CN107322216A - A kind of beveler - Google Patents
A kind of beveler Download PDFInfo
- Publication number
- CN107322216A CN107322216A CN201710721405.8A CN201710721405A CN107322216A CN 107322216 A CN107322216 A CN 107322216A CN 201710721405 A CN201710721405 A CN 201710721405A CN 107322216 A CN107322216 A CN 107322216A
- Authority
- CN
- China
- Prior art keywords
- motor
- sliding block
- wobble
- radially
- dovetails
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000007246 mechanism Effects 0.000 claims abstract description 46
- 238000005520 cutting process Methods 0.000 claims abstract description 26
- 230000003028 elevating effect Effects 0.000 claims description 6
- 230000005611 electricity Effects 0.000 claims description 2
- 238000005259 measurement Methods 0.000 abstract description 10
- 238000000034 method Methods 0.000 description 9
- 230000008859 change Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000003321 amplification Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013479 data entry Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 230000005693 optoelectronics Effects 0.000 description 1
- XEBWQGVWTUSTLN-UHFFFAOYSA-M phenylmercury acetate Chemical compound CC(=O)O[Hg]C1=CC=CC=C1 XEBWQGVWTUSTLN-UHFFFAOYSA-M 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K28/00—Welding or cutting not covered by any of the preceding groups, e.g. electrolytic welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Milling Processes (AREA)
Abstract
The invention discloses a kind of beveler, including base, the base is provided with two groups of tracks, the first sliding block and the second sliding block are separately installed with two groups of tracks, column is installed on first sliding block, be provided with column can radial and axial cutting double pendulum mechanism and operation retinue case, height-adjustable bracket is installed on second sliding block, geared head is provided with base, clamping device is installed on geared head, pipeline support to be cut, bracket and double pendulum mechanism are connected by clamping device and bracket with switch board.A kind of beveler of the present invention, can read the cutting data of measurement reproduction system of folding pipe generation, and cutting accuracy is high, corresponding with closed tube reproduction machine data and automatic mark assembling anchor point.Realize that automated high-precision is cut, while there is digitlization, assembling anchor point is marked efficiently, automatically.
Description
Technical field
The present invention relates to beveler, belong to material shaping automation technical field.
Background technology
Ship is sectional construction, and due to segmentation, error accumulation causes to produce many close in shipbuilding in the fabrication process
Hold together pipe, the making of gathering pipe, which is usually taken, takes type method and site welding connection.Both approaches have the following disadvantages：(1) precision is not
Height, defective work (2) activity duration that can have 5% is long, and in transport operation, contingency is multiple, there is potential safety hazard (3)
The aids such as flange and angle bar are needed, causing the operations such as welding in waste of material (4) ship, cutting to there is disaster hidden-trouble (5) needs
It is skilled in technique, veteran professional skilled worker could be completed in pipeline makes the most it is difficult to " ensureing that finished product is good
Precision ".But use both above method often but the gathering pipe produced is often occurred using both above method
Flange bolt hole malposition, leads to not situation about installing.
Patent ZL201110309478.9 is used for measurement reproduction system of folding pipe and its measurement reproduction side there is provided one kind
Method, this method can solve gathering pipe measurement and reproduce, but in use, because current blanking equipment can not be read
The cutting data of system generation, cutting accuracy are than relatively low and can not realize that the factors such as mark function are automatic so as to cause to realize
Blanking.Artificial cutting take it is many it is artificial, cut quality is poor, do over again many and polishing workload is big, is that control is closed up in restriction
The key factor made.The beveler that the present invention is to provide is the important component of measurement reproduction system of folding pipe, using this hair
Bright beveler can read the cutting data of measurement reproduction system of folding pipe generation, cutting accuracy height and closed tube reproduction machine
Data correspondence and automatic mark assembling anchor point.
The content of the invention
Goal of the invention：In order to overcome the deficiencies in the prior art, the present invention provides a kind of beveler, can read conjunction
Hold together the cutting data of pipe measurement playback system generation, cutting accuracy is high, corresponding with closed tube reproduction machine data and automatic mark dress
With anchor point.Realize that automated high-precision is cut, while there is digitlization, assembling anchor point is marked efficiently, automatically.
