Summary of the invention
Do not have gap adjustment identification function for checking cylinder in the prior art and checking cylinder piston seal performance is weak asks
Topic, the present invention devise a kind of pneumatic brake cylinder, air brake and adjustment gap recognition methods, realize and adjust in gap
The function of being identified in the process to the size of gap adjustment prevents locking phenomenon caused by additionally adjusting, and improves driving peace
Quan Xing;Piston guide circle and guiding lubrication ring are set also inside checking cylinder, improved while enhancing checking cylinder spatter property
Overall operation efficiency.
The present invention the specific scheme is that
A kind of pneumatic brake cylinder, including reset unit and coupled brake unit, the reset unit and the system
The clearance adjusting unit for adjusting brake clearance is equipped between moving cell, the clearance adjusting unit includes the first adjustment mould
Block, second adjustment module and adjustment limit module, adjustment limit module be arranged the first adjustment module with it is described
Between second adjustment module, adjustment limit module includes limit spring and limit base, the limit spring and the limit
Position seat and the first adjustment module are fixedly connected to guarantee to control the size of brake clearance in a certain range.
Preferably, the adjustment limit module further includes limit base and stop collar, and the reset unit includes piston sleeve
And set on its internal lead screw, one end face of limit base is contacted with the piston sleeve, other end and the stop collar
Connection supports so as to the stop collar, and the limit ring inner surface extends outward to form key teeth portion, the stop collar
The lead screw is connected in by the key teeth portion with the fixation limit base.
Preferably, the second adjustment module include second adjustment nut, second adjustment spring, second adjustment nut seat,
Second adjustment block and guide pad;It is arranged between the second adjustment nut and the second adjustment nut seat intermeshing
To cooperate the adjustment limit module to carry out gap identification, the second adjustment spring-compressed is arranged in institute first cone tooth clutch pair
It states between second adjustment nut seat and the second adjustment block to cooperate adjustment;The guide pad by fixing element with it is described
The connection of second adjustment nut seat, the piston sleeve surface is equipped with and the guide groove of guide pad cooperation, and the guide pad can
It is slided along guide groove to adjust the size of brake clearance.
Preferably, the first adjustment module further includes the first adjustment nut, the first adjustment nut seat, the first adjustment spring
And the first adjustment block;Intermeshing second cone is set between the first adjustment nut and the first adjustment nut seat
Tooth clutch pair to carry out gap adjustment, adjust in the first adjustment block and described first by the first adjustment spring-compressed setting
Between whole nut, swivel base of relieving a garrison before being equipped between the first adjustment block and the piston sleeve;It relieves a garrison on swivel base before described
The rotation that the first adjustment nut seat is limited equipped with fork pin, swivel base of relieving a garrison before described are threadedly coupled with solid with the piston sleeve
The fixed the first adjustment module.
Preferably, the brake unit includes intermediate sleeve, is set between the piston sleeve and the intermediate sleeve
Have gap limit ring, be threadedly coupled between the gap limit ring and the intermediate sleeve, the gap limit ring with institute
It states to be equipped between guide pad and alleviates gap.
Preferably, the brake unit includes that external brake cylinder casing and promotion piston engaged therewith, institute is arranged in
It states to push and is provided with piston guide circle between piston and the brake cylinder casing to carry out guiding to the piston and to the braking
Inboard wall of cylinder block is cleared up.
Preferably, it is provided between the intermediate sleeve and the piston sleeve and lubricates ring for the guiding of lubrication.
A kind of air brake, including pneumatic brake cylinder.
A kind of adjustment gap recognition methods, uses pneumatic brake cylinder, comprising the following steps: and 1, in driving process, checking cylinder
It is braked, the gap of braking does not adjust;2, release of brake is carried out after checking cylinder braking;3, due to brake lining and braking
The abrasion of disk keep brake clearance elongated, and the first adjustment module, second adjustment module, which cooperate, adjusts the gap of braking;4, it adjusts
Limit module is identified and is made a response to the gap of adjustment;5, after identification module adjusts, checking cylinder is in new gap
Lower carry out release of brake.
