CN107313447A - A kind of city integrated piping lane construction mould and construction method - Google Patents
A kind of city integrated piping lane construction mould and construction method Download PDFInfo
- Publication number
- CN107313447A CN107313447A CN201610266238.8A CN201610266238A CN107313447A CN 107313447 A CN107313447 A CN 107313447A CN 201610266238 A CN201610266238 A CN 201610266238A CN 107313447 A CN107313447 A CN 107313447A
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- mould
- backform
- piping lane
- side form
- outside
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D29/00—Independent underground or underwater structures; Retaining walls
- E02D29/045—Underground structures, e.g. tunnels or galleries, built in the open air or by methods involving disturbance of the ground surface all along the location line; Methods of making them
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D2250/00—Production methods
- E02D2250/0007—Production methods using a mold
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- General Life Sciences & Earth Sciences (AREA)
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Abstract
The invention discloses a kind of city integrated piping lane construction mould, including outside mould, vehicles combination formula internal model and end mould composition, the outside mould is located at outside the vehicles combination formula internal model, the vehicles combination formula internal model includes side form, backform, vehicle frame and telescopic component, the side form is respectively arranged at the vehicle frame both sides, the backform is set up in above side form described in both sides, the side of backform two is connected with the side form top movable, the telescopic component is arranged on the vehicle frame and is all connected with side form and the end of backform that the end mould is connected to the outer side mold office and the vehicles combination formula internal model internal model with the side form and the backform.Piping lane specification is determined by using die form and is constructed there is relatively easy, easy to operate structure, group mould precision height, steady quality, the construction period is short, operating expenses is low, the construction infection phase is short and production efficiency is high.
Description
Technical field
The present invention relates to pipe gallery technical field of construction, more particularly to a kind of city integrated piping lane construction mould；
The invention further relates to a kind of construction method of city integrated piping lane construction mould.
Background technology
At present, the communal facility such as electric power, communication, water and heat provision, combustion gas, directly buried for a long time or independent block ditch poling, due to a lack of unified planning design, causes all kinds of pipelines to interlock layout, is respectively responsible for and does things in his own way, meanwhile, made troubles to dilatation and maintenance.Frequently " road slide fastener " makes troubles to urban transportation and people's lives every year, and " sea is seen in city " is even more the safety that threaten people people and property.
City integrated piping lane construction is in the starting stage, construction technology is conventional method, formwork still uses scaffold and wood glue plate mode, and formwork error is big, quality control difficulties, the consumptions of materials such as the wood glue plate scrapped are big, ambient influnence is big, long construction period, and cost of labor is high, engineering cost is big, and traffic impact is big.
The content of the invention
The present invention is completed to solve of the prior art not enough, it is an object of the invention to provide a kind of city integrated piping lane construction mould, pass through the telescopic component designed by this mould itself, mold releasability is realized, there is relatively easy, easy to operate structure, group mould precision height, steady quality, the construction period is short, operating expenses is low, the construction infection phase is short and production efficiency is high.
It is an object of the invention to provide a kind of city integrated piping lane construction mould, including outside mould, vehicles combination formula internal model and end mould, the outside mould is located at outside the vehicles combination formula internal model-Portion, there is gap between the vehicles combination formula internal model and the outside mould, the vehicles combination formula internal model includes side form, backform, vehicle frame and telescopic component, the side form is respectively arranged at the vehicle frame both sides, the backform is set up in above side form described in both sides, the side of backform two is connected with the side form top movable, the telescopic component is arranged on the vehicle frame and is all connected with the side form with the backform, and the outside mould includes outer side mold, connection positioning truss and outer side mold truss.
A kind of city integrated piping lane construction of the present invention can also be with mould：
The telescopic component includes side form telescopic component, the side form telescopic component includes positive and negative silk leading screw, side form bracket and leading screw location-plate, the side form bracket is vertically installed on the side form, the positive and negative silk leading screw end is flexibly connected with the side form bracket articulated section, the positive and negative silk leading screw is located in the side form bracket by being hinged nut rotation, and the positive and negative silk leading screw is movably set on the vehicle frame by the way that the leading screw location-plate is spacing.
Side form bracket adjustment backing plate is provided between the side form bracket lower surface and the vehicle frame.
The telescopic component includes vehicle frame lift telescopic component, the vehicle frame lift telescopic component includes vehicle frame and adjusts backing plate and axletree link, the vehicle frame adjustment backing plate is arranged between the axletree link and the vehicle frame lower surface, and the axletree link is arranged on the two ends of wheel shaft.
The telescopic component also includes backform telescopic component, the backform telescopic component includes backform strut, adjustment fore-set, lowering or hoisting gear and strut guide pin bushing, described lowering or hoisting gear one end is fixed on the vehicle frame, the adjustment fore-set is arranged at the lowering or hoisting gear upper end, the backform strut is set in the strut guide pin bushing, the backform strut bottom is arranged at the adjustment fore-set top, the top of the backform strut and backform connection, and the strut guide pin bushing is fixed on the vehicle frame.
The retraction assemblies also include STATEMENT OF FEDERALLY SPONSORED, and the STATEMENT OF FEDERALLY SPONSORED also includes backform pull bar, and corner template of the backform pull bar two ends respectively with the side form is hinged.
Provided with the first adjustment template in the middle part of the backform.
The side form also includes side form basic templates, the second adjustment template and corner template, and the second adjustment template-setup is between the side basic templates and corner template.
The telescopic component is provided with slide rule and/or scale, the vehicle frame and is carved with scale.
Running gear is provided with below the vehicle frame.
The Auxiliary support leading screw is arranged on the frame downward, and the Auxiliary support leading screw top is connected with vehicle frame, and the Auxiliary support leading screw bottom can release formula with ground and offset.
The outside mould includes two outer side molds and at least two groups connection positioning truss, and the connection positioning truss is ridden upon at the top of two outer side molds, and the outer side mold outer upper is provided with outside truss along its length.
The outer side mold is provided with the component that is slidably connected with the connection positioning truss link position, and the component top that is slidably connected connects positioning truss connection with described, and the component bottom that is slidably connected is connected with the outer side mold.
It can be rectangle truss structure or triangular truss structure that the connection, which positions truss and the outside truss cross section, can also be van-type structure.
The outer side mold bottom is provided with running gear.