Technical scheme：To achieve the above object, beveler of the invention, including base, the base is provided with two groups of rails
Road, is separately installed with to be provided with column, column on the first sliding block and the second sliding block, the first sliding block on two groups of tracks and is provided with
Can radial and axial cutting double pendulum mechanism and operation retinue case, height-adjustable bracket is installed on second sliding block,
It is provided with base on geared head, geared head and clamping device is installed, clamping device and bracket holds in the palm pipeline support to be cut
Frame and double pendulum mechanism are connected with switch board.
Preferably, the bracket includes the first supporting plate and the second supporting plate, first supporting plate is hingedly mounted on
On second sliding block, the first supporting plate is connected with the second supporting plate by rotating shaft, dovetail groove is provided with the second sliding block, in dovetail groove
In the dovetails slided along dovetail groove are installed, dovetails are connected with power set, power set drive dovetails movement so that
Adjust the height of pipeline to be cut.
Preferably, the power set are motor, the motor is provided with motor shaft, and motor shaft is provided with external screw thread, dovetail
Internal thread is provided with block, drives dovetails to move by screw-driven.
Preferably, the power set are hydraulic means, hydraulic means is provided with hydraulic stem, by the movement of hydraulic stem from
And the movement of dovetails is driven, so as to adjust the height of pipeline to be cut.
Preferably, the double pendulum mechanism includes lifter plate, axial wobble mechanism, radially wobbles mechanism and burning torch folder, institute
State lifter plate to be connected with column, the axial wobble mechanism is connected with lifter plate, described to radially wobble mechanism and axial wobble machine
Structure is connected, and is radially wobbled mechanism and is connected with burning torch folder, burning torch folder is connected with burning torch.
Preferably, the axial wobble mechanism includes axial wobble motor, axial wobble motor is with radially wobbling mechanism
Connection.
It is described to radially wobble motor and lead to preferably, described radially wobble mechanism comprising connecting plate and radially wobble motor
Connecting plate and axial wobble motor connection are crossed, radially wobbles motor and is connected with burning torch folder.
Preferably, being provided with elevating mechanism between the lifter plate and column, the elevating mechanism is hydraulicefficiency elevation structure.
Above-mentioned double pendulum mechanism, it is connected by lifter plate with oscilaltion mechanism, and cutting torch is completed along pipe fitting axial direction, footpath with it
To swing, so as to complete various forms gathering pipe pipe fitting cutting.Above-mentioned measurement axle, mainly by support, optoelectronic switch, close
The composition such as switch.Be connected by support with the lifter plate of double pendulum mechanism, being accurately positioned of cutting torch can be completed by it, heighten and
Anti-bumping protection.Above-mentioned switch board, is mainly made up of various automatically controlled components, PLC, motion control PMAC cards, servo-driver etc..
It is directly installed on the bottom plate of column.It is the control core of whole equipment.Above-mentioned geared head, it mainly by servomotor,
Decelerator, revolving support, tank tower, scroll chuck composition.It is directly installed on the termination of base auxiliary supporting guide rail.It is complete by it
Into the clamping and revolution of pipe fitting.Control software can realize the automatic data for reading measurement reproduction system of folding pipe generation, that is, close
Hold together pipe pipe fitting cutting and mark tally according to this certain format file storage, data do not need manual intervention, soft when in use
Part need to only select pipeline section code to test pipeline section cutting, it is to avoid the mistake that human factor is caused in data entry process.
Control software reads the data of measurement reproduction system of folding pipe generation, generates cutting track, and according to cutting method
The different compensating parameter of different set, it is ensured that cutting accuracy.Because angular error has error amplification, so in cutting rail
Controlled on mark algorithm using length instead of angle, precision is higher.Control software reads the data of mark point, according to different marks
The attribute of point generates different types of mark point cutting data, it is ensured that pipe fitting is assembled on closed tube reproduction machine.
Control software can also realize profile modeling function and anti-collision, it is ensured that the security of operation.
Beneficial effect：The beveler of the present invention,
Brief description of the drawings
Fig. 1 is structural representation of the invention.
Embodiment
The present invention is further described below in conjunction with the accompanying drawings.
As shown in figure 1, the beveler of the present invention, including base 5, the base 5 is provided with two groups of tracks, in two groups of tracks
On be separately installed with the first sliding block and the second sliding block, the first sliding block column 3 be installed, being provided with column 3 can radially and axle
To the double pendulum mechanism 4 and operation retinue case 7 of cutting, height-adjustable bracket 6 is installed on second sliding block, in base 5
It is provided with geared head 1, geared head 1 and clamping device is installed, clamping device can be scroll chuck, clamping device and bracket 6
By pipeline support to be cut, bracket 6 and double pendulum mechanism 4 are connected with switch board 2.
