A kind of absorbing material preparation technology of honeycomb sandwich structure
Technical field
It is specific open a kind of with honeycomb sandwich structure suction ripple the present invention relates to a kind of preparation technology of efficient absorbing material
The preparation method of material, available for preparing electromagnetic protection cover or military stealthy equipment.
Background technology
With the development of information technology, increasing electromagnetic wave exposure in atmosphere, influences communication quality and accurate instrument
The normal use of device and health, absorbing material can improve precision, the reduction of equipment in the application of large scale equipment protective cover
Electromagnetic pollution.The acquisition of information (can absorb radar electromagnetic wave with the key technology that anti-acquisition is modern military industry equipment, stealth material
Material) quality of absorbing property is to weigh one of important indicator of modern military industry equipment.
According to the moulding process of absorbing material and the difference of bearing capacity, coating type absorbing material and structural type can be divided into
The major class of absorbing material two.Coating type absorbing material is mainly realized by absorbent inhales ripple, prepared with spraying coating process based on, technique stream
Journey is short, and spray layer thickness is thin, the absorbent uniformity is poor, intensity is not high.Structural absorbing mater ials mainly pass through certain structure
Form improves the absorbing property of material, to be molded based on manufacture or cut manufacturing process, also gradually starts at present towards increasing material direction
Development, but structural form is simple, is related in terms of the internal structure design of structural form few.
Structural absorbing mater ials are divided into layer plate profile structure and the class of sandwiched structure two again.Layer plate profile structure is main by impedance
With layer (making electromagnetic wave more incident), low dielectric layer (forming dielectric gradient absorbent structure), lossy layer (loss electromagnetism
Ripple) three zones layer composition;Sandwiched structure is by panel (making electromagnetic wave more incident), sandwich (loss electromagnetic wave), bottom
Plate (reflection electromagnetic wave) is composited.Honeycomb (hexagon, rectangle, square, rhombus etc. are a variety of) belongs to sandwiched knot
Structure.In recent years, researcher prepares from different suction ripple requirements in layer plate profile structure and the absorbing material of sandwiched structure
Aspect has some achievements in research.
Patent No. 201610772163.0, the Chinese patent of entitled " a kind of wideband wave absorbing material and preparation method thereof "
In disclose a kind of method, using low-frequency wave-absorbing material as bottom, high frequency absorbing material is used as top layer;Wherein low-frequency wave-absorbing material
FeSi or FeSiAl are selected as additive, and prepare using rolling depression method;High frequency absorbing material by some various concentrations high frequency
Inhale ripple layer to constitute, from Carbonyl iron particles as additive, and high frequency absorbing material top layer is prepared using three-dimensionally shaped technique, most
The effect of wideband is reached eventually.
This technique can add different wave absorbing agents, design and inhale ripple layer, prepare sandwich construction suction according to different suction wave frequency rate requirements
Wave material.With the Multi-layers distributing of wave absorbing agent, the wave-absorbing effect of design frequency can be realized to a certain extent, but inhale wave-particle
Distribution consistency degree is difficult to control to, and prepare the thickness of material, weight is influenceed by rolling technology precision and material.
A kind of suction is disclosed in Patent No. 201510520354.3, the Chinese patent of entitled " a kind of wave-absorber structure "
Wave structure, as bottom plate, and on a metal plate, covering electrical loss body (resistor disc is in Multi-layers distributing with honeycomb) makes suction to metal
Ripple body thickness is reduced, and inhales wave frequency section wider.
The above method, by the way that, as bottom plate, electromagnetic wave is entered repeatedly by the reflex of metal sheet surface using metallic plate
Absorbing material layer, increases the loss of electromagnetic wave.The material that the absorbing material prepared according to this technique inhales ripple layer is single, inhales wave frequency section
Selectivity it is strong.
The content of the invention
In view of the deficiencies of the prior art, the present invention provides a kind of absorbing material preparation technology of honeycomb sandwich structure.
The present invention is set the different fiber of absorbing property from the different fine count fiber of two or more absorbing property
Honeycomb (such as hexagon, pentagon, corner rhombus) arrangement, the fabric tissue of layer structure are counted into, then by above-mentioned honeycomb stratiform
The fabric of structure impregnates some minutes in the plasticizer solution containing finite concentration wave absorbing agent (nanoscale suction wave-particle), finally
Thermal finalization processing is carried out, the structural stability of honeycomb sandwich structure material is improved.
