CN107310127B - Quick-open rubber extruder head - Google Patents
Quick-open rubber extruder head Download PDFInfo
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- CN107310127B CN107310127B CN201710671407.0A CN201710671407A CN107310127B CN 107310127 B CN107310127 B CN 107310127B CN 201710671407 A CN201710671407 A CN 201710671407A CN 107310127 B CN107310127 B CN 107310127B
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- plate
- die
- mouth
- extruder head
- quick
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/256—Exchangeable extruder parts
- B29C48/2562—Mounting or handling of the die
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/30—Extrusion nozzles or dies
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses a quick-open rubber extruder head, which comprises an extruder head die body, wherein each sizing material runner in the extruder head die body is assembled at an extrusion outlet in the middle of an inner concave surface at the front end of the extruder head die body from back to front, a mouth-shaped frame plate is arranged in the extrusion outlet, a front mouth-shaped plate, a rear mouth-shaped plate and a pre-mouth-shaped plate are arranged in the mouth-shaped frame plate, complete sets of upper and lower plugboards are arranged on upper and lower inclined planes at the front end of the extruder head die body to carry out sliding locking on the mouth-shaped frame plate and the mouth-shaped plate, an upper pressing plate and a lower pressing plate which respectively press the upper and lower plugboards are fixedly arranged on the inclined planes at the front end of the extruder head die body, at least two sets of upper and lower plugboards are arranged, one set of upper and lower mouth-shaped plate is used for locking the mouth-shaped plate. The invention locks the die frame plate and the die plate respectively through the corresponding plugboards, the die frame plate is not loosened when the die plate is replaced, compared with the prior art, the invention can greatly reduce the downtime when the product specification is replaced, and improves the production efficiency and the utilization rate of the equipment.
Description
Technical Field
The invention relates to rubber extrusion equipment, in particular to a quick-opening rubber extruder head.
Background
In the existing hydraulic locking rubber extruder head, a plugboard with an included angle of about 10 degrees is adopted to lock the die plate, and when the plugboard is inserted into place to tightly press the die plate, the die plate is simultaneously locked, so that the glue leakage phenomenon can not occur at the die of an extrusion outlet (a collection port of a plurality of flow channels in an extruder die body) of the extruder head; because of the included angle of about 10 degrees, when the inserting plate leaves the opening template, the locking of the mouth-shaped template is lost instantaneously, and the hot glue in the molten state in the extrusion port of the machine head can infiltrate into the locking surface of the mouth-shaped template.
The structure is unfavorable for the replacement of the specification of the part extruded product, because only the die plate needs to be replaced at the moment, the die frame plate does not need to be opened, but due to the seepage of hot glue, when the plugboard locks the die plate and the die frame plate again, the seepage layer of the hot glue can cause the leakage channel to occur at the locking part of the die frame plate, so that the glue leakage phenomenon occurs in the extrusion operation.
Therefore, when the specification of the extruded product is changed, besides the die plate, the die plate and the die plate can be folded and locked after the die plate is opened to clean the sizing material on the locking surface, so that the shutdown treatment time is as long as 2-5 minutes, and the working efficiency of the rubber extruder is seriously influenced.
In order to solve the above problems, the present application unit proposes an invention patent application (application number 201410389000.5) of a machine head of a rubber extruder, and discloses a technical scheme for rapidly replacing a die plate without opening a die frame plate, wherein the insert plate and the die frame plate are provided with a pair of surfaces which are opposite to each other and can be locked with the die frame plate and a pre-die plate by moving the insert plate, and the insert plate and the die plate are provided with a pair of surfaces which are opposite to each other and can be locked with the die plate by moving the insert plate.
The above technical solution is theoretically possible, but in the practical application process, two mating surfaces forming an angle of 10 ° are simultaneously provided on the same mating surface, and if the pair of mating surfaces opposite to each other cannot be accurately repaired, the following results occur: firstly, the smooth insertion of the inserting plate can not be ensured, and secondly, the phenomenon of front leakage on the matching surface of the mouth frame plate and the die body can not be effectively ensured.
Therefore, the technical proposal of the invention patent application of the nose of the rubber extruder has certain difficulty in practical application.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to solve the technical problem of providing a quick-opening rubber extruder head capable of quickly replacing a die plate without opening the die frame plate.