Preferably, wherein step 4 specifically includes: when distortional stress of the brake force less than limit spring, not triggering adjustment limit
Position module, gap adjustment are normally carried out, and brake force is transmitted to limit spring front stall, preceding adjusting nut and lead screw by limit spring
It is output to brake lining;When brake force is greater than the distortional stress of limit spring, limit spring is compressed, and limit base compresses stop collar, is known
Adjusting nut rotates after Quan not can not rotating and limit, the second cone tooth clutch between rear adjusting nut and second adjustment nut seat
Pair separation, rear adjusting nut will not be moved with respect to lead screw, to avoid locking occurs.
The beneficial effects of the present invention are:
1, a kind of pneumatic brake cylinder of the present invention, air brake and adjustment gap recognition methods, by the first adjustment
Setting adjustment limit module between module and second adjustment module, realizes during gap adjusts to the size of gap adjustment
The function of being identified prevents locking phenomenon caused by additionally adjusting, improves travel safety.
2, piston guide circle is arranged in the present invention also inside checking cylinder, makes to push piston and the brake cylinder casing confronting coaxial heart,
Have the function of cleaning braking casing wall while improving sealing ring and brake cylinder casing fiting effect, improves the leakproofness of checking cylinder
The cleaning inside sealed cylinder block is improved while energy.
3, the setting guiding lubrication ring between intermediate sleeve and piston sleeve makes to brake the raising of the cylinder piston operational efficiency,
Maintenance cost is reduced simultaneously.
Detailed description of the invention
Fig. 1 is a kind of perspective view of pneumatic brake cylinder of the present invention;
Fig. 2 is the structural schematic diagram of pneumatic brake cylinder of the present invention;
Fig. 3 is the clearance adjusting unit structural schematic diagram of pneumatic brake cylinder of the present invention;
Fig. 4 is the first adjustment modular structure schematic diagram of pneumatic brake cylinder of the present invention;
Fig. 5 is that the adjustment of pneumatic brake cylinder of the present invention limits modular structure schematic diagram;
Fig. 6 is the second adjustment modular structure schematic diagram of pneumatic brake cylinder of the present invention;
Fig. 7 is part A enlarged drawing in Fig. 1 of pneumatic brake cylinder of the present invention;
Fig. 8 is part B enlarged drawing in Fig. 1 of pneumatic brake cylinder of the present invention;
Fig. 9 is the stop collar structural schematic diagram of pneumatic brake cylinder of the present invention;
Figure 10 is a kind of flow diagram for adjusting gap recognition methods of the present invention.
In above each figure:
1, reset unit;11, piston sleeve;12, lead screw;13, manual adjustment nut;14, saddle type groups of springs;15, precursor;
2, brake unit;21, intermediate sleeve;22, brake cylinder casing;23, piston is pushed;24, piston guide circle;25, guiding lubrication ring;
26, sealing ring;27, brake chamber;28, release spring;29, air inlet;3, clearance adjusting unit;31, the first adjustment module;
311, the first adjustment nut;312, the first adjustment nut seat;313, the first adjustment spring;314, the first adjustment block;315,
Plug tap tooth clutch pair;316, preceding swivel base of relieving a garrison;317, fork pin;32, second adjustment module;321, second adjustment nut;322,
Second adjustment spring;323, second adjustment nut seat;324, second adjustment block;325, guide pad;326, the first cone tooth clutch
It is secondary;33, adjustment limit module;331, limit base;332, stop collar;3321, key teeth portion;333, limit spring;4, gap limit
Ring.
Specific embodiment
The application is described in further detail with reference to the accompanying drawings and examples.It is understood that this place is retouched
The specific embodiment stated is only used for explaining related invention, rather than the restriction to the invention.It also should be noted that in order to just
Part relevant to invention is illustrated only in description, attached drawing.
It should be noted that in the absence of conflict, the features in the embodiments and the embodiments of the present application can phase
Mutually combination.The application is described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
A kind of pneumatic brake cylinder of the present invention, is adjusted by being arranged between the first adjustment module 31 and second adjustment module 32
Module 33 is limited, the function of being identified during gap adjusts to the size of gap adjustment is realized, prevents from additionally adjusting
Caused by locking phenomenon, improve travel safety.
