CN107322294B - Loudspeaker manufacturing system and control method thereof - Google Patents
Loudspeaker manufacturing system and control method thereof Download PDFInfo
- Publication number
- CN107322294B CN107322294B CN201710670228.5A CN201710670228A CN107322294B CN 107322294 B CN107322294 B CN 107322294B CN 201710670228 A CN201710670228 A CN 201710670228A CN 107322294 B CN107322294 B CN 107322294B
- Authority
- CN
- China
- Prior art keywords
- frame
- assembling
- fixed
- feeding
- tray frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
- H04R31/00—Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Signal Processing (AREA)
- Audible-Bandwidth Dynamoelectric Transducers Other Than Pickups (AREA)
Abstract
The invention discloses a loudspeaker manufacturing system, which belongs to the field of loudspeaker manufacturing and comprises an annular conveying channel, wherein a first feeding swinging disc device is sequentially arranged along the conveying channel to feed a frame body, a first assembling device is used for assembling a turn wire ring, a second assembling device is used for assembling a sheet, and a second feeding swinging disc device is used for feeding and assembling a magnetic block, so that the assembling process of a loudspeaker is completed, the automatic assembling of the loudspeaker is realized, the production efficiency and the product quality are improved, and the cost is reduced.
Description
Technical Field
The invention relates to the field of loudspeaker manufacturing, in particular to a loudspeaker manufacturing system and a control method thereof.
Background
The loudspeaker is a conversion device for converting electric energy into sound, when different electronic energy is transmitted to the turn wire ring, the turn wire ring generates energy to interact with a magnetic field of the magnetic block, the interaction causes sheet vibration, because the electronic energy changes at any time, the turn wire ring of the loudspeaker moves forwards or backwards, so that the sheet of the loudspeaker moves along with the sheet, and the action causes the density degree of air to change to generate sound.
The commonly used loudspeaker production mode is mainly manual, the production efficiency is low, the precision is not high, the mass rapid production is not facilitated, and the production cost is high.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide a loudspeaker manufacturing system which can automatically carry out production, improve the production efficiency of a loudspeaker, improve the production efficiency and reduce the cost.
In order to achieve the purpose, the invention adopts the following technical scheme:
the invention provides a loudspeaker manufacturing system which comprises an annular conveying channel, wherein a first feeding balance device, a first assembling device, a second assembling device and a second feeding balance device are sequentially arranged along the conveying channel;
the first feeding tray placing device comprises a first material tray frame and a first empty tray frame, a first material taking device for transferring materials on the material trays to a temporary storage frame and a second material taking device for transferring the frame bodies from the temporary storage frame to the conveying channel are arranged between the first material tray frame and the first empty tray frame, and lifting mechanisms for lifting the material trays are arranged on the first material tray frame and the first empty tray frame;
the first assembling device comprises a first gluing mechanism, a first drying box and a first assembling area, wherein the first drying box is positioned at the downstream of the first gluing mechanism in the conveying direction of the conveying channel, and the first assembling area is arranged between the first gluing mechanism and the first drying box;
the second assembling device comprises a feeding mechanism, an assembling mechanism and a first internal circulation channel positioned between the feeding mechanism and the assembling mechanism, the feeding mechanism comprises a rotary disc, a plurality of carrying discs arranged on the rotary disc and a third material taking device for conveying slices from the carrying discs to the first internal circulation channel, and the assembling mechanism comprises a fourth material taking device for conveying the materials from the first internal circulation channel to a conveying channel;
the second feeding tray placing device comprises a second material tray frame, a second empty tray frame and a second internal circulation channel located on one side of the second material tray frame and the second empty tray frame, lifting mechanisms are arranged on the second material tray frame and the second empty tray frame, a fifth material taking device for transferring the magnetic blocks on the material trays to the second internal circulation channel is arranged between the second material tray frame and the second empty tray frame, and a sixth material taking device for transferring the magnetic blocks from the second internal circulation channel to the conveying channel is arranged on the other side of the second internal circulation channel.
In a preferred technical solution of the present invention, the bottom of the first tray rack and the top of the first empty tray rack are provided with sensors, and/or the bottom of the second tray rack and the top of the second empty tray rack are provided with sensors.
In a preferred technical solution of the present invention, the second assembling device further includes a correcting mechanism located between the first internal circulation channel and the rotary table, the correcting mechanism includes a correcting frame, and a correcting groove and a correcting gas claw provided on the correcting frame, the correcting groove has a shape corresponding to a shape of the sheet, and the correcting gas claw is horizontally clamped at a periphery of the correcting groove.
