CN107340214B - System for detecting adsorption capacity of molecular sieve under high pressure condition and detection method thereof - Google Patents

System for detecting adsorption capacity of molecular sieve under high pressure condition and detection method thereof Download PDF

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CN107340214B
CN107340214B CN201611102790.XA CN201611102790A CN107340214B CN 107340214 B CN107340214 B CN 107340214B CN 201611102790 A CN201611102790 A CN 201611102790A CN 107340214 B CN107340214 B CN 107340214B
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molecular sieve
impurity
tank
pressure
impurities
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CN107340214A (en
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张佳
王鹏飞
周永贤
朱琳
何秋平
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SHANGHAI LUQIANG NEW MATERIALS CO Ltd
Shanghai Research Institute of Chemical Industry SRICI
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SHANGHAI LUQIANG NEW MATERIALS CO Ltd
Shanghai Research Institute of Chemical Industry SRICI
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    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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    • G01N15/08Investigating permeability, pore-volume, or surface area of porous materials
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N15/00Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
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Abstract

The invention relates to a system for detecting molecular sieve adsorption capacity under high pressure and a detection method thereof, wherein the system comprises a high-pressure liquid storage tank, an impurity injection unit, a molecular sieve adsorption tank and a detection instrument which are sequentially communicated with an outlet of the high-pressure liquid storage tank, an inlet of the high-pressure liquid storage tank is communicated with an external high-pressure medium conveying pipeline, a first flow control valve and a second flow control valve are respectively arranged between the high-pressure liquid storage tank and the impurity injection unit and between the impurity injection unit and the molecular sieve adsorption tank, a pressure reducing valve is also arranged between the molecular sieve adsorption tank and the detection instrument, and the molecular sieve adsorption tank is connected with an external vacuum pump; the impurity injection unit includes at least one impurity tank. Compared with the prior art, the method can test the adsorption capacity of the molecular sieve material to different impurities under high pressure, the test method is easy to adjust the adsorption temperature, the impurity type and the impurity concentration, and the test of the co-adsorption capacity of various impurities can be realized.

Description

System for detecting adsorption capacity of molecular sieve under high pressure condition and detection method thereof
Technical Field
The invention belongs to the technical field of chemical detection, and relates to a system and a method for detecting the adsorption capacity of a molecular sieve under a high-pressure condition.
Background
The molecular sieve material has uniform aperture and extremely high specific surface area, can realize selective adsorption on various molecules, and has extremely high separation precision and separation rate, reversible adsorption process and wide application field as an adsorbent. The molecular sieve is often used for removing impurities in a high-pressure medium, and the presence of the impurities can influence the subsequent processes, such as dehydration, dealcoholization, desulfurization and the like of various hydrocarbons, so as to meet the purity requirements of different processes on materials. The good adsorption performance of the molecular sieve adsorbent is a basic condition of an adsorption separation process, the adsorption efficiency and the purity of the material at the outlet of the adsorber are determined, and the adsorbent with excellent adsorption performance can be selected to reduce the using amount of the adsorbent or improve the adsorption treatment capacity.
The adsorption performance of a molecular sieve material is generally evaluated by adsorption capacity, and in the currently relevant national and industrial standards of molecular sieves, the adsorption capacity is used for evaluating the relevant adsorption performance of the molecular sieve, such as static water adsorption capacity, static methanol adsorption capacity and the like. The water adsorption capacity is generally in the air under constant humidity, so that the molecular sieve material adsorbs water until the water is balanced, and the molecular sieve adsorption capacity is obtained by calculation after the water is balanced. The method for testing the water adsorption in the national standard GB/T6287 molecular sieve static water adsorption determination method comprises the following steps: and (2) stabilizing the humidity in the closed container to be 75% by using a saturated sodium chloride solution at the temperature of 35 ℃, weighing a certain amount of molecular sieve in the container, and calculating the static water adsorption capacity of the molecular sieve by a weighing method after 24 hours. The method for testing the water adsorption capacity of the US standard MIL-D-3464 comprises the following steps: at 25 ℃, the dry gas passes through concentrated sulfuric acid aqueous solution with fixed concentration, so that the water content of the outlet gas is stable; and introducing the constant-humidity gas into the molecular sieve material, and calculating by a weighing method to obtain the water adsorption capacity of the molecular sieve material. The methanol adsorption capacity is measured by a Macbain device, a method for measuring the static adsorption capacity of the methanol is specified in the Roads standard HG/T2524 < 4A molecular sieve >, during the test, a sample is arranged in a carrying basket hung on a quartz spring, the sample is heated and regenerated under the vacuum condition, then the uniformly diffused adsorption gas is adsorbed under certain pressure, after the adsorption balance, the elongation of the quartz spring in the device before and after the adsorption is measured by a height gauge, so that the mass change proportion of the molecular sieve is calculated, and the adsorption capacity (specific gravity) is obtained.
