CN107309646B - Automatic diode assembly component for full-wave rectification of electric hair drier - Google Patents
Automatic diode assembly component for full-wave rectification of electric hair drier Download PDFInfo
- Publication number
- CN107309646B CN107309646B CN201710635631.4A CN201710635631A CN107309646B CN 107309646 B CN107309646 B CN 107309646B CN 201710635631 A CN201710635631 A CN 201710635631A CN 107309646 B CN107309646 B CN 107309646B
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- diode
- capacitor
- unit
- automatic
- diodes
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- 239000003990 capacitor Substances 0.000 claims abstract description 53
- 239000000463 material Substances 0.000 claims abstract description 22
- 238000007493 shaping process Methods 0.000 claims description 22
- 238000005520 cutting process Methods 0.000 claims description 19
- 238000011144 upstream manufacturing Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000011248 coating agent Substances 0.000 abstract 1
- 238000000576 coating method Methods 0.000 abstract 1
- 238000007667 floating Methods 0.000 description 7
- 238000007599 discharging Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000003466 welding Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
- Supply And Installment Of Electrical Components (AREA)
Abstract
The invention discloses an automatic diode assembly component for full-wave rectification of an electric hair drier, which comprises: the device comprises a capacitor, at least two diodes, a sleeve for coating one pin of the diode and an extension wire connected with the sleeve, wherein the capacitor, the diodes, the sleeve and the extension wire are processed by automatic riveting and are connected with each other. The invention utilizes the material belt structure of the diode to carry out full-automatic production, reduces manual use and improves assembly efficiency.
Description
Technical Field
The invention relates to an automatic diode assembly component for full-wave rectification of an electric hair drier.
Background
The existing electric hair drier comprises a group of electric heating wires, a high-rotating-speed fan and circuit elements, the circuit elements often comprise diodes, capacitors and the like, and manual assembly and welding are often adopted in the diode production process in the existing electric hair drier, so that the electric hair drier is time-consuming and labor-consuming and low in efficiency.
Disclosure of Invention
The invention aims at: the diode automatic assembly component for full-wave rectification of the electric hair drier is full-automatic in production, manual use is reduced, and assembly efficiency is improved.
The technical scheme of the invention is as follows: the utility model provides a full wave rectification's of hairdryer diode automatic assembly subassembly, it includes electric capacity, at least two diodes, carries out the sleeve of cladding with a pin of diode, and with sleeve-connected extension silk, electric capacity, diode, sleeve, extension silk are automatic riveting processing and interconnect.
On the basis of the technical scheme, the method further comprises the following auxiliary technical scheme:
the diodes are four and form a full-wave rectifier bridge, wherein one pin of one diode is riveted with one pin of the capacitor, and the other pin of the diode is riveted with one pin of the other diode and sleeved with a sleeve.
The automatic assembly machine comprises a plurality of cylinders, a cutting knife driven by one cylinder, a feeding unit perpendicular to the cutting direction and feeding, a material belt arranged in the feeding unit and provided with a plurality of diodes, a diode shaping unit for shaping pins of a single cut diode, and a rotary material taking and discharging unit for selecting the shaped diode, wherein the pins of the diode are cut and matched with the shaping unit to form a diode material source of a diode assembly.
The automatic assembly machine further comprises a platform and a backboard perpendicular to the platform, wherein the cutting knife is positioned at one end of the platform, the rotary material taking and discharging unit is positioned at the other end of the platform, the cutting knife is positioned at the upstream of the shaping unit, and the diode shaping unit is positioned at the upstream of the rotary material taking and discharging unit.
The material taking and placing unit moves at least in two mutually perpendicular directions and moves in the circumferential direction, and comprises a screw rod connected with an air cylinder, a gear connected with the screw rod in a transmission manner, and a grabbing head coaxially arranged with the gear and grabbing the diode, wherein the movement direction of the air cylinder is mutually perpendicular to the central shaft of the gear.
