CN107297504A - The hammering intensifying device and its application method of workpiece during a kind of metal increasing material manufacturing - Google Patents
The hammering intensifying device and its application method of workpiece during a kind of metal increasing material manufacturing Download PDFInfo
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- CN107297504A CN107297504A CN201710677522.9A CN201710677522A CN107297504A CN 107297504 A CN107297504 A CN 107297504A CN 201710677522 A CN201710677522 A CN 201710677522A CN 107297504 A CN107297504 A CN 107297504A
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- 239000000463 material Substances 0.000 title claims abstract description 90
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 86
- 239000002184 metal Substances 0.000 title claims abstract description 51
- 238000000034 method Methods 0.000 title claims abstract description 41
- 238000012545 processing Methods 0.000 claims abstract description 26
- 238000000465 moulding Methods 0.000 claims abstract description 21
- 238000007493 shaping process Methods 0.000 claims abstract description 15
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 10
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 7
- 230000009471 action Effects 0.000 claims description 8
- 230000033001 locomotion Effects 0.000 claims description 7
- 230000002045 lasting effect Effects 0.000 claims description 6
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 230000003068 static effect Effects 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 230000007246 mechanism Effects 0.000 claims description 2
- 230000008569 process Effects 0.000 abstract description 9
- 230000001976 improved effect Effects 0.000 abstract description 7
- 230000000977 initiatory effect Effects 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 238000004886 process control Methods 0.000 abstract 1
- 230000035882 stress Effects 0.000 description 6
- 208000037656 Respiratory Sounds Diseases 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
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- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/24—After-treatment of workpieces or articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P9/00—Treating or finishing surfaces mechanically, with or without calibrating, primarily to resist wear or impact, e.g. smoothing or roughening turbine blades or bearings; Features of such surfaces not otherwise provided for, their treatment being unspecified
- B23P9/04—Treating or finishing by hammering or applying repeated pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y40/00—Auxiliary operations or equipment, e.g. for material handling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Forging (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
The invention discloses a kind of hammering intensifying device of workpiece during metal increasing material manufacturing and its application method, described device includes hammering intensifying device body, parts moving linearly, motor adjustment part, locking member, hammers execution unit, hammers adjusting bracket, data processing and measure-controlling unit and pedestal, using parts moving linearly and the control flow based on technique, floor data realizes the servo-actuated hammering reinforcing operation of workpiece during metal increasing material manufacturing.The invention also discloses a kind of and same intention of described device application method, and preferred process control process is given, be conducive to improving moulding process, lifting workpieces quality on the basis of existing increasing material manufacturing system.Beneficial effects of the present invention are also resided in, and improve molding part structural homogenity, strengthen plasticity while improving mechanical property, suppress crack initiation, and then increase the fatigue life of molding part, are improved the flatness of shaping layer surface, are effectively improved the dimensional accuracy of molding part.
Description
Technical field
The invention belongs to increases material manufacturing technology field, the hammering of workpiece is strong during more particularly to a kind of metal increasing material manufacturing
Makeup is put and its application method.
Background technology
Increasing material manufacturing process makes workpiece threedimensional model using design software, then in a computer to three-dimensional mould
Type carries out hierarchy slicing processing, makes threedimensional model is discrete to turn to a series of two-dimentional aspects, and path planning, ginseng are carried out to each aspect
Number optimization, recycles energy source to carry out successively scanning and successively added material, so that threedimensional model is converted into entity workpiece.
But, during existing metal increasing material manufacturing, molten metal under great thermograde rapid fusing and
Solidification, may inside workpiece between layers, between the Dao Yu roads of different overlap joint etc. regional area produce it is various special
Internal metallurgical defect;Such as, local incomplete fusion, air gap, being involved in property and Precipitating gas hole, crackle, and have a strong impact on shaping workpiece
Internal soundness, mechanical property.
During existing metal increasing material manufacturing, the similar spheroid of molten bath top interface, molten bath bottom interface level of approximation,
Interface temperature top from molten bath bottom to molten bath in molten bath is continually changing, and causes the part of coagulation forming to there is thermal stress;Meanwhile,
It because material phase transformation can also produce residual stress, may cause the flaws such as stomata, gap and crackle occur, influence shaping workpiece table
The precision and mechanical property in face.
In addition, the similar spheroid of shaping workpiece molten bath top interface, the flatness that causes to be molded layer surface is simultaneously bad, with
The accumulation of shape layer and the continuous increase of molding part size, the problems such as being easily caused turned-down edge and depression.