The adsorption tests reflect the adsorption capacity of the molecular sieve material, but when the molecular sieve material is frequently applied to high-pressure media such as ethylene, propylene, hydrogen, liquefied petroleum gas and the like, the adsorption capacity of the molecular sieve is greatly different under the influence of pressure and the adsorption media. Meanwhile, the method is only suitable for testing of single impurities, and can not be used for testing of multiple impurities simultaneously, in actual use, the adsorbent is usually required to remove multiple impurities, and due to the fact that the adsorption process is competitive adsorption, the multiple impurities can affect each other during co-adsorption, and have different adsorption amounts.
In the technical literature, the device is tested by using a dynamic method, the adsorption quantity of gas-phase impurities can be tested by using a double-gas-path flow method, and the adsorption test of impurities which are in a liquid phase at normal temperature and normal pressure is generally carried out by using a high-pressure medium with standard concentration of impurities. The configuration of the high-pressure medium with the standard concentration is time-consuming and high in manufacturing cost, and various standard media are required to be configured for different impurity concentrations, so that the testing device is complex and the testing process is complicated.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a system for detecting the adsorption capacity of the molecular sieve under the high-pressure condition, which does not need to be provided with a high-pressure medium with standard impurity concentration, has short detection time, high controllability and high detection precision.
It is another object of the present invention to provide a method for testing the system for testing the adsorption capacity of a molecular sieve under high pressure conditions.
The purpose of the invention can be realized by the following technical scheme:
a system for detecting molecular sieve adsorption capacity under high pressure condition, this system include high-pressure liquid storage pot, impurity injection unit, molecular sieve adsorption tank and the detecting instrument that is linked together with the export of high-pressure liquid storage pot in proper order, the import of high-pressure liquid storage pot be linked together with outside high-pressure medium conveying pipeline, high-pressure liquid storage pot and impurity injection unit between impurity injection unit and the molecular sieve adsorption tank between be equipped with first flow control valve, second flow control valve respectively, molecular sieve adsorption tank and detecting instrument between still be equipped with the relief pressure valve, and the molecular sieve adsorption tank be connected with outside vacuum pump.
The impurity injection unit includes at least one impurity tank.
When the impurity injection unit is provided with a plurality of impurity tanks, the impurity tanks are sequentially connected in series.
And a third flow control valve is arranged between each impurity tank.
The impurity tank inside be equipped with the heater, the outside is equipped with the filling opening with microsyringe looks adaptation.
The inlet and the outlet of the impurity tank are positioned on the same side, and the inlet pipe at the inlet is communicated with the bottom of the impurity tank and communicated with the outlet, so that the residue of impurity components can be avoided.
The impurities comprise one or more of water, alcohol, ether, aldehyde, ketone or aqueous solution, and the aqueous solution comprises one or more of aqueous hydrogen sulfide solution, aqueous sulfur dioxide solution, aqueous hydrochloric acid solution, aqueous formaldehyde solution, aqueous lower alcohol solution or ammonia water.
The detection instrument comprises one or more of a Karl Fischer micro-moisture meter, a dew point meter, a gas chromatograph, a gas chromatography-mass spectrometer or a microcoulomb instrument, and the detection equipment is selected according to the impurity type.
