CN107297103A - A kind of dust-filtering base material, its preparation method and application - Google Patents

A kind of dust-filtering base material, its preparation method and application Download PDF

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Publication number
CN107297103A
CN107297103A CN201710628243.3A CN201710628243A CN107297103A CN 107297103 A CN107297103 A CN 107297103A CN 201710628243 A CN201710628243 A CN 201710628243A CN 107297103 A CN107297103 A CN 107297103A
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China
Prior art keywords
denitrating catalyst
base material
aramid fiber
dust
preparation
Prior art date
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Application number
CN201710628243.3A
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Chinese (zh)
Other versions
CN107297103B (en
Inventor
王屹
张振
尹奕玲
费传军
范凌云
沈维海
黎鹏
白亚飞
郭晓蓓
余佳彬
项朝卫
陈昊光
魏涛
周诚
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Sinoma Science And Technology (shandong) Co Ltd Membrane Materials
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Sinoma Science And Technology (shandong) Co Ltd Membrane Materials
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Priority to CN201710628243.3A priority Critical patent/CN107297103B/en
Publication of CN107297103A publication Critical patent/CN107297103A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8621Removing nitrogen compounds
    • B01D53/8625Nitrogen oxides
    • B01D53/8628Processes characterised by a specific catalyst
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/0007Electro-spinning
    • D01D5/0015Electro-spinning characterised by the initial state of the material
    • D01D5/003Electro-spinning characterised by the initial state of the material the material being a polymer solution or dispersion
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/0007Electro-spinning
    • D01D5/0061Electro-spinning characterised by the electro-spinning apparatus
    • D01D5/0076Electro-spinning characterised by the electro-spinning apparatus characterised by the collecting device, e.g. drum, wheel, endless belt, plate or grid
    • D01D5/0084Coating by electro-spinning, i.e. the electro-spun fibres are not removed from the collecting device but remain integral with it, e.g. coating of prostheses
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4326Condensation or reaction polymers
    • D04H1/4334Polyamides
    • D04H1/4342Aromatic polyamides
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • D04H1/72Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
    • D04H1/728Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged by electro-spinning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/04Additives and treatments of the filtering material
    • B01D2239/0407Additives and treatments of the filtering material comprising particulate additives, e.g. adsorbents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/06Filter cloth, e.g. knitted, woven non-woven; self-supported material
    • B01D2239/0604Arrangement of the fibres in the filtering material
    • B01D2239/0631Electro-spun
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0283Flue gases

Abstract

The invention discloses a kind of dust-filtering base material and preparation method thereof, the base material carries out electrostatic spinning by denitrating catalyst and aramid fiber mixed solution and is prepared from, and its preparation method includes following steps connected in order:1)Prepare denitrating catalyst aramid fiber mixed solution:Denitrating catalyst and aramid fiber mixture are dissolved in N N dimethyl acetamides and stirred;2)Electrostatic spinning:By step 1)Obtained denitrating catalyst aramid fiber mixed solution carries out electrostatic spinning, and is received using long filament plain cloth, that is, obtains the dust-filtering base material with catalytic denitration function.Dust-filtering base material of the present invention with catalytic denitration function, it is the fiber film material for the high porosity high-specific surface area prepared using electrostatic spinning technique, denitrating catalyst is attached to fiber surface, and fiber is not to the complete cladding of catalyst, the contact area of catalyst and nitrogen oxides is added, catalytic denitration efficiency is improved.