The running gear includes road wheel and walking wheel support, it is described walk wheel by it is described walk wheel support be arranged on the outer side mold bottom and rotatable.
It is provided with Auxiliary support leading screw below the outer side mold, the Auxiliary support leading screw, which can release formula and offset, to be arranged on below the outer side mold.
End mould is provided with the end face of the length direction of the vehicles combination formula internal model and the outside mould.
A kind of city integrated piping lane construction mould of the offer of the present invention, including outside mould, vehicles combination formula internal model and end mould, the outside mould is located at outside the vehicles combination formula internal model, the vehicles combination formula internal model includes side form, backform, vehicle frame and telescopic component, the side form is respectively arranged at the vehicle frame both sides, the backform is set up in above side form described in both sides, the side of backform two is connected with the side form top movable, and the telescopic component is arranged on the vehicle frame and is all connected with the side form with the backform.By the way that according to the specification and size to be built pipe gallery, vehicles combination formula internal model directly is fixed on into construction location, then carry out building outside mould, the end of internal model and connection when the end mould is arranged at the outside mould and the vehicles combination., it is necessary to which mould is moved into next construction location after the completion of current workshop section's construction, by installing running gear additional, operating efficiency is greatly improved, substantial amounts of man power and material is also saved, it is cost-effective.Piping lane specification is determined by using die form and is constructed there is relatively easy, easy to operate structure, group mould precision height, steady quality, the construction period is short, operating expenses is low, the construction infection phase is short and production efficiency is high.
A kind of construction method of city integrated piping lane construction mould, comprises the following steps：
S1：Positioning, vehicles combination formula internal model described in assembled single-row or multiple row on the bottom plate constructed；
S2：It is assembled outside positioning, the assembled good vehicles combination formula internal model, build the outside mould；
S3：Fill concrete simultaneously jolt ramming between assembly, the outside mould put up and vehicles combination formula internal model and between multiple row vehicles combination formula internal model；
S4：The concrete of filling is reached after preliminary intensity, using the thrust assemblies between outside mould and connection positioning truss, outside at the top of an outside mould；The road wheel for rotating outside mould bottom running gear is extremely vertical with outside mould, and outer shifting outside mould is separated with formation of concrete piping lane；
S5：Road wheel is rotated by 90 ° to, tethered sliding outside mould to next construction position parallel with outside mould；
S6：The side form and backform of vehicles combination formula internal model are shunk using the demoulding component of vehicles combination formula internal model, it is separated with formation of concrete piping lane and moves to next construction position, complete modeling.
The present invention is by according to the specification and size to be built pipe gallery, vehicles combination formula internal model is directly fixed on construction location, assembly is carried out again, build outside mould, by in the gap between Concrete Filled to vehicles combination formula internal model and outside mould and multiple row vehicles combination formula internal model, after after concrete formation, by the telescopic component for adjusting vehicles combination formula internal model, complete the demoulding of vehicles combination formula internal model, outside mould then positions the component that is slidably connected at truss two ends by adjusting connection, complete the demoulding of outside mould, , by installing running gear additional, mould is moved to next construction location, greatly improve operating efficiency, also substantial amounts of man power and material is saved, it is cost-effective.Piping lane specification is determined by using die form and is constructed there is relatively easy, easy to operate structure, group mould precision height, steady quality, the construction period is short, operating expenses is low, the construction infection phase is short and production efficiency is high.
Brief description of the drawings
Fig. 1 is the overall structure diagram of the city integrated piping lane construction mould of the embodiment of the present invention；
Fig. 2 is the front view of the city integrated piping lane construction vehicle Combined internal mold of the embodiment of the present invention；
Fig. 3 is the city integrated piping lane construction mould vehicle frame structural representation of the embodiment of the present invention；
Fig. 4 is the city integrated piping lane construction mould local detail schematic diagram of the embodiment of the present invention；
Fig. 5 is the vehicles combination formula inner membrance running gear structural representation of the city integrated piping lane construction mould of the embodiment of the present invention；
Fig. 6 is the structural representation of the city integrated piping lane construction outer side mold of the embodiment of the present invention；
Fig. 7 is that the city integrated piping lane construction outer side mold of the embodiment of the present invention walks wheel construction schematic diagram；
The city integrated piping lane construction of Fig. 8 embodiment of the present invention positions truss rectangular configuration schematic diagram with the connection of mould component truss；
The city integrated piping lane construction of Fig. 9 embodiment of the present invention positions truss-triangles structural representation with the connection of mould component truss；
The city integrated piping lane construction of Figure 10 embodiment of the present invention positions truss van-type structure schematic diagram with the connection of mould component truss；
The outside truss rectangular configuration schematic diagram of Figure 11 embodiment of the present invention city integrated piping lane construction mould truss；
The outside truss-triangles structural representation of Figure 12 embodiment of the present invention city integrated piping lane construction mould truss；
The outside truss van-type structure schematic diagram of Figure 13 embodiment of the present invention city integrated piping lane construction mould truss；
In figure：1：Vehicle frame；2：Backform；3：Side form basic templates；4：Second adjustment template；5：Wheel；6：Backform pull bar；7：Backform strut；8：Adjust fore-set；9：Positive and negative silk leading screw；10：Lowering or hoisting gear；11：Positive and negative silk leading screw location-plate；12：Wheel stand；13：Strut guide pin bushing；14：Axletree link；15：Auxiliary support leading screw；16：Vehicle frame adjusts backing plate；17：Side form bracket；18：Side form bracket adjusts backing plate；19：First adjustment template；20：Corner template；21：Connection positioning truss；22：Outside basic templates；23：Be slidably connected component；24：Outside adjusts template；25：Outside truss；26：Angle steel；27：Longitudinal steel；28：Horizontal steel；29：First steel；30：Second steel；31：Main box；33：Walk wheel；34：Walk wheel support；35：Outer side mold；36, side form；37：Angle steel；38：Upper box；39：Lower box.40：Adjustment section in the middle of connection positioning truss；41；Road wheel；42：Walking wheel support.
Embodiment
The city integrated piping lane construction of the present invention is described in further detail with mould embodiment with reference to the accompanying drawings and examples.Following examples are used to illustrate the present invention, but are not limited to the scope of the present invention.
