CN107350104A - A kind of spraying equipment spray gun automatic regulating system - Google Patents
A kind of spraying equipment spray gun automatic regulating system Download PDFInfo
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- CN107350104A CN107350104A CN201710508719.XA CN201710508719A CN107350104A CN 107350104 A CN107350104 A CN 107350104A CN 201710508719 A CN201710508719 A CN 201710508719A CN 107350104 A CN107350104 A CN 107350104A
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- spray gun
- control module
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- gun
- module
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
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- Nozzles (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention provides a kind of spraying equipment spray gun automatic regulating system, including power supply, source of the gas and spray gun, in addition to energy supply control module, bleed pressure control module, angle of gun control module and Burners Positions control module;Power supply is connected with spray gun and energy supply control module respectively, and source of the gas is connected with spray gun and source of the gas pressure control module, angle of gun control module with spray gun respectively, for controlling the angle parameter of described spray gun.A kind of spraying equipment spray gun automatic regulating system provided by the invention, can automatic adjusting jet-gun angle and original position automatically, only need to set machined parameters, system can perform processing action automatically, and modules cooperate without producing interference, it is not necessary to artificial monitoring in real time, store used parameter simultaneously, can directly be recalled when using again to be debugged again again, and cost of labor is reduced while improving production efficiency, improve production automation degree.
Description
Technical field
The present invention relates to equipment automatization, more particularly to a kind of automatic control system of spraying equipment spray gun.
Background technology
In the processing technology of injecting products, automatic spraying is automating as ripe production technology
The adjustment of many shortcomings, especially angle of gun position in control also be present, directly constrain the effect of the automated production of enterprise
Rate.
The Automated condtrol program of transmission needs operating personnel to set angle of gun in time, changes parameter to ensure equipment work
Make normally, such a operating personnel can only just operate an equipment, need to repeat setting, increase again after equipment downtime start
The duplication of labour, improve the human cost of enterprise.
The content of the invention
The technical problems to be solved by the invention are:There is provided a kind of spraying equipment spray gun automatic regulating system so that spray
Automatic doubler surface glouer can be automatically performed angle of gun under automatic control system and set, the accuracy of effective Burners Positions, and
Arrange parameter is preserved after completing debugging, may be reused, artificial monitoring in real time is not being needed, is improving enterprises production efficiency.
In order to solve the above technical problems, the technical scheme is that:A kind of spraying equipment spray gun automatic regulating system, bag
Include power supply, source of the gas and spray gun, in addition to energy supply control module, bleed pressure control module, angle of gun control module and spray gun
Position control module;Described power supply is connected with described spray gun and energy supply control module respectively, described energy supply control module
For controlling the power switch of described spray gun;Described source of the gas respectively with described spray gun and source of the gas pressure control module, institute
The bleed pressure control module stated is used for the gas source switch and pressure condition for controlling described spray gun;Described angle of gun control
Module is connected with described spray gun, for controlling the angle parameter of described spray gun;Described Burners Positions control module and institute
The spray gun connection stated, for controlling the original position parameter of described spray gun;Described energy supply control module respectively with it is described
Bleed pressure control module, angle of gun control module connect with Burners Positions control module, described bleed pressure control mould
Block, angle of gun control module and Burners Positions control module are connected in parallel, non-interference.
Further, described spray gun is provided with multiple, is evenly distributed in equipment, spray gun and an institute described in one
Energy supply control module, bleed pressure control module, angle of gun control module and the Burners Positions control module stated correspond,
Spray gun described in each is connected in parallel, non-interference, is connected by the power supply described in described energy supply control module, simultaneously
It is connected by described bleed pressure control module with described source of the gas.
Further, described energy supply control module includes power switch and emergency power off module;Described power switch
Connection described power supply and spray gun, control the unlatching and disconnection of described spray gun;Described in described emergency power off module connection
Power switch, instruction is assigned to described power switch when control system detects data exception, carry out emergency power off.