In the present invention, the bracket 6 includes the first supporting plate and the second supporting plate, and first supporting plate is hinged installation
On the second sliding block, the first supporting plate is connected with the second supporting plate by rotating shaft, dovetail groove is provided with the second sliding block, in dovetail
The dovetails slided along dovetail groove are installed, dovetails are connected with power set in groove, power set drive dovetails movement, from
And adjust the height of pipeline to be cut.The power set are motor, and the motor is provided with motor shaft, and motor shaft is provided with outer spiral shell
Internal thread is provided with line, dovetails, drives dovetails to move by screw-driven.The power set can also be hydraulic pressure dress
Put, hydraulic means is provided with hydraulic stem, by the movement of hydraulic stem so as to drive the movement of dovetails, so as to adjust pipeline to be cut
Height.
In the present invention, the double pendulum mechanism 4 includes lifter plate, axial wobble mechanism, radially wobbles mechanism and burning torch folder,
The lifter plate is connected with column 3, and the axial wobble mechanism is connected with lifter plate, described to radially wobble mechanism and axial wobble
Mechanism is connected, and is radially wobbled mechanism and is connected with burning torch folder, burning torch folder is connected with burning torch.The axial wobble mechanism includes axially pendulum
Dynamic motor, axial wobble motor is connected with radially wobbling mechanism.It is described to radially wobble mechanism comprising connecting plate and radially wobble electricity
Machine, it is described to radially wobble motor by connecting plate and axial wobble motor connection, radially wobble motor and be connected with burning torch folder.It is described
Elevating mechanism is provided between lifter plate and column 3, the elevating mechanism is hydraulicefficiency elevation structure, or other existing liters
Descending mechanism.The change in location of change burning torch axially and radially is reached with motor is radially wobbled by axial wobble motor, so that complete
Into cutting axially and radially.
The step of gathering pipe pipeline section blanking is carried out using the beveler of the present invention：
1. on the chuck that gathering pipe pipeline section is installed to geared head 2, one is placed on bracket 6 in addition, passes through holder for regulating
The height of frame 6 makes pipeline section horizontal positioned；
2. blanking data are loaded into by special control software；
3. software controls each motor pipeline section will be cut by blanking data, and installation is marked according to software data
Point；
4. completing cutting, gathering pipe pipeline section is pulled down.
Described above is only the preferred embodiment of the present invention, it should be pointed out that：For the ordinary skill people of the art
For member, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications also should
It is considered as protection scope of the present invention.
Claims (8)
1. a kind of beveler, it is characterised in that：Including base, the base is provided with two groups of tracks, on two groups of tracks respectively
It is provided with and is provided with that be provided with column, column can radial and axial cutting on the first sliding block and the second sliding block, the first sliding block
Height-adjustable bracket is installed on double pendulum mechanism and operation retinue case, second sliding block, geared head is provided with base,
Clamping device is installed on geared head, clamping device and bracket by pipeline support to be cut, bracket and double pendulum mechanism with control
Cabinet connection processed.
2. beveler according to claim 1, it is characterised in that：The bracket includes the first supporting plate and the second support
Plate, first supporting plate is hingedly mounted on the second sliding block, and the first supporting plate is connected with the second supporting plate by rotating shaft,
Two sliding blocks are provided with dovetail groove, the dovetails slided along dovetail groove are provided with dovetail groove, dovetails are connected with power set, move
Power apparatus drives dovetails movement, so as to adjust the height of pipeline to be cut.
3. beveler according to claim 2, it is characterised in that：The power set are motor, and the motor is provided with electricity
Arbor, motor shaft, which is provided with external screw thread, dovetails, is provided with internal thread, drives dovetails to move by screw-driven.
4. beveler according to claim 2, it is characterised in that：The power set are hydraulic means, and hydraulic means is set
There is hydraulic stem, by the movement of hydraulic stem so as to drive the movement of dovetails, so as to adjust the height of pipeline to be cut.
5. beveler according to claim 1, it is characterised in that：The double pendulum mechanism includes lifter plate, axial wobble machine
Structure, radially wobble mechanism and burning torch folder, the lifter plate is connected with column, and the axial wobble mechanism is connected with lifter plate, institute
State and radially wobble mechanism and be connected with axial wobble mechanism, radially wobble mechanism and be connected with burning torch folder, burning torch is pressed from both sides and is connected with burning torch.