The automatic assembly machine comprises a capacitor feeding unit, a capacitor material belt, a cutting unit, a capacitor shaping unit and a picking and placing unit, wherein the capacitor material belt is driven by the capacitor feeding unit and is provided with a plurality of capacitors, the cutting unit cuts the capacitors in the capacitor material belt, the capacitor shaping unit shapes pins of the capacitors, and the picking and placing unit grabs the capacitors.
The invention has the advantages that:
the invention utilizes the material belt structure of the diode to carry out full-automatic production, reduces manual use and improves assembly efficiency.
Drawings
The invention is further described below with reference to the accompanying drawings and examples:
FIG. 1 is a block diagram of the present invention;
FIG. 2 is a block diagram of the present invention during an automated assembly process;
FIG. 3 is a block diagram of an automatic capacitor forming mechanism according to the present invention;
fig. 4 is a structural view of the present invention placed in a carrier.
Detailed Description
Examples: as shown in fig. 1-2, the present invention provides a specific embodiment of a diode automatic assembly for full wave rectification of an electric hair dryer, which comprises a capacitor 1, at least two diodes 2, a sleeve 3 for covering one pin of the diodes 2, and an extension wire 4 connected with the sleeve 3. In this embodiment, the diodes 2 are preferably four and form a full wave rectifier bridge, wherein one pin of one diode 2 is riveted with one pin of the capacitor 1, and the other pin of the diode 2 is riveted with one pin of the other diode 2 and sleeved with the sleeve 3. The four diodes 2 thus enclose a rectangle and the capacitor 1 is located in the center of the rectangle.
The invention is processed by an automatic assembly machine, which comprises a platform 10, a backboard 12 vertical to the platform 10, a plurality of air cylinders 100 arranged on the platform 10 or the backboard 12, a cutting knife 101 driven by the air cylinders 100, a feeding unit 102 which is vertical to the cutting direction and feeds, a material belt 103 which is arranged in the feeding unit 102 and is provided with a plurality of diodes, a shaping unit 104 which shapes pins of a single diode after cutting, and a taking and discharging unit 105 which selects the shaped diode, wherein the pins of the diode 2 are cut and are matched with the shaping unit 104 to form a diode material source of a diode component. The cutting blade 101 is located at one end of the platform 10 and the rotary pick-and-place unit 105 is located at the other end of the platform, wherein the cutting blade 101 is located upstream of the shaping unit 104 and the shaping unit 104 is located upstream of the rotary pick-and-place unit 105. The pick-and-place unit 105 moves in at least two mutually perpendicular directions and in a circumferential direction, and comprises a screw 1050 connected to the cylinder 100, a gear 1052 in driving connection with the screw 1050, and a gripping head coaxially arranged with the gear 1052 and gripping the diode 2. During operation, the feeding unit 102 feeds the material first, then cuts the diode 2 into required lengths and cooperates with the shaping unit 104 to shape the diode 2, and finally the diode 2 is taken out by the taking and placing unit 105 and inserted into a carrier until the next process.
As shown in fig. 3, the present invention provides an embodiment of an automatic capacitor forming mechanism in an automatic assembly machine, which includes a capacitor feeding unit 120, a capacitor material belt 121 driven by the capacitor feeding unit 120 and having a plurality of capacitors 1, a cutting unit 122 for cutting the capacitors 1 in the capacitor material belt 121, a shaping unit 123 for shaping pins of the capacitors 1, and a picking and placing unit 124 for picking up the capacitors 1. During operation, the capacitor feeding unit 120 feeds materials first, then the pins of the capacitor 1 are cut into required lengths, the capacitor 1 is put into the shaping unit 123 in cooperation with the material taking and placing unit 124, the capacitor 1 is shaped, and finally the capacitor 1 is taken out by the material taking and placing unit 124 and is inserted into a carrier to the next process.