It is described in detail below by specific embodiment:
Fig. 1, Fig. 2 are please referred to, the identifiable checking cylinder in gap includes reset unit 1 and coupled brake unit 2, silk
The front of entire checking cylinder is arranged in 12 mechanism of thick stick, and the rear portion of entire checking cylinder is arranged in brake unit 2, and brake unit 2 exports
Brake power, reset unit 1 transmit brake power, and brake lining and brake disc is cooperated to brake train.
Fig. 2, Fig. 3 are please referred to, the gap for adjusting brake clearance is equipped between reset unit 1 and brake unit 2 and is adjusted
Unit 3, clearance adjusting unit 3 include the first adjustment module 31, second adjustment module 32 and adjustment limit module 33, adjustment limit
The size that gap adjustment is identified between the first adjustment module 31 and second adjustment module 32 is arranged in position module 33.
Meanwhile reset unit 1 and brake unit 2 are integrally formed entire checking cylinder, the first adjustment module 31, second adjustment mould
Block 32 and adjustment limit module 33 are circumferentially positioned at the outside of lead screw 12,32 phase of the first adjustment module 31 and second adjustment module
Mutually cooperation is modulated brake clearance, and adjustment limit 33 pairs of adjustment gaps of module are identified and made a response.
Fig. 5, Fig. 9 are please referred to, adjustment limit module 33 includes limit base 331 and stop collar 332, and reset unit 1 includes living
Plug sleeve 11 and the lead screw 12 being arranged inside it, 331 right side of limit base are contacted with piston sleeve 11, below left side with
Stop collar 332 contacts, and the key teeth portion 3321 that inner surface extends outward to form is equipped on the inside of stop collar 332, and key teeth portion 3321 is clamped
In the outer surface of lead screw 12 to fix limit base 331, the distance in 332 left side of stop collar is identification distance.
Further, adjustment limit module 33 further includes limit spring 333, and the compression of limit spring 333 is set to limit base
Between 331 and the first adjustment module 31, so as to keep certain identification gap between stop collar 332 and the first adjustment module 31.It is logical
The resilient support effect for crossing spring makes to maintain a certain distance between the first adjustment module 31 and stop collar 332.By first
Setting adjustment limit module 33 between module 31 and second adjustment module 32 is adjusted, is realized during gap adjusts to gap
The function that the size of adjustment is identified prevents locking phenomenon caused by additionally adjusting, improves travel safety.
Referring to FIG. 6, second adjustment module 32 includes second adjustment nut 321, second adjustment spring 322, second adjustment
Nut seat 323, second adjustment block 324 and guide pad 325, between second adjustment nut 321 and second adjustment nut seat 323
Intermeshing first cone tooth clutch pair 326 is set to cooperate and adjust the limit progress gap identification of module 33, second adjustment spring
322 compressions are arranged between second adjustment nut seat 323 and second adjustment block 324, and guide pad 325 passes through fixing element and the
The connection of two adjusting nut seats 323, the guide groove that 11 surface of piston sleeve is equipped with and guide pad 325 cooperates, guide pad 325 can be along leading
It is slided to slot to adjust the size of brake clearance.Specifically, fixing element is high-intensitive screw.
Referring to FIG. 4, the first adjustment module 31 further includes the first adjustment nut 311, the first adjustment nut seat 312, first
Spring 313 and the first adjustment block 314 are adjusted, is arranged between the first adjustment nut 311 and the first adjustment nut seat 312 mutual
To carry out gap adjustment, the compression of the first adjustment spring 313 is arranged in the first adjustment block second cone tooth clutch pair 315 of engagement
Between 314 and the first adjustment nut 311, swivel base 316 of relieving a garrison before being equipped between the first adjustment block 314 and piston sleeve 11 is preceding
Swivel base 316 of relieving a garrison is equipped with fork pin 317 to limit the rotation of the first adjustment nut seat 312, preceding swivel base 316 and the piston bush of relieving a garrison
Cylinder 11 is threadedly coupled to fix the first adjustment module 31.
