CN107338483B - Industrial hemp fiber carding device - Google Patents

Industrial hemp fiber carding device Download PDF

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Publication number
CN107338483B
CN107338483B CN201710598039.1A CN201710598039A CN107338483B CN 107338483 B CN107338483 B CN 107338483B CN 201710598039 A CN201710598039 A CN 201710598039A CN 107338483 B CN107338483 B CN 107338483B
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China
Prior art keywords
carding
hemp
roller
members
drums
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CN201710598039.1A
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CN107338483A (en
Inventor
吕江南
马兰
刘佳杰
周韦
龙超海
何宏彬
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Institute of Bast Fiber Crops of CAAS
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Institute of Bast Fiber Crops of CAAS
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Publication of CN107338483A publication Critical patent/CN107338483A/en
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01BMECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
    • D01B1/00Mechanical separation of fibres from plant material, e.g. seeds, leaves, stalks
    • D01B1/10Separating vegetable fibres from stalks or leaves
    • D01B1/14Breaking or scutching, e.g. of flax; Decorticating
    • D01B1/24Breaking or scutching, e.g. of flax; Decorticating with toothed or other pointed devices
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01BMECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
    • D01B1/00Mechanical separation of fibres from plant material, e.g. seeds, leaves, stalks
    • D01B1/10Separating vegetable fibres from stalks or leaves
    • D01B1/14Breaking or scutching, e.g. of flax; Decorticating
    • D01B1/30Details of machines
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/66Disintegrating fibre-containing textile articles to obtain fibres for re-use

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Preliminary Treatment Of Fibers (AREA)

Abstract

The invention discloses an industrial hemp fiber carding device, wherein a plurality of rows of carding members are axially arranged on the outer wall of a carding roller, each carding member comprises a carding body with an inclined side wall and carding strips with inclined side walls of the carding body, so that the carding body and the carding strips form a toothed plate structure, splayed carding gaps are formed between the carding members in the same row, and as the carding roller rotates, hemp stalks after being crushed are continuously extruded by the carding gaps on the carding roller, and as the extruding action area of the inclined side walls of the carding members on the stalks is large, the hemp stalks can be fully extruded, so that the stalks form fine hemp scraps. The carding component has the functions of extruding, scraping and beating the hemp stalks, and scraping and beating are realized through carding strips, so that the strength of the carding component is much smaller than that of a beating plate in the prior art, and the damage to hemp fibers is effectively reduced. Therefore, the invention not only has high hemp peeling efficiency, but also has the advantage of improving the long hemp rate of the fiber.