As shown in fig. 4, the present invention provides a carrier for carrying an automatic diode assembly, which comprises a base 440, a pair of extension wire fixing clamping blocks 441 disposed at two ends of the base 440 at intervals, a pair of extension wire floating clamping blocks 442 disposed opposite to the corresponding extension wire fixing clamping blocks 441 and clamping the extension wire 4 together, a pair of diode floating clamping blocks 443 disposed at two sides of the extension wire fixing clamping blocks 441 and used for fixing the diode 2, and a capacitor fixing block 444 disposed between two adjacent diode floating clamping blocks 443 and used for fixing the capacitor 1, wherein one end of the extension wire 4 is provided with a riveting piece 3. The extension wire floating clamp block 442 is used to adjust the distance from the extension wire fixed clamp block 441. And the diode floating clamp 443 is used to adjust the distance from the capacitor anchor 444.
The carrier plays a role in fixing the capacitor 1, the diode 2, the riveting piece 3 and the extension wire 4, and is matched with a bending, riveting and welding unit to realize the assembly work of the diode component, wherein the extension wire floating clamping block 442 is matched with the extension wire fixing clamping block 441 to clamp and fix the extension wire 4, the diode floating clamping block 443 is matched with the capacitor fixing block 444 to clamp and fix the diode 2, a concave part for placing the capacitor 1 is arranged in the middle of the capacitor fixing block 444, and the extension wire fixing clamping block 441 is simultaneously used for fixing the riveting piece 3 and is matched with the riveting unit to realize the riveting work.
The invention utilizes the material belt structure of the diode to carry out full-automatic production, reduces manual use and improves assembly efficiency.
Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (5)
1. The utility model provides a full wave rectification's of hairdryer diode automatic assembly subassembly which characterized in that it includes: the diode assembly comprises a capacitor (1), at least two diodes (2) forming full-wave rectification, a sleeve (3) wrapping one pin of the diodes (2) and an extension wire (4) connected with the sleeve (3), wherein the capacitor (1), the diodes (2), the sleeve (3) and the extension wire (4) are processed by automatic riveting and are mutually connected, wherein the capacitor is processed by an automatic assembly machine, the automatic assembly machine comprises a plurality of cylinders (100), a cutting knife (101) driven by one cylinder (100), a feeding unit (102) perpendicular to the cutting direction and feeding, a material belt (103) arranged in the feeding unit (102) and provided with a plurality of diodes (2), a diode shaping unit (104) conducting pin shaping on a single cut diode, and a rotary taking and placing unit (105) conducting selection on the shaped diodes (2), wherein the pin of the diodes (2) is cut and matched with the diode shaping unit (104) to form diode material sources of a diode assembly.
2. The automatic diode assembly of full wave rectification for hair dryer of claim 1, wherein: the number of the diodes (2) is four, a full-wave rectifier bridge is formed, one pin of one diode (2) is riveted with one pin of the capacitor (1), and the other pin of the diode (2) is riveted with one pin of the other diode (2) and sleeved with the sleeve (3).
3. An electric hair dryer full wave rectified diode automatic assembling assembly as claimed in claim 2, characterized in that the automatic assembling machine further comprises a platform (10), a back plate (12) perpendicular to the platform (10), wherein the cutting knife (101) is positioned at one end of the platform (10), and the rotary pick-and-place unit (105) is positioned at the other end of the platform, wherein the cutting knife (101) is positioned upstream of the diode shaping unit (104), and the diode shaping unit (104) is positioned upstream of the rotary pick-and-place unit (105).
4. A full wave rectified diode auto-assembly for a hair dryer as claimed in claim 3, wherein: the rotary pick-and-place unit (105) moves at least in two mutually perpendicular directions and moves in the circumferential direction, and comprises a screw rod connected with the air cylinder (100), a gear connected with the screw rod in a transmission manner, and a grabbing head coaxially arranged with the gear and grabbing the diode (2), wherein the movement direction of the air cylinder (100) is mutually perpendicular to the central axis of the gear.