Description

A kind of dust-filtering base material, its preparation method and application
Technical field
The invention belongs to electrostatic spinning field, and in particular to a kind of preparation method and applications of dust-filtering base material.
Background technology
Functional industrial flue gas ash removal filtrate is the new direction of filtrate development, and the dedusting filtrate with denitration function is even more to inhale The research of every field experts and scholars is drawn.It is attached on the basis of traditional filter material dedusting with denitration dust collecting functional filter material Add denitration function, not only can further remove remaining nitrogen oxides in flue gas, reduce pollutant emission, can also be fully sharp The excessive ammonia produced with preceding road denitrification apparatus, effectively prevent the secondary pollution caused in denitrification process, with great society Can benefit.At present, much had been reported that on denitration dust collecting filtrate, preparation method is broadly divided into following several:One is by denitration Catalyst, which is loaded to fiber surface and then prepared by way of immersion coating, turns into filtering material, and two be to add catalyst fines It is added in fiber master batch, preparing turns into the fiber containing catalyst, and three be that catalyst fines is added in polytetrafluoroethylene (PTFE) powder, Preparing turns into the polytetrafluoroethylene film containing denitrating catalyst.The not foot point existed using upper type as:Catalyst buildup is assembled, Only it is attached to one layer of catalyst of filter material surface to contact with nitrogen oxides in effluent, the catalytic denitration effect played is very little, So denitration dust collecting filtrate does not have good engineer applied at present.Aramid fiber is a kind of high-performance polymer, high temperature resistant, chemically-resistant Corrosive nature is excellent, can fully meet industrial smoke deduster environment and use for a long time, be currently widely used for industrial smoke high Warm filtration art.
The content of the invention
Goal of the invention:The invention aims to the catalyst buildup for solving to mention in background technology aggregation, denitration effect Really poor the problem of, there is provided a kind of dust-filtering base material, its preparation method and application with catalytic denitration function.
The present invention provides a kind of dust-filtering base material, and electrostatic spinning preparation is carried out by denitrating catalyst and aramid fiber mixed solution Form.
Specific preparation method includes following steps connected in order:
1)Prepare denitrating catalyst-aramid fiber mixed solution:Denitrating catalyst and aramid fiber mixture are dissolved in N-N dimethyl acetamides In stir, whipping temp is 100 DEG C ~ 110 DEG C, and 10 ~ 15 minutes are stood after stirring, obtains concentration for 0.11 ~ 0.20g/ml Denitrating catalyst-aramid fiber mixed solution, the denitrating catalyst accounts for denitrating catalyst and the quality percentage of aramid fiber mixture contains Measure as 10 ~ 35%.
2)Electrostatic spinning:By step 1)Obtained denitrating catalyst-aramid fiber mixed solution carries out electrostatic spinning, and using length Silk plain cloth is received, that is, obtains the dust-filtering base material with catalytic denitration function.
To prepare the catalyst support materials with large specific surface area and high porosity, regulating step 2)In electrostatic Spinning technology parameter is:Receive 10 ~ 20cm of distance, 25 ~ 35KV of power station voltage, 0.5 ~ 1.0ml/h of spinning speed.
Long filament plain cloth damages small in acupuncture course, can be used as reinforcement as the reinforcement of needle fabric Static Spinning micro-nano fiber membrane material, to prepare the catalyst support materials with suitable specific surface area and porosity, the length Silk plain cloth is polyphenyl thioether filament plain weave base fabric, aramid filament plain weave base fabric or fiberglass filament plain weave base fabric.
The present invention also provides a kind of application of dust-filtering base material dedusting denitration in industrial smoke.
Beneficial effect:Dust-filtering base material of the present invention, is the high porosity prepared using electrostatic spinning technique The fiber film material of high-specific surface area, denitrating catalyst is attached to fiber surface, and fiber is not to the complete cladding of catalyst, increase The contact area of catalyst and nitrogen oxides, improves catalytic denitration efficiency.
Brief description of the drawings
Fig. 1 is the stereoscan photograph of dust-filtering base material prepared by embodiment 1;Fibre diameter 150nm, catalyst granules Particle diameter is 550nm, and fiber is not to the complete cladding of catalyst, and catalyst particles can fully be contacted with nitrogen oxides in effluent, reached Higher catalytic efficiency.
Embodiment
In order to deepen the understanding of the present invention, below in conjunction with embodiment and accompanying drawing, the invention will be further described, should Embodiment is only used for explaining the present invention, is not intended to limit the scope of the present invention..
Embodiment 1
Weigh 0.15g manganese cerium titanium class denitrating catalysts and 1.35g aramid fibers are dissolved in 10ml N-N dimethylacetamide solutions, obtain Mass volume ratio levels are 15%(m/V)Denitrating catalyst-aramid fiber mixed solution, the quality of denitrating catalyst and aramid fiber Than for 10:90, solution is stirred at 105 DEG C to being completely dissolved, electrostatic spinning after static 10min.Static Spinning parameter:Electric field electricity 25KV is pressed, receives apart from 15cm, spinning speed 0.6ml/h, is received with polyphenyl thioether filament plain cloth, compound fibre is finally given Membrane material, i.e. the dust-filtering base material with catalytic denitration function are tieed up, catalytic denitration efficiency can reach more than 35%.
Embodiment 2
Weigh 0.3g vanadium titanium class denitrating catalyst and 1.2g aramid fibers are dissolved in 10ml N-N dimethylacetamide solutions, obtain quality Volume by volume concentration content is 15%(m/V)Removing nitrogen oxides denox catalyst-aramid fiber mixed solution, denitrating catalyst and aramid fiber Mass ratio be 20:80, solution is stirred at 103 DEG C to being completely dissolved, electrostatic spinning after 20min is stood.Static Spinning parameter: Voltage of electric field 22KV, receives apart from 16cm, spinning speed 0.5ml/h, is received, finally given compound with aramid filament plain cloth Fiber film material, i.e. the dust-filtering base material with catalytic denitration function, catalytic denitration efficiency can reach more than 35%.
Embodiment 3
Weigh 0.48g manganese cerium titanium class denitrating catalysts and 1.12g aramid fibers are dissolved in 10ml N-N dimethylacetamide solutions, obtain Mass volume ratio levels are 15%(m/V)Denitrating catalyst-aramid fiber mixed solution, the quality of denitrating catalyst and aramid fiber Than for 30:70, solution is stirred at 100 DEG C to being completely dissolved, electrostatic spinning after 15min is stood.Static Spinning parameter:Electric field electricity 20KV is pressed, is received apart from 12cm, spinning speed 0.7ml/h, is received with fiberglass filament plain cloth, finally give composite cellulosic membrane Material, i.e. the dust-filtering base material with catalytic denitration function, catalytic denitration efficiency can reach 50%.
Application examples
Composite fiber membrane material prepared by example 1-3 methods, with bigger serface, high porosity and certain catalytic denitration effect Rate, at 150 ~ 200 DEG C, catalytic denitration efficiency can reach 50%, can be used as industrial smoke denitration dust collecting material.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention God is with principle, and any modification, equivalent substitution and improvements made etc. should be included in the scope of the protection.