In a preferred technical solution of the present invention, the third material taking device includes a fixed seat and a sliding block which is slidably disposed on the fixed seat and is horizontally driven by an air cylinder, a telescopic motor is vertically fixed on the sliding block, a suction nozzle frame is fixed on a telescopic shaft of the telescopic motor, and a first suction nozzle which transfers the thin sheet from the straightening mechanism to the first internal circulation channel and a second suction nozzle which transfers the thin sheet from the carrying tray to the straightening mechanism are disposed on the suction nozzle frame.
In a preferred technical solution of the present invention, the conveying channel is provided with a plurality of jigs, each jig includes a base and an accommodating groove protruding from an upper surface of the base, two pairs of wire clamping posts are disposed on the upper surface of the base outside the accommodating groove, and a notch is disposed on a side wall of the accommodating groove corresponding to each of the two pairs of wire clamping posts.
In a preferred technical solution of the present invention, a pair of clamping openings is further disposed on a sidewall of the accommodating groove.
In a preferred technical scheme of the invention, the device further comprises a turnover mechanism positioned between the first assembling device and the second feeding balance device, wherein the turnover mechanism comprises a support frame, a first sliding plate fixed on the support frame, a first telescopic cylinder vertically fixed on the first sliding plate, a second sliding plate fixed on a telescopic shaft of the first telescopic cylinder, and a rotary air claw fixed on the second sliding plate, the second sliding plate is guided and limited by a buckle arranged on the first sliding plate, and the rotary air claw is driven by a rotary motor fixed on the second sliding plate to move horizontally.
In a preferred technical scheme of the invention, a wire pulling head device is further arranged between the first assembling device and the turnover mechanism, the wire pulling head device comprises a fixed frame and a wire pulling device vertically and slidably fixed on the fixed frame, the wire pulling device is driven by a servo motor to horizontally move, the wire pulling device comprises a telescopic motor and a pneumatic clamp arranged on a telescopic shaft of the telescopic motor, and the tail ends of two clamping arms of the pneumatic clamp are respectively provided with a clamping column.
In a preferred technical scheme of the invention, the automatic feeding device further comprises a blanking channel and a blanking device, wherein a feeding hole of the blanking channel is positioned at the downstream of the second feeding balance device in the conveying direction of the conveying channel, and the blanking device comprises a supporting plate, a second telescopic cylinder fixed on the supporting plate, a third telescopic cylinder fixed on a telescopic shaft of the second telescopic cylinder, and a blanking air claw fixed on a telescopic shaft of the third telescopic cylinder.
The invention also provides a control method of any one of the loudspeaker manufacturing systems, which comprises the following steps:
s1, conveying the rack bodies on the first material tray frame to the annular conveying channel through a first material taking device and a second material taking device;
s2, dispensing the frame body through the first dispensing mechanism, assembling a circle wire ring, and drying through the first drying box;
s3, transferring the slices from the loading tray to a frame body on the conveying channel through the third material taking device and the fourth material taking device, and installing the slices;
s4, transferring the magnetic blocks on the second material tray frame to the frame body on the conveying channel through the fifth material taking device and the sixth material taking device, and installing the magnetic blocks;
and S5, moving the assembled horn on the annular conveying channel to a blanking channel.
The beneficial effects of the invention are as follows:
the loudspeaker manufacturing system provided by the invention comprises an annular conveying channel, wherein a first feeding swinging disc device is sequentially arranged along the conveying channel to carry out frame body feeding, namely frame body feeding, a first assembling device carries out turn wire ring assembling, namely turn wire ring assembling, a second assembling device carries out sheet assembling, namely sheet assembling, and a second feeding swinging disc device carries out magnet block feeding assembling, namely magnet block assembling, the assembling process of the loudspeaker is completed, the automatic assembling of the loudspeaker is realized, the production efficiency and the product quality are improved, and the cost is reduced.
Drawings
FIG. 1 is a schematic diagram of a horn making system according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a first loading balance device according to an embodiment of the present invention;
FIG. 3 is a schematic structural view of a first mounting device provided in accordance with an embodiment of the present invention;
FIG. 4 is a schematic structural view of a second mounting device provided in accordance with an embodiment of the present invention;
FIG. 5 is a schematic diagram of a corrective mechanism provided by an embodiment of the present invention;
FIG. 6 is a schematic view of a third dispenser according to an embodiment of the present invention;
fig. 7 is a schematic structural diagram of a wire drawing head device according to an embodiment of the present invention;
FIG. 8 is a schematic structural diagram of a turnover mechanism provided in an embodiment of the present invention;
FIG. 9 is a schematic structural diagram of a second loading wobble plate apparatus according to an embodiment of the present invention;
fig. 10 is a schematic structural diagram of a jig according to an embodiment of the present invention;
fig. 11 is a schematic structural diagram of a blanking device according to an embodiment of the present invention.
