CN107321671A - High-pressure water rust-removing vehicle and derusting method - Google Patents
High-pressure water rust-removing vehicle and derusting method Download PDFInfo
- Publication number
- CN107321671A CN107321671A CN201710522746.2A CN201710522746A CN107321671A CN 107321671 A CN107321671 A CN 107321671A CN 201710522746 A CN201710522746 A CN 201710522746A CN 107321671 A CN107321671 A CN 107321671A
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- Prior art keywords
- derusting
- pressure
- shower nozzle
- removing vehicle
- rust
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
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- Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a kind of high-pressure water rust-removing vehicle, including car body, high pressure derusting device, vacuum recovery system, reciprocating mechanism is set in front of car body, high pressure derusting device is arranged on reciprocating mechanism；The high pressure derusting device includes shower nozzle and the seal casing outside shower nozzle, and shower nozzle is communicated to super-pressure pump by extreme pressure hose, and seal casing is communicated to vacuum recovery system by recovery tube.The present invention reclaims sewage dirt after the completion of high-pressure water derusting using vacuum recovery system, not only act as cleaning operation face, maintain the effect of good operating environment, the moisture of working face can also be made to evaporate rapidly, and can directly carry out spray painting operation after the completion of derusting operation, that reduces the scope of operation returns rust phenomenon, the activity duration is shortened, derusting effect is improved.In addition, the invention also discloses a kind of derusting method based on the rust-removing vehicle.
Description
Technical field
The present invention relates to shipbuilding and maintenance technique field, and in particular to a kind of high-pressure water rust-removing vehicle and derusting side
Method.
Background technology
The method of the upper usually used sandblasting shot-peening of country's industry coating removal derusting now, this traditional technique is often caused
Substantial amounts of dust pollution, or even still have dust and sand in 2.5 kilometers of high air layers, is cause the pollution in wide areas of PM 2.5 numerous
One of factor.
At present, countries in Europe has handed over client to environmentally friendly rule from forbidding sandblasting on daytime to sandblasting is completely forbidden
Then still unsound countries and regions, sandblasting process is transiently transferred to the developing country that economic benefit is changed with environment, but
The raising realized with Environmental Protection in China, human cost it is soaring, what traditional sanding derusting operation can not meet the country will
Ask, urgent need changes existing traditional operational method with other method, super-pressure automation equipment gradually comes into regarding for Repairing Enterprises
In line.
The gradually popularization derusted with high-pressure water, it is impossible to meet carry out paint work after the completion of derusting to want for existing equipment
Ask, sewage flashes in descaling process, waste water can not be recycled, cause derusting position to occur as soon as anti-rust phenomenon, and derusting quickly
Efficiency is very low, it is difficult to meet production requirement, and the mode that super-pressure derusts is promoted and causes huge obstacle, so needing to set
Meter manufacture meets the equipment that environmental requirement improves derusting and production efficiency.
The content of the invention
For the drawbacks described above of existing high-pressure water derusting device, the invention provides a kind of high-pressure water rust-removing vehicle and remove
Rust method.
The technical solution adopted by the present invention is as follows：
Reciprocating motion is set in front of a kind of high-pressure water rust-removing vehicle, including car body, high pressure derusting device, vacuum recovery system, car body
Mechanism, high pressure derusting device is arranged on reciprocating mechanism；The high pressure derusting device includes shower nozzle and the sealing outside shower nozzle
Case, shower nozzle is communicated to super-pressure pump by extreme pressure hose, and seal casing is communicated to vacuum recovery system by recovery tube.
The high pressure derusting device includes the connecting leg that one end is used to be connected with reciprocating mechanism, and the connecting leg other end is set
There is support, the derusting cylinder that the support coordinates provided with activity, the shower nozzle is arranged in the middle part of derusting cylinder, the derusting cylinder bottom
Edge is provided with sealing mechanism, and the derusting cylinder constitutes the seal casing with sealing mechanism.
The reciprocating mechanism includes body, guide rail, suspended structure, drive mechanism, and for installing high pressure derusting
The panel of device, the guide rail is on car body is installed, and the body is arranged on guide rail and in drive mechanism using hitch
Moved back and forth under effect along guide rail, the panel is fixed on body.
The drive mechanism includes reducing motor and rack and pinion drive, and the reducing motor is arranged on body,
The rack of the rack and pinion drive is arranged on guide rail, and gear is arranged on the output shaft of reducing motor and and rack
Engagement.