The technical scheme includes that the quick-opening rubber extrusion machine head comprises a machine head die body, each sizing material runner inside the machine head die body is assembled at an extrusion port in the middle of a concave surface in the front end of the machine head die body from back to front, a die frame plate is arranged in the extrusion port, a front die plate, a rear die plate and a pre-die plate are arranged in the die frame plate, a complete set of upper and lower plugboards are arranged on an upper inclined surface and a lower inclined surface of the front end of the machine head die body to carry out sliding and locking on the die frame plate and the die plate, an upper pressing plate and a lower pressing plate which respectively press the upper plugboard and the lower plugboard are fixedly arranged on the upper inclined surface and the lower inclined surface of the front end of the machine head die body, at least two sets of upper plugboards and lower plugboards are arranged, one set of upper and lower die frame plate plugboards is used for locking the die plate, and the other set of upper and lower die plate plugboards is used for locking the die plate.
Conventionally, two sets of upper and lower die frame plate inserting plates and two sets of upper and lower die plate inserting plates are respectively arranged, and the two sets of die frame plate inserting plates and the two sets of die plate inserting plates are symmetrically arranged left and right.
Corresponding to the positions of the mouth plate and the mouth frame plate, the left and right mouth frame plate inserting plates are arranged on the outer sides of the left and right mouth plate inserting plates (the preferable scheme), or the left and right mouth frame plate inserting plates are arranged on the inner sides of the left and right mouth plate inserting plates (the sub-scheme).
Further, each pressing plate is connected with the machine head die body through a screw locking assembly, the left screw locking assembly and the right screw locking assembly are positioned on the left die plate inserting plate and the right die plate inserting plate and/or the left die frame plate inserting plate and the right die plate inserting plate and/or the die frame plate are provided with avoiding grooves avoiding the corresponding screw locking assemblies.
The contact surface of the screw locking assembly and the avoidance groove is in clearance fit.
According to the structure and the stress relation of the die plate and the die frame plate, the width of the locking surface of the die plate insert plate, which is contacted with the die plate, is designed to be larger than, equal to or smaller than the width of the locking surface of the die frame plate insert plate, which is contacted with the die frame plate.
Conventionally, each die frame plate plugboard and each die plate plugboard are driven by plugboard cylinders or plugboard oil cylinders which are correspondingly arranged on the die body of the machine head.
Preferably, the included angle between the upper inclined plane and the vertical plane at the front end of the machine head die body is set to be 6-12 degrees.
More preferably, the included angle between the upper inclined plane and the vertical plane of the front end of the die body of the machine head is 6 degrees, or 7 degrees, or 8 degrees, or 9 degrees, or 10 degrees, or 11 degrees, or 12 degrees.
The invention has the beneficial effects that:
in the structure of the quick-opening rubber extruder head, the die frame plate and the die plate can be respectively locked by the corresponding plugboards, and the die frame plate is not loosened when the die plate is replaced.
Drawings
FIG. 1 is a schematic view of an embodiment of the present invention, showing both the die frame plate and die plate locked.
Fig. 2 (a) is a sectional view A-A in fig. 1.
Fig. 2 (B) is a sectional view B-B in fig. 1.
Fig. 3 is a view showing the embodiment of fig. 1 in a state in which the die frame plate is locked and the die plate is released for replacement.
Fig. 4 (a) is a C-C sectional view in fig. 3.
Fig. 4 (b) is a sectional view D-D in fig. 3.
Fig. 5 is a state diagram showing that neither the die frame plate nor the die plate is locked in the embodiment of fig. 1.
Fig. 6 (a) is a sectional view E-E in fig. 5.
Fig. 6 (b) is a sectional view of F-F in fig. 5.
Drawing number identification: 1. a machine head die body; 2. a sizing material runner; 3. a mouth frame plate; 4. a die plate; 5. a pre-shaping plate; 6. a mouth-shaped frame plate plugboard; 7. a die plate plugboard; 8. a pressing plate; 9. a screw locking assembly; 10. an avoidance groove; 11. and a plugboard cylinder.
Detailed Description
The technical scheme of the invention is further described below with reference to the embodiment shown in the drawings.
The invention discloses a quick-opening rubber extruder head, which is structurally characterized in that a main body of the quick-opening rubber extruder head is a die body 1, a plurality of rubber material flow channels 2 in the die body 1 are collected from back to front at an extrusion port in the middle of a concave end face at the front end of the die body 1, a die frame plate 3 is arranged in the extrusion port, a front die plate 4 and a rear die plate 5 are arranged in the die frame plate 3, the front end face of the die plate 4 is flush with the front end face of the die frame plate 3, the rear end face of the die plate 5 is flush with the rear end face of the die frame plate 3, the die plate 4 is communicated with the die plate 5, and the die plate 5 is communicated with the plurality of rubber material flow channels 2, as shown in figures 1, 2 (a), 2 (b), 3 (a), 4 (a), 5, 6 (a) and 6 (b).