In the figure:
100. a first feeding balance device; 110. a first tray frame; 120. a first empty tray frame; 130. a temporary storage rack; 140. a first material taking device; 150. a second material taking device; 200. a first assembly device; 210. a first dispensing mechanism; 220. a first assembly area; 230. a first drying box; 300. a second assembly device; 310. a feeding mechanism; 311. a turntable; 312. a carrying tray; 313. a third material taking device; 3131. a fixed seat; 3132. a slider; 3133. a telescopic motor; 3134. a suction nozzle holder body; 3135. a first suction nozzle; 3136. a second suction nozzle; 320. a first internal circulation channel; 330. an assembly mechanism; 331. a third material taking device; 340. a correction mechanism; 341. a correcting frame; 342. correcting the groove; 343. correcting the pneumatic claw; 400. a wire end pulling device; 410. a fixed mount; 420. a servo motor; 430. a wire puller; 440. pneumatic clamping; 441. a clamping post; 500. a turnover mechanism; 510. a support frame; 520. a first slide plate; 521. a first telescopic cylinder; 530. buckling; 540. a second slide plate; 550. rotating the gas claw; 560. a rotating electric machine; 600. a second feeding balance device; 610. a second tray frame; 620. a second empty tray frame; 630. a second internal circulation channel; 640. a fifth material taking device; 650. a sixth material taking device; 700. a transfer channel; 710. a jig; 711. a base; 712. an accommodating groove; 713. a wire clamping column; 714. a notch; 715. a clamping opening; 800. a blanking channel; 900. a blanking device; 910. a support plate; 920. a second telescopic cylinder; 921. and a third telescopic cylinder.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
As shown in fig. 1 to 11, the horn manufacturing system according to the present invention includes an annular conveying channel 700, and a first feeding balance device 100, a first assembling device 200, a second assembling device 300, and a second feeding balance device 600 are sequentially disposed along the conveying channel 700. After entering the conveying channel 700 from the first feeding swing disc device 100, the frame body passes through the first assembling device 200 to complete the assembly of the loop of the coil, passes through the second assembling device 300 to complete the assembly of the sheet, and passes through the second feeding swing disc device 600 to complete the assembly of the magnetic block.
The first feeding and placing device 100 includes a first material tray 110 and a first empty tray 120, a first material taking device 140 for transferring materials on a material tray to a temporary storage rack 130 and a second material taking device 150 for transferring a rack from the temporary storage rack 130 to the conveying passage 700 are disposed between the first material tray 110 and the first empty tray 120, and a lifting mechanism for lifting and lowering the material tray is disposed on the first material tray 110 and the first empty tray 120. The tray loaded with the rack is gradually moved downwards by the rotation of the lifting mechanism on the first tray rack 110, then the tray loaded with the rack is moved to a position between the first tray rack 110 and the first empty tray rack 120 by the guide rails arranged below the first tray rack 110 and the first empty tray rack 120, then the material on the tray is transferred to the temporary storage rack 130 by the first material taking device 140, and then the material is transferred from the temporary storage rack 130 to the conveying channel 700 by the second material taking device 150, so that the loading process is completed, and when the rack on the tray is completely taken by the first material taking device 140, the empty tray is transferred to the first empty tray rack 120 by the guide rails, and then the tray is gradually moved upwards by the lifting mechanism on the first empty tray rack 120.
The first assembling device 200 includes a first dispensing mechanism 210, a first drying box 230 located downstream of the first dispensing mechanism 210 in the conveying direction of the conveying path 700, and a first assembling section 220 between the first dispensing mechanism 210 and the first drying box 230. The frame body is dispensed at the first dispensing mechanism 210, and then enters the first assembly area 220 to be manually or automatically assembled with a coil loop, and then is dried by the first drying box 230.
The second assembling device 300 comprises a feeding mechanism 310, an assembling mechanism 330 and a first internal circulation channel 320 positioned between the feeding mechanism 310 and the assembling mechanism 330, wherein the feeding mechanism 310 comprises a turntable 311, a plurality of carrier trays 312 arranged on the turntable 311 and a third extractor 313 for transferring sheets from the carrier trays 312 to the first internal circulation channel 320, and the assembling mechanism 330 comprises a fourth extractor 331 for transferring the materials from the first internal circulation channel 320 to a conveying channel 700. The plurality of loading trays 312 are uniformly arranged around the rotation center of the rotary plate 311, when the rotary plate 311 rotates the loading tray 312 loaded with the thin sheets to a position right below the third extractor 313, the third extractor 313 transfers the thin sheets from the loading tray 312 to the first internal circulation channel 320, the first internal circulation channel 320 circularly transfers the thin sheets, and when the thin sheets are transferred to a position right below the fourth extractor 331 positioned at the other side of the first internal circulation channel 320, the fourth extractor 331 transfers the thin sheets from the first internal circulation channel 320 to the shelves on the transfer channel 700, so that the thin sheet assembly is completed. When the sheets in one tray 312 are completely removed, the turntable 311 will automatically rotate to rotate the next tray 312 filled with sheets to a position right below the third extractor 313.