The detection method of the system for detecting the adsorption capacity of the molecular sieve under the high pressure condition specifically comprises the following steps:
(1) cleaning and drying a high-pressure liquid storage tank, an impurity injection unit and a molecular sieve adsorption tank for later use;
(2) vacuumizing the high-pressure liquid storage tank, weighing, injecting a high-pressure medium into the high-pressure liquid storage tank through an external high-pressure medium conveying pipeline, closing a valve after the high-pressure medium is filled, weighing the high-pressure liquid storage tank, and calculating to obtain the total amount of the high-pressure medium;
(3) slowly transferring a certain amount of impurities by using a microsyringe, and adding the impurities into the impurity injection unit to obtain the total amount of the impurities;
(4) transferring a certain amount of molecular sieve to be detected, adding the molecular sieve into a molecular sieve adsorption tank, vacuumizing, and weighing to obtain the total amount of the molecular sieve;
(5) communicating the high-pressure liquid storage tank, the impurity injection unit and the molecular sieve adsorption tank through pipelines;
(6) heating the impurity injection unit to heat and vaporize the impurities, and then opening the second flow control valve and the first flow control valve to make the impurities and the high-pressure medium flow into the molecular sieve adsorption tank together;
(7) placing the system in a constant temperature environment, keeping the system sealed for a certain time, opening a pressure reducing valve after materials in the system reach a balanced state, and detecting the concentration of impurities in the outlet materials after the materials flow out through pressure reduction;
(8) calculating the total amount of the non-adsorbed impurities according to the total amount of the high-pressure medium in the step (2) and the impurity concentration detected in the step (7);
(9) calculating the content of the adsorbed impurities according to the difference value between the total amount of the non-adsorbed impurities calculated in the step (8) and the total amount of the impurities in the step (3);
(10) and (4) calculating the ratio of the content of the adsorbed impurities obtained in the step (9) to the total amount of the molecular sieve in the step (4), namely the adsorption capacity of the molecular sieve.
And (4) adjusting the heating temperature in the step (6) to be 50-200 ℃ according to different impurities.
The constant temperature of the constant temperature environment in the step (7) is 25-60 ℃, and the sealing time is more than or equal to 24 hours.
In the invention, each tank body is a pressure container which can bear pressure more than or equal to 10 Mpa. The high-pressure liquid storage tank, the impurity tank and the molecular sieve adsorption tank can be selected according to different materials and impurity concentrations to meet test requirements. The impurities are in liquid phase at normal temperature and normal pressure, and can be completely vaporized after being heated.
Compared with the prior art, the invention has the following characteristics:
1) the adsorption capacity of the molecular sieve under high pressure can be tested, the adsorption temperature, the high pressure medium, the impurity types and the impurity content are changed, and the adsorption capacities of the adsorbents to the impurities under different adsorption pressures and different adsorption temperatures can be tested;
2) the detection is more flexible, and the test of the co-adsorption capacity of various impurities can be realized by increasing the number of the impurity tanks;
3) the impurities are vaporized and then are introduced into the molecular sieve adsorption tank, so that the impurities can be uniformly dispersed in the system, and the test error is avoided;
4) the method has the advantages of no need of configuring a high-pressure medium with standard impurity concentration, low manufacturing cost, short required time, high controllability of the test process, easy realization, and the test method is closer to the actual situation of industrial application, provides a new method for evaluating the molecular sieve, and provides technical data for industrial design and application.
Drawings
FIG. 1 is a schematic diagram of the system for measuring the adsorption capacity of a molecular sieve in example 1 under high pressure conditions;
the notation in the figure is:
1-high pressure liquid storage tank, 2-first impurity tank, 3-second impurity tank, 4-molecular sieve adsorption tank, 5-first flow control valve, 6-second flow control valve, 7-third flow control valve and 8-pressure reducing valve.
Detailed Description
The invention is described in detail below with reference to the figures and specific embodiments.
