CN107350104A - A kind of spraying equipment spray gun automatic regulating system - Google Patents

A kind of spraying equipment spray gun automatic regulating system Download PDF

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Publication number
CN107350104A
CN107350104A CN201710508719.XA CN201710508719A CN107350104A CN 107350104 A CN107350104 A CN 107350104A CN 201710508719 A CN201710508719 A CN 201710508719A CN 107350104 A CN107350104 A CN 107350104A
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China
Prior art keywords
spray gun
control module
angle
gun
module
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CN201710508719.XA
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Chinese (zh)
Inventor
林文渊
陈孟才
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Anhui Xin Lu Electronic Technology Co Ltd
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Anhui Xin Lu Electronic Technology Co Ltd
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Priority to CN201710508719.XA priority Critical patent/CN107350104A/en
Publication of CN107350104A publication Critical patent/CN107350104A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B9/00Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
    • B05B9/03Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
    • B05B9/04Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump

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  • Nozzles (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The invention provides a kind of spraying equipment spray gun automatic regulating system, including power supply, source of the gas and spray gun, in addition to energy supply control module, bleed pressure control module, angle of gun control module and Burners Positions control module;Power supply is connected with spray gun and energy supply control module respectively, and source of the gas is connected with spray gun and source of the gas pressure control module, angle of gun control module with spray gun respectively, for controlling the angle parameter of described spray gun.A kind of spraying equipment spray gun automatic regulating system provided by the invention, can automatic adjusting jet-gun angle and original position automatically, only need to set machined parameters, system can perform processing action automatically, and modules cooperate without producing interference, it is not necessary to artificial monitoring in real time, store used parameter simultaneously, can directly be recalled when using again to be debugged again again, and cost of labor is reduced while improving production efficiency, improve production automation degree.

Description

A kind of spraying equipment spray gun automatic regulating system
Technical field
The present invention relates to equipment automatization, more particularly to a kind of automatic control system of spraying equipment spray gun.
Background technology
In the processing technology of injecting products, automatic spraying is automating as ripe production technology The adjustment of many shortcomings, especially angle of gun position in control also be present, directly constrain the effect of the automated production of enterprise Rate.
The Automated condtrol program of transmission needs operating personnel to set angle of gun in time, changes parameter to ensure equipment work Make normally, such a operating personnel can only just operate an equipment, need to repeat setting, increase again after equipment downtime start The duplication of labour, improve the human cost of enterprise.
The content of the invention
The technical problems to be solved by the invention are:There is provided a kind of spraying equipment spray gun automatic regulating system so that spray Automatic doubler surface glouer can be automatically performed angle of gun under automatic control system and set, the accuracy of effective Burners Positions, and Arrange parameter is preserved after completing debugging, may be reused, artificial monitoring in real time is not being needed, is improving enterprises production efficiency.
In order to solve the above technical problems, the technical scheme is that:A kind of spraying equipment spray gun automatic regulating system, bag Include power supply, source of the gas and spray gun, in addition to energy supply control module, bleed pressure control module, angle of gun control module and spray gun Position control module;Described power supply is connected with described spray gun and energy supply control module respectively, described energy supply control module For controlling the power switch of described spray gun;Described source of the gas respectively with described spray gun and source of the gas pressure control module, institute The bleed pressure control module stated is used for the gas source switch and pressure condition for controlling described spray gun;Described angle of gun control Module is connected with described spray gun, for controlling the angle parameter of described spray gun;Described Burners Positions control module and institute The spray gun connection stated, for controlling the original position parameter of described spray gun;Described energy supply control module respectively with it is described Bleed pressure control module, angle of gun control module connect with Burners Positions control module, described bleed pressure control mould Block, angle of gun control module and Burners Positions control module are connected in parallel, non-interference.
Further, described spray gun is provided with multiple, is evenly distributed in equipment, spray gun and an institute described in one Energy supply control module, bleed pressure control module, angle of gun control module and the Burners Positions control module stated correspond, Spray gun described in each is connected in parallel, non-interference, is connected by the power supply described in described energy supply control module, simultaneously It is connected by described bleed pressure control module with described source of the gas.