The second feeding and tray placing device 600 includes a second material tray rack 610, a second empty tray rack 620 and a second internal circulation channel 630 located at one side of the second material tray rack 610 and the second empty tray rack 620, the second material tray rack 610 and the second empty tray rack 620 are provided with a lifting mechanism, a fifth reclaimer 640 for transferring the magnetic blocks on the material trays to the second internal circulation channel 630 is arranged between the second material tray rack 610 and the second empty tray rack 620, and a sixth reclaimer 650 for transferring the magnetic blocks from the second internal circulation channel 630 to the conveying channel 700 is arranged at the other side of the second internal circulation channel 630. The material tray with the magnetic blocks is gradually moved downwards through the rotation of the lifting mechanism on the second material tray rack 610, then the material tray with the magnetic blocks is moved to a position between the second material tray rack 610 and the second empty tray rack 620 through the guide rails arranged below the second material tray rack 610 and the second empty tray rack 620, then the magnetic blocks on the material tray are transferred to the temporary storage rack 130 through the fifth material taking device 640, then the magnetic blocks are transferred from the temporary storage rack 130 to the conveying channel 700 through the sixth material taking device 650, the material loading process is completed, and when the magnetic blocks on the material tray are completely taken out by the sixth material taking device 650, the empty material tray is conveyed to the second empty tray rack 620 through the guide rails, and then the material tray is gradually moved upwards through the lifting mechanism on the second empty tray rack 620.
According to the loudspeaker manufacturing system provided by the invention, the first feeding swinging disc device 100 is sequentially arranged along the conveying channel 700 to carry out frame body feeding, the first assembling device 200 carries out turn wire loop assembling, the second assembling device 300 carries out sheet assembling, and the second feeding swinging disc device 600 carries out magnetic block feeding assembling, so that the loudspeaker assembling process is completed, the automatic assembling of the loudspeaker is realized, the production efficiency and the product quality are improved, and the cost is reduced.
In a preferred embodiment of the present invention, sensors (not shown) are disposed at the bottom of the first tray frame 110 and at the top of the first empty tray frame 120, and/or sensors (not shown) are disposed at the bottom of the second tray frame 610 and at the top of the second empty tray frame 620. When the number of the trays on the first tray rack 110 or the second tray rack 610 is reduced to the last tray or a plurality of trays, the sensor informs the controller, the controller gives an alarm to remind the operator that the trays are about to be taken out, when the trays on the first empty tray rack 120 or the second empty tray rack 620 are fully stacked to the highest position, the sensor informs the controller, and the controller gives an alarm to remind the operator that the empty trays are about to be fully stacked.
In a preferred embodiment of the present invention, the second assembling device 300 further comprises a straightening mechanism 340 located between the first inner circulation channel 320 and the rotating disc 311, the straightening mechanism 340 comprises a straightening frame 341, and a straightening groove 342 and a straightening gas claw 343 arranged on the straightening frame 341, the shape of the straightening groove 342 corresponds to the shape of the sheet, and the straightening gas claw 343 is horizontally clamped at the periphery of the straightening groove 342. The sheet is first placed on the correcting groove 342 and then held by the correcting gas claw 343, and the sheet that is not aligned is pushed toward the correcting groove 342, thereby correcting.
In a preferred embodiment of the present invention, the third dispenser 313 includes a fixed base 3131 and a sliding block 3132 horizontally driven by an air cylinder and slidably disposed on the fixed base 3131, a telescopic motor 3133 is vertically fixed on the sliding block 3132, a nozzle frame 3134 is fixed on a telescopic shaft of the telescopic motor 3133, and a first nozzle 3135 for transferring the sheet from the leveling mechanism 340 to the first internal circulation channel 320 and a second nozzle 3136 for transferring the sheet from the carrier plate 312 to the leveling mechanism 340 are disposed on the nozzle frame 3134. While the first nozzle 3135 transfers the sheet from the leveling device 340 to the first internal circulation channel 320, the second nozzle 3136 transfers the sheet from the carrier tray 312 to the leveling device 340, so that the next actuation of the third dispenser 313 may cause the first nozzle 3135 to transfer the sheet from the leveling device 340 to the first internal circulation channel 320.
In a preferred embodiment of the present invention, the conveying channel 700 is provided with a plurality of jigs 710, each jig 710 includes a base 711 and an accommodating groove 712 protruding from an upper surface of the base 711, two pairs of wire-clamping posts 713 are disposed on the upper surface of the base 711 outside the accommodating groove 712, a notch 714 is disposed on a sidewall of the accommodating groove 712 corresponding to each of the two pairs of wire-clamping posts 713, and the two notches 714 are located on a same lateral surface of the accommodating groove 712 for two ends of the wire loop to pass through, so as to be fixed by the wire-clamping posts 713.