Example 1:
as shown in fig. 1, a high-pressure liquid storage tank 1, a first impurity tank 2, a second impurity tank 3 and a molecular sieve adsorption tank 4 are cleaned, dried and vacuumized for later use. The high pressure liquid storage tank 1 is evacuated, weighed and recorded. The high-pressure liquid storage tank is connected to a liquefied petroleum gas filling system, and the liquefied petroleum gas is filled into the high-pressure liquid storage tank 1 by opening a valve. After filling, the valve is closed, the high-pressure liquid storage tank 1 is weighed, and the mass of filled liquefied petroleum gas is 2430g through calculation. Slowly transferring 2.5g of water by using a microsyringe and adding the water into the first impurity tank 2; slowly transferring 0.8g of dimethyl disulfide into a second impurity tank 3 by using a microsyringe, weighing 10.0g of fresh 13X molecular sieve sample, adding the fresh 13X molecular sieve sample into a molecular sieve adsorption tank 4, and vacuumizing; connecting a high-pressure liquid storage tank 1, a first impurity tank 2, a second impurity tank 3 and a molecular sieve adsorption tank 4 through pipelines; turning on a heater in the impurity tank, heating to 110 ℃, respectively heating and vaporizing the moisture and the dimethyl disulfide in the first impurity tank 2 and the second impurity tank 3, turning on a third flow control valve 7 and a second flow control valve 6 to make the vaporized impurities flow into a molecular sieve adsorption tank 4, and turning off the heater; opening a first flow control valve 5 to enable the liquefied petroleum gas to flow into a molecular sieve adsorption tank 4; placing the system in a constant temperature environment of 30 ℃, keeping the system sealed for 48 hours, reducing the pressure through a pressure reducing valve 8, and detecting through a Karl Fischer micro-moisture meter to obtain the water content of an outlet material of 322 ppm; detecting by a gas chromatograph to obtain 275ppm of outlet dimethyl disulfide; according to the total amount of materials, calculating to obtain the content of unadsorbed water to be 0.782g and the content of dimethyl disulfide to be 0.668 g; the adsorbed water content was 1.718g, and the adsorbed dimethyldisulfide was 0.132 g; the adsorption capacity of the 13X molecular sieve for water under the conditions was calculated to be 17.71% and the adsorption capacity for dimethyldisulfide was calculated to be 1.32%.
Example 2:
and cleaning, drying and vacuumizing the high-pressure liquid storage tank 1, the first impurity tank 2 and the molecular sieve adsorption tank 4 for later use. The high pressure liquid storage tank 1 is evacuated, weighed and recorded. The high-pressure propylene filling system is connected with the high-pressure propylene filling system, and the high-pressure liquid storage tank 1 is filled with propylene by opening a valve. After filling, the valve is closed, the high-pressure liquid storage tank 1 is weighed, and the mass of filled propylene is calculated to be 2590 g. Slowly transferring 2g of water by using a microsyringe and adding the water into the first impurity tank 2; weighing 12.0g of fresh 3A molecular sieve sample, adding the sample into a molecular sieve adsorption tank 4, and vacuumizing; connecting a high-pressure liquid storage tank 1, a first impurity tank 2 and a molecular sieve adsorption tank 4 through pipelines; opening a heater of the first impurity tank 2, heating to 100 ℃, heating and vaporizing the water in the first impurity tank 2, opening a second flow control valve 6, making the vapor heated and vaporized flow into a molecular sieve adsorption tank 4, and closing the heater; opening a first flow control valve 5 to enable propylene to flow into a molecular sieve adsorption tank 4; placing the system in a constant temperature environment of 25 ℃, keeping the system sealed for 24 hours, reducing the pressure through a pressure reducing valve 8, and detecting through a Karl Fischer micro-moisture meter to obtain the water content of the outlet material of 214 ppm; according to the total amount of propylene materials, the content of non-adsorbed impurities is calculated to be 0.554 g; the total amount of adsorbed impurities was 1.446 g; the adsorption capacity of the 3A molecular sieve is calculated to be 12.05%.
