to reset, and meanwhile, the net pulling mechanism pulls the net piece forwards;
and seventhly, repeating the third step until all the meshes are welded.
Compared with the prior art, the multi-angle welding device and the welding method for the transverse wire steel wire mesh have the following advantages: firstly, because the device comprises a lower beam with a lower electrode, an upper beam with an upper electrode and a base, a turntable is arranged on the base, the turntable is connected with the base through a rotating mechanism, the rotating mechanism is in control connection with a control mechanism, a longitudinal yarn conveying frame is arranged on the base, a longitudinal yarn conveying hole is arranged on the longitudinal yarn conveying frame, a welding machine frame is arranged on the turntable, an upper beam fixing frame is arranged above the welding machine frame, the upper beam is fixed on the upper beam fixing frame, the upper electrode is connected with the upper beam through a cylinder, a fixed length is arranged below the upper electrode, a lower beam fixing frame is arranged below the upper beam fixing frame, the lower beam is fixed on the lower beam fixing frame, and a control mechanism is correspondingly arranged to control the rotation angle of the rotary table according to the angle of each transverse wire in the net piece; inserting the longitudinal filaments into the longitudinal filament conveying hole, and placing the transverse filaments in a transverse filament hopper; the transverse wire falls to the front of the fixed length from the transverse wire hopper and is attracted by a magnet on the fixed length, the rotating disc is controlled to rotate by the control mechanism according to the inclined angle of the transverse wire and the longitudinal wire during blanking, and the rotating disc drives the welding machine frame to rotate to a set position; transversely moving the transverse wire to a specified position through a wire shooting mechanism according to the position of the transverse wire; the control mechanism controls the cylinder to press downwards to drive the upper electrode to move downwards, so that the upper electrode is pressed above the transverse wire to complete welding; after welding is finished, the control mechanism controls the turntable to reset, and meanwhile, the net pulling mechanism pulls the net piece forwards; the next transverse wire falls until all the meshes are welded, a longitudinal wire input frame with a longitudinal wire transmission hole is fixed with the base and is fixed, an upper beam with an upper electrode and a lower beam with a lower electrode are fixed with the turntable and rotate along with the turntable, so that the transverse wire is driven to rotate while the welding frame rotates, the cylinder drives the upper electrode to press down after a set angle is reached, the transverse wire and the longitudinal wire are welded together by inclining a certain angle, and when the transverse wire and the longitudinal wire are vertically welded, the turntable is reset only, so that mechanical continuous production can be realized, the labor intensity is reduced, the labor efficiency is improved, and the mesh welding quality is greatly improved; secondly, the original point inductive switch is arranged on the turntable, so that the positioning is more accurate; the cylinder passes through the air-vent valve control, the air-vent valve includes first air-vent valve and second air-vent valve, first air-vent valve control is from the second cylinder of outside number, second air-vent valve control removes other cylinders outside the cylinder of first air-vent valve control are less owing to lie in outside second mesh, upper electrode and bottom electrode that correspond two cylinders of first air-vent valve control design into the bar copper, higher pressure can be set for to first air-vent valve, compress tightly horizontal wire, the welding is more firm, and horizontal wire removal has been avoided, and the upper electrode and the bottom electrode that other cylinders of second air-vent valve control correspond are the copper billet, only play the welding action can, the second air-vent valve can set for lower pressure can, improved the life of upper electrode and bottom electrode.
Drawings
FIG. 1 is a schematic structural diagram of a multi-angle transverse wire steel wire mesh welding device according to the invention;
FIG. 2 is a schematic structural diagram of the multi-angle transverse wire steel wire mesh welding device observed from another angle;
FIG. 3 is a side view of FIG. 1;
FIG. 4 is a schematic view of the structure of FIG. 3 with the housing removed;
fig. 5 is a schematic front view of fig. 1.
Detailed Description
The structure and the use principle of the multi-angle transverse wire steel mesh welding device and the welding method of the invention are further described in detail with reference to the accompanying drawings and the specific implementation mode.
As shown in fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5, the structure of the multi-angle welding device for a transverse wire mesh of the present invention is schematically illustrated, the multi-angle welding device for a transverse wire mesh of the present invention comprises a lower beam 2 with a lower electrode 1 and an upper beam 4 with an upper electrode 3, and further comprises a base 5, a turntable 6 is arranged on the base 5, the turntable 6 is connected with the base 5 through a rotating mechanism 7, the rotating mechanism 7 is in control connection with a control mechanism 19, a longitudinal yarn conveying frame 18 is arranged on the base 5, a longitudinal yarn conveying hole 10 is arranged on the longitudinal yarn conveying frame 18, a welding machine frame 8 is arranged on the turntable, an upper beam fixing frame 11 is arranged above the welding machine frame 8, an upper beam 4 is fixed on the upper beam fixing frame 11, an upper electrode 3 is connected with the upper beam 4 through an air cylinder 12, a fixed length 13 is arranged below the upper electrode 3, a lower beam fixing frame 9 is arranged below the upper beam fixing frame 11, and the lower beam 2 is fixed on the lower beam fixing frame 9.