The suspension sheave that the hitch includes being arranged on body is taken turns with fixing, and the suspension sheave is groove with fixing wheel
Wheel, the suspension sheave is respectively engaged with the top and bottom of T profile vertical plate with fixing wheel.
The suspension sheave is arranged on panel with fixing wheel, suspension sheave at least two.
The guide rail two ends are provided with the limit switch that can be contacted with the body.
The car body includes tractor and trailer, and the vacuum recovery system is arranged on trailer.
The front end of the car body is provided with screw elevator, and the reciprocating mechanism is arranged on the lifting of screw elevator
On platform.
A kind of derusting method based on above-mentioned high-pressure water rust-removing vehicle, step is as follows：Water under high pressure is exported by super-pressure pump, passed through
Flexible pipe, shower nozzle are output to the scope of operation, carry out super high pressure jet derusting；Seal casing, seal casing connection are installed outside shower nozzle
Vacuum system, is synchronously sucked by vacuum in jet stream rust cleaning, siphons away the sewage in case；It is another to set mobile vehicle to drive shower nozzle making
Industry face is moved according to instruction, carries out large area derusting operation；During super high pressure jet derusting, 200 ~ 300MPa of hydraulic pressure, flow is big
It is less than 0.06MPa in vacuum in 30L/min, case.
The beneficial effects of the invention are as follows：Derusting principle of the present invention is similar with existing high-pressure water derusting technology, but in derusting
After the completion of sewage dirt is reclaimed using vacuum recovery system, not only act as cleaning operation face, maintain the effect of good operating environment,
The moisture of working face can also be made to evaporate rapidly, and spray painting operation can be directly carried out after the completion of derusting operation, the scope of operation is reduced
Rust phenomenon is returned, the activity duration is shortened, derusting effect is improved.
Brief description of the drawings
Fig. 1 is the schematic diagram of the embodiment of the present invention one.
Fig. 2 is the schematic top plan view of the embodiment of the present invention one.
Fig. 3 is the schematic diagram of the embodiment of the present invention two.
Fig. 4 is the schematic top plan view of the embodiment of the present invention two.
Fig. 5 is the schematic diagram of mesohigh derusting device of the embodiment of the present invention.
Fig. 6 is another schematic diagram of mesohigh derusting device of the embodiment of the present invention.
Fig. 7 is the schematic diagram of seal casing in the embodiment of the present invention.
Fig. 8 is the enlarged diagram of connecting leg in the embodiment of the present invention.
Fig. 9 is the schematic perspective view of mesohigh derusting device of the embodiment of the present invention.
Figure 10 is the enlarged drawing at A in the embodiment of the present invention.
Figure 11 is the schematic diagram of vacuum recovery system in the embodiment of the present invention.
Figure 12 is the schematic diagram of reciprocating mechanism in the embodiment of the present invention three.
Figure 13 is B-B direction sectional view in the embodiment of the present invention three.
Figure 14 is the schematic diagram of reciprocating mechanism in the embodiment of the present invention four.
Figure 15 be in the embodiment of the present invention four C-C to sectional view.
Figure 16 is schematic diagram of the suspension sheave with fixing wheel in the embodiment of the present invention.
Car body 1, high pressure derusting device 2, vacuum recovery system 3, reciprocating mechanism 4, tractor 1-1, trailer 1-2, pipe
Support 1-3, generator 1-4, distribution control box 1-5, screw elevator 1-6, laser designator 1-7, camera 1-8, display screen
1-9, shower nozzle 2-1, seal casing 2-2, extreme pressure hose 2-3, connecting leg 2-4, support 2-5, derusting cylinder 2-6, sealing mechanism 2-7,
First connecting leg 2-8, the second connecting leg 2-9, the first spring 2-10, mounting ring 2-11, mounting pin 2-12, second spring 2-13, hairbrush
2-14, sealing strip 2-15, wear-resisting copper sheet 2-16, the first hinged seat 2-17, the first jointed shaft 2-18, hinged casing 2-19, the first hinge
Meet hole 2-20, the second hinged seat 2-21, the second jointed shaft 2-22, the second hinge hole 2-23, universal wheel 2-24, the 3rd spring 2-
25th, frame 3-1, sludge collecting box 3-2, recovery tube 3-3, blow-off pipe 3-4, dredge pump 3-5, vavuum pump 3-6, agitator 3-7, transfinite biography
Sensor 3-8, level sensor 3-9, control cabinet 3-10, air filter 3-11, protection network 3-12, blowoff valve 3-13, body
4-1, guide rail 4-2, suspended structure 4-3, drive mechanism 4-4, panel 4-5, reducing motor 4-6, rack and pinion drive 4-7,
Suspension sheave 4-8, fixing wheel 4-9, bearing mounting hole 4-10, bearing 4-11, limit switch 4-12, horizontal fixed plate 4-13.