Further, described energy supply control module includes power switch and emergency power off module;Described power switch Connection described power supply and spray gun, control the unlatching and disconnection of described spray gun;Described in described emergency power off module connection Power switch, instruction is assigned to described power switch when control system detects data exception, carry out emergency power off.
Further, described bleed pressure control module includes gas source switch, atomizing pressure control module, fan-shaped pressure Control module and urgent module of dying;Described gas source switch is connected with described source of the gas and spray gun, controls described spray gun Air pressure opened and closing;The described urgent described gas source switch of module connection of dying, when control system detects data exception When to described gas source switch assign instruction, promptly died;Described atomizing pressure control module connects with described spray gun Connect, for controlling pressure during described spray gun atomization spray lacquer, after input pressure numerical value, assign pressure to described spray gun and refer to Order, the atomizing pressure in described spray gun is adjusted to the numerical value of input;Described fan-shaped pressure control module and described spray Rifle connects, for controlling the fan-shaped required pressure of the injection in described spray gun, after input pressure numerical value, under described spray gun Up to pressure instruction, the numerical value that the fan-shaped pressure in described spray gun is adjusted to input.
Further, described atomizing pressure control module and fan-shaped pressure control module with described source of the gas and spray gun Connection, at the same it is parallel with one another, it is non-interference.
Further, described spray gun is provided with some position sensors and pressure sensor, described position sensing Device senses the particular location of described spray gun, simultaneous transmission data in real time;The described spray of sensing in real time of described pressure sensor Pressure data inside rifle, simultaneous transmission data.
Further, described emergency power off module and module of promptly dying are connected to described information feedback module, Described information feedback module connects described position sensor and pressure sensor respectively, receives feedback data, while with being System setup parameter compares, and the deviation outside error range occurs and then assigns finger to described emergency power off module and urgent module of dying Order, and then disconnect described power supply and source of the gas.
Further, described angle of gun control module and Burners Positions control module are connected to formulation library simultaneously, when When described angle of gun control module and Burners Positions control module is processed, the input parameter into described formulation library, Parameter information is directly sent to described angle of gun control module and Burners Positions control module by described formulation library, assigns Instruction makes it perform operation.
Further, described angle of gun control module includes upper lower angle control module and left and right angle control mould Block;Described upper lower angle control module is connected with described spray gun, for controlling described spray gun freedom in perpendicular Rotate, transfer the angular values in described formulation library, assign instruction to described spray gun, described spray gun is according to numerical value angle Rotated freely in perpendicular, reach specified location, when supplemental characteristic is improper, on-line tuning input parameter, and then adjust Processing;Described left and right angle control module is connected with described spray gun, for control described spray gun in horizontal plane from By rotating, the angular values in described formulation library are transferred, assign instruction to described spray gun, described spray gun is according to numerical value angle Degree rotates freely in horizontal plane, reaches specified location, when supplemental characteristic is improper, on-line tuning input parameter, and then adjust Whole processing;Described upper lower angle control module and left and right angle control module is connected in parallel, non-interference.
Further, described Burners Positions control module includes horizontal level control module, height control module and returned Zero module;Described zero module is connected with described spray gun, for controlling described spray gun return to primitive age coordinate position, is started Backward described spray gun assigns instruction, it is revert to the position that coordinate value is zero;Described horizontal position control module connection institute The spray gun stated, for controlling the original position of described spray gun, the coordinate values in described formulation library are transferred, to described spray Rifle assigns instruction, moves it to specified location, when supplemental characteristic is improper, on-line tuning input parameter, and then adjust processing; Described height control module is connected with described spray gun, relative to the height of product during for controlling described spray gun to originate, The height number in described formulation library is transferred, instruction is assigned to described spray gun, moves it to specified location, supplemental characteristic When improper, on-line tuning input parameter, and then adjust processing;Horizontal level control module, height control module and return Zero wired in parallel connects, non-interference.
