CN107320327A - 一种艾灸贴的生产工艺 - Google Patents
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Abstract
本发明涉及医药技术领域,更具体的说是一种艾灸贴的生产工艺,包括以下步骤:(1)取至少2年陈的艾草洗净,用水浸泡3‑8h,然后提起沥干并低温烘干;(2)将步骤(1)中的艾草粉碎,过30‑50目筛,得艾草粉末;(3)在艾草粉末中拌以生物酶,静置30‑60min,向艾草粉末中加入田七粉、薄荷粉、冰片、当归粉、川穹;(4)取纱布平铺,在纱布上平铺一层厚度为0.1‑0.3cm厚的灸疗层混合物,然后盖上一层隔离纱布,继续在隔离纱布上平铺一层厚度0.1‑0.3cm厚的灸疗层混合物,如此至3‑5层,然后将纱布的周边封边,得灸疗层;(5)将步骤(4)中的灸疗层与自发热层封装为一体,制得艾灸贴;本发明提供的艾灸贴的生产工艺,防止了艾灸贴有效成分的流失,确保了艾灸贴的疗效。
Description
技术领域
本发明涉及医药技术领域,更具体的说是一种艾灸贴的生产工艺。
背景技术
艾灸也称为艾灸疗法,是用艾叶制成的艾灸材料产生的艾热刺激体表穴位或特定的部位,通过激发经气的活动来调整人体紊乱的生理生化功能,从而达到防病、治病的目的。传统的艾灸治疗的方法是直接将艾草燃烧,放置在穴位或患处较近的地方进行熏疗,该方法烟气大、易落灰、专业要求高,需患者长时间的保持一个姿势,操作不便、费力费时。
为了方便的进行艾灸,现有技术中出现了众多的艾灸贴,普遍的都包括发热层和艾灸治疗层,将艾草粉末设置在艾灸治疗层,然后通过自发热的发热层实现热疗,但是,艾草粉末在制作的过程中,不可避免的造成挥发油的损失,造成艾灸贴的疗效变差。
发明内容
针对现有技术中的问题,本发明的目的在于提供一种艾灸贴的生产工艺,避免艾灸贴在生产过程中有效成分的损失,提高艾灸贴的疗效。
为了实现上述目的,本发明采用以下技术方案予以实现:一种艾灸贴的生产工艺,包括以下步骤:
(1)取至少2年陈的艾草洗净,用水浸泡3-8h,然后提起沥干并低温烘干;
(2)将步骤(1)中的艾草粉碎,过30-50目筛,得艾草粉末;
(3)在艾草粉末中拌以生物酶,静置30-60min,向艾草粉末中加入田七粉、薄荷粉、冰片、当归粉、川穹,混合搅拌10-30min,得灸疗层混合物;
(4)取纱布平铺,在纱布上平铺一层厚度为0.1-0.3cm厚的灸疗层混合物,然后盖上一层隔离纱布,继续在隔离纱布上平铺一层厚度0.1-0.3cm厚的灸疗层混合物,如此至3-5层,然后将纱布的周边封边,得灸疗层;
(5)将步骤(4)中的灸疗层与自发热层封装为一体,制得艾灸贴。
先将陈年艾草入水浸泡,活化艾草中的有效成分,然后在低温条件下进行烘干,避免艾草中的有效成分流失,根据本发明,本发明中所述的低温真空烘干的工艺为:将初步沥干的艾草置于温度为45-55℃,真空度为0.009-0.45Mpa的条件下烘干至含水率为11-14%。
为了确保艾草中的有效成分能充分的析出,通过添加生物酶对艾草的细胞壁进行分解,根据本发明,本发明中艾草粉末与生物酶的质量比为1:(0.01-0.1);进一步的,所述的生物酶为β-葡萄糖苷酶、果胶酶和纤维素酶中的至少一种。
根据本发明,所述的灸疗层混合物包括以下重量份的物质:艾草粉末75-85份、生物酶0.75-8.5份、田七粉3-7份、薄荷粉2-10份、冰片6-15份、当归粉1-5份、川穹4-12份。
进一步的,为了确保灸疗层中热量的传递,所述的各层隔离纱布上平行间隔插置有金属丝,所述的金属丝的直径为0.1-0.3cm,优选的,所述的金属丝为由铁、铜、铝、银、钨、金中的若干金属制成的合金。
根据本发明,本发明中,所述的自发热层中包括有托玛琳粉和铁粉混合而成。
与现有技术相比,本发明提供的艾灸贴的生产工艺,有效的防止了艾灸贴生产过程中有效成分的流失,确保了艾灸贴的疗效。
具体实施方式
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施例,进一步阐明本发明。
实施例1
一种艾灸贴的生产工艺,包括以下步骤:
(1)取2年陈的艾草洗净,用水浸泡5,然后提起沥干并低温真空烘干,低温真空干燥的工艺为:将初步沥干的艾草置于温度为50℃,真空度为0.23Mpa的条件下烘干至含水率为13%;
(2)将步骤(1)中的艾草粉碎,过40目筛,得艾草粉末;
(3)在艾草粉末中拌以β-葡萄糖苷酶,静置50min,向艾草粉末中加入田七粉、薄荷粉、冰片、当归粉、川穹,混合搅拌20min,得灸疗层混合物;
其中,艾草粉末与β-葡萄糖苷酶的质量比为1:0.05;
该灸疗层混合物包括以下重量份的物质:艾草粉末80份、β-葡萄糖苷酶3.2份、田七粉5份、薄荷粉6份、冰片10份、当归粉3份、川穹8份。