5. A full wave rectified diode automatic assembly according to claim 3, characterized in that the automatic assembly machine comprises a capacitor feeding unit (120), a capacitor strip (121) driven by the capacitor feeding unit (120) and having a plurality of capacitors (1), a cutting unit (122) for cutting the capacitors (1) in the capacitor strip (121), a capacitor shaping unit (123) for shaping pins of the capacitors (1), and a pick-and-place unit (124) for picking up the capacitors (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710635631.4A CN107309646B (en) | 2017-07-28 | 2017-07-28 | Automatic diode assembly component for full-wave rectification of electric hair drier |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710635631.4A CN107309646B (en) | 2017-07-28 | 2017-07-28 | Automatic diode assembly component for full-wave rectification of electric hair drier |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107309646A CN107309646A (en) | 2017-11-03 |
| CN107309646B true CN107309646B (en) | 2023-11-10 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710635631.4A Active CN107309646B (en) | 2017-07-28 | 2017-07-28 | Automatic diode assembly component for full-wave rectification of electric hair drier |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107309646B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2532583Y (en) * | 2002-03-05 | 2003-01-22 | 陈章明 | Automatic pin cutter for LED |
| JP2011172305A (en) * | 2010-02-16 | 2011-09-01 | Panasonic Corp | Rectifier diode |
| CN102221161A (en) * | 2010-04-19 | 2011-10-19 | 群康科技(深圳)有限公司 | Method and equipment for manufacturing backlight source |
| CN102922261A (en) * | 2012-10-31 | 2013-02-13 | 苏州启睿达自动化设备有限公司 | Automatic diode assembling machine for junction box |
| CN104942594A (en) * | 2014-03-31 | 2015-09-30 | 昆山杰士德精密工业有限公司 | Automobile cutting detection machine for positive plate and negative plate of mobile phone battery |
| CN204912619U (en) * | 2015-09-02 | 2015-12-30 | 浙江人和光伏科技有限公司 | Automatic loading attachment that cuts of diode |
| CN106654799A (en) * | 2016-12-20 | 2017-05-10 | 昆山市宏越精密机械有限公司 | Universal USB connector assembly machine |
| CN207326394U (en) * | 2017-07-28 | 2018-05-08 | 上海飞科电器股份有限公司 | The diode automatic assembling component of hair dryer full-wave rectification |
-
2017
- 2017-07-28 CN CN201710635631.4A patent/CN107309646B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2532583Y (en) * | 2002-03-05 | 2003-01-22 | 陈章明 | Automatic pin cutter for LED |
| JP2011172305A (en) * | 2010-02-16 | 2011-09-01 | Panasonic Corp | Rectifier diode |
| CN102221161A (en) * | 2010-04-19 | 2011-10-19 | 群康科技(深圳)有限公司 | Method and equipment for manufacturing backlight source |
| CN102922261A (en) * | 2012-10-31 | 2013-02-13 | 苏州启睿达自动化设备有限公司 | Automatic diode assembling machine for junction box |
| CN104942594A (en) * | 2014-03-31 | 2015-09-30 | 昆山杰士德精密工业有限公司 | Automobile cutting detection machine for positive plate and negative plate of mobile phone battery |
| CN204912619U (en) * | 2015-09-02 | 2015-12-30 | 浙江人和光伏科技有限公司 | Automatic loading attachment that cuts of diode |
| CN106654799A (en) * | 2016-12-20 | 2017-05-10 | 昆山市宏越精密机械有限公司 | Universal USB connector assembly machine |
| CN207326394U (en) * | 2017-07-28 | 2018-05-08 | 上海飞科电器股份有限公司 | The diode automatic assembling component of hair dryer full-wave rectification |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107309646A (en) | 2017-11-03 |
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