Compared with prior art, a kind of spraying equipment spray gun automatic regulating system provided by the invention, can be automatic Adjust angle of gun and original position, it is only necessary to set machined parameters, system can perform processing action, modules phase automatically Mutually coordinate without producing interference, it is not necessary to artificial monitoring, while store used parameter in real time, can be straight when using again Connect and recall and need not debug again again, cost of labor is reduced while improving production efficiency, improve production automation degree.
Brief description of the drawings
Fig. 1 shows the system architecture diagram of the present invention.
Wherein:1. power supply, 2. sources of the gas, 3. spray guns, 4. energy supply control modules, 5. bleed pressure control modules, 6. spray gun angles Degree control module, 7. Burners Positions control modules, 8. power switches, 9. emergency power off modules, 10. gas source switch, 11. are promptly broken Gas module, 12. atomizing pressure control modules, 13. fan-shaped pressure control modules, 14. position sensors, 15. pressure sensors, 16. information feedback module, lower angle control module on 17., 18. or so angle control modules, 19. horizontal level control modules, 20. height control module, 21. zero modules, 22. formulation libraries.
Embodiment
As illustrated, a kind of spraying equipment spray gun automatic regulating system, including power supply 1, source of the gas 2 and spray gun 3, in addition to electricity Source control module 4, bleed pressure control module 5, angle of gun control module 6 and Burners Positions control module 7;Described power supply 1 is connected with described spray gun 3 and energy supply control module 4 respectively, and described energy supply control module 4 is used to control described spray gun 3 Power supply switch;Described source of the gas 2 respectively with described spray gun 3 and source of the gas pressure control module 5, described bleed pressure control Molding block 5 is used for the switch and pressure condition for controlling the source of the gas of described spray gun 3;Described angle of gun control module 6 and institute The spray gun 3 stated connects, for controlling the angle parameter of described spray gun 3;Described Burners Positions control module 7 and described spray Rifle 3 connects, for controlling the original position parameter of described spray gun 3;Described energy supply control module 4 respectively with described source of the gas Pressure control module 5, angle of gun control module 6 and Burners Positions control module 7 connect, described bleed pressure control module 5th, angle of gun control module 6 and Burners Positions control module 7 are connected in parallel, non-interference.
Further, described spray gun 3 is provided with multiple, is evenly distributed in equipment, the spray gun 3 described in one and one Described energy supply control module 4, bleed pressure control module 5, angle of gun control module 6 and Burners Positions control module 7 one One correspondence, the spray gun 3 described in each is connected in parallel, non-interference, passes through the power supply 1 described in described energy supply control module 4 It is connected, while is connected by described bleed pressure control module 5 with described source of the gas 2.
Further, described energy supply control module 4 includes power switch 8 and emergency power off module 9;Described power supply is opened 8 connections described power supply 1 and spray gun 3 are closed, controls the unlatching and disconnection of described spray gun 3;Described emergency power off module 9 connects Described power switch 8, instruction is assigned to described power switch 8 when control system detects data exception, carried out urgent Power-off.
Further, described bleed pressure control module 5 includes gas source switch 10, atomizing pressure control module 12, fan Shape pressure control module 13 and urgent module 11 of dying;Described gas source switch 10 is connected with described source of the gas 2 and spray gun 3, control The air pressure opened of the described spray gun 3 of system and closing;Described urgent module 11 of dying connects described gas source switch 10, works as control System detectio assigns instruction to during data exception to described gas source switch 10, is promptly died;Described atomizing pressure control Molding block 12 is connected with described spray gun 3, for controlling pressure during described 3 atomization spray lacquer of spray gun, after input pressure numerical value, Pressure instruction is assigned to described spray gun 3, the atomizing pressure in described spray gun 3 is adjusted to the numerical value of input;Described fan Shape pressure control module 13 is connected with described spray gun 3, for controlling the fan-shaped required pressure of the injection in described spray gun 3, After input pressure numerical value, pressure instruction is assigned to described spray gun 3, the fan-shaped pressure in described spray gun 3 is adjusted to input Numerical value.
Further, described atomizing pressure control module 12 and fan-shaped pressure control module 13 with described source of the gas 2 Connected with spray gun 3, at the same it is parallel with one another, it is non-interference.