Referring to FIG. 6, brake unit 2 includes intermediate sleeve 21, it is equipped between piston sleeve 11 and intermediate sleeve 21
Gap limit ring 4 is threadedly coupled between gap limit ring 4 and intermediate sleeve 21, an end face of gap limit ring 4 and guide pad
Certain alleviation gap is set between 325.
Referring to FIG. 8, brake unit 2 includes that external brake cylinder casing 22 and promotion piston engaged therewith is arranged in
23, it pushes and is provided with piston guide circle 24 between piston 23 and brake cylinder casing 22 to carry out guiding to piston and to brake cylinder casing 22
Inner wall is cleared up.Piston guide circle 24 is set inside checking cylinder, makes to push piston 23 and the 22 confronting coaxial heart of brake cylinder casing,
Have the function of cleaning braking casing wall while improving sealing ring 26 and 22 fiting effect of brake cylinder casing, improves the close of checking cylinder
The cleaning inside sealed cylinder block is improved while sealing property.
Ring 25, tool are lubricated for the guiding of lubrication referring to FIG. 6, being provided between intermediate sleeve 21 and piston sleeve 11
Body, guiding lubrication 25 material of ring is polytetrafluoroethylene (PTFE).The setting guiding lubrication between intermediate sleeve 21 and piston sleeve 11
Ring 25 makes to brake the raising of the cylinder piston operational efficiency, while reducing maintenance cost.
The invention also discloses a kind of air brakes, use above-mentioned pneumatic brake cylinder.
The invention also discloses a kind of adjustment gap recognition methods, using pneumatic brake cylinder, referring to FIG. 10, including following
Step:
S1: in driving process, checking cylinder is braked, and the gap of braking does not adjust.
Specifically, filling wind to brake chamber 27 by 22 air inlet 29 of brake cylinder casing, 27 air pressure of brake chamber is increased, thus
Make piston 23 is pushed to compress and release spring 28 and be moved to the left, piston sleeve 11 successively push limit base 331, limit spring 333,
The first adjustment nut seat 312, the first adjustment nut 311 and lead screw 12, second adjustment module 32 is under the drive of lead screw 12
It is moved to the left together.In braking process, after the outer power limit certain by other structures outside checking cylinder of reset unit 1,
Limit spring 333 will continue to compress, until gapless between limit base 331, stop collar 332 and the first adjustment nut seat 312, this
When piston thrust successively by piston sleeve 11, limit base 331, stop collar 332, the first adjustment nut seat 312, the first adjustment nut
311, lead screw 12 passes to other structures outside checking cylinder.
S2: checking cylinder carries out release of brake after braking.
Specifically, the pressure air of brake chamber 27 is discharged by the air inlet 29 of brake cylinder casing 22, release spring 28 is multiple
Position elongation makes that piston 23 is pushed to move right, relieve a garrison before the drive of piston sleeve 11 swivel base 316, the first adjustment block 314, first
Adjusting nut 311 and lead screw 12 move right and reset, until the right side of piston 23 is pushed to contact with brake cylinder casing 22.
S3: since the abrasion of brake lining and brake disc keep brake clearance elongated, the first adjustment module 31, second adjustment module 32
The gap that the adjustment that cooperates is braked.
Specifically, the air inlet 29 by brake cylinder casing 22 fills wind to brake chamber 27,27 air pressure of brake chamber is increased, is pushed away
Piston 23 is compressed release spring 28 and is moved to the left, and piston sleeve 11 pushes limit base 331, limit spring 333, first to adjust according to this
Whole nut seat 312, the first adjustment nut 311 and lead screw 12.When guide pad 325 and stop collar contact, lead screw 12 still needs to move
Dynamic, second adjustment nut 321 continues to move to left under the drive of lead screw 12, and the movement of guide pad 325 is limited ring and is limited, at this time
Second adjustment spring 322 is compressed, the first cone tooth clutch pair between second adjustment nut 321 and second adjustment nut seat 323
326 disengage, and second adjustment nut 321 is rotated relative to lead screw 12, and lead screw 12 stretches out to the left with respect to second adjustment nut 321.When multiple
After outer power limit of the bit location 1 by other structures outside checking cylinder, limit spring 333 will continue to compress, until limit base
331, gapless between stop collar 332 and the first adjustment nut seat 312, at this time second adjustment nut 321 and second adjustment nut
The first cone tooth clutch pair 326 between seat 323 engages again.Push the thrust of piston 23 according to this by piston sleeve 11, limit base
331, stop collar 332, the first adjustment nut seat 312, the first adjustment nut 311 and lead screw 12 pass to other outside checking cylinder
Structure.