Specific embodiment and technological requirement of the present invention are as follows:
1st, material is selected:The fine count fiber for selecting two or more absorbing property different.The ripple containing suction can be selected to receive
The fiber or common textile fibers of rice corpuscles, yarn texture is based on long filament.For the absorbing material used in high temperature environments
Select high-temperature fibre.
2nd, honeycomb stratiform structure design:
(1) honeycomb shape requirement:Hexagon cellular, positive pentagon and corner rhombus etc..
(2) size of honeycomb pattern:The size of honeycomb pattern is designed according to the phase difference of audio range frequency.
(3) arrangement of honeycomb pattern:The honeycomb pattern of different textile materials can the relative or arrangement that is staggered.
(4) different textile materials are uniformly distributed in honeycomb.
(5) layer structure of honeycomb weave fabric:In layered distribution, the honeycomb pattern rule of fabric positive and negative is same or similar.
3rd, wave-particle sublayer composite-making process is inhaled:
(1) wave-particles are inhaled according to the one or more nanoscales of suction ripple Frequency Band Selection.
(2) selection and preparation of maceration extract:According to the requirement of absorbing material, the species of selective plasticization agent, nano wave-absorption grain
The concentration of son;Maceration extract is prepared, makes being dispersed in maceration extract for nano wave-absorption particle.
(3) honeycomb stratiform construction fabric impregnates some minutes (normal temperature) in maceration extract, wave absorbing agent is knitted in honeycomb stratiform
It is uniformly distributed in thing.
(4) thermal finalization:It is uniformly distributed to ensure to inhale wave-particle in honeycomb laminate fabric, from thermocompression forming mode.Heat
Press temperature according to the plasticizer of selection and the temperature tolerance of fibrous material, highest setting temperature must not exceed the thawing temperature of fibrous material
Degree.
Beneficial effects of the present invention:The present invention mutually ties the absorbing property that honeycomb layer structure inhales wave-particle with nanoscale
Close, electromagnetic wave repeatedly reflected, absorbed, the loss of electromagnetic wave to greatest extent in fabric.The present invention can inhale structural type
Ripple mode is inhaled ripple mode with application type and is combined, and makes the wave-absorbing effect of absorbing material wider, stronger.
Brief description of the drawings
Fig. 1 is a kind of rhombus laminate fabric front view (sample 1);
Fig. 2 is another rhombus laminate fabric front view (sample 2);
Fig. 3 is the wave-absorbing effect figure of sample 1;
Fig. 4 is the wave-absorbing effect figure of sample 2;
Fig. 5 is the fabric positive and negative design sketch of sample 3;
Fig. 6 is the wave-absorbing effect figure of sample 3.
Embodiment
With reference to embodiment, the present invention is described further, but the scope of protection of present invention is not limited to
The scope of embodiment expression.Unless otherwise indicated.
Embodiment one:
(1) fibrous material:Select the fine-denier carbon black fibre (22.2dtex/4F × 12) and fine-denier of the particle containing nano carbon black
Polyester fiber (81dtex/30F × 3) coordinates.
(2) honeycomb stratiform structure design:Design honeycomb shape is corner rhombus, in arranged opposite, the rhombus diagonal chi of sample 1
Very little (2.8cm × 4.9cm), is shown in Fig. 1, and the rhombus Diagonal Dimension (1.5cm × 2.5cm) of sample 2 is shown in Fig. 2.Two kinds of fibers of every kind of sample
Corner rhombus it is equal in magnitude, each rhombus is double-deck one side plain weave, and rhombus junction levels fabric interweaves;Knit
The positive and negative of thing mirror-image structure each other.
(3) braiding of honeycomb stratiform structure organization fabric:According to thickness of yarn and honeycomb stratiform Structural Design Requirement, in electricity
Design textile pattern tissue in brain straight-bar machines Pattern preparation system, knitting.Computer horizontal eedle number is 10 pins/inch, horizontal density
25/5cm, indulges density 46/5cm.Fabric sample.
(4) configuration of maceration extract:It is plasticizer that nano barium phthalate, which is selected, as wave-particle, PVC is inhaled, ATBC,
Epoxidized soybean oil is stabilizer, by following Process configuration maceration extract:
PVC 220g;ATBC 260g;Epoxidized soybean oil 20g;Nano barium phthalate 20g.(with 100g fabric weights
On the basis of amount).