In a preferred embodiment of the present invention, a pair of opposite clamping openings 715 is further disposed on a sidewall of the accommodating groove 712. The fixture 710 can be clamped conveniently, or the fixture 710 can be directly clamped to be turned or moved.
In a preferred embodiment of the present invention, the material loading and tilting mechanism 500 is further included between the first assembling device 200 and the second loading and tilting tray device 600, the tilting mechanism 500 includes a supporting frame 510, a first sliding plate 520 fixed to the supporting frame 510, a first telescopic cylinder 521 vertically fixed to the first sliding plate 520, a second sliding plate 540 fixed to a telescopic shaft of the first telescopic cylinder 521, and a rotary air claw 550 fixed to the second sliding plate 540, the second sliding plate 540 is guided and limited by a buckle 530 disposed on the first sliding plate 520, and the rotary air claw 550 is driven by a rotary motor 560 fixed to the second sliding plate 540 to move horizontally. The first telescopic cylinder 521 drives the second sliding plate 540 to slide up and down on the first sliding plate 520, the second sliding plate 540 drives the rotating motor 560 and the rotating air claw 550 to move up and down, then the rotating motor 560 drives the rotating air claw 550 to move horizontally, and the rotating air claw 550 is opened and closed to clamp the frame body, so that the frame body is turned over. The rotary air claw 550 and the first telescopic cylinder 521 belong to the prior art and are not described herein. In this embodiment, the rotating motor 560 is vertically fixed on the second sliding plate 540, and the gear fixed on the rotating shaft pushes the horizontal rack to move horizontally, so as to drive the rotating air claw 550 to move horizontally.
In a preferred embodiment of the present invention, a wire drawing head device 400 is further disposed between the first assembling device 200 and the turnover mechanism 500, the wire drawing head device 400 includes a fixing frame 410 and a wire drawing device 430 vertically and slidably fixed on the fixing frame 410, the wire drawing device 430 is driven by a servo motor 420 to move horizontally, the wire drawing device 430 includes a telescopic motor 3133 and a pneumatic clamp 440 disposed on a telescopic shaft of the telescopic motor 3133, and the ends of two clamping arms of the pneumatic clamp 440 are respectively provided with a clamping column 441. The telescopic motor 3133 drives the pneumatic clamp 440 to move downwards, the pneumatic clamp 440 clamps the thread end of the loop through the clamping post 441, and then the telescopic motor 3133 drives the pneumatic clamp 440 to move upwards to drive the thread end to be separated from the thread clamping post 713 on the jig 710, so that the turnover mechanism 500 can turn over the rack body for the next assembly. In this embodiment, the number of the wire extractors 430 on the fixing frame 410 is 2,2, and the distance between the clamping columns 441 on the wire extractors 430 is equal to the length of the jig 710, and after the wire extractors 430 extract the wire ends on one clamping column 441 on a certain jig 710 and an adjacent jig 710, the service motor drives the fixing frame 410 to move, so that 2 wire extractors 430 extract the wire ends on the jig 710 and the other clamping column 441 on the adjacent jig 710.
In a preferred embodiment of the present invention, the feeding device further includes a discharging channel 800 and a discharging device 900, a feeding port of the discharging channel 800 is located downstream of the second feeding balance device 600 in the conveying direction of the conveying channel 700, and the discharging device 900 includes a supporting plate 910, a second telescopic cylinder 920 fixed on the supporting plate 910, a third telescopic cylinder 921 fixed on a telescopic shaft of the second telescopic cylinder 920, and a discharging gas claw (not shown) fixed on a telescopic shaft of the third telescopic cylinder 921. The feeding device 900 transfers the assembled horn on the conveying channel 700 to the feeding channel 800, and the jig 710 is returned to the first feeding balance device 100 by the conveying channel 700 to load a new rack. In this embodiment, the feeding channel 800 is parallel to the conveying channel 700.
The control method of any one of the above speaker manufacturing systems is as follows:
s1, transferring the rack on the first tray frame 110 to the annular transfer passage 700 through the first and second extractors 140 and 150;
s2, dispensing the frame body through the first dispensing mechanism 210, assembling a circle wire loop, and drying through the first drying box 230;
s3, transferring the sheets from the tray 312 to the shelves on the conveying path 700 through the third and fourth dispensers 313 and 331, and mounting the sheets;
s4, transferring the magnetic blocks on the second tray rack 610 to the rack on the conveying channel 700 through the fifth and sixth extractors 640 and 650, and installing;
and S5, moving the assembled horn on the annular conveying channel 700 to the blanking channel 800.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the spirit and scope of the invention. The present invention is not to be limited by the specific embodiments disclosed herein, and other embodiments that fall within the scope of the claims of the present application are intended to be within the scope of the present invention.