Description

Industrial hemp fiber carding device
Technical Field
The invention relates to a hemp peeling device, in particular to an industrial hemp fiber carding device of the hemp peeling device.
Background
Hemp or flax fiber stripping generally adopts a hemp stripping method combining stalk rolling and hemp dust carding, and a carding roller of a hemp or flax decorticator used in the current production consists of a roller and a row of beating plates arranged around the outer circle of the roller.
Disclosure of Invention
The invention mainly aims to provide the industrial hemp fiber carding device which not only can improve the hemp peeling efficiency of the hemp fibers, but also can improve the hemp yield during the processing of the hemp fibers.
The invention provides an industrial hemp fiber carding device, which comprises a plurality of pairs of intermeshing carding rollers, wherein a plurality of rows of carding members are axially arranged on the outer wall of each carding roller, each carding member comprises a carding body with an inclined side wall and carding strips arranged on the inclined side wall of the carding body, the carding body and the carding strips form a toothed plate structure, splayed carding gaps are formed between the carding members in the same row, and the carding strips are radially arranged along the carding rollers; the carding members of the outer walls of each pair of meshed carding drums are arranged in a staggered manner.
In one embodiment of the above technical solution, the carding members are uniformly distributed on the circumference of the outer wall of the carding drum.
In one embodiment of the above technical solution, the cross section of the carding body is isosceles trapezoid or isosceles triangle, the intersection of the upper bottom and two waists of the isosceles trapezoid is a round angle, and the intersection of two waists of the isosceles triangle is a round angle.
In one embodiment of the foregoing technical disclosure, the height of the carding body is 40-50mm, and the top of the cross section of the carding body is arranged tangentially to the direction of rotation of the carding drum, and the lower end of the height direction is an arc surface consistent with the outer wall of the carding drum.
In one embodiment of the above technical solution, the carding strip is vertically disposed in the middle of the waist plate of the carding body in the length direction, and plays a role in scraping and beating the hemp stalks after the stalks are crushed.
In one embodiment of the foregoing technical disclosure, the carding bar is a semi-cylinder, and is welded to the carding body perpendicularly with its cambered surface facing outwards.
In one embodiment of the above technical solution, adjacent pairs of carding drums are arranged in a staggered manner, and the engagement position of the rear pair of carding drums is lower than the engagement position of the front pair of carding drums; the rotational movement of a pair of combing rollers engaged up and down has a speed difference, and the linear speed of the lower combing roller is greater than that of the upper combing roller.
According to the invention, a plurality of rows of carding members are uniformly distributed on the outer wall of the carding roller, and carding strips are arranged on the inclined side wall of the carding body, so that the carding body and the carding strips form a toothed plate structure, splayed carding gaps are formed between the adjacent carding members in the same row, and as the carding roller rotates, the crushed hemp stalks are continuously extruded by the carding gaps on the carding roller to be carded to remove hemp scraps. The carding component has the functions of extruding, scraping and beating the hemp stalks, and scraping and beating are realized through carding strips, so that the strength of the carding component is much smaller than that of a beating plate in the prior art, and the damage to hemp fibers is effectively reduced. Simultaneously, the stalk after the garrulous stem has increased and has scraped and beaten and squeeze the area through the effect of slope carding body lateral wall, makes the hemp bone comb cleaner.
Therefore, the invention can improve the hemp peeling efficiency and the hemp peeling quality through the improvement of the carding component, so that the hemp scraps and impurities attached to the hemp fibers are thoroughly removed, thereby obtaining clean and high-hemp-length fibers. That is, the invention not only has high hemp peeling efficiency, but also has the advantage of improving the long hemp rate of the fiber.
Drawings
FIG. 1 is a schematic longitudinal cross-sectional view of the engagement of a pair of carding drums in accordance with one embodiment of the present invention.
FIG. 2 is a schematic side view of the engagement of a pair of carding drums.
Fig. 3 is a schematic top view of fig. 1.
FIG. 4 is an enlarged schematic top view of the comb member.
Fig. 5 is a schematic view in the direction a in fig. 4.
Fig. 6 is a schematic diagram of direction B in fig. 4.
Detailed Description
As shown in fig. 1 and 2, the outer wall of the carding roller 1 of the industrial hemp fiber carding device disclosed in the embodiment is uniformly provided with a plurality of rows of carding members 2, and the outer wall of the carding roller 1 is uniformly provided with a plurality of rows of carding members 2 along the axial direction. In order to improve the hemp dust carding effect, carding members 2 which are engaged with the outer walls of the drums are arranged in a staggered manner.
As shown in fig. 3 to 6, the carding member 2 includes a carding body 21 and a carding strip 22, the cross section of the carding body in this embodiment is isosceles triangle, the height is about 40mm, the carding strip is a semi-cylinder with the length of the carding body, the arc surface of the carding strip is welded to the middle parts of two waist plates of the carding body vertically outwards, and the cooperation of the carding body and the carding strip makes the carding member form a toothed plate structure. Each carding body is arranged tangentially with the top of its cross section towards the direction of rotation of the carding drum. Splayed carding gaps are formed between adjacent carding members 2 in the same row on the carding drum 1.
In order to ensure the effect of carding the hemp scraps, the height of the carding body is preferably about 40mm, and the meshing depth of the carding members of the two carding rollers is about 20 mm.
In order to further improve the cleaning effect of the hemp dust, adjacent carding drums are arranged in a staggered manner, and the engagement positions of the rear pair of carding drums are lower than those of the front pair of carding drums; the rotational movement of a pair of combing rollers engaged up and down has a speed difference, and the linear speed of the lower combing roller is greater than that of the upper combing roller.
Of course, the cross-sectional shape of the comb body of the comb member of other embodiments may also be an isosceles triangle.
According to the invention, the carding member is arranged on the outer wall of the carding roller, the carding strip is arranged on the inclined side wall of the carding body, so that the carding body and the carding strip form a toothed plate structure, splayed carding gaps are formed between the adjacent carding members in the same row, and as the carding roller rotates, the hemp stalks after being crushed are continuously extruded by the carding gaps on the carding roller, so that hemp scraps are continuously carded and cleaned. The carding component has the functions of extruding, scraping and beating the hemp stalks, and scraping and beating are realized through carding strips, so that the strength of the carding component is much smaller than that of a beating plate in the prior art, and the damage to hemp fibers is effectively reduced. Simultaneously, the stalk after the garrulous stem has increased and has scraped and beaten and squeeze the area through the effect of slope carding body lateral wall, makes the hemp bone comb cleaner.
Therefore, the invention can improve the hemp peeling efficiency and the hemp peeling quality through the improvement of the carding component, so that the hemp scraps and impurities attached to the hemp fibers are thoroughly removed, thereby obtaining clean and high-hemp-length fibers. That is, the invention not only has high hemp peeling efficiency, but also has the advantage of improving the long hemp rate of the fiber.