Embodiment
With reference to embodiment, the invention will be further described with accompanying drawing.
" extreme pressure hose " described in embodiment typically refers to the pressure-resistant flexible pipe more than 31.5MPa.
In embodiment, a kind of flat derusting method of ship exports water under high pressure by super-pressure pump, is exported through flexible pipe, shower nozzle
To the scope of operation, super high pressure jet derusting is carried out；Seal casing is installed, case connection vacuum system is removed in jet outside shower nozzle
Synchronously it is sucked by vacuum during rust, siphons away the sewage in case；It is another to set mobile vehicle to drive shower nozzle to be moved in the scope of operation according to instruction,
Carry out large area derusting operation；During super high pressure jet derusting, 200 ~ 300MPa of hydraulic pressure, flow is more than in 30L/min, case
Vacuum is less than 0.06MPa.The derusting principle of the present embodiment is similar with existing high-pressure water derusting technology, but after the completion of derusting
Sewage dirt is reclaimed using vacuum recovery system, cleaning operation face is not only acted as, maintains the effect of good operating environment, moreover it is possible to make
The moisture of working face evaporates rapidly, and can directly carry out spray painting operation after the completion of derusting operation, and that reduces the scope of operation returns rust now
As shortening the activity duration, improving derusting effect.
In embodiment one, two, as shown in Figure 1, Figure 2, Figure 3, Figure 4, a kind of rust-removing vehicle for being used to realize above-mentioned derusting method,
Including car body 1, high pressure derusting device 2, vacuum recovery system 3, the front of car body 1 sets reciprocating mechanism 4, high pressure derusting device 2
On reciprocating mechanism 4；The high pressure derusting device 2 includes shower nozzle 2-1 and the seal casing 2-2 outside shower nozzle, shower nozzle
2-1 is communicated to super-pressure pump by extreme pressure hose 2-3, and seal casing 2-2 is communicated to vacuum recovery system by recovery tube 3-3
3.Embodiment one, two realizes above-mentioned derusting method using mobile vehicle is car body 1, is particularly suitable for removing for a wide range of working face
Rust.
In embodiment, as shown in Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Figure 10, the high pressure derusting device 2 is used for including one end
The connecting leg 2-4 being connected with reciprocating mechanism 4, the connecting leg 2-4 other ends are provided with support 2-5, and the support 2-5 is provided with work
Dynamic derusting the cylinder 2-6, the shower nozzle 2-1 coordinated is arranged on derusting cylinder 2-6 middle parts, and the derusting cylinder 2-6 bottom margins are provided with close
Sealing mechanism 2-7, the derusting cylinder 2-6 and sealing mechanism 2-7 constitute the seal casing 2-2.The present embodiment is in use, derusting cylinder
2-6 edge can be contacted with pending face, and its inner chamber can form the seal casing 2-2 of opposing seal to store waste water, then pass through
Vacuum recovery system 3, which releases waste water, to be stored in container, does not result in environmental pollution, and shower nozzle 2-1 connects with super-pressure water pump
Connect the water under high pressure for providing derusting, connecting leg 2-4 can be connected by screw with car body 1, can also by adpting flange with
Car body 1 is connected.The preferred rotary nozzles of shower nozzle 2-1 of the present embodiment, i.e., by the hole for water spraying being obliquely installed, using high-pressure water come
Shower nozzle 2-1 rotations are driven, derusting effect is good.