Claims (4)
1. A loudspeaker manufacturing system is characterized in that:
the automatic assembling device comprises an annular conveying channel (700), and a first feeding balance device (100), a first assembling device (200), a second assembling device (300) and a second feeding balance device (600) are sequentially arranged along the conveying channel (700);
the first feeding and placing device (100) comprises a first material tray frame (110) and a first empty tray frame (120), a first material taking device (140) for transferring materials on the material trays to a temporary storage frame (130) and a second material taking device (150) for transferring the frames from the temporary storage frame (130) to the conveying channel (700) are arranged between the first material tray frame (110) and the first empty tray frame (120), and lifting mechanisms for lifting the material trays are arranged on the first material tray frame (110) and the first empty tray frame (120);
the first assembling device (200) comprises a first glue dispensing mechanism (210), a first drying box (230) positioned at the downstream of the first glue dispensing mechanism (210) in the conveying direction of the conveying channel (700), and a first assembling area (220) between the first glue dispensing mechanism (210) and the first drying box (230);
the second assembling device (300) comprises a feeding mechanism (310), an assembling mechanism (330) and a first internal circulation channel (320) positioned between the feeding mechanism (310) and the assembling mechanism (330), wherein the feeding mechanism (310) comprises a rotary table (311), a plurality of carrier discs (312) arranged on the rotary table (311) and a third extractor (313) for transferring the sheets from the carrier discs (312) to the first internal circulation channel (320), and the assembling mechanism (330) comprises a fourth extractor (331) for transferring the sheets from the first internal circulation channel (320) to the conveying channel (700);
the second feeding tray placing device (600) comprises a second material tray frame (610), a second empty tray frame (620) and a second inner circulation channel (630) positioned on one side of the second material tray frame (610) and one side of the second empty tray frame (620), the second material tray frame (610) and the second empty tray frame (620) are provided with lifting mechanisms, a fifth material taking device (640) for transferring the magnetic blocks on the material trays to the second inner circulation channel (630) is arranged between the second material tray frame (610) and the second empty tray frame (620), and a sixth material taking device (650) for transferring the magnetic blocks from the second inner circulation channel (630) to the conveying channel (700) is arranged on the other side of the second inner circulation channel (630); the second assembling device (300) further comprises a correcting mechanism (340) positioned between the first inner circulation channel (320) and the rotary table (311), wherein the correcting mechanism (340) comprises a correcting frame (341) and a correcting groove (342) and a correcting gas claw (343) which are arranged on the correcting frame (341), the shape of the correcting groove (342) corresponds to that of a sheet, and the correcting gas claw (343) is horizontally clamped on the periphery of the correcting groove (342);
the third material taking device (313) comprises a fixed seat (3131) and a sliding block (3132) which is arranged on the fixed seat (3131) in a sliding mode and is driven horizontally by an air cylinder, a telescopic motor (3133) is vertically fixed on the sliding block (3132), a suction nozzle frame body (3134) is fixed on a telescopic shaft of the telescopic motor (3133), a first suction nozzle (3135) which transfers the sheets from the correcting mechanism (340) to the first internal circulation channel (320) is arranged on the suction nozzle frame body (3134), and a second suction nozzle (3136) which transfers the sheets from the carrying disc (312) to the correcting mechanism (340) is arranged on the suction nozzle frame body (3134);
the conveying channel (700) is provided with a plurality of jigs (710), each jig (710) comprises a base (711) and an accommodating groove (712) protruding out of the upper surface of the base (711), two pairs of wire clamping columns (713) are arranged on the upper surface of the base (711) outside the accommodating groove (712), and the side wall of each accommodating groove (712) is provided with a notch (714) corresponding to each of the two pairs of wire clamping columns (713);
the side wall of the containing groove (712) is also provided with a pair of clamping openings (715) which are oppositely arranged;
the device is characterized by further comprising a turnover mechanism (500) positioned between the first assembling device (200) and the second feeding swing disc device (600), wherein the turnover mechanism (500) comprises a support frame (510), a first sliding plate (520) fixed on the support frame (510), a first telescopic cylinder (521) vertically fixed on the first sliding plate (520), a second sliding plate (540) fixed on a telescopic shaft of the first telescopic cylinder (521), and a rotary air claw (550) fixed on the second sliding plate (540), the second sliding plate (540) guides and limits through a buckle (530) arranged on the first sliding plate (520), and the rotary air claw (550) horizontally moves through the driving of a rotary motor (560) fixed on the second sliding plate (540);
first assembly quality (200) with still be provided with between tilting mechanism (500) and pull out line head device (400), it includes mount (410) and vertical slip and is fixed in to pull out line ware (430) on mount (410), pull out line ware (430) through servo motor (420) drive in order to carry out horizontal migration, pull out line ware (430) including flexible motor (3133) and set up in pneumatic clamp (440) on flexible motor (3133) telescopic shaft, two arm lock ends of pneumatic clamp (440) respectively are provided with a centre gripping post (441).