As shown in figures 1-13, a kind of city integrated piping lane construction mould of the offer of the present invention, the vehicles combination formula internal model, including side form 36, backform 2, vehicle frame 1 and telescopic component, the side form 36 is arranged at the both sides of vehicle frame 1, the backform 2 is set up in the top of side form 36 described in both sides, and the telescopic component is arranged on the vehicle frame 1 and connects the side form 36 and the backform 2.By the way that vehicle frame 1 directly is fixed on into construction location, carry out building side form 36 and backform 2 further according to the specification and size to be built pipe gallery, during the demoulding, telescopic component drives side form 36 and backform 2 inwardly to bounce back, it is set to be separated with the concrete of shaping, complete knockout course, matched moulds process is opposite with above-mentioned steps, by the way that vehicle frame directly is fixed on into construction location, carry out building side form 36 and backform 2 further according to the specification and size and size to be built pipe gallery, particularly backform 2 is fixed with side form 36, it is supported by telescopic component, outer mold is built outside it, direct pouring synthetic piping lane, concrete is directly injected between vehicles combination formula internal model and outside mould in space, it is shaped to pipe gallery, mold releasability is run, it is relatively easy with structure, it is easy to operate, group mould precision is high, steady quality, construction period is short, operating expenses is low, the construction infection phase is short and the advantages of high production efficiency.
A kind of city integrated piping lane construction mould of the present invention, as shown in Fig. 1-Figure 13, can also be on the basis of previously described technical scheme：The telescopic component includes side form telescopic component; the side form telescopic component includes positive and negative silk leading screw 9, side form bracket 17 and leading screw location-plate 11; the side form bracket 17 is vertically installed in the side form basic templates 3; the positive and negative end of silk leading screw 9 is flexibly connected with the articulated section of side form bracket 17; the positive and negative silk leading screw 9 is located in the side form bracket 17 by being hinged nut rotation, and the positive and negative silk leading screw 9 is movably set on the vehicle frame 1 by the way that the leading screw location-plate 11 is spacing.So, can be specifically that described one end of side form bracket 17 is vertically fixed on the side form 3, the other end is connected with leading screw 9, and end center, which is provided with, at its articulated position is hinged nut, the nut that is hinged is set on the positive and negative silk leading screw 9, the positive and negative centre position of silk leading screw 9 is welded with nut, when mold releasability, rotation nut drives positive and negative silk leading screw 9 to rotate, because the present invention uses positive and negative silk leading screw 9, so according to the connected mode of side form telescopic component, the side form 36 of both sides can be made while being shunk to inner side, complete the demoulding of side form 36, the matched moulds process and said procedure of side form 36 are opposite.
Positive and negative silk screw mandrel can also be：It is middle that pin connection is worn by auricle for radial more than one piece sleeve pipe middle node, and the left-handed leading screw and dextrorotation screw mandrel of the left and right sides.In the sleeve pipe that middle node is filled in by reinforcing bar, positive and negative silk screw mandrel rotation is prized.
Positive and negative silk screw mandrel can also be：The left-handed leading screw and dextrorotation screw mandrel of the left and right sides are respectively welded by flange, and left-handed screw mandrel and dextrorotation screw mandrel connect integral by flange.Connecting bolt is prized by flange, positive and negative silk screw mandrel is rotated.
Ensure that both sides side form 36 is de-, matched moulds distance synchronism for the present invention, the positive and negative silk leading screw 9 is positioned by positive and negative silk leading screw location-plate 11, and the positive and negative silk leading screw 9 is fixed on the vehicle frame 1 by positive and negative silk leading screw location-plate 11.Can be specifically, on the sill of vehicle frame 1, it is front and rear to be welded with two pieces of positive and negative silk leading screw location-plates 11, the positive and negative silk leading screw location-plate 11 is U-shape structure, the positive and negative silk leading screw 9 is fastened in the U-type groove of the positive and negative silk leading screw location-plate 11, to limit the positive and negative position of silk leading screw 9, the play of positive and negative silk leading screw 9 or so is prevented, so as to ensure that the demoulding of both sides side form 3 is consistent with matched moulds distance.
A kind of city integrated piping lane construction mould of the present invention, as shown in Fig. 1-Figure 13, can also be on the basis of previously described technical scheme：Side form bracket adjustment backing plate 18 is provided between the lower surface and the support of the side form bracket 17.The side form bracket adjustment backing plate 18 is stepped construction, and side form bracket adjustment backing plate 18 passes through roller slidable connection with vehicle frame 1, the ladder intersection of side form bracket adjustment backing plate 18 is designed as overbank section, so enable side form bracket 17 stablize movement and reduce resistance, in side, the minimum and highest stepped locations of side form bracket adjustment backing plate 18 are provided with bulge-structure, carried out for the retracted position of offside die shoe frame 17 spacing, when side form bracket 17 is to contract, the location following side form bracket 17 1 of adjustment side form 36 changes, and when side form bracket adjustment backing plate 18 is moved to minimum stepped locations, side form 3 is inwardly retracted to maximum position and can be to the segment distance of bottom offset one, more convenient for the demoulding of backform 2.
A kind of city integrated piping lane construction mould of the present invention, as shown in Fig. 1-Figure 13, can also be on the basis of previously described technical scheme：The telescopic component includes vehicle frame lift telescopic component, the vehicle frame lift telescopic component includes vehicle frame and adjusts backing plate 16 and axletree link 14, the vehicle frame adjustment backing plate 16 is arranged between the axletree link 14 and the lower surface of the vehicle frame 1, and the axletree link 14 is arranged on the two ends of wheel shaft.So, setting up axletree link 14 facilitates the position of vehicle frame adjustment backing plate 16 to fix, and adjusts the whole height of vehicles combination formula internal model by increasing or decreasing the thickness or quantity of vehicle frame adjustment backing plate 16, its modeling is reduced error, it is more accurate to position.
A kind of city integrated piping lane construction mould of the present invention, as shown in Fig. 1-Figure 13, can also be on the basis of previously described technical scheme：The vehicle frame lift telescopic component includes vehicle frame and adjusts backing plate 16 and wheel mount 12, the wheel mount 12 is set below vehicle frame 1, the vehicle frame adjustment backing plate 16 is arranged between wheel mount and axletree, the whole height of vehicles combination formula internal model is adjusted by increasing or decreasing the thickness or quantity of vehicle frame adjustment backing plate 16, its modeling is set to reduce error, it is more accurate to position.