For this reason, it is necessary to take certain residual stress to discharge and performance improvement measure, suppress the appearance of stomata and crackle,
And shaping workpiece surface accuracy is improved, improve the accuracy of manufacture and mechanical property of shaping workpiece.
The content of the invention
In order to solve the above-mentioned technical problem, the invention discloses a kind of hammering reinforcing of workpiece during metal increasing material manufacturing
Device and the application method for disclosing described device.
Wherein, the hammering intensifying device of workpiece includes hammering intensifying device body during the metal increasing material manufacturing, directly
Line moving component, motor adjustment part, locking member hammers execution unit, hammers adjusting bracket, data processing and measurement control
Unit and pedestal;It is characterized in that:The parts moving linearly is fixedly connected with the hammering intensifying device body;The motion
Regulating member is fixedly connected with the hammering adjusting bracket, wherein the motor adjustment part includes at least 1 group straight-line transmitting motivation
Structure simultaneously can drive the hammering execution unit to produce displacement in vertical direction;The impact head of the hammering execution unit is toward double action
Make, contacted with the workpiece during increasing material manufacturing, realize hammering operation;The hammering intensifying device body and the data
Processing and measure-controlling unit connection;The hammering intensifying device body is fixedly connected with the pedestal.
In order to ensure the job stability of the intensifying device, the peace that reduces noise and improve hammering action during hammering
Quan Xing, the hammering intensifying device of workpiece during the metal increasing material manufacturing, it is characterised in that:The locking member is according to operating mode
And the position that the data processing and measure-controlling unit are specified fastens the locked motor adjustment part in the linear motion
On part, the operating mode include but is not limited to system start-up initialisation, system emergency parking and other need to lock the fortune
The situation of dynamic regulating member;The parts moving linearly and the motor adjustment part are single in the data processing and measurement control
The position of the hammering execution unit is adjusted under the control of member;The data processing and measure-controlling unit increase material system by receiving
The technological parameter and control instruction for making process determine hammering technological parameter and follow increasing material manufacturing technique performs device and in increasing
The hammer force and hammering frequency of execution unit are hammered described in the position adjustment of workpiece in material manufacturing process.
The present invention discloses during a kind of metal increasing material manufacturing workpiece hammering intensifying device application method, its
It is characterised by, comprises the following steps:
A) device is laid, and the hammering intensifying device of workpiece during the metal increasing material manufacturing, which is fixed on, to be needed to carry out reinforcing work
Nearby, the hammering intensifying device of workpiece ensures its institute to the metal increasing material manufacturing equipment of industry during the adjustment metal increasing material manufacturing
Including part in pedestal be fixedly connected with ground.
B) static check, it is ensured that the hammering during the metal increasing material manufacturing included by the hammering intensifying device of workpiece is strong
Change device body, parts moving linearly, motor adjustment part, locking member hammers execution unit, hammers adjusting bracket, data
Processing and measure-controlling unit are intact, without part missing, and confirm that the locking member is in locking state.
C) hammering positions are initialized, and connect the power for hammering intensifying device of workpiece during the metal increasing material manufacturing
Source, adjusts the distance between impact head and increasing material manufacturing technique performs device setting of the hammering execution unit, makes described
Distance is adapted with current moulding material, and fastens the parts moving linearly by the locking member.
D) operation is hammered, the shaping that the increasing material manufacturing technique performs device carries out current pass on forming path is made
Industry, while starting the hammering execution unit, exports lasting impulsive force by the hammering execution unit, increases along with described
Manufacture process performs device relative to location of workpiece adjusting apparatus during increasing material manufacturing movement, into solidification state high temperature
Shape layer is gradually cooled down under the lasting impact of the hammering execution unit.
E) adjusted between passage, proceed metal increasing material manufacturing process, the increasing material manufacturing technique performs device is in scanning
The operations for forming of next passage is carried out on path, the locking member is unlocked, the motor adjustment part is adjusted, makes the hammering
The impact head of execution unit moves a distance being adapted with single pass, as the increasing material manufacturing technique performs device is relative
In continuing to move on forming path, the impact head of the hammering execution unit persistently impacts to the shape layer of the passage.
F) cycle operation, with the progress of metal increasing material manufacturing process, repeats set-up procedure between the passage, on shaping road
Remaining each passage hammering operation is completed on footpath until molding part manufactures completion.