2. The horn making system of claim 1, wherein: the bottom of the first material tray frame (110) and the top of the first empty tray frame (120) are provided with sensors, and/or the bottom of the second material tray frame (610) and the top of the second empty tray frame (620) are provided with sensors.
3. The horn making system of claim 1, wherein: still include unloading passageway (800) and unloader (900), the feed inlet of unloading passageway (800) is in be located on transfer passage (700) direction of transfer the second material loading balance device (600) low reaches, unloader (900) include backup pad (910), be fixed in second telescopic cylinder (920) on backup pad (910), be fixed in the epaxial third telescopic cylinder (921) of the telescopic shaft of second telescopic cylinder (920) and be fixed in the epaxial unloading gas claw of the telescopic shaft of third telescopic cylinder (921).
4. A method of controlling a horn making system according to any one of claims 1 to 3, comprising the steps of:
s1, conveying the rack on the first tray rack (110) to the annular conveying channel (700) through a first material taking device (140) and a second material taking device (150);
s2, dispensing the frame body through the first dispensing mechanism (210), assembling a circle wire loop, and drying through the first drying box (230);
s3, transferring the sheets from the carrying tray (312) to a frame body on the conveying channel (700) through the third material taking device (313) and the fourth material taking device (331) and installing the sheets;
s4, the magnetic blocks on the second material tray rack (610) are transferred to the rack bodies on the conveying channel (700) through the fifth material taking device (640) and the sixth material taking device (650) and are installed;
s5, moving the assembled horn on the annular conveying channel (700) to a blanking channel (800).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710670228.5A CN107322294B (en) | 2017-08-08 | 2017-08-08 | Loudspeaker manufacturing system and control method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710670228.5A CN107322294B (en) | 2017-08-08 | 2017-08-08 | Loudspeaker manufacturing system and control method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107322294A CN107322294A (en) | 2017-11-07 |
| CN107322294B true CN107322294B (en) | 2023-03-07 |
Family
ID=60225380
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710670228.5A Active CN107322294B (en) | 2017-08-08 | 2017-08-08 | Loudspeaker manufacturing system and control method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107322294B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108134296B (en) * | 2018-02-07 | 2023-08-11 | 天键电声股份有限公司 | Automatic wire pressing and pulling device |
| CN110814686B (en) * | 2019-11-15 | 2021-03-30 | 安徽井利电子有限公司 | Automatic laminating machine for loudspeaker production |
| CN113304953A (en) * | 2021-04-29 | 2021-08-27 | 无锡杰夫电声股份有限公司 | Automatic gluing device for auxiliary magnet of loudspeaker |
| CN116367075B (en) * | 2023-06-01 | 2023-08-25 | 厦门信荣达科技有限公司 | Automatic production line for vibration loudspeaker |
Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4097861A (en) * | 1977-03-14 | 1978-06-27 | Pittway Corporation | D.C. horn |
| CN103338430A (en) * | 2013-06-05 | 2013-10-02 | 常州铭赛机器人科技有限公司 | Microphone automated production line |
| CN103731790A (en) * | 2013-12-23 | 2014-04-16 | 惠州市三协精密有限公司 | Sound membrane module assembling equipment of loudspeaker |
| CN203599846U (en) * | 2013-11-27 | 2014-05-21 | 深圳市豪恩声学股份有限公司 | Automatic assembling device for magnetic circuit |
| CN203612609U (en) * | 2013-11-30 | 2014-05-28 | 惠州市三协精密有限公司 | Turnover mechanism for trumpet assembly line |
| CN204747935U (en) * | 2015-06-29 | 2015-11-11 | 歌尔声学股份有限公司 | Loudspeaker paste dress system |
| CN105499987A (en) * | 2015-12-31 | 2016-04-20 | 佛山市南海科利华数控科技有限公司 | Full-automatic speaker magnetic circuit assembling machine |
| CN205309696U (en) * | 2015-12-21 | 2016-06-15 | 东莞市天富励德实业有限公司 | Full automatic sorting conveying system of part |
| CN205798920U (en) * | 2016-07-03 | 2016-12-14 | 深圳市久巨工业设备有限公司 | A kind of connecting gear assembling equipment for horn magnetic circuit |