In embodiment, as shown in Fig. 5, Fig. 6, Fig. 8, the connecting leg 2-4 includes the first connecting leg 2-8 and the second connecting leg 2-9, institute
Stating the first connecting leg 2-8 is used to be connected with reciprocating mechanism 4, and described second connecting leg 2-9 one end is connected and another with the support 2-5
One end is stretched into the first connecting leg 2-8, and the first spring 2-10, the first spring 2-10 is provided with the first connecting leg 2-8
One end compresses cooperation with the first connecting leg 2-8 top inner walls, and the other end compresses cooperation with the second connecting leg 2-9.This implementation
First connecting leg 2-8 of example can have whole connecting rod 2-4 by the relatively described second connecting leg 2-9 activities of the first spring 2-10
Certain cushioning effect, prevents from damaging derusting cylinder 2-6, postpones service life.
In embodiment, as shown in figure 8, being additionally provided with wear-resisting copper between the first spring 2-10 and the second connecting leg 2-9
Piece 2-16.The wear-resisting copper sheet 2-16 of the present embodiment improves abrasive resistance, increases service life.
In embodiment, as shown in fig. 7, the sealing mechanism 2-7 includes the mounting ring 2- located at derusting cylinder 2-6 peripheral outer walls
11, the mounting ring 2-11 tops are provided with mounting pin 2-12, described mounting pin 2-12 one end stretch into the mounting ring 2-11 and
Outer sheath is provided with second spring 2-13, in addition to hairbrush 2-14, the hairbrush 2-14 are in the mounting ring 2-11, and described the
Two spring 2-13 one end compress cooperation with the mounting ring 2-11 top inner walls, and one end is matched somebody with somebody with being compressed at the top of the hairbrush 2-14
Close；Sealing strip 2-15 is additionally provided between the hairbrush 2-14 and derusting cylinder 2-6 peripheral outer walls.In the present embodiment, running into
When the process face of out-of-flatness, hairbrush 2-14 can rise and by second spring 2-13 pretensions, using the occasion of various out-of-flatnesses,
As preferred, mounting pin 2-12 bottoms through hairbrush 2-14 and provided with bolt, allow hairbrush 2-14 it is up and down without
It can drop out, on the other hand, provided with sealing rule 2-15 between hairbrush 2-14 and derusting cylinder 2-6, prevent leakage, using effect is more
It is good.
In embodiment, as shown in Figure 9, Figure 10, the derusting cylinder 2-6 and support 2-5 is hinged；The derusting cylinder 2-6
Peripheral outer wall or so correspondence both sides are equipped with the first hinged seat 2-17, the first hinged seat 2-17 and are provided with the first jointed shaft 2-
18, in addition to hinged casing 2-19, the hinged casing 2-19 left and right sides is provided with what is be hinged with two the first jointed shaft 2-18
First hinge hole 2-20, above and below hinged casing 2-19 both sides outer wall is provided with the second hinged seat 2-21, the second hinged seat 2-
21 are provided with the second hinge hole 2- that the second jointed shaft 2-22 is hinged provided with the second jointed shaft 2-22, the support 2-5
23；The 3rd spring 2-25 is provided between the both sides of the hinged casing 2-19 and support 2-5.Thus, derusting cylinder 2-6 can go up the bottom
It is dynamic, it can also swing, using effect is more preferably.It is preferred that, the first jointed shaft 2-18 and the second jointed shaft 2-22 are relative
It is vertically arranged.
In embodiment, as shown in Figure 5, Figure 6, the derusting cylinder 2-6 bottoms are also equipped with universal wheel 2-24.The present embodiment knot
Structure more facilitates when process face is moved, and using effect is more preferably.
In embodiment, as shown in figure 11, the vacuum recovery system 3 includes frame 3-1 and is arranged in frame 3-1
Sludge collecting box 3-2, the sludge collecting box 3-2, which is connected with recovery tube 3-3 and is furnished with blow-off pipe 3-4, the blow-off pipe 3-4, matches somebody with somebody dredge pump 3-
It is connected with above 5, the sludge collecting box 3-2 in vavuum pump 3-6, the sludge collecting box 3-2 provided with agitator 3-7 and detectable dirt
The sensor 3-8 and level sensor 3-9 that transfinites of water water level, also includes control cabinet 3-10, sensor 3-8 and the water of transfiniting
Level sensor 3-9 transmits signal to control cabinet 3-10 connections, and the control cabinet 3-10 control of sewage disposal pumps 3-5, vavuum pump 3-6 are with stirring
Mix device 3-7 keyings.The present embodiment, the waste water that high pressure derusting device 2 is produced is adsorbed onto in sludge collecting box 3-2 through vavuum pump 3-6,
Sewage is drained into collecting-tank through dredge pump 3-5 again；Agitator 3-7 stirring makes the solid particle in rust water will not be in sludge collecting box
Precipitated in 3-2.When liquid level is in a high position, level sensor 3-9 signals to control cabinet 3-10, control cabinet 3-10 control of sewage disposal
Pump 3-5 is actuated for blowdown；When liquid level is in low level, level sensor 3-9 signals to control cabinet 3-10, control cabinet 3-10
Control of sewage disposal pump 3-5 is closed, and can prevent the dry grinding of dredge pump 3-5 impellers from burning；When liquid level is in warning position, transfinite sensor 3-
8, which signal to control cabinet 3-10, control cabinet 3-10 control vavuum pumps 3-6, shuts down, and prevents vavuum pump 3-6 from sucking sewage and causing the pump housing
Burn.