G) end of job, after the metal increasing material manufacturing process terminates, the hammering execution unit is continued to complete from current
Hammering positions preserve data to data processing and measure-controlling unit to the hammering action of shaping terminal, terminate hammering operation.
The present invention compared with prior art, with advantages below:
1st, the present invention is provided with hammering execution unit, and its impact head is hammered to shape layer, effectively residual inside release molding part
Residue stress, improves metal inside tissue morphology, improves structural homogenity, enhances plasticity while mechanical property is improved, rises
To the effect of suppression crack initiation, and then improve the fatigue life of molding part.
2nd, hammering process of the invention can effectively reduce the occurrence probability of molding part stomata, contribute to releasing for structural stress
Put, and then reduce the generation of crackle.
3rd, the present invention can improve the flatness of shaping layer surface, not only avoid the generation of turned-down edge and depression, also effectively carry
The high dimensional accuracy of molding part.
4th, the present invention also makes shape layer generate Light deformation, and make metal while sedimentary surface smoothness is improved
Lattice deforms, so that formation type becomes energy storage, promotes metal to recover recrystallization, realizes the release of structural stress, and then reduce
The deformation of molding part, not only increases the dimensional accuracy of molding part, also expands the dimension limit of molding part.
5th, the present invention is by adjusting hammer force, frequency, action time and hammer point apart from molding part increasing material manufacturing processing stand
Distance, the difference of moulding material can be coordinated flexibly to select hammering scheme so that the present invention can be applicable different metal shaping work
The need for part is processed.
6th, data processing of the invention and measure-controlling unit can introduce the increasing used cooperatively by the fusion of process data
The technological parameter of material manufacturing equipment realizes the shared of process data;Meanwhile, by the analyzing and processing of process data, available for general
The present invention extends to the intelligence manufacture big data platform of correlation and the structure of related system.
Brief description of the drawings
Below by a kind of preferred embodiment of the present invention, coordinate figure that the particular content and reality of this programme is discussed in detail
Mode is applied, the present embodiment is for only for ease of disclosure of the invention, and present disclosure is not limited to the embodiment.
Fig. 1 is that the working condition of the hammering intensifying device embodiment of workpiece during a kind of metal increasing material manufacturing of the invention is shown
It is intended to.
Fig. 2 is the control for hammering the hammering operation of intensifying device embodiment of workpiece during a kind of metal increasing material manufacturing of the invention
Flow chart processed.
In Fig. 1:1- hammers intensifying device body, 2- parts moving linearlies, 3- motor adjustment parts, 4- locking members, 5-
Execution unit is hammered, 6- increasing material manufacturing technique performs devices, location of workpiece adjusting apparatus during 7- increasing material manufacturings, 8- is in increasing
Workpiece in material manufacturing process, 9- hammering adjusting brackets, 10- data processings and measure-controlling unit, 11- pedestals.
Embodiment
As shown in figure 1, during a kind of metal increasing material manufacturing of the invention workpiece hammering intensifying device and its application method
In, described device includes hammering intensifying device body 1, parts moving linearly 2, motor adjustment part 3, locking member 4, and hammering is held
Row part 5, hammers adjusting bracket 9, data processing and measure-controlling unit 10, pedestal 11;It is characterized in that:The linear motion
Part 2 is fixedly connected with the hammering intensifying device body 1;The motor adjustment part 3 is fixed with the hammering adjusting bracket 9
Connection, wherein the motor adjustment part 3 is comprising at least 1 group linear transmission mechanism and the hammering execution unit 5 can be driven to exist
Vertical direction produces displacement;The impact head reciprocating action of the hammering execution unit 5, with the workpiece during increasing material manufacturing
8 contacts, realize hammering operation;The hammering intensifying device body 1 is connected with the data processing and measure-controlling unit 10;Institute
Hammering intensifying device body 1 is stated to be fixedly connected with the pedestal 11.
In order to ensure the job stability of the hammering intensifying device during hammering, reduce noise and improve hammering action
Security, present invention employs following technical scheme, it is characterised in that:Using the locking member 4, according to operating mode and described
The position that data processing and measure-controlling unit 10 are specified fastens the locked motor adjustment part 3 in the parts moving linearly
On 2, the operating mode include but is not limited to system start-up initialisation, system emergency parking and other need to lock the motion and adjust
Save the situation of part 3;It is further characterized in that:The parts moving linearly 2 and the motor adjustment part 3 are in the data processing
And the position of the hammering execution unit 5 is adjusted under the control of measure-controlling unit 10, the data processing and measurement control are single
Member 10 is by receiving the technological parameter and control instruction determination hammering technological parameter of increasing material manufacturing process and following increasing material manufacturing work
The hammer force and hammer of execution unit 5 are hammered described in the position adjustment of skill performs device 6 and the workpiece 8 during increasing material manufacturing
Hit frequency.