Claims (6)

1. a kind of dust-filtering base material, it is characterised in that electrostatic spinning preparation is carried out by denitrating catalyst and aramid fiber mixed solution Form.
2. a kind of preparation method of dust-filtering base material, it is characterised in that including following steps connected in order:
1)Prepare denitrating catalyst-aramid fiber mixed solution:Denitrating catalyst and aramid fiber mixture are dissolved in N-N dimethyl acetamides In stir, obtain denitrating catalyst-aramid fiber mixed solution that concentration is 0.11 ~ 0.20g/ml, the denitrating catalyst accounts for The weight/mass percentage composition of denitrating catalyst and aramid fiber mixture is 10 ~ 35%;
2)Electrostatic spinning:By step 1)Obtained denitrating catalyst-aramid fiber mixed solution carries out electrostatic spinning, and is put down using long filament Pattern fabric is received, that is, obtains the dust-filtering base material with catalytic denitration function.
3. preparation method according to claim 2, it is characterised in that the step 2)In electrostatic spinning process parameter For:Receive 10 ~ 20cm of distance, 25 ~ 35KV of power station voltage, 0.5 ~ 1.0ml/h of spinning speed.
4. preparation method according to claim 2, it is characterised in that the step 1)The whipping temp of middle mixture is 100 DEG C ~ 110 DEG C, 10 ~ 15 minutes are stood after stirring.
5. preparation method according to claim 2, it is characterised in that the long filament plain cloth is flat for polyphenyl thioether filament Line base fabric, aramid filament plain weave base fabric or fiberglass filament plain weave base fabric.
6. a kind of application of dust-filtering base material dedusting denitration in industrial smoke.
CN201710628243.3A 2017-07-28 2017-07-28 Dust filtering base material, preparation method and application thereof Active CN107297103B (en)

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Application Number Priority Date Filing Date Title
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CN107297103B CN107297103B (en) 2020-05-15

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107815791A (en) * 2017-11-16 2018-03-20 东华大学 A kind of preparation method of the composite nano fiber non-woven fabrics of supported catalyst
CN113041862A (en) * 2021-04-02 2021-06-29 上海洁晟环保科技有限公司 Composite membrane material, preparation method thereof, filtering membrane and storage device

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Publication number Priority date Publication date Assignee Title
CN103806221A (en) * 2014-02-24 2014-05-21 东华大学 Preparation method for multi-component net-shaped nanofiber membrane
CN105603585A (en) * 2016-02-05 2016-05-25 扬州大学 Preparation method of hollow carbon fibers with controllable scale
CN106111209A (en) * 2016-06-17 2016-11-16 扬州纳佰成纳米科技有限公司 The preparation method of tail gas denitration sub-micron fibers material
CN106914064A (en) * 2015-12-28 2017-07-04 厦门三维丝环保股份有限公司 A kind of ultra-clean filtering has fire resistant filter material of low-temperature catalyzed denitration and preparation method thereof concurrently

Patent Citations (4)

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Publication number Priority date Publication date Assignee Title
CN103806221A (en) * 2014-02-24 2014-05-21 东华大学 Preparation method for multi-component net-shaped nanofiber membrane
CN106914064A (en) * 2015-12-28 2017-07-04 厦门三维丝环保股份有限公司 A kind of ultra-clean filtering has fire resistant filter material of low-temperature catalyzed denitration and preparation method thereof concurrently
CN105603585A (en) * 2016-02-05 2016-05-25 扬州大学 Preparation method of hollow carbon fibers with controllable scale
CN106111209A (en) * 2016-06-17 2016-11-16 扬州纳佰成纳米科技有限公司 The preparation method of tail gas denitration sub-micron fibers material

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107815791A (en) * 2017-11-16 2018-03-20 东华大学 A kind of preparation method of the composite nano fiber non-woven fabrics of supported catalyst
CN113041862A (en) * 2021-04-02 2021-06-29 上海洁晟环保科技有限公司 Composite membrane material, preparation method thereof, filtering membrane and storage device

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