Firstly, correspondingly arranging a control mechanism to control the rotation angle of the turntable 6 according to the angle of each transverse wire in the mesh; inserting the longitudinal filaments into the longitudinal filament conveying hole 10, and placing the transverse filaments in a transverse filament hopper; the transverse wire falls to the front of the fixed length 13 from the transverse wire hopper and is attracted by a magnet on the fixed length 13, the control mechanism 19 controls the rotating disc 6 to rotate according to the inclined angle of the transverse wire and the longitudinal wire during blanking, and the rotating disc 6 drives the welding machine frame 8 to rotate to a set position; transversely moving the transverse wire to a specified position through a wire-shooting mechanism according to the position of the transverse wire; the control mechanism controls the cylinder 12 to press downwards to drive the upper electrode 4 to move downwards, so that the upper electrode 4 is pressed above the transverse wire to complete welding; after welding is finished, the control mechanism 19 controls the rotary table 6 to reset, and meanwhile, the net pulling mechanism pulls the net piece forwards; and the next transverse wire falls down until all the meshes are welded. The longitudinal wire input frame 18 with the longitudinal wire transmission hole 10 is fixed with the base 5 and is fixed, and the upper beam 4 with the upper electrode 3 and the lower beam 2 with the lower electrode 1 are fixed with the rotary table 6 and rotate along with the rotary table 6. Like this, when welding frame 8 pivoted, drive horizontal silk and rotate, after reaching the settlement angle, the cylinder drives the electrode and pushes down, with horizontal silk and the certain angle welding of indulging the silk slope together, when horizontal silk and indulging the silk vertical welding, only need with the carousel reset can, can mechanized continuous production, reduced intensity of labour, improved labor efficiency, net piece welding quality improves greatly.
As shown in fig. 5, the origin sensing switch 14 is provided on the turntable 6, so that the positioning is more accurate.
The cylinder 12 is controlled by the pressure regulating valve 15, the pressure regulating valve 15 comprises a first pressure regulating valve 16 and a second pressure regulating valve 17, the first pressure regulating valve 16 controls two cylinders which are the second cylinders from the outside, the second pressure regulating valve 17 controls other cylinders except the cylinder controlled by the first pressure regulating valve 16, the second mesh hole on the outside is smaller, the upper electrode and the lower electrode corresponding to the two cylinders controlled by the first pressure regulating valve 16 are designed into copper bars, the first pressure regulating valve can set higher pressure to compress a transverse wire, the welding is firmer, the transverse wire is prevented from moving, the upper electrode and the lower electrode corresponding to the other cylinders controlled by the second pressure regulating valve 17 are copper blocks and only play a role in welding, the second pressure regulating valve can set lower pressure, and the service lives of the upper electrode and the lower electrode are prolonged.
The method for welding by using the multi-angle transverse wire steel wire mesh welding device comprises the following steps:
the method comprises the following steps:
in a first step, the parameters of the control means 19 are set
According to the angle of each transverse wire in the net sheet, a control mechanism 19 is correspondingly arranged to control the rotation angle of the rotary disc 6;
second, inserting the longitudinal filament and putting the transverse filament
Inserting the longitudinal filaments into the longitudinal filament conveying hole 10, and placing the transverse filaments in a transverse filament hopper;
thirdly, rotating the turntable while blanking
The transverse wire falls to the front of the fixed length 13 from the transverse wire hopper and is attracted by a magnet on the fixed length 13, the control mechanism 19 controls the rotating disc 6 to rotate according to the inclined angle of the transverse wire and the longitudinal wire during blanking, and the rotating disc drives the welding machine frame to rotate to a set position;
fourthly, transversely pushing the transverse wire
Transversely moving the transverse wire to a specified position through a wire shooting mechanism according to the position of the transverse wire;
fifth step of welding
The control mechanism controls the cylinder 12 to press downwards to drive the upper electrode 3 to move downwards, so that the upper electrode 3 is pressed above the transverse wire to complete welding;
sixthly, the turntable drives the upper beam to reset
After welding is finished, the control mechanism 5 controls the rotary table 6 to reset, and meanwhile, the net pulling mechanism pulls the net piece forwards;
and seventhly, repeating the third step until all the meshes are welded.
