CN107350062A - A kind of powder concentrator external Vertical Mill Joint grinding system using non-metal grinding medium - Google Patents
A kind of powder concentrator external Vertical Mill Joint grinding system using non-metal grinding medium Download PDFInfo
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- CN107350062A CN107350062A CN201710719034.XA CN201710719034A CN107350062A CN 107350062 A CN107350062 A CN 107350062A CN 201710719034 A CN201710719034 A CN 201710719034A CN 107350062 A CN107350062 A CN 107350062A
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/10—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls with one or a few disintegrating members arranged in the container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/10—Production of cement, e.g. improving or optimising the production methods; Cement grinding
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Crushing And Grinding (AREA)
- Disintegrating Or Milling (AREA)
Abstract
The present invention relates to a kind of powder concentrator external Vertical Mill Joint grinding system using non-metal grinding medium, it is characterised in that:Including the batch bin being sequentially connected, weigher, feeding hoister, Vertical Mill, V-arrangement powder concentrator feeding hoister, V-arrangement powder concentrator, surge bunker, high-efficient powder concentrator, system dust-precipitator, system fan, chimney, the first finished product conveying skewed slot, ball mill, grind tail elevator, the second finished product conveying skewed slot, tail dust-precipitator is ground, grinds tail dust collecting fan;The present invention can stablize Vertical Mill operation, regulation cement granules grading, " paste ball " phenomenon in mill that improves, improve grinding efficiency in mill, reduces ball mill noise in the process of running, reducing pollution to finished product, unit power consumption is reduced, improves the performance of finished cement.
Description
Technical field
It is more particularly to a kind of external using the powder concentrator of non-metal grinding medium the present invention relates to technical field of cement production
Formula Vertical Mill Joint grinding system.
Background technology
Cement industry is the industry largely consumed energy, and the unit power consumption of cement is about 80~100kWh/t, wherein clinker
Grinding pow consumption accounts for greatly, therefore reduces the important content that cement grog grinding power consumption is environmental protection and clean manufacturing.
With the fast development of cement industry equipment technology, the poorly efficient ball mill of tradition is progressively by vertical roller grinder, roll squeezer etc.
New milling equipment is substituted, and is developed towards milling equipment maximization direction.Meanwhile also there occurs huge for cement grinding process
Change:Roller grinds final grinding system and roll squeezer pregrinding system and is just progressively substituting circle stream milling system, to reach energy-saving
Purpose.
Vertical roller grinder collection is broken, dryings, grinding, classification are transported in one, and production efficiency is high, and can be by bulk, particle
Shape and powder raw material wear into required granular material, and compared with simple Ball Mill System, the system power consumption of vertical roller grinder reduces
30%.Vertical roller grinder uses sound state combination high-efficiency cage modle powder concentrator, and the specific surface area of material can be ensured in zone of reasonableness
Interior regulation, and ensure that material finished product has suitable distribution of particles, it is a kind of efficiently grinding energy-conservation equipment.However, vertical roller grinder is whole
The problems such as system ventilation amount is big, and flowing resistance is big, and circulating fan power consumption is high in actual production be present in grinding system.
The remarkable broken and corase grind function of roll squeezer is very fast by practical proof, roll squeezer equipment and process-technology-evolutions
Speed, the application of various extruding grinding processes are also on the increase.Roll squeezer connection with the characteristics of playing ball mill fine grinding function at present
Close grinding and in a manner of excavating and select the roll squeezer semi-finish grinding process with the characteristics of powder and ball milling potential to turn into mainstream applications.In reality
In the operating of border, roll squeezer pregrinding system still suffers from following problem:The size distribution of the finished cement of roll squeezer end grinding production
Narrow, uniformity coefficient is high, and normal consistency water requirement more commonly encloses stream milling system height, can not be direct by roll squeezer end ground prod
Utilize, and need to be conducted into ball mill, so as to which part reduces the grainding capacity of ball mill.
With the Ball Mill System of pre- milling equipment composition Joint grinding system, higher in environment temperature, clinker temperature is higher,
When finish fineness is thinner, easily to there is " paste ball " phenomenon in the ball mill of open manifold formula production, so as to cause grinding efficiency to drop
Low, yield declines, power consumption rise.In addition, ball mill can produce strong vibration and noise in comminuting matter, noise is up to
100~115dB (A) is very big to operator and surrounding environment harm.