Further, some position sensors 14 and pressure sensor 15, described position are provided with described spray gun 3 Sensor 14 senses the particular location of described spray gun 3, simultaneous transmission data in real time;Described pressure sensor 15 senses in real time Pressure data inside described spray gun 3, simultaneous transmission data.
Further, described emergency power off module 9 and module 11 of promptly dying are connected to described feedback of the information mould Block 16, described information feedback module 16 connect described position sensor 14 and pressure sensor 15 respectively, receive feedback coefficient According to, while compared with system default parameter, the deviation occurred outside error range is then to described emergency power off module 9 and promptly disconnected Gas module 11 assigns instruction, and then disconnects described power supply 1 and source of the gas 2.
Further, described angle of gun control module 6 and Burners Positions control module 7 are connected to formulation library simultaneously 22, when described angle of gun control module 6 and Burners Positions control module 7 are processed, into described formulation library 22 Parameter information is directly sent to described angle of gun control module 6 and Burners Positions by input parameter, described formulation library 22 Control module 7, assigning instruction makes it perform operation.
Further, described angle of gun control module 6 includes upper lower angle control module 17 and left and right angle controls Module 18;Described upper lower angle control module 17 is connected with described spray gun 3, for controlling described spray gun 3 putting down vertically Freely rotated in face, transfer the angular values in described formulation library 22, instruction is assigned to described spray gun, to described spray gun 3 assign instruction, and described spray gun 3 rotates freely according to numerical value angle in perpendicular, reaches specified location, supplemental characteristic is not When suitable, on-line tuning input parameter, and then adjust processing;Described left and right angle control module 18 connects with described spray gun 3 Connect, for controlling described spray gun 3 freely to be rotated in horizontal plane, transfer the angular values in described formulation library 22, to Described spray gun 3 assigns instruction, and described spray gun 3 rotates freely according to numerical value angle in horizontal plane, reaches specified location, When supplemental characteristic is improper, on-line tuning input parameter, and then adjust processing;Described upper lower angle control module 17 and left and right Angle control module 18 is connected in parallel, non-interference.
Further, described Burners Positions control module 7 includes horizontal level control module 19, height control module 20 With zero module 21;Described zero module 21 is connected with described spray gun 3, for controlling the described return to primitive age of spray gun 3 to sit Cursor position, start backward described spray gun 3 and assign instruction, it is revert to the position that coordinate value is zero;Described horizontal position control The described spray gun 3 of molding block connection, for controlling the original position of described spray gun 3, transfers the seat in described formulation library 22 Numerical value is marked, instruction is assigned to described spray gun 3, moves it to specified location, when supplemental characteristic is improper, on-line tuning input Parameter, and then adjust processing;Described height control module 20 is connected with described spray gun 3, for controlling described spray gun 3 to rise Relative to the height of product during the beginning, the height number in described formulation library 22 is transferred, instruction is assigned to described spray gun 3, makes It is moved to specified location, when supplemental characteristic is improper, on-line tuning input parameter, and then adjust processing;Horizontal level Control module 19, height control module 20 and zero module 21 are connected in parallel, non-interference.
Further, described angle of gun control module 6 and Burners Positions control module 7 are connected to formulation library simultaneously 22, after the numerical value that is set in described angle of gun control module 6 and Burners Positions control module 7 completes processing, transmit to In described formulation library 22, preserved, described formulation library 22 is directly by storage information transmission to described angle of gun control Molding block 6 and Burners Positions control module 7.