Example 3
The system for detecting the molecular sieve adsorption capacity under the high-pressure condition comprises a high-pressure liquid storage tank 1, an impurity injection unit, a molecular sieve adsorption tank 4 and a detection instrument, wherein the impurity injection unit is sequentially communicated with an outlet of the high-pressure liquid storage tank 1, an inlet of the high-pressure liquid storage tank 1 is communicated with an external high-pressure medium conveying pipeline, a first flow control valve 5 and a second flow control valve 6 are respectively arranged between the high-pressure liquid storage tank 1 and the impurity injection unit and between the impurity injection unit and the molecular sieve adsorption tank 4, a pressure reducing valve 8 is further arranged between the molecular sieve adsorption tank 4 and the detection instrument, and the molecular sieve adsorption tank 4 is connected with an external vacuum.
In this embodiment, the impurity injection unit is composed of 3 impurity tanks connected in series in sequence, and a third flow control valve 7 is provided between each impurity tank. The impurity tank is internally provided with a heater, and the outside of the impurity tank is provided with an injection port matched with the microsyringe. The inlet and the outlet of the impurity tank are positioned on the same side, and the inlet pipe at the inlet is communicated with the bottom of the impurity tank and communicated with the outlet.
The detection method of the system of the embodiment specifically comprises the following steps:
(1) cleaning and drying the high-pressure liquid storage tank 1, the impurity injection unit and the molecular sieve adsorption tank 4 for later use;
(2) vacuumizing the high-pressure liquid storage tank 1, weighing, injecting a high-pressure medium into the high-pressure liquid storage tank 1 through an external high-pressure medium conveying pipeline, closing a valve after the high-pressure medium is filled, weighing the high-pressure liquid storage tank 1, and calculating to obtain the total amount of the high-pressure medium;
(3) slowly transferring a certain amount of impurities by using a microsyringe, and adding the impurities into the impurity injection unit to obtain the total amount of the impurities;
(4) transferring a certain amount of molecular sieve to be detected, adding the molecular sieve into a molecular sieve adsorption tank 4, vacuumizing, and weighing to obtain the total amount of the molecular sieve;
(5) the high-pressure liquid storage tank 1, the impurity injection unit and the molecular sieve adsorption tank 4 are communicated through pipelines;
(6) heating the impurity injection unit to heat and vaporize the impurities, and then sequentially opening a second flow control valve 6 and a first flow control valve 5 to make the impurities and the high-pressure medium flow into the molecular sieve adsorption tank 4 together;
(7) placing the system in a constant temperature environment, keeping the system sealed for a certain time, opening the pressure reducing valve 8 after the materials in the system reach a balanced state, and detecting the concentration of impurities in the outlet materials after the materials flow out under reduced pressure;
(8) calculating the total amount of the non-adsorbed impurities according to the total amount of the high-pressure medium in the step (2) and the impurity concentration detected in the step (7);
(9) calculating the content of the adsorbed impurities according to the difference value between the total amount of the non-adsorbed impurities calculated in the step (8) and the total amount of the impurities in the step (3);
(10) and (4) calculating the ratio of the content of the adsorbed impurities obtained in the step (9) to the total amount of the molecular sieve in the step (4), namely the adsorption capacity of the molecular sieve.
In this embodiment, the high-pressure medium is compressed nitrogen.
In this embodiment, the impurities are water, ethanol, and formalin, and the heating temperature of the impurity injection unit is 105 ℃.
In this embodiment, the detection instrument is a karl fischer micro-moisture meter or a gas chromatograph.
In this example, the constant temperature of the constant temperature environment in step (7) was 60 ℃, and the time for keeping the enclosure was 24 hours.
The embodiments described above are described to facilitate an understanding and use of the invention by those skilled in the art. It will be readily apparent to those skilled in the art that various modifications to these embodiments may be made, and the generic principles described herein may be applied to other embodiments without the use of the inventive faculty. Therefore, the present invention is not limited to the above embodiments, and those skilled in the art should make improvements and modifications within the scope of the present invention based on the disclosure of the present invention.