A kind of city integrated piping lane construction mould of the present invention, as shown in Fig. 1-Figure 13, can also be on the basis of previously described technical scheme：The telescopic component also includes backform telescopic component, the backform demoulding component includes backform strut 7, adjustment fore-set 8, lowering or hoisting gear 10 and strut guide pin bushing 13, the lowering or hoisting gear 10 is fixedly installed on the vehicle frame 1, the adjustment fore-set 8 is arranged on the upper end of lowering or hoisting gear 10, the backform strut 7 is set in the strut guide pin bushing 13, the bottom of backform strut 7 is arranged in adjustment fore-set 8 top, and the strut guide pin bushing 13 is fixed on the vehicle frame 1.So, the liftout attachment of lowering or hoisting gear 10 is ramped up or to decline, adjustment fore-set 8 is driven to rise or fall, so that backform strut 7 rises or falls, it is final to drive backform 2 to rise or fall, and during backform strut 7 rises or falls, strut guide pin bushing 13 ensures that backform strut 7 is run and ensures that vertically, it plays guide effect.When backform strut 7 rises or be reduced to certain altitude, then backform is risen or fallen to precalculated position, completes backform matched moulds or the demoulding.
A kind of city integrated piping lane construction mould of the present invention, as shown in Fig. 1-Figure 13, can also be on the basis of previously described technical scheme：The telescopic component also includes STATEMENT OF FEDERALLY SPONSORED, and the linkage unit includes backform pull bar 6, and the two ends of backform pull bar 6 are hinged with the backform 2 and the corner template 20 respectively.The corner template 20 belongs to a part for side form 36, it is arranged on the top of the second adjustment template 4, with the excessive position of the backform 2, due to the effect of backform pull bar 6, the corneal 20 of backform 2 is acted on linkage when the demoulding and matched moulds, when mold releasability, the side form 36 is first to contract, when being retracted to certain position, the retracted downward of backform 2, when backform 2 is in contraction process, because backform pull bar 6 is hinged the backform 2 and the corner template 20, the related corner template 20 of the athletic meeting of backform 2 is together moved, shrink on the top of side form 36, during matched moulds, motion process is opposite, by the corner template 20 for adding side form, so that the structure of mould is more flexible, it is more quick when the demoulding and matched moulds, it is convenient.
A kind of city integrated piping lane construction mould of the present invention, as shown in Fig. 1-Figure 13, can also be on the basis of previously described technical scheme：The side form 36 includes side form basic templates 3; also include the second adjustment template 4; the second adjustment template 4 is arranged between the side basic templates 3 and corner template 20; three is by passing through connecting flange faces bolt connection; according to pipe gallery different height requirement, change adjustment different height second adjustment template 4.Corner template 20 is provided with otic placode structure with backform 2 with the connecting portion of backform pull bar 6.On side form bracket 17, the nut that is hinged that can be rotated freely each is installed, be hinged nut of the positive and negative two ends of silk leading screw 9 respectively with both sides is screwed, and passes through dextrorotation or left-handed positive and negative silk leading screw 9, you can change the distance of both sides side form 3.
A kind of city integrated piping lane construction mould of the present invention, as shown in Fig. 1-Figure 13, can also be on the basis of previously described technical scheme：The telescopic component is provided with slide rule, the vehicle frame and is carved with scale.
A kind of city integrated piping lane construction mould of the present invention, as shown in Fig. 1-Figure 13, can also be on the basis of previously described technical scheme：Running gear is provided with below the vehicle frame.So, it is necessary to which vehicle frame 1 is moved into next construction location after the completion of current workshop section constructs, by installing running gear additional, vehicle frame 1 directly can be moved to next engineering.A kind of city integrated piping lane construction mould of the present invention, as shown in Fig. 1-Figure 13, can also be on the basis of previously described technical scheme：The running gear includes wheel 5, wheel stand 12, and the wheel 5 is arranged on the frame downward by wheel stand 12.The wheel 5 is rotatably connected on the wheel stand 12 by axletree, and then wheel 5 is rotatably mounted to the bottom of vehicle frame 1, vehicle frame 1 relies on the positioning that wheel 5 moved and reached predetermined work position on rail track, after one section of construction section completion, by prolonging assembly type rail before spreading, this vehicles combination formula internal model is moved to subsequent work position.
A kind of city integrated piping lane construction mould of the present invention, as shown in Fig. 1-Figure 13, can also be on the basis of previously described technical scheme：The Auxiliary support leading screw 15 is arranged on the frame downward, and the top of Auxiliary support leading screw 15 is connected with vehicle frame 1, and the bottom of Auxiliary support leading screw 15 can release formula with ground and offset.The Auxiliary support leading screw 15 of vehicle frame 1 is installed on the bottom girder of vehicle frame 1, so, after vehicles combination formula internal model matched moulds, rotate Auxiliary support leading screw 15, make its painstaking, reduce crossbeam moment of flexure, after moulding/demoulding in vehicles combination formula, Auxiliary support leading screw 15 is continued into rotation, make hanging between wheel 5 and rail, vehicle frame 1 and axletree link 14 are now unscrewed with the connecting bolt between vehicle frame 1, vehicle frame adjustment backing plate 16 can be removed, tighten the connecting bolt between vehicle frame 1 and axletree link 14, unscrew Auxiliary support leading screw 15, vehicles combination formula internal model weight is set to be undertaken completely by wheel 5, the height reduction of vehicles combination formula internal model, also with easily by mould tethered sliding to subsequent working position.