At work, described energy supply control module 4 is opened, instruction is assigned to described power switch 8, power-on, Now open described air pressure control module 5, gun controls module 6 and linear electric motors control module 7;Described bleed pressure control Molding block 5 assigns instruction to described gas source switch 10, opens source of the gas;Now to described atomizing pressure control module 12 and fan For shape pressure control module 13 to the described input pressure numerical value of spray gun 3, adjustment keeps the pressure value in described spray gun 3, described Pressure sensor 15 detect that pressure value is transmitted to described information feedback module 16;Described angle of gun module 6 and spray Rifle position module 7 inputs numerical value to described formulation library 22, assigns instruction to described spray gun 3, moves it to specified location And angle, when supplemental characteristic is improper, on-line tuning input parameter, and then processing is adjusted, described position sensor 14 detects Out position data transfer is to described information feedback module 16;Data and described source of the gas in described information feedback module 16 Numerical value in pressure control module 5, angle of gun control module 6 and Burners Positions control module 7 is compared, if there is tolerance Error outside scope, instruction is assigned to described emergency power off module 9 and urgent module 11 of dying at once, is died so as to power off, Continue to produce and process in the case of no error, detection product is qualified after the completion of product spraying, just by described angle of gun Data transfer in control module 6 and Burners Positions control module 7 preserves into described formulation library 22, when processing next time Data are directly extracted to use from described formulation library 22, save the time, improve efficiency, while no longer need artificial prison in real time Survey, reduce human capital.
It is last it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention and non-limiting technical side Case, it will be understood by those within the art that, technical scheme is modified for those or equivalent substitution, and The objective and scope of the technical program are not departed from, all should be covered among scope of the presently claimed invention.

Claims (10)

1. a kind of spraying equipment spray gun automatic regulating system, it is characterised in that including power supply, source of the gas and spray gun, in addition to power supply Control module, bleed pressure control module, angle of gun control module and Burners Positions control module;Described power supply respectively with Described spray gun connects with energy supply control module, and described energy supply control module is used for the power switch for controlling described spray gun; Described source of the gas is used to control institute with described spray gun and source of the gas pressure control module, described bleed pressure control module respectively The gas source switch and pressure condition for the spray gun stated;Described angle of gun control module is connected with described spray gun, for controlling The angle parameter of described spray gun;Described Burners Positions control module is connected with described spray gun, for controlling described spray The original position parameter of rifle;Described energy supply control module controls with described bleed pressure control module, angle of gun respectively Module connects with Burners Positions control module, described bleed pressure control module, angle of gun control module and Burners Positions Control module is connected in parallel, non-interference.
2. a kind of spraying equipment spray gun automatic regulating system as claimed in claim 1, it is characterised in that described spray gun is set Have multiple, be evenly distributed in equipment, spray gun described in one and the energy supply control module described in one, bleed pressure control mould Block, angle of gun control module and Burners Positions control module correspond, and the spray gun described in each is connected in parallel, do not done mutually Relate to, be connected by the power supply described in described energy supply control module, while pass through described bleed pressure control module and institute The source of the gas stated is connected.
A kind of 3. spraying equipment spray gun automatic regulating system as claimed in claim 1, it is characterised in that described power supply Module includes power switch and emergency power off module;Described power switch connection described power supply and spray gun, are controlled described The unlatching and disconnection of spray gun;The described power switch of described emergency power off module connection, when control system detects that data are different Power switch described in Chang Shixiang assigns instruction, carries out emergency power off.
A kind of 4. spraying equipment spray gun automatic regulating system as claimed in claim 1, it is characterised in that described bleed pressure Control module includes gas source switch, atomizing pressure control module, fan-shaped pressure control module and module of promptly dying;Described gas Source switch is connected with described source of the gas and spray gun, controls air pressure opened and the closing of described spray gun;Described urgent mould of dying The described gas source switch of block connection, assigns instruction to described gas source switch when control system detects data exception, carries out Promptly die;Described atomizing pressure control module is connected with described spray gun, during for controlling described spray gun atomization spray lacquer Pressure, after input pressure numerical value, pressure instruction is assigned to described spray gun, by the atomizing pressure in described spray gun according to number Value is processed;Described fan-shaped pressure control module is connected with described spray gun, for controlling the injection in described spray gun Fan-shaped required pressure, after input pressure numerical value, assign pressure instruction to described spray gun, the fan-shaped pressure in described spray gun It is processed according to numerical value.
A kind of 5. spraying equipment spray gun automatic regulating system as claimed in claim 1, it is characterised in that described atomizing pressure Control module and fan-shaped pressure control module are connected with described source of the gas and spray gun, while parallel with one another, non-interference.