Claims (3)

1. An industrial hemp fiber carding device comprising a plurality of pairs of intermeshing carding drums, characterized in that: the outer wall of the carding roller is axially provided with a plurality of rows of carding members, each carding member comprises a carding body with an inclined side wall and carding strips arranged on the inclined side wall of the carding body, the carding body and the carding strips form a toothed plate structure, splayed carding gaps are formed between the carding members in the same row, and the carding strips are arranged along the radial direction of the carding roller; the carding members of the outer walls of each pair of meshed carding drums are arranged in a staggered manner;
the cross section of the carding body is isosceles trapezoid or isosceles triangle, the intersection of the upper bottom and two waists of the isosceles trapezoid is a round angle, and the intersection of the two waists of the isosceles triangle is a round angle;
the height of the carding body is 40-50mm, the top of the cross section of the carding body is arranged tangentially towards the rotating direction of the carding roller, and the lower end of the carding body in the height direction is an arc surface consistent with the outer wall of the carding roller;
the carding strip is vertically arranged in the middle of the waist plate in the length direction of the carding body;
the carding members are uniformly distributed on the circumference of the outer wall of the carding roller.
2. An industrial hemp fiber carding device as claimed in claim 1, wherein: the carding strip is a semi-cylinder, and is welded on the carding body vertically with the cambered surface outwards.
3. An industrial hemp fiber carding device as claimed in claim 1, wherein: adjacent pairs of carding drums are arranged in a staggered mode, and the engagement positions of the rear pairs of carding drums are lower than those of the front pairs of carding drums; the rotational movement of a pair of combing rollers engaged up and down has a speed difference, and the linear speed of the lower combing roller is greater than that of the upper combing roller.
CN201710598039.1A 2017-07-20 2017-07-20 Industrial hemp fiber carding device Active CN107338483B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710598039.1A CN107338483B (en) 2017-07-20 2017-07-20 Industrial hemp fiber carding device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710598039.1A CN107338483B (en) 2017-07-20 2017-07-20 Industrial hemp fiber carding device

Publications (2)

Publication Number Publication Date
CN107338483A CN107338483A (en) 2017-11-10
CN107338483B true CN107338483B (en) 2023-06-09

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Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB428178A (en) * 1934-08-17 1935-05-08 William Bowerbank Bartram Improvements in machines for scutching short fibres of flax, jute, hemp, asbestos and other short fibres
CZ2007235A3 (en) * 2007-03-30 2008-10-08 AGRO - Merín, a.s. Apparatus for treating plant stalks containing cellulose fibers
CN203790994U (en) * 2014-02-19 2014-08-27 李召东 Mine crusher
CN204039574U (en) * 2014-08-28 2014-12-24 杭州远图建材有限公司 A kind of licker-in
CN104805541A (en) * 2015-05-11 2015-07-29 孙鹏子 Nonuniform-tooth density carding cloth
CN105191590A (en) * 2015-09-18 2015-12-30 中外合资沃得重工(中国)有限公司 Anti-grass turnover and anti-blocking self-combining rack for round baler
CN105926046B (en) * 2016-05-30 2018-01-12 中国农业科学院麻类研究所 A kind of tooth space roller and a kind of pressure roller for decorticating fibre crops
CN205774937U (en) * 2016-05-30 2016-12-07 中国农业科学院麻类研究所 A kind of tooth space roller in crudefiber crop fiber decortication machinery
CN206941018U (en) * 2017-07-20 2018-01-30 中国农业科学院麻类研究所 A kind of hards carding apparatus

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