Two sets of mouth shape frame plate locking devices (corresponding to the left end and the right end of the mouth shape frame plate 3) for locking the mouth shape frame plate (3) are symmetrically arranged on the upper inclined plane and the lower inclined plane of the front end of the machine head die body 1 left and right, each set of mouth shape frame plate locking device comprises an upper mouth shape frame plate inserting plate 6 and a lower mouth shape frame plate inserting plate 6 which are symmetrically arranged on the upper inclined plane and the lower inclined plane of the machine head die body 1, and the upper mouth shape frame plate inserting plate 6 and the lower mouth shape frame plate inserting plate 6 can move up and down along the inclined planes and can lock the mouth shape frame plate 3; the die plate locking device further comprises a plate inserting cylinder 11 for driving the corresponding die plate inserting plate 6 to slide on the inclined plane of the die body 1 of the machine head, and the upper plate inserting cylinder 11 and the lower plate inserting cylinder 11 are respectively arranged at the upper part and the lower part of the upper inclined plane and the lower inclined plane of the die body 1 of the machine head, as shown in figures 1, 2 (a), 2 (b), 3, 4 (a), 4 (b), 5, 6 (a) and 6 (b).
Two sets of die plate locking devices (corresponding to the inner sides of the left and right die plate locking devices at the left and right ends of the die plate 4) for locking the die plate 4 are symmetrically arranged on the upper and lower inclined surfaces of the front end of the machine head die body 1 left and right, and each set of die plate locking device comprises a die plate plugboard 7 which is symmetrically arranged on the upper and lower inclined surfaces of the machine head die body 1 up and down, and the upper and lower die plate plugboards 7 can move up and down along the inclined surfaces and can lock the die plate 4; the die locking device further comprises a plugboard cylinder 11 for driving the corresponding die plugboard 7 to slide on the inclined surface of the machine head die body 1, and the upper plugboard cylinder 11 and the lower plugboard cylinder 11 are respectively arranged on the upper top surface and the lower top surface of the machine head die body 1, as shown in fig. 1, 2 (a), 2 (b), 3, 4 (a), 4 (b), 5, 6 (a) and 6 (b).
The upper inclined surface and the lower inclined surface of the machine head die body 1 are respectively provided with an upper symmetrical pressing plate 8 and a lower symmetrical pressing plate 8, each pressing plate 8 is connected with the machine head die body 1 through a screw locking assembly 9, the upper pressing plate 8 presses the upper left and right die plate inserting plates 6 and the upper left and right die plate inserting plates 7 on the upper inclined surface of the machine head die body 1, the lower pressing plate 8 presses the lower left and right die plate inserting plates 6 and the lower left and right die plate inserting plates 7 on the lower inclined surface of the machine head die body 1, the positions of the left and right screw locking assemblies 9 are opposite to the left and right die plate inserting plates 7, in order to enable the die plate inserting plates 7 to smoothly slide and lock, an avoidance groove 10 is formed in the end part of the die plate inserting plates 7 so as to avoid the obstruction of the corresponding screw locking assembly 9, the contact surfaces of the screw locking assemblies 9 and the avoidance groove 10 are in clearance fit, and have guiding effects on the die plate locking devices, as shown in fig. 1, 2 (b), fig. 3, 4 (b), fig. 5 and fig. 6 (b).
The width of the die insert plate 7 at the left and right sides of the avoidance groove 10 (i.e. the compression width of the single side of the die insert plate 7 in contact with the die plate 4) is larger than the compression width of the die insert plate 6 in contact with the die plate 3, as shown in fig. 1, 3 and 5.
The angle between the inclined plane of the front end of the die body 1 and the front end face (i.e. vertical face) of the die frame plate 3 is 6 ° to 12 °, preferably 6 °, or 7 °, or 8 °, or 9 °, or 10 °, or 11 °, or 12 °, as shown in fig. 2 (a), 2 (b), 4 (a), 4 (b), 6 (a) and 6 (b).
As shown in fig. 1, 2 (a) and 2 (b), the die frame plate 3 and the die plate 4 are simultaneously locked, at this time, the left and right upper and lower die frame plate inserts 6 are driven by the corresponding insert plate cylinders 11 to slide and lock the die frame plate 3 in opposite directions, and the left and right upper and lower die plate inserts 7 are driven by the corresponding insert plate cylinders 11 to slide and lock the die plate 4 in opposite directions, so that the die plate inserts 7 can avoid the die frame plate 3 in the locking position of the die plate inserts 7 through structural design.