6. a kind of spraying equipment spray gun automatic regulating system as described in any one in claim 1, it is characterised in that described Spray gun be provided with some position sensors and pressure sensor, described position sensor sensing described spray gun in real time Particular location, simultaneous transmission data;Described pressure sensor senses the pressure data inside described spray gun in real time, passes simultaneously Transmission of data.
7. a kind of spraying equipment spray gun automatic regulating system as described in any one in claim 3,4 or 6, its feature exist In described emergency power off module and module of promptly dying are connected to described information feedback module, described feedback of the information Module connects described position sensor and pressure sensor respectively, receives feedback data, while compared with system default parameter, There is the deviation outside error range and then assign instruction to described emergency power off module and urgent module of dying, and then described in disconnection Power supply and source of the gas.
A kind of 8. spraying equipment spray gun automatic regulating system as claimed in claim 1, it is characterised in that described angle of gun Control module and Burners Positions control module are connected to formulation library simultaneously, when described angle of gun control module and Burners Positions When being processed in control module, parameter information is directly sent to institute by the input parameter into described formulation library, described formulation library The angle of gun control module and Burners Positions control module stated, assigning instruction makes it perform operation.
A kind of 9. spraying equipment spray gun automatic regulating system as described in claim 1 or 8, it is characterised in that described spray gun Angle control module includes upper lower angle control module and left and right angle control module;Described upper lower angle control module and institute The spray gun connection stated, for controlling described spray gun freely to be rotated in perpendicular, transfers the angle in described formulation library Numerical value, instruction is assigned to described spray gun, described spray gun rotates freely according to numerical value angle in perpendicular, reaches specified Position, when supplemental characteristic is improper, on-line tuning input parameter, and then adjust processing;Described left and right angle control module with Described spray gun connection, for controlling described spray gun freely to be rotated in horizontal plane, transfers the angle in described formulation library Number of degrees value, instruction is assigned to described spray gun, described spray gun rotates freely according to numerical value angle in horizontal plane, reaches finger Positioning is put, when supplemental characteristic is improper, on-line tuning input parameter, and then adjust processing;Described upper lower angle control module It is connected in parallel with left and right angle control module, it is non-interference.
A kind of 10. spraying equipment spray gun automatic regulating system as described in claim 1 or 8, it is characterised in that described spray gun Position control module includes horizontal level control module, height control module and zero module;Described zero module with it is described Spray gun connection, for controlling described spray gun return to primitive age coordinate position, start backward described spray gun and assign instruction, make it It revert to the position that coordinate value is zero;The described spray gun of described horizontal position control module connection, for controlling described spray gun Original position, transfer the coordinate values in described formulation library, assign instruction to described spray gun, move it to specific bit Put, when supplemental characteristic is improper, on-line tuning input parameter, and then adjust processing;Described height control module with it is described Spray gun connects, and relative to the height of product during for controlling described spray gun to originate, transfers the high number of degrees in described formulation library Value, assigns instruction to described spray gun, moves it to specified location, when supplemental characteristic is improper, on-line tuning input parameter, And then adjust processing;Horizontal level control module, height control module with zero wired in parallel connect, it is non-interference.
CN201710508719.XA 2017-06-28 2017-06-28 A kind of spraying equipment spray gun automatic regulating system Pending CN107350104A (en)

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Publication number Priority date Publication date Assignee Title
CN109663697A (en) * 2019-01-16 2019-04-23 广东产品质量监督检验研究院(国家质量技术监督局广州电气安全检验所、广东省试验认证研究院、华安实验室) A kind of detection spray equipment suitable for small lot
CN109663697B (en) * 2019-01-16 2023-10-13 广东产品质量监督检验研究院(国家质量技术监督局广州电气安全检验所、广东省试验认证研究院、华安实验室) Spraying device suitable for small-batch detection
CN111203331A (en) * 2020-03-06 2020-05-29 三门秋兰喷涂机科技有限公司 Three-dimensional object multi-angle paint spraying manufacturing equipment

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