In embodiment, as shown in figure 11, air filter 3-11, the air filtration are provided with the sludge collecting box 3-2
Device 3-11 is located at before vavuum pump 3-6 air inlet.The air filter 3-11 of the present embodiment can be filtered out in air
Particulate matter, it is ensured that vavuum pump 3-6 air inlets and fan blade it is clean and tidy, it is to avoid particulate matter in vavuum pump 3-6 air inlets and
Accumulation causes vavuum pump 3-6 efficiency to decline or damage at fan blade.
In embodiment, as shown in figure 11, the top of the frame 3-1 is provided with the protection for being used for preventing that recovery tube 3-3 from dropping
Net 3-12.In descaling process, often frame 3-1 is remained stationary as, and recovery tube 3-3 can follow high pressure derusting device 2 to move together,
This is accomplished by longer recovery tube 3-3, when that need not work, to prevent recovery tube 3-3 from stacking in a jumble, will be recovery tube 3-3
It is placed at the top of frame 3-1, and protection network 3-12 can effectively prevent the recovery tube 3-3 at the top of frame 3-1 from dropping.
In embodiment, as shown in figure 11, the bottom of the sludge collecting box 3-2 is provided with blowoff valve 3-13.When sludge collecting box 3-2 bottoms
Pile with rust shape particle and blow-off pipe 3-4 can be arranged by sludge collecting box 3-2 bottom provided with blowoff valve 3-13 when can not exclude
Remove.
In embodiment three, as shown in Figure 12 and Figure 13, the reciprocating mechanism 4 includes body 4-1, guide rail 4-2, suspension
Structure 4-3, drive mechanism 4-4, and car body 1 is being installed for the panel 4-5, the guide rail 4-2 for installing high pressure derusting device 2
On, the body 4-1 is arranged on guide rail 4-2 and past along guide rail 4-2 under drive mechanism 4-4 effects using hitch 4-3
Multiple mobile, the panel 4-5 is fixed on body 4-1.Embodiment three has simple in construction, the characteristics of performance is stable.
In embodiment three, as shown in Figure 12 and Figure 13, the drive mechanism 4-4 includes reducing motor 4-6 and passed with rack-and-pinion
Dynamic device 4-7, the reducing motor 4-6 are arranged on body 4-1, and the rack of the rack and pinion drive 4-7 is arranged on
On guide rail 4-2, gear is arranged on reducing motor 4-6 output shaft and engaged with rack.Embodiment three also can select other biographies
Flowing mode realizes moving back and forth for body 4-1.
In embodiment three, as shown in Figure 12 and Figure 13, the guide rail 4-2 is the T profile for being rotated by 90 ° setting, the rack peace
On the level board of T profile, the hitch 4-3 is arranged on the vertical plate of T profile.Embodiment three is made from T profile
For guide rail 4-2, processing capacity is small, and cost is low.
In embodiment three, as shown in Figure 12 and Figure 13, the hitch 4-3 includes the suspension sheave being arranged on body 4-1
4-8 is sheave with fixing wheel 4-9, the suspension sheave 4-8 with fixing wheel 4-9, and the suspension sheave 4-8 blocks respectively with fixing wheel 4-9
It is connected on the top and bottom of T profile vertical plate.The structure of embodiment three, hitch 4-3 is firmly installed, difficult for drop-off.
In embodiment three, as shown in figure 16, the suspension sheave 4-8 sets bearing mounting hole 4-10, institute with fixing wheel 4-9 centers
State and bearing 4-11 is installed in bearing mounting hole 4-10.This structure eliminates special bearing block, simple in construction but work well.