As shown in fig. 3, 4 (a) and 4 (b), the die plate 3 is continuously locked and the die plate 4 is released for replacement, and at this time, the upper and lower die plate insert plates 7 on the left and right slide back to unlock the die plate 4 under the driving of the corresponding insert plate cylinder 11.
As shown in fig. 5, 6 (a) and 6 (b), when the die plate 4 is released, the die frame plate 3 is further released, and at this time, the left and right upper and lower die frame plate insert plates 6 are driven by the corresponding insert plate cylinders 11 to slide back to unlock the die frame plate 3.
Claims (9)
1. The utility model provides a quick-open rubber extrusion aircraft nose, includes aircraft nose die body (1), each sizing material runner (2) of aircraft nose die body (1) inside is from the back forward collection in the extrusion mouth at aircraft nose die body (1) front end concave surface middle part, be equipped with mouth shape frame board (3) in the extrusion mouth, mouth shape frame board (3) are equipped with preceding, back mouth shape board (4) and are in advance mouth shape board (5), are equipped with on the upper and lower inclined plane of aircraft nose die body (1) front end and slide on and lock mouth shape frame board (3) and mouth shape board (4), and upper and lower clamp plate (8) of upper and lower picture peg are compressed tightly respectively to aircraft nose die body (1) front end, its characterized in that: at least two sets of upper and lower inserting plates are arranged, one set is an upper and lower mouth frame inserting plate (6) used for locking a mouth frame (3), and the other set is an upper and lower mouth plate inserting plate (7) used for locking a mouth plate (4).
2. A quick-opening rubber extruder head as in claim 1, wherein: the upper and lower die frame plate inserting plates (6) and the upper and lower die plate inserting plates (7) are respectively arranged in two sets, and the two sets of die frame plate inserting plates (6) and the two sets of die plate inserting plates (7) are symmetrically arranged left and right.
3. A quick-opening rubber extruder head as in claim 2, wherein: the left and right sets of die frame plate inserting plates (6) are arranged at the outer sides of the left and right sets of die plate inserting plates (7), or the left and right sets of die frame plate inserting plates (6) are arranged at the inner sides of the left and right sets of die plate inserting plates (7).
4. A quick-opening rubber extruder head as in claim 3, wherein: each pressing plate (8) is connected with the machine head die body (1) through a screw locking assembly (9), the left screw locking assembly and the right screw locking assembly (9) are opposite to the left mouth template inserting plate (7) and the right mouth template inserting plate (6), and avoidance grooves (10) avoiding the corresponding screw locking assemblies (9) are formed in the mouth template inserting plate (7) and/or the left mouth template inserting plate and the right mouth template inserting plate (6).
5. The quick-opening rubber extruder head of claim 4, wherein: the contact surface of the screw locking assembly (9) and the avoidance groove (10) is in clearance fit.
6. A quick-opening rubber extruder head as in any one of claims 1-5, wherein: the width of the locking surface of the die plate inserting plate (7) contacted with the die plate (4) is larger than, equal to or smaller than that of the locking surface of the die frame inserting plate (6) contacted with the die frame (3).
7. A quick-opening rubber extruder head as in any one of claims 1-5, wherein: each die plate inserting plate (6) and each die plate inserting plate (7) are driven by an inserting plate cylinder (11) or an inserting plate cylinder which are correspondingly arranged on the machine head die body (1).
8. A quick-opening rubber extruder head as in any one of claims 1-5, wherein: the included angle between the upper inclined plane and the lower inclined plane of the front end surface of the machine head die body (1) and the vertical plane is 6-12 degrees.
9. A quick-opening rubber extruder head as in any one of claims 1-4, wherein: the included angle between the upper inclined plane and the vertical plane of the front end face of the machine head die body (1) is 6 degrees, or 7 degrees, or 8 degrees, or 9 degrees, or 10 degrees, or 11 degrees, or 12 degrees.
Priority Applications (1)
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CN201710671407.0A CN107310127B (en) | 2017-08-08 | 2017-08-08 | Quick-open rubber extruder head |
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CN201710671407.0A CN107310127B (en) | 2017-08-08 | 2017-08-08 | Quick-open rubber extruder head |
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CN107310127A CN107310127A (en) | 2017-11-03 |
CN107310127B true CN107310127B (en) | 2023-05-05 |
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CN109228234A (en) * | 2018-09-29 | 2019-01-18 | 软控股份有限公司 | Cross-head and extruder |
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