A kind of city integrated piping lane construction mould of the present invention, as shown in Fig. 1-Figure 13, can also be on the basis of previously described technical scheme：The middle part of backform 2 is provided with the first adjustment template 19.Backform 2 is made up of steel plate working face, backform strut gusset and the stiffener plate of the template of upper surface, wherein pass through cottered joint between backform strut gusset and backform strut, in a group mould state, the side of backform 2 and the corner mould side of side form 3 are adjacent to, the integral outer surface of connection, constitutes pipe gallery inner chamber, backform 2 is on section, it is divided into left half backform, right half backform and the first adjustment template 19 3 part, is linked by bolt.By the width and quantity of adding and subtracting the first adjustment template 19 in the middle of backform 2, so as to change the width that backform 2 is overall, meet the requirement of different cities piping lane cross-sectional width, the pin-and-hole that same backform strut 7 on backform strut gusset coordinates for according to the whole moulding plate series width of the middle tone of backform 2 be made it is porous, according to different city integrated piping lane cross-sectional widths, it is middle first to adjust template 19 with addition of different in width, meanwhile, and backform strut 7 coordinates the pin-and-hole of diverse location.A kind of city integrated piping lane construction vehicles combination formula internal model of the present invention, as shown in figures 1-13, can also be on the basis of previously described technical scheme：Backform 2 is made up of steel plate working face, backform strut gusset and the stiffener plate of the template of upper surface.Connected between backform strut gusset on backform strut 7 and backform 2：Contiguous block is provided between backform strut gusset and backform strut, has bolt connection between backform strut gusset and contiguous block, there is bearing pin connection between contiguous block and backform strut 7.A row is provided with backform strut gusset with the consistent equidistant isometrical hole of pitch-row on contiguous block.According to different city integrated piping lane cross-sectional widths, middle the first adjustment template 19 with addition of different in width, while passing through the connection in backform strut gusset and contiguous block cooperation diverse location hole.Bearing pin is connected between contiguous block and backform strut 7.
A kind of city integrated piping lane construction mould of the present invention, as shown in Fig. 1-Figure 13, can also be on the basis of previously described technical scheme：Including two outer side molds 35 and at least two groups connection positioning truss 21, the connection positioning truss 21 rides upon two tops of outer side mold 35, and the outer upper of outer side mold 35 is provided with outside truss 25 along its length.By according to the specification and size to be built pipe gallery, vehicles combination formula internal model is directly fixed on construction location, carry out building outside mould again, direct pouring synthetic piping lane, concrete is directly injected between vehicles combination formula internal model and outer side mold 35 in space, it is shaped to pipe gallery, mold releasability is run, the formwork error for avoiding traditional handicraft is big, the problem of quality control difficulties, there is relatively easy, easy to operate structure, group mould precision height, steady quality, the construction period is short, operating expenses is low, the construction infection phase is short and production efficiency is high.
A kind of city integrated piping lane construction mould of the present invention, as shown in Fig. 1-Figure 13, the outer side mold 35 is provided with the component 23 that is slidably connected with the connection positioning link position of truss 21, the top of component 23 that is slidably connected is connected with the connection positioning truss 21, and the bottom of component 23 that is slidably connected is connected with the outer side mold 35.The connection positioning truss 21 is provided with the component 23 that is slidably connected with the link position of outer side mold 35, the component 23 that is slidably connected is fixedly connected with the outer side mold 35 and the connection positioning truss 21 respectively, the component 23 that is slidably connected includes upper sliding part and lower slider and thrust part, , the sliding block is slidably arranged on the slide, the upper sliding part of the component 23 that is slidably connected is fixedly connected with being connected positioning truss 21, the lower slider of the component 23 that is slidably connected is fixedly connected with outer side mold 35, it is slidably connected component 23 and outside truss 25 is connected, the component 23 that is slidably connected during matched moulds state passes through thrust assemblies in connection component, with external mold side form truss in interior extreme position, when being stripped after having poured, hold out against, so that sliding to outer extreme position outside the component 23 that is slidably connected, the connecting bolt that outer side mold 35 has been fastened between the component 23 that is slidably connected, external mold is that may move, the application with being connected positioning truss 21 link position in outer side mold 35 by setting the component 23 that is slidably connected, so that in mold releasability, can easily it realize the outer shifting of outer side mold 35, reduce the frictional force between outer side mold 35 and the concrete of poured shaping, it is conveniently stripped.By being fixed on construction location according to being built the specification and size of pipe gallery by vehicles combination formula internal model, carry out building outside mould described herein again, pipe gallery is directly poured by above-mentioned outside mould, the formwork error for avoiding traditional handicraft is big, the problem of quality control difficulties, the branch modulus problem in traditional handicraft is solved, there is relatively easy, easy to operate structure, group mould precision height, steady quality, the construction period is short, operating expenses is low, the construction infection phase is short and production efficiency is high.
The city integrated piping lane construction outside mould, also include outside truss 25, the outside truss 25 prolongs the length direction of outer side mold 35 and is fixed on the outer upper of outer side mold 35, it is appreciated that, in construction especially in casting process, pouring material relative mass is larger, when being cast in mould inside, it is easy to because the lateral stress that concrete is produced by gravity makes mould deform upon in itself, and when outside mould described herein is in movement, pavement roughness or there is a unbalance stress due to advancing, mould will be made to produce certain deformation in itself, so in the application the outer upper of outer side mold 35 setting on the outside of truss 25, outside truss 25 is connected by connector 34 and outer side mold 35, the problem of outer side mold 35 is denatured is avoided in this way, improve the overall structure stability of mould, improve production and operating efficiency.
A kind of city integrated piping lane construction outside mould of the present invention, as shown in Fig. 1-Figure 13, connection positioning truss 21 cross section can be rectangle, the connection positioning truss 21 includes four the first steel 29, at least eight second steel 30 and at least four angle steel 37, four first steel 29 constitute rectangular configuration, the adjacent end of first steel 29 is welded with the angle steel 37 welded between orthogonal second steel 30, adjacent two first steel 29 staggeredly.Four first steel 29 constitute the rectangular box that cross section is rectangular configuration, the second steel 30 of vertical first steel 29 are welded between adjacent first steel 29, preferably, second steel 30 are provided with multigroup, by setting multigroup second steel 30, the overall structure stability of outside truss 25 can be ensured, a plurality of angle steel 37 is set up between the first steel 29 and the second steel 30 at grade, typically there is certain angle with the first steel 29 and the second steel 30, mostly triangle, the stability of triangle is high, it is not easy to deformation, have firm, it is firm, pressure-resistant the characteristics of, structural stability to outside truss 25 is further enhanced.The connection positioning truss is provided with the consistent adjustment section 40 of same the above.