In embodiment three, as shown in Figure 12 and Figure 13, the suspension sheave 4-8 is arranged on panel 4-5 with fixing wheel 4-9.This
Panel 4-5 in structure is except for installing high pressure derusting device 2, being additionally operable to install hitch 4-3, compact conformation.
In embodiment three, four, as shown in Figure 12, Figure 13, Figure 14, Figure 15, the suspension sheave 4-8 at least two.The knot
Structure can ensure body 4-1 stability well.
In embodiment three, four, as shown in Figure 12, Figure 13, Figure 14, Figure 15, the guide rail 4-2 two ends are provided with can be with the machine
The limit switch 4-12 of body 4-1 contacts.Limit switch 4-12 makes body 4-1 be reciprocated on guide rail 4-2, is easy to implement automatic
Control,
In example IV, as shown in Figure 14, Figure 15, the panel 4-5 is vertically arranged, and the lower end of the panel 4-5, which is provided with, to be used for
The horizontal fixed plate 4-13 of high pressure derusting device 2 is installed.Example IV provides the installation side of another high pressure derusting device 2
Formula, its more compact structure.
In embodiment one, two, as shown in Figure 1, Figure 2, Figure 3, Figure 4, the vacuum recovery system 3 is arranged on the rear end of car body 1.
Although vacuum recovery system 3 may be alternatively provided as the fixed form shown in Figure 11, relative, vacuum recovery system 3 is arranged on
The more convenient operation of car body 1.
In embodiment one, as shown in Figure 1 and Figure 2, the car body 1 includes tractor 1-1 and trailer 1-2, and the vacuum is reclaimed
System 3 is arranged on trailer 1-2.The tractor 1-1 of embodiment one can be formed by the transformation of existing dock bottom sand removal car, and trailer 1-
2 manufacture is also fairly simple.
In embodiment one, as shown in Fig. 2 being provided with the top of the tractor 1-1 is used to support extreme pressure hose 2-3 and recovery
Pipe 3-3 pipe holder 1-3.This structure is avoided that high-pressure hose 2-3 is rolled with recovery tube 3-3 by car body 1,
In embodiment one, two, as shown in Figure 1, Figure 2, Figure 3, Figure 4, in addition to for vacuum recovery system 3 and reciprocating machine
The generator 1-4, the generator 1-4 that structure 4 is powered are on the tractor 1-1 or trailer 1-2.This equipment has numerous consumptions
Electric equipment, as a rule needs external power supply to meet requirement, by being arranged on generator 1-4 on tractor 1-1 or trailer 1-2
To enable this rust-removing vehicle to complete autonomous working, adaptability is stronger.
In embodiment one, two, as shown in Figure 1, Figure 2, Figure 3, Figure 4, in addition on tractor 1-1 match somebody with somebody electric control
Case 1-5, the distribution control box 1-5 are used for the action for controlling vacuum recovery system 3, reciprocating mechanism 4 and generator 1-4,
The side for being arranged on the operating seat of car body 1 of the distribution control box 1-5.This structure has control integration degree high, and one
Individual just can complete all operations.
In embodiment two, as shown in Figure 3, Figure 4, the front end of the car body 1 is provided with screw elevator 1-6, described reciprocal
Motion 4 is arranged on screw elevator 1-6 lifting platform.The screw elevator 1-6 of embodiment two is easy to high pressure derusting dress
The height for putting 2 is adjusted, and is suitable for not shipmate type, dock.
In embodiment one, two, as shown in Figure 1, Figure 3, the front of car body 1 is provided with laser designator 1-7 and camera
1-8, the camera 1-8 are arranged on the upper front of the operating seat of car body 1 with display screen 1-9, the display screen 1-9.This knot
Structure is easy to operator preferably to manipulate, also can normal work even in the bad operating mode of light.
Obviously, the above embodiment of the present invention is intended to be merely illustrative of the present example, and not to the present invention
Embodiment restriction.For those of ordinary skill in the field, it can also make on the basis of the above description
Other various forms of changes or variation.There is no need and unable to give poor example to all embodiments.And these belong to this
The obvious changes or variations that the connotation of invention is amplified out still falls within protection scope of the present invention.