S4: the gap of adjustment 33 pairs of module adjustment of limit is identified and is made a response.
Specifically, not triggering adjustment limit module 33, gap tune when brake force is less than the distortional stress of limit spring 333
Whole to be normally carried out, brake force is transmitted to 333 front stall of limit spring, preceding adjusting nut and lead screw 12 by limit spring 333 and exports
To brake lining;When brake force is greater than the distortional stress of limit spring 333, limit spring 333 is compressed, and limit base 331 compresses limit
Ring 332, adjusting nut rotates after identification circle can not be rotated and be limited, between rear adjusting nut and second adjustment nut seat 323
Second cone tooth clutch pair 315 separates, and rear adjusting nut will not be moved with respect to lead screw 12, to avoid locking occurs.
S5: after identification module adjusts, checking cylinder carries out release of brake under new gap.
Specifically, the compressed air of brake chamber 27 is discharged by the air inlet 29 of brake cylinder casing 22, release spring 28 is multiple
Position elongation makes that piston 23 is pushed to move right, and relieve a garrison before the drive of piston sleeve 11 swivel base 316, the first adjustment block 314, first are adjusted
Whole nut 311, lead screw 12 move right and reset, and second adjustment module 32 also moves right together under the drive of lead screw 12,
When the first adjustment block 314 is limited by the guide groove end face on intermediate sleeve 21, the reset of lead screw 12 is terminated, and first adjusts
Whole nut 311 still continues to move to right under the drive of piston sleeve 11;The first adjustment spring 313 can be compressed at this time, make first
The second cone tooth clutch pair 315 between adjusting nut 311 and the first adjustment nut seat 312 disengages, and the first adjustment nut 311 is opposite
Lead screw 12 rotates, until pushing the right end face contact of piston 23 and brake cylinder casing 22, the first adjustment nut 311 and the first adjustment spiral shell
The second cone tooth clutch pair 315 between base 312 engages again.
In a further embodiment, gap can be adjusted by manually mode, referring to FIG. 7, rotation manual adjusts spiral shell
Mother 13, saddle type groups of springs 14 are separated from each other, 12 relative brake cylinder body 22 of lead screw to be compressed between precursor 15 and lead screw 12
Rotation is generated, so that 1 relative brake cylinder body 22 of reset unit be made to stretch out or retract, realization manually adjusts stretching for brake clearance length
Long or shortening.
By designing above, the setting adjustment limit module 33 between the first adjustment module 31 and second adjustment module 32,
The function of being identified during gap adjusts to the size of gap adjustment is realized, prevents locking caused by additionally adjusting existing
As improving travel safety;Piston guide circle 24 is set inside checking cylinder, makes to push piston 23 and brake cylinder casing 22 opposite
It is concentric, have the function of cleaning braking casing wall while improving sealing ring 26 and 22 fiting effect of brake cylinder casing, improves system
The cleaning inside sealed cylinder block is improved while the sealing performance of dynamic cylinder;It is set between intermediate sleeve 21 and piston sleeve 11
Guiding lubrication ring 25 is set, makes to brake the raising of the cylinder piston operational efficiency, while reducing maintenance cost.
Above description is only the preferred embodiment of the application and the explanation to institute's application technology principle.Those skilled in the art
Member is it should be appreciated that invention scope involved in the application, however it is not limited to technology made of the specific combination of above-mentioned technical characteristic
Scheme, while should also cover in the case where not departing from the inventive concept, it is carried out by above-mentioned technical characteristic or its equivalent feature
Any combination and the other technical solutions formed.Such as features described above has similar function with (but being not limited to) disclosed herein
Can technical characteristic replaced mutually and the technical solution that is formed.