A kind of city integrated piping lane construction outside mould of the present invention, such as Fig. 1-Figure 13 shows, can also be on the basis of previously described technical scheme：Connection positioning truss 21 cross section is triangle, the connection positioning truss 21 includes three the first steel 29, at least stays second steel 30 and at least three angle steel 37, three triangle structures of first steel 29, the adjacent end of first steel 29 is welded with the angle steel 37 being welded between the second steel 30, adjacent two first steel 29 staggeredly.Three triangle structures of first steel 29, the adjacent end of first steel 29 is welded between the second steel 30 perpendicular to first steel 29, adjacent two first steel 29 and is welded with the angle steel 37 staggeredly welded.3 first steel 29 constitute the triangle framework that cross section is rectangular configuration, the second steel 30 of vertical first steel 29 are welded between adjacent first steel 29, preferably, second steel 30 are provided with multigroup, by setting multigroup second steel 30, the overall structure stability of outside truss 25 can be ensured, a plurality of angle steel 37 is set up between the first steel 29 and the second steel 30 at grade, typically there is certain angle with the first steel 29 and the second steel 30, mostly triangle, the stability of triangle is high, it is not easy to deformation, have firm, it is firm, pressure-resistant the characteristics of, structural stability to connection positioning truss 21 is further enhanced.The connection positioning truss is provided with the consistent adjustment section of same the above.
A kind of city integrated piping lane construction outside mould of the present invention, as shown in Fig. 1-Figure 13, can also be on the basis of previously described technical scheme：The connection positioning truss 21 is van-type structure, and the connection positioning truss 21 includes lower box 39 and upper box 38, and the lower box 39 can be rectangular configuration, it can also be trapezium structure, the upper box 38 can be rectangular configuration or trapezium structure, can also be triangular structure.The upper box 38 is welded on the lower box 39.It is that, because body structure is full-enclosed structure, its structural stability is more consolidated relative to traditional steelframe, and the casing in this programme sets up upper box 38 in rectangular configuration, and the stability of structure is further lifted using the advantage of body structure.The connection positioning truss is provided with the consistent adjustment section of same the above.
A kind of city integrated construction piping lane construction mold of the present invention, as shown in Fig. 1-Figure 13, can also be on the basis of previously described technical scheme：The cross section of outside truss 25 is rectangle, the outside truss 25 includes four the first steel 29, at least eight second steel 30 and at least four angle steel 26, four first steel 29 constitute rectangular configuration, the adjacent end of first steel 29 is welded with the angle steel 26 welded between orthogonal second steel 30, adjacent two first steel 29 staggeredly.Four first steel 29 constitute the rectangular box that cross section is rectangular configuration, the second steel 30 of vertical first steel 29 are welded between adjacent first steel 29, preferably, second steel 30 are provided with multigroup, by setting multigroup second steel 30, the overall structure stability of outside truss 25 can be ensured, a plurality of angle steel 26 is set up between the first steel 29 and the second steel 30 at grade, typically there is certain angle with the first steel 29 and the second steel 30, mostly triangle, the stability of triangle is high, it is not easy to deformation, have firm, it is firm, pressure-resistant the characteristics of, structural stability to outside truss 25 is further enhanced.
A kind of city integrated piping lane construction mould of the present invention, as shown in Fig. 1-Figure 13, can also be on the basis of previously described technical scheme：The cross section of outside truss 25 is triangle, the outside truss 25 includes three the first steel 29, at least stays second steel 30 and at least three angle steel 26, three triangle structures of first steel 29, the adjacent end of first steel 29 is welded with the angle steel 26 being welded between the second steel 30, adjacent two first steel 29 staggeredly.Three triangle structures of first steel 29, the adjacent end of first steel 29 is welded between the second steel 30 perpendicular to first steel 29, adjacent two first steel 29 and is welded with the angle steel 26 staggeredly welded.3 first steel 29 constitute the triangle framework that cross section is rectangular configuration, the second steel 30 of vertical first steel 29 are welded between adjacent first steel 29, preferably, second steel 30 are provided with multigroup, by setting multigroup second steel 30, the overall structure stability of outside truss 25 can be ensured, a plurality of angle steel 26 is set up between the first steel 29 and the second steel 30 at grade, typically there is certain angle with the first steel 29 and the second steel 30, mostly triangle, the stability of triangle is high, it is not easy to deformation, have firm, it is firm, pressure-resistant the characteristics of, structural stability to outside truss 25 is further enhanced.
A kind of city integrated piping lane construction mould of the present invention, as shown in Fig. 1-Figure 13, can also be on the basis of previously described technical scheme：The outside truss 25 is van-type structure, and it is rectangular configuration that the outside truss 25, which includes main box 31 described in main box 31, and affiliated main box can be rectangular configuration or triangular structure, can also be trapezium structure.It is that, because body structure is full-enclosed structure, its structural stability is more consolidated relative to traditional steelframe, and the stability of structure is further lifted to use body structure.
A kind of city integrated piping lane construction mould of the present invention, as shown in Fig. 1-Figure 13, can also be on the basis of previously described technical scheme：The bottom of outside basic templates 22 is provided with running gear.The running gear is arranged on the bottom of outside basic templates 22, the running gear includes walking wheel 41 and walks wheel support 42, it is described walk wheel 41 by it is described walk wheel support 42 be arranged on the bottom of outside basic templates 22, walking wheel 41 can be rotated by 90 °, when the demoulding and matched moulds, walk wheel 41 and turn to 90 degree, with the working face of outside basic templates 22 in vertical state, now, outer side mold 35 can outwards or in move.After outer side mold 35 and the concrete poured are disengaged, wheel 41 is walked to be rotated by 90 °, outer side mold 35 can run to subsequent work section under the traction of outside, so, it is necessary to which outside mould is moved into next construction location after the completion of current workshop section constructs, by installing running gear additional, operating efficiency is greatly improved, substantial amounts of man power and material is also saved, it is cost-effective.
A kind of city integrated piping lane construction mould of the present invention, as shown in Fig. 1-Figure 13, can also be on the basis of previously described technical scheme：The running gear includes walking wheel 41 and walks wheel support 42, it is described walk wheel 41 by it is described walk wheel support 42 be rotatably disposed in the bottom of outer side mold 35.Walking wheel 41 can be rotated by 90 °, when the demoulding and matched moulds, walk wheel 42 and turn to the working face of outer side mold 35 in vertical state, now, outer side mold 35 can outwards or in move.After outer side mold 35 and the concrete poured are disengaged, wheel 41 is walked to be rotated by 90 °, outer side mold 35 can run to subsequent work section under the traction of outside, so, it is rectangular steel plates to walk plane on wheel 41, lower plane is disk steel plate, centre penetrates rectangular slab and following disk steel plate above for steel pipe, surrounding is reinforcement stud, the structural strength and its stability of walking wheel 41 that such structure ensures, because walk the gravity that are born of wheel 41 compare it is larger, compare concentrations, the above-mentioned structure design of present invention use.
A kind of city integrated piping lane construction mould of the present invention, as shown in Fig. 1-Figure 13, can also be on the basis of previously described technical scheme：The lower section of outside basic templates 22 of the outer side mold 35 is provided with Auxiliary support leading screw, and the Auxiliary support leading screw, which can release formula and offset, is arranged on the lower section of outside basic templates 22.The Auxiliary support leading screw is arranged on the bottom of outside basic templates 22, and the Auxiliary support leading screw top is connected with the bottom of outside basic templates 22, and the Auxiliary support leading screw bottom can release formula with ground and offset.So, Auxiliary support leading screw is rotated, makes it painstaking, crossbeam moment of flexure is reduced, on the other hand, also so that outside mould mould easily is moved into subsequent work stations.
A kind of city integrated piping lane construction mould of the present invention, as shown in Fig. 1-Figure 13, can also be on the basis of previously described technical scheme：The outer side mold includes basic templates and outside adjustment template, and the outside adjustment template-setup is connected in the top of the basic templates, the outside adjustment template with the component 23 that is slidably connected.So, when the city piping lane construction in different cross section height, outside adjustment template 24 need to only be changed, template 24 is adjusted by regulation and on the outside of changing, so that outer side mold 35 need not manufacture various structures, when piping lane is constructed, operating efficiency is substantially increased, the cost of piping lane construction is also reduced.
The end mould, including inner end wall mould, exterior wall end mould and top end mould.Exterior wall end mould is arranged at outside mould and the side form end of adjacent vehicles combination formula internal model, and the end with outside mould with vehicles combination formula internal model side form is connected；The top end mould, is arranged at the end of the backform of vehicles combination formula internal model, with the connection of backform phase end face；The inner end wall mould, is arranged at the end of adjacent vehicles combination formula internal model side form, with the connection of side form end face.
Exterior wall end mould; reinforcement by two blocks of steel plates mutually in 90 ° and between the two is constituted; end contact and connection of the one block of steel plate therein with outer side mold or the side form of adjacent vehicles combination formula internal model; close casting space; another block of steel plate is vertical with the end face of the outside mould or the side form; the side form of end and adjacent vehicles combination formula internal model on outside mould together, closes casting space and support water-stop glue band.
The top end mould, reinforcement by two blocks of steel plates mutually in 90 ° and between the two is constituted, and casting space is closed in the end contact of backform of the one block of steel plate therein with vehicles combination formula internal model and connection, another block of steel plate is vertical with the end face of the backform, closing casting space and support water-stop glue band.
The reinforcement composition of the inner end wall mould, one block of steel plate and plate face behind, inner end wall mould is connected with the end face of the two adjacent side forms of two adjacent vehicles combination formula internal models simultaneously, closes casting space.
A kind of city integrated piping lane construction mould of the present invention, as shown in Fig. 1-Figure 13, can also be on the basis of previously described technical scheme：Vibrator is equipped with outside mould and vehicles combination the formula internal model.The vibrator is preferably electric and pneumatic vibrator, facilitates this mold releasability, demoulding efficiency is improved, so as to lift operating efficiency.
As shown in Fig. 1-Figure 13, a kind of city integrated piping lane construction mould construction method of offer of the invention comprises the following steps：
S1：Positioning, vehicles combination formula internal model described in assembled single-row or multiple row on the bottom plate constructed；
S2：It is assembled outside positioning, assembled good vehicles combination formula internal model, build outside mould；
S3：Fill concrete simultaneously jolt ramming between assembly, the outside mould put up and vehicles combination formula internal model and between multiple row vehicles combination formula internal model；
S4：The concrete of filling is reached after preliminary intensity, using the thrust assemblies between outboard template and connection positioning truss, outside at the top of an outside mould；The road wheel for rotating outside mould bottom running gear is extremely vertical with outer side mold, and outer shifting outside mould is separated with formation of concrete piping lane；
S5:Road wheel is rotated by 90 ° to, mobile outer side mold to next construction position parallel with outer side mold；
S6：The side form and backform of vehicles combination formula internal model are shunk using the demoulding component of vehicles combination formula internal model, it is separated with formation of concrete piping lane and moves to next construction position, complete modeling.
By according to the specification and size to be built pipe gallery, vehicles combination formula internal model is directly fixed on construction location, carry out building outside mould again, by in Concrete Filled to the gap between vehicles combination formula internal model and outside mould, after after concrete formation, by the telescopic component for adjusting vehicles combination formula internal model, complete the demoulding of vehicles combination formula internal model, outer side mold 35 has, by the component that is slidably connected for adjusting connection positioning truss 21 two ends, complete the demoulding that outer side mold 35 has, by installing running gear additional, mould is moved to next construction location.
Described above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, without departing from the technical principles of the invention; some improvement and modification can also be made, these improvement and modification also should be regarded as protection scope of the present invention.
Claims (19)
1. a kind of city integrated piping lane construction mould, it is characterised in that：Including outside mould, vehicles combination formula internal model and end mould, the outside mould is located at outside the vehicles combination formula internal model, there is gap between the vehicles combination formula internal model and the outside mould, the vehicles combination formula internal model includes side form, backform, vehicle frame and telescopic component, the side form is respectively arranged at the vehicle frame both sides, the backform is set up in above side form described in both sides, the side of backform two is connected with the side form top movable, the telescopic component is arranged on the vehicle frame and is all connected with the side form with the backform, the outside mould includes outer side mold, connection positioning truss and outer side mold truss.
2. a kind of city integrated piping lane construction mould according to claim 1, it is characterised in that：The telescopic component includes side form telescopic component, the side form telescopic component includes positive and negative silk leading screw, side form bracket and leading screw location-plate, the side form bracket is vertically installed on the side form, the positive and negative silk leading screw end is flexibly connected with the side form bracket articulated section, the positive and negative silk leading screw is located in the side form bracket by being hinged nut rotation, and the positive and negative silk leading screw is movably set on the vehicle frame by the way that the leading screw location-plate is spacing.
3. a kind of city integrated piping lane construction mould according to claim 2, it is characterised in that：Side form bracket adjustment backing plate is provided between the side form bracket lower surface and the vehicle frame.
4. a kind of city integrated piping lane construction mould according to claim 2, it is characterised in that：The telescopic component includes vehicle frame lift telescopic component, the vehicle frame lift telescopic component includes vehicle frame and adjusts backing plate and axletree link, the vehicle frame adjustment backing plate is arranged between the axletree link and the vehicle frame lower surface, and the axletree link is arranged on the two ends of wheel shaft.
5. a kind of city integrated piping lane construction mould according to any one of claim 1-4 claim, it is characterised in that：The telescopic component also includes backform telescopic component, the backform telescopic component includes backform strut, adjustment fore-set, lowering or hoisting gear and strut guide pin bushing, described lowering or hoisting gear one end is fixed on the vehicle frame, the adjustment fore-set is arranged at the lowering or hoisting gear upper end, the backform strut is set in the strut guide pin bushing, the backform strut bottom is arranged at the adjustment fore-set top, the top of the backform strut and backform connection, and the strut guide pin bushing is fixed on the vehicle frame.
6. a kind of described city integrated piping lane construction mould is required according to claim 5, it is characterised in that：The retraction assemblies also include STATEMENT OF FEDERALLY SPONSORED, and the STATEMENT OF FEDERALLY SPONSORED also includes backform pull bar, and corner template of the backform pull bar two ends respectively with the side form is hinged.
7. a kind of city integrated piping lane construction mould according to claim 1, it is characterised in that：Provided with the first adjustment template in the middle part of the backform.
8. a kind of city integrated piping lane construction mould according to claim 6, it is characterised in that：The side form also includes side form basic templates, the second adjustment template and corner template, and the second adjustment template-setup is between the side basic templates and corner template.
9. a kind of city integrated piping lane construction mould according to any one of claim 1-4 right, it is characterised in that：The telescopic component is provided with slide rule and/or scale, the vehicle frame and is carved with scale.
10. according to a kind of city integrated piping lane construction mould described in claim 1-4 any one claim, it is characterised in that：Running gear is provided with below the vehicle frame.
11. a kind of city integrated piping lane construction mould according to claim 1-4, it is characterised in that：The Auxiliary support leading screw is arranged on the frame downward, and the Auxiliary support leading screw top is connected with vehicle frame, and the Auxiliary support leading screw bottom can release formula with ground and offset.
12. a kind of city integrated piping lane construction mould according to claim 1, it is characterised in that：The outside mould includes two outer side molds and at least two groups connection positioning truss, and the connection positioning truss is ridden upon at the top of two outer side molds, and the outer side mold outer upper is provided with outside truss along its length.
13. a kind of city integrated piping lane construction mould according to claim 12, it is characterised in that：The outer side mold is provided with the component that is slidably connected with the connection positioning truss link position, and the component top that is slidably connected connects positioning truss connection with described, and the component bottom that is slidably connected is connected with the outer side mold.
14. a kind of city integrated piping lane construction mould according to claim 13, it is characterised in that：It can be rectangle truss structure or triangular truss structure that the connection, which positions truss and the outside truss cross section, can also be van-type structure.
15. a kind of city integrated piping lane construction mould according to claim 12-14 any one claims, it is characterised in that：The outer side mold bottom is provided with running gear.
16. a kind of city integrated piping lane construction mould according to claim 15, it is characterised in that：The running gear includes road wheel and walking wheel support, it is described walk wheel by it is described walk wheel support be arranged on the outer side mold bottom and rotatable.
17. a kind of city integrated piping lane construction mould according to claim 12-14 any one claims, it is characterised in that：It is provided with Auxiliary support leading screw below the outer side mold, the Auxiliary support leading screw, which can release formula and offset, to be arranged on below the outer side mold.
18. a kind of city integrated piping lane construction mould according to claim 1, it is characterised in that：End mould is provided with the end face of the length direction of the vehicles combination formula internal model and the outside mould.
19. utilize a kind of construction method of city integrated piping lane construction mould described in claim 1-4 any one claims, it is characterised in that comprise the following steps：
S1：Positioning, vehicles combination formula internal model described in assembled single-row or multiple row on the bottom plate constructed；
S2：It is assembled outside positioning, the assembled good vehicles combination formula internal model, build the outside mould；
S3：Fill concrete simultaneously jolt ramming between assembly, the outside mould put up and vehicles combination formula internal model and between multiple row vehicles combination formula internal model；
S4：The concrete of filling is reached after preliminary intensity, using the thrust assemblies between outside mould and connection positioning truss, outside at the top of an outside mould；The road wheel for rotating outside mould bottom running gear is extremely vertical with outside mould, and outer shifting outside mould is separated with formation of concrete piping lane；
S5：Road wheel is rotated by 90 ° to, tethered sliding outside mould to next construction position parallel with outside mould；
S6：The side form and backform of vehicles combination formula internal model are shunk using the demoulding component of vehicles combination formula internal model, it is separated with formation of concrete piping lane and moves to next construction position, complete modeling.
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| CN201610266238.8A CN107313447A (en) | 2016-04-26 | 2016-04-26 | A kind of city integrated piping lane construction mould and construction method |
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| CN201610266238.8A CN107313447A (en) | 2016-04-26 | 2016-04-26 | A kind of city integrated piping lane construction mould and construction method |
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| CN107916677A (en) * | 2017-11-28 | 2018-04-17 | 上海建工五建集团有限公司 | Piping lane construction formwork system and its construction method |
| CN108301439A (en) * | 2018-03-14 | 2018-07-20 | 长沙进军机械有限公司 | A kind of piping lane inner side template trolley with regulatory function |
| CN112012768A (en) * | 2020-09-25 | 2020-12-01 | 广东欣龙隧道装备股份有限公司 | Steel mould trolley and using method |
| CN113107006A (en) * | 2021-04-25 | 2021-07-13 | 中化学交通建设集团市政工程有限公司 | Light movable integrated pipe gallery formwork |
| CN113832878A (en) * | 2021-09-29 | 2021-12-24 | 中交第三航务工程局有限公司 | Construction process for realizing assembly of folding panel by utilizing supporting assembly |
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