The protection scope of the present invention is not limited to the above-mentioned embodiments, and it falls within the protection scope of the present invention as long as the structure is the same as or similar to the structure of the multi-angle horizontal wire mesh welding device of the present invention and the positioning method is the same as or similar to the method.
Claims (3)
1. A method for welding transverse wires by using a multi-angle transverse wire steel wire mesh welding device comprises a lower beam with a lower electrode, an upper beam with an upper electrode and a base, wherein the base is provided with a turntable, the turntable is connected with the base through a rotating mechanism, the rotating mechanism is in control connection with a control mechanism, the base is provided with a longitudinal wire conveying frame, the longitudinal wire conveying frame is provided with a longitudinal wire conveying hole, the turntable is provided with a welding machine frame, an upper beam fixing frame is arranged above the welding machine frame, the upper beam is fixed on the upper beam fixing frame, the upper electrode is connected with the upper beam through an air cylinder, a fixed size is arranged below the upper electrode, a lower beam fixing frame is arranged below the upper beam fixing frame, and the lower beam is fixed on the lower beam fixing frame, the method is characterized in that: the method comprises the following steps:
first, setting parameters of the control mechanism
Correspondingly arranging a control mechanism to control the rotation angle of the rotary disc according to the angle of each transverse wire in the net sheet;
second, inserting the longitudinal filament and putting the transverse filament
Inserting the longitudinal filaments into the longitudinal filament conveying hole, and placing the transverse filaments in a transverse filament hopper;
thirdly, rotating the turntable while blanking
The transverse wire falls to the front of the fixed length from the transverse wire hopper and is attracted by a magnet on the fixed length, the rotating disc is controlled to rotate by the control mechanism according to the inclined angle of the transverse wire and the longitudinal wire during blanking, and the rotating disc drives the welding machine frame to rotate to a set position;
fourthly, transversely pushing the transverse wire
Transversely moving the transverse wire to a specified position through a wire shooting mechanism according to the position of the transverse wire;
fifth step of welding
The control mechanism controls the cylinder to press downwards to drive the upper electrode to move downwards, so that the upper electrode is pressed above the transverse wire to complete welding;
sixthly, the turntable drives the welding machine frame to reset
After welding is finished, the control mechanism controls the turntable to reset, and meanwhile, the net pulling mechanism pulls the net piece forwards;
and seventhly, repeating the third step until all the meshes are welded.
2. The method for welding the transverse wires by using the multi-angle transverse wire steel wire mesh welding device according to claim 1, wherein the method comprises the following steps: an origin induction switch is arranged on the rotary disc.
3. The method for welding the transverse wires by using the multi-angle transverse wire steel wire mesh welding device according to claim 1, wherein the method comprises the following steps: the air cylinders are controlled by pressure regulating valves, the pressure regulating valves comprise a first pressure regulating valve and a second pressure regulating valve, the first pressure regulating valve controls the second air cylinder counted from the outer side, and the second pressure regulating valve controls other air cylinders except the air cylinder controlled by the first pressure regulating valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201710800396.1A CN107350612B (en) | 2017-09-07 | 2017-09-07 | Multi-angle transverse wire steel wire mesh welding device and welding method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710800396.1A CN107350612B (en) | 2017-09-07 | 2017-09-07 | Multi-angle transverse wire steel wire mesh welding device and welding method |
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| CN107350612A CN107350612A (en) | 2017-11-17 |
| CN107350612B true CN107350612B (en) | 2022-08-26 |
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| CN108217299A (en) * | 2017-12-30 | 2018-06-29 | 天津市恒昌机械设备有限公司 | Steel wire feeding device |
| CN109702310B (en) * | 2019-01-28 | 2023-09-05 | 河北骄阳焊工有限公司 | Welding module for welding machine |
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| CN207087123U (en) * | 2017-09-07 | 2018-03-13 | 河北骄阳丝网设备有限责任公司 | Multi-angle horizontal hair steel wire welder |
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| EP0022123A1 (en) * | 1979-06-12 | 1981-01-07 | EVG Entwicklungs- u. Verwertungs- Gesellschaft m.b.H. | Arrangement of electrodes in a gitter welding machine |
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Address after: 053600, No. two, No. 28, Dong Wei Road, Anping Industrial Park, Hebei, Hengshui Applicant after: Hebei Jiaoyang welder Co.,Ltd. Address before: 053600, No. two, No. 28, Dong Wei Road, Anping Industrial Park, Hebei, Hengshui Applicant before: HEBEI JIAOYANG WIRE MESH MACHINE Co.,Ltd. |
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