Further, described bleed pressure control module includes gas source switch, atomizing pressure control module, fan-shaped pressure
Control module and urgent module of dying;Described gas source switch is connected with described source of the gas and spray gun, controls described spray gun
Air pressure opened and closing;The described urgent described gas source switch of module connection of dying, when control system detects data exception
When to described gas source switch assign instruction, promptly died;Described atomizing pressure control module connects with described spray gun
Connect, for controlling pressure during described spray gun atomization spray lacquer, after input pressure numerical value, assign pressure to described spray gun and refer to
Order, the atomizing pressure in described spray gun is adjusted to the numerical value of input;Described fan-shaped pressure control module and described spray
Rifle connects, for controlling the fan-shaped required pressure of the injection in described spray gun, after input pressure numerical value, under described spray gun
Up to pressure instruction, the numerical value that the fan-shaped pressure in described spray gun is adjusted to input.
Further, described atomizing pressure control module and fan-shaped pressure control module with described source of the gas and spray gun
Connection, at the same it is parallel with one another, it is non-interference.
Further, described spray gun is provided with some position sensors and pressure sensor, described position sensing
Device senses the particular location of described spray gun, simultaneous transmission data in real time;The described spray of sensing in real time of described pressure sensor
Pressure data inside rifle, simultaneous transmission data.
Further, described emergency power off module and module of promptly dying are connected to described information feedback module,
Described information feedback module connects described position sensor and pressure sensor respectively, receives feedback data, while with being
System setup parameter compares, and the deviation outside error range occurs and then assigns finger to described emergency power off module and urgent module of dying
Order, and then disconnect described power supply and source of the gas.
Further, described angle of gun control module and Burners Positions control module are connected to formulation library simultaneously, when
When described angle of gun control module and Burners Positions control module is processed, the input parameter into described formulation library,
Parameter information is directly sent to described angle of gun control module and Burners Positions control module by described formulation library, assigns
Instruction makes it perform operation.
Further, described angle of gun control module includes upper lower angle control module and left and right angle control mould
Block;Described upper lower angle control module is connected with described spray gun, for controlling described spray gun freedom in perpendicular
Rotate, transfer the angular values in described formulation library, assign instruction to described spray gun, described spray gun is according to numerical value angle
Rotated freely in perpendicular, reach specified location, when supplemental characteristic is improper, on-line tuning input parameter, and then adjust
Processing;Described left and right angle control module is connected with described spray gun, for control described spray gun in horizontal plane from
By rotating, the angular values in described formulation library are transferred, assign instruction to described spray gun, described spray gun is according to numerical value angle
Degree rotates freely in horizontal plane, reaches specified location, when supplemental characteristic is improper, on-line tuning input parameter, and then adjust
Whole processing;Described upper lower angle control module and left and right angle control module is connected in parallel, non-interference.
Further, described Burners Positions control module includes horizontal level control module, height control module and returned
Zero module;Described zero module is connected with described spray gun, for controlling described spray gun return to primitive age coordinate position, is started
Backward described spray gun assigns instruction, it is revert to the position that coordinate value is zero;Described horizontal position control module connection institute
The spray gun stated, for controlling the original position of described spray gun, the coordinate values in described formulation library are transferred, to described spray
Rifle assigns instruction, moves it to specified location, when supplemental characteristic is improper, on-line tuning input parameter, and then adjust processing;
Described height control module is connected with described spray gun, relative to the height of product during for controlling described spray gun to originate,
The height number in described formulation library is transferred, instruction is assigned to described spray gun, moves it to specified location, supplemental characteristic
When improper, on-line tuning input parameter, and then adjust processing;Horizontal level control module, height control module and return
Zero wired in parallel connects, non-interference.
Compared with prior art, a kind of spraying equipment spray gun automatic regulating system provided by the invention, can be automatic
Adjust angle of gun and original position, it is only necessary to set machined parameters, system can perform processing action, modules phase automatically
Mutually coordinate without producing interference, it is not necessary to artificial monitoring, while store used parameter in real time, can be straight when using again
Connect and recall and need not debug again again, cost of labor is reduced while improving production efficiency, improve production automation degree.
Brief description of the drawings
Fig. 1 shows the system architecture diagram of the present invention.
Wherein:1. power supply, 2. sources of the gas, 3. spray guns, 4. energy supply control modules, 5. bleed pressure control modules, 6. spray gun angles
Degree control module, 7. Burners Positions control modules, 8. power switches, 9. emergency power off modules, 10. gas source switch, 11. are promptly broken
Gas module, 12. atomizing pressure control modules, 13. fan-shaped pressure control modules, 14. position sensors, 15. pressure sensors,
16. information feedback module, lower angle control module on 17., 18. or so angle control modules, 19. horizontal level control modules,
20. height control module, 21. zero modules, 22. formulation libraries.
Embodiment
As illustrated, a kind of spraying equipment spray gun automatic regulating system, including power supply 1, source of the gas 2 and spray gun 3, in addition to electricity
Source control module 4, bleed pressure control module 5, angle of gun control module 6 and Burners Positions control module 7;Described power supply
1 is connected with described spray gun 3 and energy supply control module 4 respectively, and described energy supply control module 4 is used to control described spray gun 3
Power supply switch;Described source of the gas 2 respectively with described spray gun 3 and source of the gas pressure control module 5, described bleed pressure control
Molding block 5 is used for the switch and pressure condition for controlling the source of the gas of described spray gun 3;Described angle of gun control module 6 and institute
The spray gun 3 stated connects, for controlling the angle parameter of described spray gun 3;Described Burners Positions control module 7 and described spray
Rifle 3 connects, for controlling the original position parameter of described spray gun 3;Described energy supply control module 4 respectively with described source of the gas
Pressure control module 5, angle of gun control module 6 and Burners Positions control module 7 connect, described bleed pressure control module
5th, angle of gun control module 6 and Burners Positions control module 7 are connected in parallel, non-interference.
Further, described spray gun 3 is provided with multiple, is evenly distributed in equipment, the spray gun 3 described in one and one
Described energy supply control module 4, bleed pressure control module 5, angle of gun control module 6 and Burners Positions control module 7 one
One correspondence, the spray gun 3 described in each is connected in parallel, non-interference, passes through the power supply 1 described in described energy supply control module 4
It is connected, while is connected by described bleed pressure control module 5 with described source of the gas 2.
Further, described energy supply control module 4 includes power switch 8 and emergency power off module 9;Described power supply is opened
8 connections described power supply 1 and spray gun 3 are closed, controls the unlatching and disconnection of described spray gun 3;Described emergency power off module 9 connects
Described power switch 8, instruction is assigned to described power switch 8 when control system detects data exception, carried out urgent
Power-off.
Further, described bleed pressure control module 5 includes gas source switch 10, atomizing pressure control module 12, fan
Shape pressure control module 13 and urgent module 11 of dying;Described gas source switch 10 is connected with described source of the gas 2 and spray gun 3, control
The air pressure opened of the described spray gun 3 of system and closing;Described urgent module 11 of dying connects described gas source switch 10, works as control
System detectio assigns instruction to during data exception to described gas source switch 10, is promptly died;Described atomizing pressure control
Molding block 12 is connected with described spray gun 3, for controlling pressure during described 3 atomization spray lacquer of spray gun, after input pressure numerical value,
Pressure instruction is assigned to described spray gun 3, the atomizing pressure in described spray gun 3 is adjusted to the numerical value of input;Described fan
Shape pressure control module 13 is connected with described spray gun 3, for controlling the fan-shaped required pressure of the injection in described spray gun 3,
After input pressure numerical value, pressure instruction is assigned to described spray gun 3, the fan-shaped pressure in described spray gun 3 is adjusted to input
Numerical value.
Further, described atomizing pressure control module 12 and fan-shaped pressure control module 13 with described source of the gas 2
Connected with spray gun 3, at the same it is parallel with one another, it is non-interference.
Further, some position sensors 14 and pressure sensor 15, described position are provided with described spray gun 3
Sensor 14 senses the particular location of described spray gun 3, simultaneous transmission data in real time;Described pressure sensor 15 senses in real time
Pressure data inside described spray gun 3, simultaneous transmission data.
Further, described emergency power off module 9 and module 11 of promptly dying are connected to described feedback of the information mould
Block 16, described information feedback module 16 connect described position sensor 14 and pressure sensor 15 respectively, receive feedback coefficient
According to, while compared with system default parameter, the deviation occurred outside error range is then to described emergency power off module 9 and promptly disconnected
Gas module 11 assigns instruction, and then disconnects described power supply 1 and source of the gas 2.
Further, described angle of gun control module 6 and Burners Positions control module 7 are connected to formulation library simultaneously
22, when described angle of gun control module 6 and Burners Positions control module 7 are processed, into described formulation library 22
Parameter information is directly sent to described angle of gun control module 6 and Burners Positions by input parameter, described formulation library 22
Control module 7, assigning instruction makes it perform operation.
Further, described angle of gun control module 6 includes upper lower angle control module 17 and left and right angle controls
Module 18;Described upper lower angle control module 17 is connected with described spray gun 3, for controlling described spray gun 3 putting down vertically
Freely rotated in face, transfer the angular values in described formulation library 22, instruction is assigned to described spray gun, to described spray gun
3 assign instruction, and described spray gun 3 rotates freely according to numerical value angle in perpendicular, reaches specified location, supplemental characteristic is not
When suitable, on-line tuning input parameter, and then adjust processing;Described left and right angle control module 18 connects with described spray gun 3
Connect, for controlling described spray gun 3 freely to be rotated in horizontal plane, transfer the angular values in described formulation library 22, to
Described spray gun 3 assigns instruction, and described spray gun 3 rotates freely according to numerical value angle in horizontal plane, reaches specified location,
When supplemental characteristic is improper, on-line tuning input parameter, and then adjust processing;Described upper lower angle control module 17 and left and right
Angle control module 18 is connected in parallel, non-interference.
Further, described Burners Positions control module 7 includes horizontal level control module 19, height control module 20
With zero module 21;Described zero module 21 is connected with described spray gun 3, for controlling the described return to primitive age of spray gun 3 to sit
Cursor position, start backward described spray gun 3 and assign instruction, it is revert to the position that coordinate value is zero;Described horizontal position control
The described spray gun 3 of molding block connection, for controlling the original position of described spray gun 3, transfers the seat in described formulation library 22
Numerical value is marked, instruction is assigned to described spray gun 3, moves it to specified location, when supplemental characteristic is improper, on-line tuning input
Parameter, and then adjust processing;Described height control module 20 is connected with described spray gun 3, for controlling described spray gun 3 to rise
Relative to the height of product during the beginning, the height number in described formulation library 22 is transferred, instruction is assigned to described spray gun 3, makes
It is moved to specified location, when supplemental characteristic is improper, on-line tuning input parameter, and then adjust processing;Horizontal level
Control module 19, height control module 20 and zero module 21 are connected in parallel, non-interference.
Further, described angle of gun control module 6 and Burners Positions control module 7 are connected to formulation library simultaneously
22, after the numerical value that is set in described angle of gun control module 6 and Burners Positions control module 7 completes processing, transmit to
In described formulation library 22, preserved, described formulation library 22 is directly by storage information transmission to described angle of gun control
Molding block 6 and Burners Positions control module 7.
At work, described energy supply control module 4 is opened, instruction is assigned to described power switch 8, power-on,
Now open described air pressure control module 5, gun controls module 6 and linear electric motors control module 7;Described bleed pressure control
Molding block 5 assigns instruction to described gas source switch 10, opens source of the gas;Now to described atomizing pressure control module 12 and fan
For shape pressure control module 13 to the described input pressure numerical value of spray gun 3, adjustment keeps the pressure value in described spray gun 3, described
Pressure sensor 15 detect that pressure value is transmitted to described information feedback module 16;Described angle of gun module 6 and spray
Rifle position module 7 inputs numerical value to described formulation library 22, assigns instruction to described spray gun 3, moves it to specified location
And angle, when supplemental characteristic is improper, on-line tuning input parameter, and then processing is adjusted, described position sensor 14 detects
Out position data transfer is to described information feedback module 16;Data and described source of the gas in described information feedback module 16
Numerical value in pressure control module 5, angle of gun control module 6 and Burners Positions control module 7 is compared, if there is tolerance
Error outside scope, instruction is assigned to described emergency power off module 9 and urgent module 11 of dying at once, is died so as to power off,
Continue to produce and process in the case of no error, detection product is qualified after the completion of product spraying, just by described angle of gun
Data transfer in control module 6 and Burners Positions control module 7 preserves into described formulation library 22, when processing next time
Data are directly extracted to use from described formulation library 22, save the time, improve efficiency, while no longer need artificial prison in real time
Survey, reduce human capital.
It is last it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention and non-limiting technical side
Case, it will be understood by those within the art that, technical scheme is modified for those or equivalent substitution, and
The objective and scope of the technical program are not departed from, all should be covered among scope of the presently claimed invention.
Claims (10)
1. a kind of spraying equipment spray gun automatic regulating system, it is characterised in that including power supply, source of the gas and spray gun, in addition to power supply
Control module, bleed pressure control module, angle of gun control module and Burners Positions control module;Described power supply respectively with
Described spray gun connects with energy supply control module, and described energy supply control module is used for the power switch for controlling described spray gun;
Described source of the gas is used to control institute with described spray gun and source of the gas pressure control module, described bleed pressure control module respectively
The gas source switch and pressure condition for the spray gun stated;Described angle of gun control module is connected with described spray gun, for controlling
The angle parameter of described spray gun;Described Burners Positions control module is connected with described spray gun, for controlling described spray
The original position parameter of rifle;Described energy supply control module controls with described bleed pressure control module, angle of gun respectively
Module connects with Burners Positions control module, described bleed pressure control module, angle of gun control module and Burners Positions
Control module is connected in parallel, non-interference.
2. a kind of spraying equipment spray gun automatic regulating system as claimed in claim 1, it is characterised in that described spray gun is set
Have multiple, be evenly distributed in equipment, spray gun described in one and the energy supply control module described in one, bleed pressure control mould
Block, angle of gun control module and Burners Positions control module correspond, and the spray gun described in each is connected in parallel, do not done mutually
Relate to, be connected by the power supply described in described energy supply control module, while pass through described bleed pressure control module and institute
The source of the gas stated is connected.
A kind of 3. spraying equipment spray gun automatic regulating system as claimed in claim 1, it is characterised in that described power supply
Module includes power switch and emergency power off module;Described power switch connection described power supply and spray gun, are controlled described
The unlatching and disconnection of spray gun;The described power switch of described emergency power off module connection, when control system detects that data are different
Power switch described in Chang Shixiang assigns instruction, carries out emergency power off.
A kind of 4. spraying equipment spray gun automatic regulating system as claimed in claim 1, it is characterised in that described bleed pressure
Control module includes gas source switch, atomizing pressure control module, fan-shaped pressure control module and module of promptly dying;Described gas
Source switch is connected with described source of the gas and spray gun, controls air pressure opened and the closing of described spray gun;Described urgent mould of dying
The described gas source switch of block connection, assigns instruction to described gas source switch when control system detects data exception, carries out
Promptly die;Described atomizing pressure control module is connected with described spray gun, during for controlling described spray gun atomization spray lacquer
Pressure, after input pressure numerical value, pressure instruction is assigned to described spray gun, by the atomizing pressure in described spray gun according to number
Value is processed;Described fan-shaped pressure control module is connected with described spray gun, for controlling the injection in described spray gun
Fan-shaped required pressure, after input pressure numerical value, assign pressure instruction to described spray gun, the fan-shaped pressure in described spray gun
It is processed according to numerical value.
A kind of 5. spraying equipment spray gun automatic regulating system as claimed in claim 1, it is characterised in that described atomizing pressure
Control module and fan-shaped pressure control module are connected with described source of the gas and spray gun, while parallel with one another, non-interference.
6. a kind of spraying equipment spray gun automatic regulating system as described in any one in claim 1, it is characterised in that described
Spray gun be provided with some position sensors and pressure sensor, described position sensor sensing described spray gun in real time
Particular location, simultaneous transmission data;Described pressure sensor senses the pressure data inside described spray gun in real time, passes simultaneously
Transmission of data.
7. a kind of spraying equipment spray gun automatic regulating system as described in any one in claim 3,4 or 6, its feature exist
In described emergency power off module and module of promptly dying are connected to described information feedback module, described feedback of the information
Module connects described position sensor and pressure sensor respectively, receives feedback data, while compared with system default parameter,
There is the deviation outside error range and then assign instruction to described emergency power off module and urgent module of dying, and then described in disconnection
Power supply and source of the gas.
A kind of 8. spraying equipment spray gun automatic regulating system as claimed in claim 1, it is characterised in that described angle of gun
Control module and Burners Positions control module are connected to formulation library simultaneously, when described angle of gun control module and Burners Positions
When being processed in control module, parameter information is directly sent to institute by the input parameter into described formulation library, described formulation library
The angle of gun control module and Burners Positions control module stated, assigning instruction makes it perform operation.
A kind of 9. spraying equipment spray gun automatic regulating system as described in claim 1 or 8, it is characterised in that described spray gun
Angle control module includes upper lower angle control module and left and right angle control module;Described upper lower angle control module and institute
The spray gun connection stated, for controlling described spray gun freely to be rotated in perpendicular, transfers the angle in described formulation library
Numerical value, instruction is assigned to described spray gun, described spray gun rotates freely according to numerical value angle in perpendicular, reaches specified
Position, when supplemental characteristic is improper, on-line tuning input parameter, and then adjust processing;Described left and right angle control module with
Described spray gun connection, for controlling described spray gun freely to be rotated in horizontal plane, transfers the angle in described formulation library
Number of degrees value, instruction is assigned to described spray gun, described spray gun rotates freely according to numerical value angle in horizontal plane, reaches finger
Positioning is put, when supplemental characteristic is improper, on-line tuning input parameter, and then adjust processing;Described upper lower angle control module
It is connected in parallel with left and right angle control module, it is non-interference.
A kind of 10. spraying equipment spray gun automatic regulating system as described in claim 1 or 8, it is characterised in that described spray gun
Position control module includes horizontal level control module, height control module and zero module;Described zero module with it is described
Spray gun connection, for controlling described spray gun return to primitive age coordinate position, start backward described spray gun and assign instruction, make it
It revert to the position that coordinate value is zero;The described spray gun of described horizontal position control module connection, for controlling described spray gun
Original position, transfer the coordinate values in described formulation library, assign instruction to described spray gun, move it to specific bit
Put, when supplemental characteristic is improper, on-line tuning input parameter, and then adjust processing;Described height control module with it is described
Spray gun connects, and relative to the height of product during for controlling described spray gun to originate, transfers the high number of degrees in described formulation library
Value, assigns instruction to described spray gun, moves it to specified location, when supplemental characteristic is improper, on-line tuning input parameter,
And then adjust processing;Horizontal level control module, height control module with zero wired in parallel connect, it is non-interference.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109663697A (en) * | 2019-01-16 | 2019-04-23 | 广东产品质量监督检验研究院(国家质量技术监督局广州电气安全检验所、广东省试验认证研究院、华安实验室) | A kind of detection spray equipment suitable for small lot |
CN111203331A (en) * | 2020-03-06 | 2020-05-29 | 三门秋兰喷涂机科技有限公司 | Three-dimensional object multi-angle paint spraying manufacturing equipment |
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CN109663697A (en) * | 2019-01-16 | 2019-04-23 | 广东产品质量监督检验研究院(国家质量技术监督局广州电气安全检验所、广东省试验认证研究院、华安实验室) | A kind of detection spray equipment suitable for small lot |
CN109663697B (en) * | 2019-01-16 | 2023-10-13 | 广东产品质量监督检验研究院(国家质量技术监督局广州电气安全检验所、广东省试验认证研究院、华安实验室) | Spraying device suitable for small-batch detection |
CN111203331A (en) * | 2020-03-06 | 2020-05-29 | 三门秋兰喷涂机科技有限公司 | Three-dimensional object multi-angle paint spraying manufacturing equipment |
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