Such as Fig. 1 and 2, the invention also discloses the application method of the intensifying device, it is characterised in that comprises the following steps:
A) device is laid, and the hammering intensifying device of workpiece during the metal increasing material manufacturing, which is fixed on, to be needed to carry out reinforcing work
Nearby, the hammering intensifying device of workpiece ensures its institute to the metal increasing material manufacturing equipment of industry during the adjustment metal increasing material manufacturing
Including part in pedestal be fixedly connected with ground.
B) static check, it is ensured that the hammering during the metal increasing material manufacturing included by the hammering intensifying device of workpiece is strong
Change device body, parts moving linearly, motor adjustment part, locking member hammers execution unit, hammers adjusting bracket, data
Processing and measure-controlling unit are intact, without part missing, and confirm that the locking member is in locking state.
C) hammering positions are initialized, and connect the power for hammering intensifying device of workpiece during the metal increasing material manufacturing
Source, adjusts the distance between impact head and increasing material manufacturing technique performs device setting of the hammering execution unit, makes described
Distance is adapted with current moulding material, and fastens the parts moving linearly by the locking member.
D) operation is hammered, the shaping that the increasing material manufacturing technique performs device carries out current pass on forming path is made
Industry, while starting the hammering execution unit, exports lasting impulsive force by the hammering execution unit, increases along with described
Manufacture process performs device relative to location of workpiece adjusting apparatus during increasing material manufacturing movement, into solidification state high temperature
Shape layer is gradually cooled down under the lasting impact of the hammering execution unit.
E) adjusted between passage, proceed metal increasing material manufacturing process, the increasing material manufacturing technique performs device is in scanning
The operations for forming of next passage is carried out on path, the locking member is unlocked, the motor adjustment part is adjusted, makes the hammering
The impact head of execution unit moves a distance being adapted with single pass, as the increasing material manufacturing technique performs device is relative
In continuing to move on forming path, the impact head of the hammering execution unit persistently impacts to the shape layer of the passage.
F) cycle operation, with the progress of metal increasing material manufacturing process, repeats set-up procedure between the passage, on shaping road
Remaining each passage hammering operation is completed on footpath until molding part manufactures completion.
G) end of job, after the metal increasing material manufacturing process terminates, the hammering execution unit is continued to complete from current
Hammering positions preserve data to data processing and measure-controlling unit to the hammering work of shaping terminal, terminate hammering operation.
The present invention improves metal increasing material manufacturing process in which materials residual stress by way of machinery hammering and workpiece becomes
Shape to workpiece strength, precision, profile technical indicator influence, hammer action is solved using succinct linear position control structure
Point follows the technical problem in workpiece increasing material manufacturing path, while by the integrated treatment to technological parameter and duty parameter, there is choosing
Hammering frequency, dynamics, duration are set with selecting, while the scope of application of the present invention is improved, the technology of the present invention is improved
Effect.
Application method of the present invention has carried out Curve guide impeller for existing metal increasing material manufacturing device structure, such as schemes
2 be the control flow chart for hammering the hammering operation of intensifying device embodiment of workpiece during a kind of metal increasing material manufacturing of the invention,
The control flow chart exists as a kind of preferred scheme for implementing the present invention, but the invention is not restricted to this preferred embodiment
Content, any modification and replacement in the range of present inventive concept should be included within the scope of protection of the invention.
Claims (5)
1. the hammering intensifying device of workpiece during a kind of metal increasing material manufacturing, including hammering intensifying device body(1), straight line fortune
Dynamic component(2), motor adjustment part(3), locking member(4), hammer execution unit(5), hammer adjusting bracket(9), at data
Reason and measure-controlling unit(10), pedestal(11);It is characterized in that:The parts moving linearly(2)With the hammering reinforcing dress
Put body(1)It is fixedly connected;The motor adjustment part(3)With the hammering adjusting bracket(9)It is fixedly connected, wherein the fortune
Dynamic regulating member(3)Comprising at least 1 group linear transmission mechanism and the hammering execution unit can be driven(5)Produced in vertical direction
Displacement;The hammering execution unit(5)Impact head reciprocating action, with the workpiece during increasing material manufacturing(8)Contact, it is real
Now hammer operation;The hammering intensifying device body(1)With the data processing and measure-controlling unit(10)Connection;The hammer
Hit intensifying device body(1)With the pedestal(11)It is fixedly connected.