(5) honeycomb laminate fabric impregnates:At normal temperatures, honeycomb stratiform construction fabric is impregnated 10 minutes in maceration extract,
Slightly crumpled with hand, wave absorbing agent is uniformly distributed in honeycomb laminate fabric.
(6) thermal finalization:Thermal finalization is carried out to fabric after dipping using vulcanizing press, setting process condition is:Sizing pressure
Power:2.5Mpa, temperature:150 DEG C, time:10min.
(7) test of wave-absorbing effect:Above-mentioned material is tested on Agilent vector network analyzer (Agilent 5230c)
The absorbing property of material, the wave-absorbing effect of material is as shown in Figure 3 and Figure 4.
Sample 1 in the wideband of 8.82GHZ~16.47GHZ scopes, the reflectivity dB values of material maintain -8.23~-
Fluctuated in 10.97, the wave-absorbing effect of material is good;In the range of 6.62GHZ~6.70GHZ, reflectivity dB values reach as high as-
20.09, wave-absorbing effect is optimal.
Sample 2 is in the wideband of 9.08GHZ~15.98GHZ scopes, and dB values maintain fluctuation, material in -10.37~-11.97
The wave-absorbing effect of material is good;In the range of 6.49GHZ~6.73GHZ, reflectivity dB values reach as high as -21.87, and wave-absorbing effect is most
It is good.
Embodiment two:
(1) fibrous material:Selection is added with nano-TiO2The delustring polyester fiber (81dtex/30F × 3) of particle and contain
The fine-denier carbon black fibre (22.2dtex/4F × 12) of nano carbon black particle coordinates.
(2) honeycomb stratiform structure design:Design honeycomb be corner rhombus, rhombus Diagonal Dimension (2.7cm ×
5.2cm), in the arrangement that is staggered, as shown in Figure 5.Fabric tissue is double-deck one side plain weave, and levels fabric is in two kinds of yarns
Junction interweaves;The positive and negative of fabric mirror-image structure each other.
(3) braiding of honeycomb stratiform structure organization fabric:According to thickness of yarn and honeycomb stratiform Structural Design Requirement, in electricity
Design textile pattern tissue in brain straight-bar machines Pattern preparation system, knitting.Computer horizontal eedle number is 10 pins/inch, horizontal density
26/5cm, indulges density 48/5cm.Fabric sample is as shown in Figure 5.
(4) configuration of maceration extract:It is plasticizer that nano barium phthalate, which is selected, as wave-particle, PVC is inhaled, ATBC,
Epoxidized soybean oil is stabilizer, by following Process configuration maceration extract:
PVC 220g;ATBC 260g;Epoxidized soybean oil 20g;Nano barium phthalate 20g.(with 100g fabric weights
On the basis of amount).
(5) honeycomb laminate fabric impregnates:At normal temperatures, honeycomb stratiform construction fabric is impregnated 10 minutes in maceration extract,
Slightly crumpled with hand, wave absorbing agent is uniformly distributed in honeycomb laminate fabric.
(6) thermal finalization:Thermal finalization is carried out to fabric after dipping with vulcanizing press, setting process condition is:Sizing pressure
Power:2.5Mpa, temperature:150 DEG C, time:10min.
(7) test of wave-absorbing effect:Above-mentioned material is tested on Agilent vector network analyzer (Agilent 5230c)
The absorbing property of material, the wave-absorbing effect of material, as a result as shown in Figure 6.
Sample 3 is in the wideband of 8.90GHZ~16.33GHZ scopes, and reflectivity dB values maintain ripple in -8.58~-11.00
Dynamic, the wave-absorbing effect of material is good;In the range of 6.56GHZ~6.71GHZ, reflectivity dB values reach as high as -20.28, inhale ripple
Best results.
To sum up, the present invention has been carried out rationally in terms of the selection of absorbing material, the distribution of absorbing material and overall structure
Design, wave-particle sublayer composite-making process is inhaled using honeycomb layer structure and the nanoscale of yarn fabric, various materials are disclosure satisfy that
Matter is uniformly distributed by design requirement, is inhaled wave frequency section and is met design requirement, and wave absorbing efficiency is high, and the strength of materials is high, realizes and inhales ripple material
Expect the requirement of " thin, light, wide, strong ".