(4)取纱布平铺,在纱布上平铺一层厚度为0.2cm厚的灸疗层混合物,然后盖上一层隔离纱布,在离纱布上平行间隔插置有直径为0.2cm金属丝,续在隔离纱布上平铺一层厚度0.2cm厚的灸疗层混合物,如此至4层,然后将纱布的周边封边,得灸疗层;
(5)将步骤(4)中的灸疗层与自发热层封装为一体,制得艾灸贴,所述的自发热层中包括有托玛琳粉和铁粉混合而成。
实施例2
一种艾灸贴的生产工艺,包括以下步骤:
(1)取3年陈的艾草洗净,用水浸泡8h,然后提起沥干并低温真空烘干,低温真空干燥的工艺为:将初步沥干的艾草置于温度为45℃,真空度为0.009Mpa的条件下烘干至含水率为11%;
(2)将步骤(1)中的艾草粉碎,过30目筛,得艾草粉末;
(3)在艾草粉末中拌以果胶酶,静置30min,向艾草粉末中加入田七粉、薄荷粉、冰片、当归粉、川穹,混合搅拌10min,得灸疗层混合物;
其中,艾草粉末与果胶酶的质量比为1:0.01;
该灸疗层混合物包括以下重量份的物质:艾草粉末75份、果胶酶0.75份、田七粉3份、薄荷粉2份、冰片6份、当归粉1份、川穹4份。
(4)取纱布平铺,在纱布上平铺一层厚度为0.1cm厚的灸疗层混合物,然后盖上一层隔离纱布,在离纱布上平行间隔插置有直径为0.1cm金属丝,续在隔离纱布上平铺一层厚度0.1cm厚的灸疗层混合物,如此至3-5层,然后将纱布的周边封边,得灸疗层;
(5)将步骤(4)中的灸疗层与自发热层封装为一体,制得艾灸贴,所述的自发热层中包括有托玛琳粉和铁粉混合而成。
实施例3
一种艾灸贴的生产工艺,包括以下步骤:
(1)取2年陈的艾草洗净,用水浸泡8h,然后提起沥干并低温真空烘干,低温真空干燥的工艺为:将初步沥干的艾草置于温度为55℃,真空度为0.45Mpa的条件下烘干至含水率为14%;
(2)将步骤(1)中的艾草粉碎,过50目筛,得艾草粉末;
(3)在艾草粉末中拌以纤维素酶,静置60min,向艾草粉末中加入田七粉、薄荷粉、冰片、当归粉、川穹,混合搅拌30min,得灸疗层混合物;
其中,艾草粉末与纤维素酶的质量比为1:0.1;
该灸疗层混合物包括以下重量份的物质:艾草粉末85份、纤维素酶8.5份、田七粉7份、薄荷粉10份、冰片15份、当归粉5份、川穹12份。
(4)取纱布平铺,在纱布上平铺一层厚度为0.3cm厚的灸疗层混合物,然后盖上一层隔离纱布,在离纱布上平行间隔插置有直径为0.3cm金属丝,续在隔离纱布上平铺一层厚度0.3cm厚的灸疗层混合物,如此至5层,然后将纱布的周边封边,得灸疗层;
(5)将步骤(4)中的灸疗层与自发热层封装为一体,制得艾灸贴,所述的自发热层中包括有托玛琳粉和铁粉混合而成。
以上显示和描述了本发明的基本原理、主要特征和本发明的特点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明的范围内。本发明要求保护的范围由所附的权利要求书及其等效物界定。
Claims (7)
1.一种艾灸贴的生产工艺,其特征在于:包括以下步骤:
(1)取至少2年陈的艾草洗净,用水浸泡3-8h,然后提起沥干并低温烘干;
(2)将步骤(1)中的艾草粉碎,过30-50目筛,得艾草粉末;
(3)在艾草粉末中拌以生物酶,静置30-60min,向艾草粉末中加入田七粉、薄荷粉、冰片、当归粉、川穹,混合搅拌10-30min,得灸疗层混合物;
(4)取纱布平铺,在纱布上平铺一层厚度为0.1-0.3cm厚的灸疗层混合物,然后盖上一层隔离纱布,继续在隔离纱布上平铺一层厚度0.1-0.3cm厚的灸疗层混合物,如此至3-5层,然后将纱布的周边封边,得灸疗层;
(5)将步骤(4)中的灸疗层与自发热层封装为一体,制得艾灸贴。
2.根据权利要求1所述的艾灸贴的生产工艺,其特征在于:在步骤(1)中,所述的艾草经低温真空烘干,其工艺为:将初步沥干的艾草置于温度为45-55℃,真空度为0.009-0.45Mpa的条件下烘干至含水率为11-14%。
3.根据权利要求1所述的艾灸贴的生产工艺,其特征在于:在步骤(3)中,艾草粉末与生物酶的质量比为1:(0.01-0.1);
其中,所述的生物酶为β-葡萄糖苷酶、果胶酶和纤维素酶中的至少一种。
4.根据权利要求1所述的艾灸贴的生产工艺,其特征在于:所述的灸疗层混合物包括以下重量份的物质:艾草粉末75-85份、生物酶0.75-8.5份、田七粉3-7份、薄荷粉2-10份、冰片6-15份、当归粉1-5份、川穹4-12份。
5.根据权利要求1所述的艾灸贴的生产工艺,其特征在于:所述的步骤(4)中,各层隔离纱布上平行间隔插置有金属丝,所述的金属丝的直径为0.1-0.3cm。
6.根据权利要求5所述的艾灸贴的生产工艺,其特征在于:所述的金属丝为由铁、铜、铝、银、钨、金中的若干金属制成的合金。
7.根据权利要求1所述的艾灸贴的生产工艺,其特征在于:所述的自发热层中包括有托玛琳粉和铁粉混合而成。
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