2. the hammering intensifying device of workpiece during metal increasing material manufacturing as claimed in claim 1, it is characterised in that:The locking
Part(4)According to operating mode and the data processing and measure-controlling unit(10)The position specified fastens the locked motor adjustment
Part(3)In the parts moving linearly(2)On, the operating mode includes but is not limited to system start-up initialisation, system emergency
Parking needs to lock the motor adjustment part with other(3)Situation.
3. the hammering intensifying device of workpiece during metal increasing material manufacturing as claimed in claim 1, it is characterised in that:The straight line
Moving component(2)And the motor adjustment part(3)In the data processing and measure-controlling unit(10)Control under adjust
The hammering execution unit(5)Position.
4. the hammering intensifying device of workpiece during metal increasing material manufacturing as claimed in claim 1, it is characterised in that the data
Processing and measure-controlling unit(10)Determine that hammering technique is joined by receiving the technological parameter and control instruction of increasing material manufacturing process
Count and follow increasing material manufacturing technique performs device(6)And the workpiece during increasing material manufacturing(8)Position adjustment described in hammer into shape
Hit execution unit(5)Hammer force and hammering frequency.
5. the application method of the hammering intensifying device of workpiece during a kind of metal increasing material manufacturing, it is characterised in that including as follows
Step:
A) device is laid, and the hammering intensifying device of workpiece during the metal increasing material manufacturing, which is fixed on, to be needed to carry out reinforcing work
Nearby, the hammering intensifying device of workpiece ensures its institute to the metal increasing material manufacturing equipment of industry during the adjustment metal increasing material manufacturing
Including part in pedestal(11)It is fixedly connected with ground;
B) static check, it is ensured that the hammering reinforcing dress during the metal increasing material manufacturing included by the hammering intensifying device of workpiece
Put body(1), parts moving linearly(2), motor adjustment part(3), locking member(4), hammer execution unit(5), hammering tune
Save support(9), data processing and measure-controlling unit(10)It is intact, without part missing, and confirm the locking member(4)Place
In locking state;
C) hammering positions are initialized, and are connected the power source for hammering intensifying device of workpiece during the metal increasing material manufacturing, are adjusted
The whole hammering execution unit(5)Impact head and increasing material manufacturing technique performs device(6)The distance between setting, makes described
Distance is adapted with current moulding material, passes through the locking member(4)Fasten the parts moving linearly(2);
D) operation, the increasing material manufacturing technique performs device are hammered(6)The operations for forming of current pass is carried out on forming path,
Start the hammering execution unit simultaneously(5), pass through the hammering execution unit(5)The lasting impulsive force of output, along with institute
State increasing material manufacturing technique performs device(6)Relative to location of workpiece adjusting apparatus during increasing material manufacturing(7)Movement, into solidifying
The high-temperature molding layer of solid-state is in the hammering execution unit(5)Gradually cooled down under lasting impact;
E) adjusted between passage, proceed metal increasing material manufacturing process, the increasing material manufacturing technique performs device(6)On scanning road
The operations for forming of next passage is carried out on footpath, the locking member is unlocked(4), adjust the motor adjustment part(3), make described
Hammer execution unit(5)Impact head move one with single pass be adapted distance, with the increasing material manufacturing technique execution
Device(6)Relative to continuing to move on forming path, the hammering execution unit(5)Impact head to the shape layer of the passage
Persistently impacted;
F) cycle operation, with the progress of metal increasing material manufacturing process, repeats set-up procedure between the passage, on forming path
Remaining each passage hammering operation is completed until molding part manufactures completion;
G) end of job, after the metal increasing material manufacturing process terminates, the hammering execution unit(5)Continue to complete from current hammer
Position is hit to the hammering work of shaping terminal, data are preserved to data processing and measure-controlling unit(10), terminate hammering operation.
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CN111961822A (en) * | 2020-08-17 | 2020-11-20 | 陈欧 | Hammering strengthening device for workpiece in metal additive manufacturing process |
CN113145861A (en) * | 2021-01-23 | 2021-07-23 | 大连理工大学 | Device and method for controlling shape of metal component in additive manufacturing and hammering process |
CN113843579A (en) * | 2021-10-28 | 2021-12-28 | 昆山开信精工机械股份有限公司 | Spray gun clamp for shot blasting processing of wing wall plate |
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