Claims (7)

1. The system for detecting the adsorption capacity of the molecular sieve under the high-pressure condition is characterized by comprising a high-pressure liquid storage tank, an impurity injection unit, a molecular sieve adsorption tank and a detection instrument, wherein the impurity injection unit, the molecular sieve adsorption tank and the detection instrument are sequentially communicated with an outlet of the high-pressure liquid storage tank, an inlet of the high-pressure liquid storage tank is communicated with an external high-pressure medium conveying pipeline, a first flow control valve and a second flow control valve are respectively arranged between the high-pressure liquid storage tank and the impurity injection unit and between the impurity injection unit and the molecular sieve adsorption tank, a pressure reducing valve is also arranged between the molecular sieve adsorption tank and the detection instrument, the molecular sieve adsorption tank is connected with an external vacuum pump,
the impurity injection unit comprises at least one impurity tank, a heater is arranged in the impurity tank, an injection port matched with the microsyringe is arranged outside the impurity tank, impurities are injected through the injection port, the impurities comprise one or more of water, alcohol, ether, aldehyde, ketone or aqueous solution, and the aqueous solution comprises one or more of aqueous hydrogen sulfide solution, aqueous sulfur dioxide solution, aqueous hydrochloric acid solution, aqueous formaldehyde solution, aqueous low-carbon alcohol solution or aqueous ammonia.
2. The system according to claim 1, wherein the impurity injection unit comprises a plurality of impurity tanks, and the impurity tanks are connected in series.
3. The system for detecting the adsorption capacity of the molecular sieve under the high pressure condition of claim 2, wherein a third flow control valve is respectively arranged between each impurity tank.
4. The system according to claim 3, wherein the inlet and the outlet of the canister are located on the same side, and the inlet pipe at the inlet opens into the bottom of the canister and communicates with the outlet.
5. The system for detecting the adsorption capacity of a molecular sieve under high pressure according to claim 1, wherein the detection instrument comprises one or more of a karl fischer micro-moisture meter, a dew point meter, a gas chromatograph-mass spectrometer, or a microcoulomb spectrometer.
6. The method of any one of claims 1 to 5, wherein the method comprises the following steps:
(1) cleaning and drying a high-pressure liquid storage tank, an impurity injection unit and a molecular sieve adsorption tank for later use;
(2) vacuumizing the high-pressure liquid storage tank, weighing, injecting a high-pressure medium into the high-pressure liquid storage tank through an external high-pressure medium conveying pipeline, closing a valve after the high-pressure medium is filled, weighing the high-pressure liquid storage tank, and calculating to obtain the total amount of the high-pressure medium;
(3) slowly transferring a certain amount of impurities by using a microsyringe, and adding the impurities into the impurity injection unit to obtain the total amount of the impurities;
(4) transferring a certain amount of molecular sieve to be detected, adding the molecular sieve into a molecular sieve adsorption tank, vacuumizing, and weighing to obtain the total amount of the molecular sieve;
(5) communicating the high-pressure liquid storage tank, the impurity injection unit and the molecular sieve adsorption tank through pipelines;
(6) heating the impurity injection unit to heat and vaporize the impurities, and then opening the second flow control valve and the first flow control valve to make the impurities and the high-pressure medium flow into the molecular sieve adsorption tank together;
(7) placing the system in a constant temperature environment, keeping the system sealed for a certain time, opening a pressure reducing valve after materials in the system reach a balanced state, and detecting the concentration of impurities in the outlet materials after the materials flow out through pressure reduction;
(8) calculating the total amount of the non-adsorbed impurities according to the total amount of the high-pressure medium in the step (2) and the impurity concentration detected in the step (7);
(9) calculating the content of the adsorbed impurities according to the difference value between the total amount of the non-adsorbed impurities calculated in the step (8) and the total amount of the impurities in the step (3);
(10) and (4) calculating the ratio of the content of the adsorbed impurities obtained in the step (9) to the total amount of the molecular sieve in the step (4), namely the adsorption capacity of the molecular sieve.
7. The method for detecting the system for detecting the adsorption capacity of the molecular sieve under the high pressure condition as claimed in claim 6, wherein the constant temperature of the constant temperature environment in the step (7) is 25-60 ℃, and the sealing time is not less than 24 hours.
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CN102749259A (en) * 2011-04-20 2012-10-24 中国石油化工股份有限公司 Method for determining adsorption quantity of molecular sieve
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