| CN205798922U (en) * | 2016-07-03 | 2016-12-14 | 深圳市久巨工业设备有限公司 | A kind of horn magnetic circuit assembles equipment |
| CN205798921U (en) * | 2016-07-03 | 2016-12-14 | 深圳市久巨工业设备有限公司 | A kind of handling equipment assembling equipment for horn magnetic circuit |
| EP3173361A1 (en) * | 2015-11-26 | 2017-05-31 | Germade Castineiras, Pablo | Transport system for packaging machines |
| CN206982140U (en) * | 2017-08-08 | 2018-02-09 | 江西迪迪工业智能设备有限公司 | A kind of loudspeaker manufacturing system |
-
2017
- 2017-08-08 CN CN201710670228.5A patent/CN107322294B/en active Active
Patent Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4097861A (en) * | 1977-03-14 | 1978-06-27 | Pittway Corporation | D.C. horn |
| CN103338430A (en) * | 2013-06-05 | 2013-10-02 | 常州铭赛机器人科技有限公司 | Microphone automated production line |
| CN203599846U (en) * | 2013-11-27 | 2014-05-21 | 深圳市豪恩声学股份有限公司 | Automatic assembling device for magnetic circuit |
| CN203612609U (en) * | 2013-11-30 | 2014-05-28 | 惠州市三协精密有限公司 | Turnover mechanism for trumpet assembly line |
| CN103731790A (en) * | 2013-12-23 | 2014-04-16 | 惠州市三协精密有限公司 | Sound membrane module assembling equipment of loudspeaker |
| CN204747935U (en) * | 2015-06-29 | 2015-11-11 | 歌尔声学股份有限公司 | Loudspeaker paste dress system |
| EP3173361A1 (en) * | 2015-11-26 | 2017-05-31 | Germade Castineiras, Pablo | Transport system for packaging machines |
| CN205309696U (en) * | 2015-12-21 | 2016-06-15 | 东莞市天富励德实业有限公司 | Full automatic sorting conveying system of part |
| CN105499987A (en) * | 2015-12-31 | 2016-04-20 | 佛山市南海科利华数控科技有限公司 | Full-automatic speaker magnetic circuit assembling machine |
| CN205798922U (en) * | 2016-07-03 | 2016-12-14 | 深圳市久巨工业设备有限公司 | A kind of horn magnetic circuit assembles equipment |
| CN205798921U (en) * | 2016-07-03 | 2016-12-14 | 深圳市久巨工业设备有限公司 | A kind of handling equipment assembling equipment for horn magnetic circuit |
| CN205798920U (en) * | 2016-07-03 | 2016-12-14 | 深圳市久巨工业设备有限公司 | A kind of connecting gear assembling equipment for horn magnetic circuit |
| CN206982140U (en) * | 2017-08-08 | 2018-02-09 | 江西迪迪工业智能设备有限公司 | A kind of loudspeaker manufacturing system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107322294A (en) | 2017-11-07 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107322294B (en) | Loudspeaker manufacturing system and control method thereof | |
| WO2018076423A1 (en) | Automatic feeding system | |
| EP1236665B1 (en) | Stacking thermoformed containers having surface projections | |
| CN103972590B (en) | The automatic material receiving of up-coiler and disc loading apparatus | |
| CN109040944B (en) | Intelligent loudspeaker assembling machine | |
| CN108821025B (en) | Skeleton coil winding equipment | |
| CN211759588U (en) | Cell-phone camera support equipment | |
| WO2021204029A1 (en) | Magnetic core storing and feeding mechanism of automatic rectangular magnetic core extrusion forming machine | |
| CN105830944B (en) | Automatic circular ear tag assembling machine | |
| CN215885551U (en) | Charging tray feeding mechanism | |
| CN108689112A (en) | Automatic charging device | |
| CN106743392B (en) | Automatic transposition mechanism on earphone magnetizing device | |
| CN216834471U (en) | Full-automatic filling and sealing equipment | |
| CN110615145A (en) | Automatic facial mask filling production line | |
| CN214586111U (en) | Optical fiber head shell assembling device | |
| CN210884290U (en) | Automatic feeding device | |
| CN208771750U (en) | A kind of full automatic line glue laminating iron of punctuating supports body machine | |
| CN213903064U (en) | A drawing of patterns frame for marshall test piece | |
| CN114749385B (en) | Automatic product feeding and discharging cartridge clip, detection system and detection method | |
| CN220844422U (en) | Automatic feeding and discharging disc device | |
| CN218718273U (en) | Bearing assembling equipment | |
| CN216959613U (en) | Magnet mounting insertion machine | |
| CN215588239U (en) | Be used for dry towel rail welded accessory charging equipment | |
| CN220844190U (en) | Metallized film capacitor element metal spraying conveying device | |
| CN116367075B (en) | Automatic production line for vibration loudspeaker |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |