CN107310959A - Automatic roll changing device - Google Patents
Automatic roll changing device Download PDFInfo
- Publication number
- CN107310959A CN107310959A CN201710609523.XA CN201710609523A CN107310959A CN 107310959 A CN107310959 A CN 107310959A CN 201710609523 A CN201710609523 A CN 201710609523A CN 107310959 A CN107310959 A CN 107310959A
- Authority
- CN
- China
- Prior art keywords
- material volume
- guide pillar
- support shaft
- manipulator
- standby
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 claims abstract description 159
- 238000001514 detection method Methods 0.000 claims abstract description 49
- 230000007246 mechanism Effects 0.000 claims abstract description 5
- 230000009471 action Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 5
- 230000000052 comparative effect Effects 0.000 claims description 4
- 230000008602 contraction Effects 0.000 claims description 3
- 230000001934 delay Effects 0.000 claims description 3
- 239000012528 membrane Substances 0.000 claims description 3
- 230000003647 oxidation Effects 0.000 claims description 3
- 238000007254 oxidation reaction Methods 0.000 claims description 3
- 238000007747 plating Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 3
- 238000007599 discharging Methods 0.000 abstract 1
- 238000009434 installation Methods 0.000 description 4
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 229910052744 lithium Inorganic materials 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/12—Lifting, transporting, or inserting the web roll; Removing empty core
- B65H19/123—Lifting, transporting, or inserting the web roll; Removing empty core with cantilever supporting arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
- B65H2511/10—Size; Dimensions
- B65H2511/13—Thickness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
- B65H2511/10—Size; Dimensions
- B65H2511/15—Height, e.g. of stack
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2553/00—Sensing or detecting means
- B65H2553/40—Sensing or detecting means using optical, e.g. photographic, elements
- B65H2553/41—Photoelectric detectors
Landscapes
- Manipulator (AREA)
Abstract
The invention discloses an automatic roll changing device, which comprises: the device comprises a vertical plate, a material roll supporting shaft, a guide pillar, a material roll frame, a feeding mechanical arm, a pushing mechanical arm, a material taking mechanical arm, a first detection device, a second detection device and a control module. The automatic coil changing device provided by the invention optimizes the traditional double-cantilever discharging mechanism, realizes auxiliary replacement of the coil through the material taking manipulator, simplifies the operation and reduces the operation intensity. Meanwhile, the hidden danger that people are injured due to falling of the material during manual material roll replacement can be avoided, the safety is greatly improved, the automation degree is high, and the safety is good.
Description
Technical field
The present invention relates to lithium battery production technical field, more particularly to a kind of automatic roll-changing device.
Background technology
In lithium battery production equipment, material volume, which is changed, is related to multiple techniques.It is artificial operation that current material volume, which is changed, operation
The big intensity of difficulty is high, and wastes more time.Following lithium battery factory production capacity demand is increased, stand-alone device Capability Requirement
It is higher, it is necessary to which the material-coil coil-diameter changed, which becomes big weight, becomes weight.Artificial change of lap potential safety hazard is larger, and the labor intensity larger time compared with
It is long.
The content of the invention
The technical problem existed based on background technology, the present invention proposes a kind of automatic roll-changing device.
A kind of automatic roll-changing device proposed by the present invention, including：Riser, material volume support shaft, guide pillar, material volume frame, charger
Tool hand, pushing manipulator, reclaimer robot, the first detection means, second detection device and control module；
Riser is used as supporting mechanism；Material volume support shaft is stretching structure, and it is horizontally arranged on riser；Material volume supports shaft extension
It is used to fix material volume under exhibition state, is used to unload material volume under its contraction state；Material volume frame is used to store standby material volume；Guide pillar level
Install for supporting standby material volume, its first end is close to material volume support shaft, and its second end is close to material volume frame；
Charging manipulator, which is arranged on guide pillar first end, to be used to the standby material package of guide pillar first end being downloaded to stretching, extension and vacant
Material volume support shaft on；Pushing manipulator is installed with charging manipulator linkage, for following the action of charging manipulator by guide pillar
Upper remaining standby material volume guide post first end promotes a material position；Reclaimer robot, which is arranged on the end of guide pillar second, to be used for material volume
The standby material package of inframe is downloaded to the end of guide pillar second；
First detection means is used for the surplus for detecting the material volume in material volume support shaft；Second detection device is used to detect guide pillar
The vacant situation of the standby material volume in second end；Control module connect respectively the first detection means, second detection device, material volume support shaft,
Manipulator and reclaimer robot are fed, it is used to control material volume support shaft stretching motion according to the testing result of the first detection means
And charging robot work, for controlling reclaimer robot work according to the testing result of second detection device.
Preferably, material volume is sleeved on the telescopic end of material volume support shaft, and the telescopic end of material volume support shaft is enclosed with aerated film, filled
Air film is made of rubber membrane.
Preferably, in addition to inflator pump, for aerated film inflation/deflation；Control module connects inflator pump, and for basis
The testing result control inflation pump work of first detection means.
Preferably, riser surface carries out plating network or oxidation processes.
Preferably, standby material volume is sleeved on guide pillar, and guide pillar and material volume support shaft level are simultaneously co-axially mounted.
Preferably, charging manipulator is connected with the cylinder of its linear motion of driving, and charging manipulator will by moving along a straight line
The standby material volume of guide pillar first end is shifted onto in stretching, extension and vacant material volume support shaft.
Preferably, the first detection means is used to be provided with the thickness for detecting material volume support shaft feeding volume, control module and changed
Expect threshold value；Control module is used for the detected value according to the first detection means and the comparative result for threshold value of reloading, control material volume support
Axle shrinks and resetted, and delays time to control charging robot work.
Preferably, pushing manipulator and charging manipulator are wholely set；Manipulator is fed provided with idle condition and work shape
Under state, idle condition, charging manipulator and pushing manipulator depart from standby material volume on guide pillar；Under working condition, charger
Tool hand against guide pillar first end standby material volume and promote it to be moved to material volume support shaft, pushing manipulator is against remaining on guide pillar
Standby material volume guide post first end translation.
Preferably, guide pillar is provided with multiple material positions, and each material position is used to be set with a standby material volume, second detection device
For detect on guide pillar near the second end material position height.
Preferably, the first detection means and/or second detection device use photoelectric sensor.
The automatic roll-changing device that the present invention is provided, optimizes traditional double cantilever decoiler structures, by reclaimer robot come
Realize that the auxiliary of material volume is changed, simplify operation reduction manipulation strength.It can avoid dropping what is hurted sb.'s feelings when manually changing material volume simultaneously
Hidden danger, greatly improves security, and automaticity is higher, and security is preferable.
Brief description of the drawings
Fig. 1 is a kind of automatic roll-changing device structure chart proposed by the present invention；
Fig. 2 is the first detection means and second detection device scheme of installation；
Fig. 3 is inflator pump and aerated film scheme of installation.
Embodiment
Reference picture 1, a kind of automatic roll-changing device proposed by the present invention, including：Riser 1, material volume support shaft 2, guide pillar 3, material
Roll up frame 4, charging manipulator 5, pushing manipulator, reclaimer robot 6, the first detection means 7, second detection device 8 and control mould
Block.
Riser 1 provides unified mounting plane and reference for installation as supporting mechanism, and for the installation of other mechanisms.This
In embodiment, riser surface carries out plating network or oxidation processes, fully to eliminate stress, and the control of riser mounting plane degree exists
0.02mm。
Material volume support shaft 2 is stretching structure, and it is horizontally arranged on riser 1.It is used under the extended configuration of material volume support shaft 2 solid
Determine material volume A, be used to unload material volume A under its contraction state.In present embodiment, material volume A is sleeved on the flexible of material volume support shaft 2
End, the telescopic end of material volume support shaft 2 is enclosed with aerated film 9.In this way, under the extended configuration of material volume support shaft 2, can be carried out to material volume A
Support, and by the air-blowing of aerated film 9, screens can be carried out to material volume A, it is ensured that stabilizations of the material volume A in material volume support shaft 2.Specifically
During implementation, aerated film 9 is made of rubber membrane.
Material volume frame 4 is used to store standby material volume.Guide pillar 3 is horizontally mounted for supporting standby material volume B, and its first end is close to material
Support shaft 2 is rolled up, its second end is close to material volume frame 4.Guide pillar 3 transports material volume support shaft 2 as the standby material volume B in material volume frame 4
On the transition bridge that is used.
Charging manipulator 5 be arranged on the first end of guide pillar 3 be used for by the standby material volume B of the first end of guide pillar 3 be loaded into stretching, extension and
In vacant material volume support shaft 2.Pushing manipulator is installed with the charging linkage of manipulator 5, the action for following charging manipulator 5
Remaining standby material volume B on guide pillar 3 is promoted into a material position to guide pillar first end, to ensure the standby material volume of the first end of guide pillar 3
Position, so as to ensure that action can all smoothly complete the feeding of material volume support shaft to charging manipulator 5 every time.Reclaimer robot 6 is installed
It is used to the standby material package in material volume frame 4 being downloaded to the end of guide pillar 3 second at the end of guide pillar 3 second.
In present embodiment, standby material volume B is sleeved on guide pillar 3, and guide pillar 3 and the level of material volume support shaft 2 are simultaneously co-axially mounted.
Guide pillar 3 is provided with multiple material positions, and each material position is used to be set with a standby material volume.Pushing manipulator and charging manipulator 5 one
Body is set.Feed manipulator 5 to be provided with idle condition and working condition, idle condition, charging manipulator 5 and pushing manipulator are equal
Depart from the standby material volume B on guide pillar 3, to avoid the standby material volume B of false touch from causing maloperation；Under working condition, charging manipulator 5 is supported
Standby material volume B by the first end of guide pillar 3 simultaneously promotes it to be moved to material volume support shaft 2, and pushing manipulator is against remaining on guide pillar 3
Standby material volume B is translated to the first end of guide pillar 3, so as to ensure the filling of the first end material position of guide pillar 3, and the end of guide pillar 3 second is most leaned on
The material position of nearly material volume frame 4 is vacateed, so that reclaimer robot 6 works.
In present embodiment, charging manipulator 5 is connected with the cylinder of its linear motion of driving, working condition, charger
Tool hand 5, which is shifted onto the standby material volume of the first end of guide pillar 3 by moving along a straight line, to be stretched and in vacant material volume support shaft 2, and is driven
Remaining standby material volume displacement on pushing manipulator linear movement progress guide pillar 3.
First detection means 7 is used for the surplus for detecting the material volume A in material volume support shaft 2.Second detection device 8 is used to examine
Survey the vacant situations of the standby material volume B in the end of guide pillar 3 second.Specifically, in present embodiment, the first detection means 7 and the second detection dress
Put 8 and use photoelectric sensor.First detection means 7 is used for the thickness for detecting the feeding volume A of material volume support shaft 2, second detection device 8
For detect on guide pillar 3 near the second end material position height.
Control module connects the first detection means 7, second detection device 8, material volume support shaft 2, charging manipulator 5 and respectively
Reclaimer robot 6, it is used to control the stretching motion of material volume support shaft 2 and charging according to the testing result of the first detection means 7
Manipulator 5 works, for controlling reclaimer robot 6 to work according to the testing result of second detection device 8.In present embodiment,
Also include inflator pump 10, for the inflation/deflation of aerated film 9.Control module connects inflator pump 10, and for being filled according to the first detection
The testing result control inflator pump 10 for putting 7 works.
Reload threshold value and feeding threshold value are provided with present embodiment, in control module.Control module is used for according to first
The comparative result of the detected value of detection means 7 and threshold value of reloading, control material volume support shaft 2 is shunk and resetted, and delays time to control enters
Material manipulator 5 works.Specifically, when the detected value of the first detection means 7 is less than threshold value of reloading, illustrating in material volume support shaft 2
Material volume has run out, now, and control module control inflator pump 10 is that aerated film 9 is deflated to unclamp the material volume being finished, and controls material
The material volume that volume support shaft 2 shrinks to be finished comes off；Material volume support shaft 2 is at once multiple under control module control after the completion of shrinking
Position, control module control charging manipulator 5 enters working condition, and the standby material volume of the first end of guide pillar 3 is pushed into material volume support
Idle condition is switched to after on axle 2；Control module also controls inflator pump 10 to be inflated after material volume support shaft feeding to aerated film 9
To block material volume；Pushing manipulator follows charging manipulator 5 to act.In present embodiment, inflator pump 10 be aerated film 9 deflate,
It is that aerated film 9 is inflated that material volume support shaft 2, which is first shunk and stretches reset, charging manipulator behavior and inflator pump 10 afterwards, is control
The control action that the comparative result that module is less than threshold value of reloading according to the detected value of the first detection means 7 is completed.
In present embodiment, when control module judges that the detected value of second detection device is less than feeding threshold value, then control takes
Expect manipulator from the material position that the feeding of material volume frame 4 adds the end of guide pillar 3 second.In present embodiment, the standby material volume on guide pillar
The axle at place is 0.01mm with the axle axiality in material volume support shaft using central material volume, this ensure that change of lap mistake
Very well progress in journey.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto,
Any one skilled in the art the invention discloses technical scope in, technique according to the invention scheme and its
Inventive concept is subject to equivalent substitution or change, should all be included within the scope of the present invention.
Claims (10)
1. a kind of automatic roll-changing device, it is characterised in that including：Riser (1), material volume support shaft (2), guide pillar (3), material volume frame
(4), charging manipulator (5), pushing manipulator, reclaimer robot (6), the first detection means (7), second detection device (8) and
Control module；
Riser (1) is used as supporting mechanism；Material volume support shaft (2) is stretching structure, and it is horizontally arranged on riser (1)；Material volume branch
Being used to fix under material volume (A), its contraction state under support axle (2) extended configuration is used to unload material volume (A)；Material volume frame (4) is used to deposit
Deposit material volume；Guide pillar (3) is horizontally mounted for supporting standby material volume (B), and its first end is close to material volume support shaft (2), and it the
Two ends are close to material volume frame (4)；
Charging manipulator (5), which is arranged on guide pillar (3) first end, to be used to the standby material volume (B) of guide pillar (3) first end being loaded into stretch
In exhibition and vacant material volume support shaft (2)；Pushing manipulator is installed with charging manipulator (5) linkage, for following charging machinery
Remaining standby material volume (B) on guide pillar (3) is promoted a material position by the action of hand (5) to guide pillar first end；Reclaimer robot (6)
It is used to the standby material package in material volume frame (4) being downloaded to the end of guide pillar (3) second installed in the end of guide pillar (3) second；
First detection means (7) is used for the surplus for detecting the material volume (A) in material volume support shaft (2)；Second detection device (8) is used for
Detect the vacant situation of the standby material volume in end (B) of guide pillar (3) second；Control module connects the first detection means (7), the second detection respectively
Device (8), material volume support shaft (2), charging manipulator (5) and reclaimer robot (6), it is used for according to the first detection means (7)
Testing result control material volume support shaft (2) stretching motion and charging manipulator (5) work, for according to second detection device
(8) testing result control reclaimer robot (6) work.
2. automatic roll-changing device as claimed in claim 1, it is characterised in that material volume (A) is sleeved on stretching for material volume support shaft (2)
Contracting end, the telescopic end of material volume support shaft (2) is enclosed with aerated film (9), and aerated film (9) is made of rubber membrane.
3. automatic roll-changing device as claimed in claim 2, it is characterised in that also including inflator pump (10), for aerated film
(9) inflation/deflation；Control module connection inflator pump (10), and for being controlled to inflate according to the testing result of the first detection means (7)
Pump (10) works.
4. automatic roll-changing device as claimed in claim 2, it is characterised in that riser surface carries out plating network or oxidation processes.
5. automatic roll-changing device as claimed in claim 1, it is characterised in that standby material volume (B) is sleeved on guide pillar (3), is led
Post (3) and material volume support shaft (2) level are simultaneously co-axially mounted.
6. automatic roll-changing device as claimed in claim 5, it is characterised in that charging manipulator (5), which is connected with, drives its straight line
The cylinder of motion, charging manipulator (5) shifts the standby material volume of guide pillar (3) first end onto stretching, extension and vacant by moving along a straight line
In material volume support shaft (2).
7. automatic roll-changing device as claimed in claim 1, it is characterised in that the first detection means (7) is used to detect material volume branch
Support in the thickness of axle (2) feeding volume (A), control module and be provided with threshold value of reloading；Control module is used for according to the first detection means
(7) detected value and the comparative result for threshold value of reloading, control material volume support shaft (2) is shunk and resetted, and delays time to control charger
Tool hand (5) works.
8. the automatic roll-changing device as described in claim 1 or 7, it is characterised in that pushing manipulator and charging manipulator (5) one
Body is set；Feed manipulator (5) to be provided with idle condition and working condition, idle condition, charging manipulator (5) and pushing machinery
Hand departs from the standby material volume (B) on guide pillar (3)；Under working condition, manipulator (5) is fed against the standby of guide pillar (3) first end
With material volume (B) and it is promoted to be moved to material volume support shaft (2), pushing manipulator is against remaining standby material volume (B) on guide pillar (3)
Translated to guide pillar (3) first end.
9. automatic roll-changing device as claimed in claim 1, it is characterised in that guide pillar (3) is provided with multiple material positions, each material
Position be used for be set with a standby material volume, second detection device (8) be used for detect on guide pillar (3) near the second end material position height
Degree.
10. automatic roll-changing device as claimed in claim 1, it is characterised in that the first detection means (7) and/or the second detection
Device (8) uses photoelectric sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710609523.XA CN107310959B (en) | 2017-07-25 | 2017-07-25 | Automatic roll changing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710609523.XA CN107310959B (en) | 2017-07-25 | 2017-07-25 | Automatic roll changing device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107310959A true CN107310959A (en) | 2017-11-03 |
| CN107310959B CN107310959B (en) | 2019-09-13 |
Family
ID=60178546
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710609523.XA Active CN107310959B (en) | 2017-07-25 | 2017-07-25 | Automatic roll changing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107310959B (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107892199A (en) * | 2017-11-10 | 2018-04-10 | 常州市新创智能科技有限公司 | The control method of roll material automatic loading/unloading |
| CN108439020A (en) * | 2018-04-23 | 2018-08-24 | 北京铂阳顶荣光伏科技有限公司 | Blanking ancillary equipment, blanking device and banding machine |
| CN109399292A (en) * | 2018-12-10 | 2019-03-01 | 无锡先导智能装备股份有限公司 | Reel replacing material accepting device |
| CN109399291A (en) * | 2018-12-10 | 2019-03-01 | 无锡先导智能装备股份有限公司 | Roll-switching device |
| CN111268480A (en) * | 2020-03-25 | 2020-06-12 | 东莞市艾尔玛塑件科技有限公司 | Transfer printing equipment capable of changing materials without stopping machine |
| WO2021129077A1 (en) * | 2019-12-24 | 2021-07-01 | 无锡先导智能装备股份有限公司 | Automatic roll replacing device, and winding equipment |
| CN117023114A (en) * | 2023-07-10 | 2023-11-10 | 珠海创智科技有限公司 | Long-distance taking and discharging handle mechanism |
| CN117326376A (en) * | 2023-12-01 | 2024-01-02 | 福建省忠信纺织科技有限公司 | Belt material production winding equipment |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107892199A (en) * | 2017-11-10 | 2018-04-10 | 常州市新创智能科技有限公司 | The control method of roll material automatic loading/unloading |
| CN107892199B (en) * | 2017-11-10 | 2019-12-24 | 常州市新创智能科技有限公司 | Control method for automatic feeding and discharging of roll-type material |
| CN108439020A (en) * | 2018-04-23 | 2018-08-24 | 北京铂阳顶荣光伏科技有限公司 | Blanking ancillary equipment, blanking device and banding machine |
| CN109399292A (en) * | 2018-12-10 | 2019-03-01 | 无锡先导智能装备股份有限公司 | Reel replacing material accepting device |
| CN109399291A (en) * | 2018-12-10 | 2019-03-01 | 无锡先导智能装备股份有限公司 | Roll-switching device |
| CN109399292B (en) * | 2018-12-10 | 2024-07-26 | 无锡先导智能装备股份有限公司 | Reel changing and receiving device |
| WO2021129077A1 (en) * | 2019-12-24 | 2021-07-01 | 无锡先导智能装备股份有限公司 | Automatic roll replacing device, and winding equipment |
| CN111268480A (en) * | 2020-03-25 | 2020-06-12 | 东莞市艾尔玛塑件科技有限公司 | Transfer printing equipment capable of changing materials without stopping machine |
| CN117023114A (en) * | 2023-07-10 | 2023-11-10 | 珠海创智科技有限公司 | Long-distance taking and discharging handle mechanism |
| CN117023114B (en) * | 2023-07-10 | 2024-05-24 | 珠海创智科技有限公司 | Long-distance taking and discharging handle mechanism |
| CN117326376A (en) * | 2023-12-01 | 2024-01-02 | 福建省忠信纺织科技有限公司 | Belt material production winding equipment |
| CN117326376B (en) * | 2023-12-01 | 2024-02-06 | 福建省忠信纺织科技有限公司 | Belt material production winding equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107310959B (en) | 2019-09-13 |
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