Claims (10)
1. a kind of high-pressure water rust-removing vehicle, it is characterised in that：Including car body（1）, high pressure derusting device（2）, vacuum recovery system
（3）, car body（1）Front sets reciprocating mechanism（4）, high pressure derusting device（2）Installed in reciprocating mechanism（4）On；It is described
High pressure derusting device（2）Including shower nozzle（2-1）With the seal casing outside shower nozzle（2-2）, shower nozzle（2-1）Pass through extreme pressure hose
（2-3）It is communicated to super-pressure pump, seal casing（2-2）Pass through recovery tube（3-3）It is communicated to vacuum recovery system（3）.
2. high-pressure water rust-removing vehicle according to claim 1, it is characterised in that：The high pressure derusting device（2）Including one
Holding is used for and reciprocating mechanism（4）The connecting leg of connection（2-4）, the connecting leg（2-4）The other end is provided with support（2-5）, it is described
Support（2-5）The derusting cylinder coordinated provided with activity（2-6）, the shower nozzle（2-1）It is arranged on derusting cylinder（2-6）Middle part, it is described
Derust cylinder（2-6）Bottom margin is provided with sealing mechanism（2-7）, the derusting cylinder（2-6）With sealing mechanism（2-7）Constitute described close
Sealing cover shell（2-2）.
3. high-pressure water rust-removing vehicle according to claim 1, it is characterised in that：The reciprocating mechanism（4）Including machine
Body（4-1）, guide rail（4-2）, suspended structure（4-3）, drive mechanism（4-4）, and for installing high pressure derusting device（2）Face
Plate（4-5）, the guide rail（4-2）Car body is being installed（1）On, the body（4-1）Utilize hitch（4-3）Installed in guide rail
（4-2）Above and in drive mechanism（4-4）Along guide rail under effect（4-2）Move back and forth, the panel（4-5）It is fixed on body（4-
1）On.
4. high-pressure water rust-removing vehicle according to claim 3, it is characterised in that：The drive mechanism（4-4）Including slowing down
Motor（4-6）With rack and pinion drive（4-7）, the reducing motor（4-6）Installed in body（4-1）On, the gear
Rack gearing（4-7）Rack be arranged on guide rail（4-2）On, gear is arranged on reducing motor（4-6）Output shaft on, simultaneously
Engaged with rack.
5. high-pressure water rust-removing vehicle according to claim 3, it is characterised in that：The hitch（4-3）Including installing
In body（4-1）On suspension sheave（4-8）Taken turns with fixing（4-9）, the suspension sheave（4-8）Taken turns with fixing（4-9）For sheave, institute
State suspension sheave（4-8）Taken turns with fixing（4-9）It is respectively engaged with the top and bottom of T profile vertical plate.
6. high-pressure water rust-removing vehicle according to claim 5, it is characterised in that：The suspension sheave（4-8）Taken turns with fixing（4-
9）Installed in panel（4-5）On, suspension sheave（4-8）At least two.
7. high-pressure water rust-removing vehicle according to claim 3, it is characterised in that：The guide rail（4-2）Two ends are provided with can be with
The body（4-1）The limit switch of contact（4-12）.
8. high-pressure water rust-removing vehicle according to claim 1, it is characterised in that：The car body（1）Including tractor（1-1）
With trailer（1-2）, the vacuum recovery system（3）It is arranged on trailer（1-2）On.
9. high-pressure water rust-removing vehicle according to claim 8, it is characterised in that：The car body（1）Front end spiral shell is installed
Bar lift（1-6）, the reciprocating mechanism（4）Installed in screw elevator（1-6）Lifting platform on.
10. a kind of derusting method based on high-pressure water rust-removing vehicle described in claim 1, it is characterised in that：
Water under high pressure is exported by super-pressure pump, the scope of operation is output to through flexible pipe, shower nozzle, super high pressure jet derusting is carried out；Outside shower nozzle
Seal casing is installed, seal casing connection vacuum system is synchronously sucked by vacuum in jet stream rust cleaning, siphons away the dirt in case
Water；It is another to set mobile vehicle to drive shower nozzle to be moved in the scope of operation according to instruction, carry out large area derusting operation；
During super high pressure jet derusting, 200 ~ 300MPa of hydraulic pressure, flow is more than vacuum in 30L/min, case and is less than
0.06MPa。
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| CN107321671B CN107321671B (en) | 2022-10-28 |
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|---|---|
| CN107321671B (en) | 2022-10-28 |
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