6. beveler according to claim 5, it is characterised in that：The axial wobble mechanism includes axial wobble motor,
Axial wobble motor is connected with radially wobbling mechanism.
7. beveler according to claim 6, it is characterised in that：It is described radially wobble mechanism comprising connecting plate and radially put
Dynamic motor, it is described to radially wobble motor by connecting plate and axial wobble motor connection, radially wobble motor and be connected with burning torch folder.
8. beveler according to claim 5, it is characterised in that：Elevating mechanism is provided between the lifter plate and column,
The elevating mechanism is hydraulicefficiency elevation structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710721405.8A CN107322216A (en) | 2017-08-21 | 2017-08-21 | A kind of beveler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710721405.8A CN107322216A (en) | 2017-08-21 | 2017-08-21 | A kind of beveler |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107322216A true CN107322216A (en) | 2017-11-07 |
Family
ID=60224347
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710721405.8A Pending CN107322216A (en) | 2017-08-21 | 2017-08-21 | A kind of beveler |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107322216A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112276926A (en) * | 2020-11-03 | 2021-01-29 | 张梅 | Mechanical arm driving mechanism |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101664844A (en) * | 2009-09-27 | 2010-03-10 | 上海交通大学 | Cutting machine of seven-axis numerical control pipeline intersecting line |
| CN201792126U (en) * | 2010-09-27 | 2011-04-13 | 无锡华联科技集团有限公司 | Five-axis steel pipe intersecting line cutting machine |
| CN201792123U (en) * | 2010-09-27 | 2011-04-13 | 无锡华联精工机械有限公司 | Triaxial steel pipe intersecting line cutting machine |
| CN201799765U (en) * | 2010-09-27 | 2011-04-20 | 安徽西锐重工科技有限公司 | Numerical control plasma cutting machine for intersection line |
| CN102941390A (en) * | 2012-12-03 | 2013-02-27 | 南京奥特电气股份有限公司 | Multidimensional intersecting line tapping and cutting system for pipeline |
| CN103433591A (en) * | 2013-08-15 | 2013-12-11 | 北京大合兄弟科技发展有限公司 | Portable unlimited rotary numerical control beveled opening pipe cutting machine and beveled opening processing method |
| CN205325031U (en) * | 2016-01-26 | 2016-06-22 | 德州凯斯锐数控科技有限公司 | Abnormal shape tubular product groove cutting machine people |
| CN207189043U (en) * | 2017-08-21 | 2018-04-06 | 江苏阳明船舶装备制造技术有限公司 | A kind of beveler |
-
2017
- 2017-08-21 CN CN201710721405.8A patent/CN107322216A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101664844A (en) * | 2009-09-27 | 2010-03-10 | 上海交通大学 | Cutting machine of seven-axis numerical control pipeline intersecting line |
| CN201792126U (en) * | 2010-09-27 | 2011-04-13 | 无锡华联科技集团有限公司 | Five-axis steel pipe intersecting line cutting machine |
| CN201792123U (en) * | 2010-09-27 | 2011-04-13 | 无锡华联精工机械有限公司 | Triaxial steel pipe intersecting line cutting machine |
| CN201799765U (en) * | 2010-09-27 | 2011-04-20 | 安徽西锐重工科技有限公司 | Numerical control plasma cutting machine for intersection line |
| CN102941390A (en) * | 2012-12-03 | 2013-02-27 | 南京奥特电气股份有限公司 | Multidimensional intersecting line tapping and cutting system for pipeline |
| CN103433591A (en) * | 2013-08-15 | 2013-12-11 | 北京大合兄弟科技发展有限公司 | Portable unlimited rotary numerical control beveled opening pipe cutting machine and beveled opening processing method |
| CN205325031U (en) * | 2016-01-26 | 2016-06-22 | 德州凯斯锐数控科技有限公司 | Abnormal shape tubular product groove cutting machine people |
| CN207189043U (en) * | 2017-08-21 | 2018-04-06 | 江苏阳明船舶装备制造技术有限公司 | A kind of beveler |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112276926A (en) * | 2020-11-03 | 2021-01-29 | 张梅 | Mechanical arm driving mechanism |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20171107 |