The content of the invention
The present invention provides a kind of choosing using non-metal grinding medium to solve technical problem present in known technology
Powder machine external Vertical Mill Joint grinding system.The system can by fine powder that pregrinding system is produced directly as cement into
Product, improve " paste ball " phenomenon in mill, improve grinding efficiency in mill, reduce ball mill noise in the process of running, reduce pair
The pollution of finished product, regulation cement granules grading, and then the unit power consumption for reducing Vertical Mill pregrinding system is realized, improve finished cement
Performance, reduce harm of the noise to operator and surrounding environment.
The present invention is adopted the technical scheme that to solve technical problem present in known technology:
A kind of powder concentrator external Vertical Mill Joint grinding system using non-metal grinding medium, it is characterised in that:Including
Batch bin, weigher, feeding hoister, Vertical Mill, V-arrangement powder concentrator feeding hoister, V-arrangement powder concentrator, surge bunker, efficiently select powder
Machine, system dust-precipitator, system fan, chimney, the first finished product conveying skewed slot, ball mill grind tail elevator, and the conveying of the second finished product is oblique
Groove, tail dust-precipitator is ground, grind tail dust collecting fan;The lower section of above-mentioned batch bin corresponds to dispensing bin discharge port external position and is provided with weigher, institute
State the feed end of weigher discharge end connection feeding hoister;The discharge end connection Vertical Mill of the feeding hoister;The Vertical Mill
Discharge end connection V-arrangement powder concentrator feeding hoister feed end;The discharge end connection V of the V-arrangement powder concentrator feeding hoister
Shape powder concentrator, the upper end fine granular materials outlet connection high-efficient powder concentrator of the V-arrangement powder concentrator, the lower end of the V-arrangement powder concentrator
Coarse granule material outlet connects feeding hoister;Vertical Mill connects chimney with the charging aperture of V-arrangement powder concentrator;The high-efficient powder concentrator
Discharging opening connects system dust-precipitator, and the first product outlet of the system dust-precipitator connects the first finished product conveying skewed slot, the system
Dust-precipitator of uniting connects system fan, and the system fan connects the first chimney;The discharge end of first finished product conveying skewed slot with
The charging aperture connection of second finished product conveying skewed slot;The coarse granule material outlet connection ball mill of the high-efficient powder concentrator;The ball
Grinding machine is provided with coarse grinding cabin and fine grinding storehouse, and the coarse grinding cabin of the ball mill and/or fine grinding storehouse are used as using non-metal grinding medium grinds
Grinding media;The discharge end connection mill tail elevator of the ball mill;Grind the discharge end and the second finished product conveying skewed slot of tail elevator
Charging aperture connection;The ball mill connection mill tail dust-precipitator, the mill tail dust-precipitator connection mill tail dust collecting fan, mill tail gather dust
Blower fan connects chimney;The collection material mouth of the mill tail dust-precipitator is also connected to product conveying skewed slot.
The present invention has the advantages and positive effects of:The present invention uses above-mentioned technical proposal, empirical tests:Using nonmetallic
Broad particle distribution of the abrasive media as the finished cement of the powder concentrator external Vertical Mill pregrinding system of abrasive media, cement
Normal consistency water requirement is relatively low, and under the conditions of identical filling rate, the operation power of ball mill can reduce by 40%~60%, be
The unit power consumption of system can reduce by 8%~15%.Meanwhile non-metal grinding medium surface is smooth, the suction to fine powder material can be reduced
It is attached.During grinding to identical specific surface area, non-metal grinding medium surface " paste ball " phenomenon is obviously improved, so as to improve ball mill
Interior grinding efficiency.Using the grinding system of non-metal grinding medium, due to there is no " paste ball " phenomenon, can not have to add grinding aid
Agent, reduce 2~3 yuan of unit ton cement cost.Other non-metal grinding medium unit weight is small, about the 40% of steel ball or steel forging~
50%, using non-metal grinding medium as the ball mill of abrasive media, the noise in comminuting matter substantially reduces, and reduces to operation
Worker and the harm of surrounding environment.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
In figure:1st, batch bin, 2, weigher, 3, feeding hoister, 4, Vertical Mill, 5, V-arrangement powder concentrator feeding hoister, 6, V
Shape powder concentrator, 7, surge bunker, 8, high-efficient powder concentrator, 9, system dust-precipitator, 10, system fan, the 11, first chimney, 12, the first one-tenth
Product convey skewed slot, and 13, ball mill, 14, mill tail elevator, the 15, second finished product conveying skewed slot, 16, mill tail dust-precipitator, 17, mill tail
Dust collecting fan.
Embodiment
In order to further understand the content, features and effects of the present invention, hereby enumerating following examples, and coordinate accompanying drawing
Describe in detail as follows:
Referring to Fig. 1, a kind of powder concentrator external Vertical Mill Joint grinding system using non-metal grinding medium, its feature
It is:Including batch bin 1, weigher 2, feeding hoister 3, Vertical Mill 4, V-arrangement powder concentrator feeding hoister 5, V-arrangement powder concentrator 6, delay
Rush storehouse 7, high-efficient powder concentrator 8, system dust-precipitator 9, system fan 10, chimney 11, the first finished product conveying skewed slot 12, ball mill 13,
Grind tail elevator 14, the second finished product conveying skewed slot 15, mill tail dust-precipitator 16, mill tail dust collecting fan 17, chimney 18;Above-mentioned batch bin
1 lower section corresponds to dispensing bin discharge port external position and is provided with weigher 2, the charging of the discharge end of the weigher 2 connection feeding hoister 3
End;The discharge end connection Vertical Mill 4 of the feeding hoister 3;The discharge end connection V-arrangement powder concentrator feeding hoister 5 of the Vertical Mill 4
Feed end;The discharge end connection V-arrangement powder concentrator 6 of the V-arrangement powder concentrator feeding hoister 5, the upper end of the V-arrangement powder concentrator 6
Fine granular materials outlet connection high-efficient powder concentrator 8, the lower end coarse granule material outlet connection feeding lifting of the V-arrangement powder concentrator 6
Machine 3;Vertical Mill 4 connects chimney 11 with the charging aperture of V-arrangement powder concentrator 6;The discharging opening connection system dust-precipitator of the high-efficient powder concentrator 8
9, the first product outlet of the system dust-precipitator 9 connects the first finished product conveying skewed slot 12, and the system dust-precipitator 9 connects system
Blower fan 10, the system fan connect the first chimney 11;The discharge end and the second finished product of the first finished product conveying skewed slot 12 are defeated
The charging aperture of skewed slot 15 is sent to connect;The coarse granule material outlet connection ball mill 13 of the high-efficient powder concentrator 8;The ball mill 13
Provided with coarse grinding cabin and fine grinding storehouse, the coarse grinding cabin of the ball mill 13 and/or fine grinding storehouse are used as grinding using non-metal grinding medium
Medium;The discharge end connection mill tail elevator 14 of the ball mill 13;The discharge end and the second finished product for grinding tail elevator 14 convey
The charging aperture connection of skewed slot 15;The connection of the ball mill 13 mill tail dust-precipitator 16, the mill tail dust-precipitator 16 connect mill tail and gathered dust
Blower fan 17, mill tail dust collecting fan 17 connect chimney 11;The collection material mouth of the mill tail dust-precipitator 16 is also connected to product conveying skewed slot 15.
During work, material feeds feeding hoister 3 together from batch bin 1 through the material in weigher 2 and surge bunker 7, so
Feed Vertical Mill 4 again afterwards to be milled, the material after Vertical Mill 4 is milled feeds V-arrangement powder concentrator through V-arrangement powder concentrator feeding hoister 5
6, after the sorting of V-arrangement powder concentrator 6, fine granular materials enter high-efficient powder concentrator 8, and coarse granule material is discharged into silk ribbon attached to an official seal or a medal and rushes storehouse 7, through efficiently choosing
Powder machine 8 sorts qualified finished product feeding system dust-precipitator 9 and collected, and waste gas is discharged into air through system fan 10 and chimney 11.Efficiently
The coarse powder feeding ball mill 13 that powder concentrator 8 is discharged, after the grinding of ball mill 13, is sent into mill tail elevator 14, and from the first one-tenth
The cement of product skewed slot 12 feeds finished product skewed slot 15 together, and the mill inner ventilation of ball mill 13 is through grinding tail dust-precipitator 16 and mill tail gathers dust wind
Machine 17 is discharged into chimney 11.
The present invention is in order to realize regulation finished cement size distribution, improve " paste ball " phenomenon in mill, improve grinding in mill
Efficiency, the pollution of noise, reduction to finished product of ball mill in the process of running is reduced, and then realize reduction Vertical Mill pregrinding system
Unit power consumption, improve the performance of finished cement, reduce harm of the noise to operator and surrounding environment, ground using nonmetallic
Grinding media is as abrasive media.
Ball milling grinding system is flowed for circle, mill feed material size is 95%≤25mm, 100%≤50mm, material in mill
The percussion mainly by the steel ball fallen is crushed, also the abrasive action of relying part point.Therefore, using the larger steel ball of unit weight to grind
Grinding media can more play percussion of the abrasive body to material.And pass through the extruding of Vertical Mill 4 for Vertical Mill pregrinding system, material
Enter ball mill 13 after crushing.After extruding, raw meal particle size reduces, and the crack increase of material, grindability improve.Therefore Vertical Mill
The crushing of material is based on grinding in mill in pregrinding system, with little need for impact of the abrasive body to material.Therefore, for vertical
Pregrinding system is ground, uses the less non-metal grinding medium of unit weight to replace traditional steel ball or steel forging to be filled for abrasive media
Abrasive action of the non-metal grinding medium to material is waved in distribution.Meanwhile the operation power of grinding machine and the unit weight of abrasive body are proportional
Relation, traditional steel ball or steel forging are replaced as abrasive media, ball mill operation using the less non-metal grinding medium of unit weight
Power can reduce by 40%~60%, and the unit power consumption of system can reduce by 8%~15%.
Traditional abrasive media steel ball or steel forging are process by casting, and thin material is easier to adsorb in steel ball or steel forging
Surface, form " paste ball " phenomenon.And non-metal grinding medium is formed using high-temperature firing, surface is smooth, in identical grinding operating mode
Under, the absorption to fine powder material can be reduced.During grinding to identical specific surface area, non-metal grinding medium surface " paste ball " phenomenon is bright
It is aobvious to improve, so as to improve the grinding efficiency in ball mill.
The cylinder lining plate of ball mill 13 is used based on high-chromium cast liner plate mostly at present, and abrasive media uses Gao Ge mostly
Steel ball or steel forging.In grinding machine running, abrasive body strikes the collision on hard liner plate or between abrasive body, can all produce
Raw strong noise.The unit weight of abrasive body is bigger, and caused noise is bigger.And non-metal grinding medium ball unit weight is small, only 1.9
~2.2t/m3, it is the 40%~50% of steel ball or steel forging, therefore the ball mill using non-metal grinding medium as abrasive media is crushing
The noise that collision during material between impact of the abrasive body to liner plate and material, abrasive body is formed substantially reduces, and reduces to behaviour
Make the harm of worker and surrounding environment.
In summary, the present invention is less nonmetallic by unit weight by the abrasive media in Vertical Mill pregrinding system in ball mill
Abrasive media, instead of traditional steel ball or steel forging, the grinding efficiency in mill can be improved, improves " paste ball " phenomenon in mill, and can
Finished cement size distribution is adjusted, improves cement water requirement.Meanwhile ball mill noise in the process of running can be reduced, reduced
Pollution to finished product.
Although the preferred embodiment of the present invention is described above in conjunction with accompanying drawing, the invention is not limited in above-mentioned
Embodiment, above-mentioned embodiment is only schematical, is not restricted, the common skill of this area
Art personnel are under the enlightenment of the present invention, can be with the case of present inventive concept and scope of the claimed protection is not departed from
Many forms are made, these are belonged within protection scope of the present invention.
Claims (1)
- A kind of 1. powder concentrator external Vertical Mill Joint grinding system using non-metal grinding medium, it is characterised in that:Including with Feed bin (1), weigher (2), feeding hoister (3), Vertical Mill (4), V-arrangement powder concentrator feeding hoister (5), V-arrangement powder concentrator (6), Surge bunker (7), high-efficient powder concentrator (8), system dust-precipitator (9), system fan (10), chimney (11), the first finished product conveying skewed slot (12), ball mill (13), mill tail elevator (14), the second finished product conveying skewed slot (15), mill tail dust-precipitator (16), mill tail gather dust wind Machine (17);The lower section of above-mentioned batch bin (1) corresponds to dispensing bin discharge port external position and is provided with weigher (2), weigher (2) discharging The feed end of end connection feeding hoister (3);The discharge end connection Vertical Mill (4) of the feeding hoister (3);The Vertical Mill (4) Discharge end connection V-arrangement powder concentrator feeding hoister (5) feed end;The discharge end of the V-arrangement powder concentrator feeding hoister (5) Connect V-arrangement powder concentrator (6), the upper end fine granular materials outlet connection high-efficient powder concentrator (8) of the V-arrangement powder concentrator (6), the V The lower end coarse granule material outlet connection feeding hoister (3) of shape powder concentrator (6);The charging of Vertical Mill (4) and V-arrangement powder concentrator (6) Mouth connection chimney (11);The discharging opening connection system dust-precipitator (9) of the high-efficient powder concentrator (8), the system dust-precipitator (9) First product outlet connects the first finished product conveying skewed slot (12), system dust-precipitator (9) the connection system fan (10), the system Blower fan of uniting connects the first chimney (11);The discharge end and the second finished product conveying skewed slot (15) of the first finished product conveying skewed slot (12) Charging aperture connection;The coarse granule material outlet connection ball mill (13) of the high-efficient powder concentrator (8);The ball mill (13) sets There are coarse grinding cabin and fine grinding storehouse, the coarse grinding cabin of the ball mill (13) and/or fine grinding storehouse are used as grinding using non-metal grinding medium Medium;The discharge end connection mill tail elevator (14) of the ball mill (13);Grind tail elevator (14) discharge end and the second one-tenth The charging aperture connection of product conveying skewed slot (15);Ball mill (13) the connection mill tail dust-precipitator (16), the mill tail dust-precipitator (16) connection mill tail dust collecting fan (17), mill tail dust collecting fan (17) connection chimney (11);The collection of the mill tail dust-precipitator (16) Material mouth is also connected with finished product conveying skewed slot (15).
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108373280A (en) * | 2018-01-30 | 2018-08-07 | 天津水泥工业设计研究院有限公司 | A kind of technique recycled for discarded concrete aggregate and cementitious material |
CN110433940A (en) * | 2018-05-04 | 2019-11-12 | 北新建材(嘉兴)有限公司 | A kind of efficient coagulant preparation system and technique |
CN111565851A (en) * | 2017-11-23 | 2020-08-21 | 布勒有限公司 | Intelligent adaptive control device and corresponding method for automatic optimization and control of a grinding line of a roller system |
CN111637708A (en) * | 2020-05-12 | 2020-09-08 | 中国神华煤制油化工有限公司 | Wet material processing system |
CN112624637A (en) * | 2020-12-18 | 2021-04-09 | 天津水泥工业设计研究院有限公司 | High-activity steel slag micro powder preparation system |
CN113368993A (en) * | 2021-04-21 | 2021-09-10 | 梅源 | Utilize multistage separation system pottery device of oil drilling core and detritus |
CN113457816A (en) * | 2021-07-01 | 2021-10-01 | 厦门艾思欧标准砂有限公司 | System and process for preparing spheroidized powder by adopting vertical grinding machine |
CN113976277A (en) * | 2021-10-18 | 2022-01-28 | 天津水泥工业设计研究院有限公司 | Cement external circulation vertical mill combined high-performance grinding process system |
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Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111565851A (en) * | 2017-11-23 | 2020-08-21 | 布勒有限公司 | Intelligent adaptive control device and corresponding method for automatic optimization and control of a grinding line of a roller system |
CN108373280A (en) * | 2018-01-30 | 2018-08-07 | 天津水泥工业设计研究院有限公司 | A kind of technique recycled for discarded concrete aggregate and cementitious material |
CN110433940A (en) * | 2018-05-04 | 2019-11-12 | 北新建材(嘉兴)有限公司 | A kind of efficient coagulant preparation system and technique |
CN110433940B (en) * | 2018-05-04 | 2022-02-25 | 北新建材(嘉兴)有限公司 | Efficient coagulant preparation system and process |
CN111637708A (en) * | 2020-05-12 | 2020-09-08 | 中国神华煤制油化工有限公司 | Wet material processing system |
CN112624637A (en) * | 2020-12-18 | 2021-04-09 | 天津水泥工业设计研究院有限公司 | High-activity steel slag micro powder preparation system |
CN112624637B (en) * | 2020-12-18 | 2022-11-08 | 天津水泥工业设计研究院有限公司 | High-activity steel slag micro powder preparation system |
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